CN110124933A - A kind of roll coater preventing maloperation - Google Patents
A kind of roll coater preventing maloperation Download PDFInfo
- Publication number
- CN110124933A CN110124933A CN201910549466.XA CN201910549466A CN110124933A CN 110124933 A CN110124933 A CN 110124933A CN 201910549466 A CN201910549466 A CN 201910549466A CN 110124933 A CN110124933 A CN 110124933A
- Authority
- CN
- China
- Prior art keywords
- roll coater
- ontology
- steel plate
- controller
- roller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 65
- 239000010959 steel Substances 0.000 claims abstract description 65
- 238000004519 manufacturing process Methods 0.000 claims abstract description 35
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 14
- 230000006378 damage Effects 0.000 abstract description 10
- 208000027418 Wounds and injury Diseases 0.000 abstract description 6
- 208000014674 injury Diseases 0.000 abstract description 6
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 8
- 241000238631 Hexapoda Species 0.000 description 4
- 239000012535 impurity Substances 0.000 description 4
- 238000005452 bending Methods 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 230000003111 delayed effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000010422 painting Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000007761 roller coating Methods 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/0821—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line characterised by driving means for rollers or work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C21/00—Accessories or implements for use in connection with applying liquids or other fluent materials to surfaces, not provided for in groups B05C1/00 - B05C19/00
Landscapes
- Coating Apparatus (AREA)
Abstract
The invention discloses a kind of roll coaters for preventing maloperation, relate generally to color steel plate production facility field.It include: roll coater ontology；For controlling the first controller of roll coater ontology；For controlling the second controller of color steel plate production line；Anti-misoperation controller, the anti-misoperation controller include image capture module, picture recognition module, microcontroller.The beneficial effects of the present invention are: it can in staff's abuse autostop, can be avoided and industrial injury occur, guarantee the safety of staff.
Description
Technical field
The present invention relates to color steel plate production facility field, specifically a kind of roll coater for preventing maloperation.
Background technique
Roll coater is the pith of color steel plate production line, and by previous process, treated that band-like steel plate is delivered to roller coating
Machine is completed after tinting on roll coater, is resent to subsequent processing and is handled.For guarantee color steel plate the quality of production, generally
The space of a relative closure is separately provided for roll coater in workshop, for reducing impurity such as dust, insects to color steel
The influence of the plate quality of production, but this is also only to reduce, and can not be avoided completely, still has insect, dust in process of production
Equal impurity are fallen on the roller of roll coater, and this requires staff to be removed on roller using specific purpose tool (frequently with waddy)
The impurity such as insect, dust, but in the actual production process, staff's abuse is often had, is directly gone clearly with hand
Except impurity such as insect, dusts on roller, easily there is industrial injury.
Summary of the invention
It is an object of the invention to solve problems of the prior art, a kind of roll coater for preventing maloperation is provided,
It can in staff's abuse autostop, can be avoided and industrial injury occur, guarantee the safety of staff.
The present invention to achieve the above object, is achieved through the following technical solutions:
A kind of roll coater preventing maloperation, comprising:
Roll coater ontology；
For controlling the first controller of roll coater ontology；
For controlling the second controller of color steel plate production line；
Anti-misoperation controller, the anti-misoperation controller include image capture module, picture recognition module, microcontroller；
Described image acquisition module is used for mode of operation of the collecting work personnel at roll coater ontology, and will acquire content
It is transferred to picture recognition module；
Described image identification module is for judging whether mode of operation of the staff at roll coater ontology meets production
Operation requires, and judging result is transferred to microcontroller；
When mode of operation of the staff at roll coater ontology does not meet production operation requirement, the microcontroller to
First controller, second controller transmitting control signal, for controlling the shutdown of roll coater ontology, color steel plate production line.
Image capture module includes two cameras, and two cameras are located at the left and right two of roll coater ontology
Side.
Image capture module includes three cameras, and one of camera is located at the top of the front side of roll coater ontology,
Other two camera is located at the left and right sides of roll coater ontology.
Be equipped with steel plate at the feed inlet of the roll coater ontology and increase compensation device, the steel plate increase compensation device with it is micro-
Controller signals connection, it includes pedestal that the steel plate, which increases compensation device, and the top of the pedestal is equipped with first support, and described the
One bracket is equipped with the first roller, and first roller is slidably connected with first support, and the end of first roller is equipped with the
One end of one oil cylinder, first oil cylinder is connect with pedestal, and the other end is connect with the first roller.
The discharge outlet of the roll coater ontology is equipped with steel plate and reduces compensation device, the steel plate reduce compensation device with it is micro-
Controller signals connection, it includes support frame that the steel plate, which reduces compensation device, and the side of support frame as described above is equipped with second support, institute
Second support is stated equipped with the second roller, second roller is slidably connected with second support, and the end of second roller is set
There is the second oil cylinder, one end of second oil cylinder is connect with support frame, and the other end is connect with the second roller.
The prior art is compared, the beneficial effects of the present invention are:
First controller of the invention is used to control the start and stop of roll coater ontology, and second controller is for controlling entire color steel
The start and stop of board assembly line, when anti-misoperation controller detects that mode of operation of the staff at roll coater ontology does not meet production exercise
When being required, from the microcontroller of anti-misoperation controller to the first controller, second controller transmitting control signal, by roll coater sheet
Body, color steel plate production line stop, can in staff's abuse autostop, can be avoided and industrial injury occur, protect
Demonstrate,prove the safety of staff.
Detailed description of the invention
Attached drawing 1 is control principle drawing of the invention；
Attached drawing 2 is structural schematic diagram of the invention.
Attached drawing 3 is state diagram when roll coater ontology of the invention is shut down.
Numbering in the drawing: 1, roll coater ontology；2, the first controller；3, second controller；4, anti-misoperation controller；41, scheme
As acquisition module；42, picture recognition module；43, microcontroller；5, pedestal；51, first support；52, the first roller；53, first
Oil cylinder；6, support frame；61, second support；62, the second roller；63, the second oil cylinder；7, steel plate.
Specific embodiment
Present invention will be further explained below with reference to specific examples.It should be understood that these embodiments are merely to illustrate the present invention
Rather than it limits the scope of the invention.In addition, it should also be understood that, after reading the content taught by the present invention, those skilled in the art
Member can make various changes or modifications the present invention, and such equivalent forms equally fall within range defined herein.
Of the present invention is a kind of roll coater for preventing maloperation, comprising:
Roll coater ontology 1；
For controlling the first controller 2 of roll coater ontology 1, the first controller 2 is for controlling opening for roll coater ontology 1
Stop；
For controlling the second controller 3 of color steel plate production line, second controller is for controlling entire color steel plate production line
Start and stop；
Anti-misoperation controller 4, the anti-misoperation controller 4 include image capture module 41, picture recognition module 42, microcontroller
43；
Described image acquisition module 41 is used for mode of operation of the collecting work personnel at roll coater ontology 1, and will acquisition
Content is transferred to picture recognition module 42；
Described image identification module 42 is for judging whether mode of operation of the staff at roll coater ontology 1 meets life
It produces operation to require, and judging result is transferred to microcontroller 43；
When mode of operation of the staff at roll coater ontology 1 does not meet production operation requirement, the microcontroller
43 to first controller 2, the transmitting control signal of second controller 3, and for controlling roll coater ontology 1, color steel plate production line stops
Machine, when anti-misoperation controller 4 detects that mode of operation of the staff at roll coater ontology 1 does not meet production operation requirement,
From the microcontroller 43 of anti-misoperation controller 4 to the first controller 2, second controller 3 transmitting control signal, by roll coater ontology 1,
Color steel plate production line stop, can in staff's abuse autostop, can be avoided and industrial injury occur, guarantee work
Make the safety of personnel.
After being blocked due to image capture module, just can not collecting work personnel mode of operation, in order to guarantee that image is adopted
Collect the accurate operation of module, image capture module 41 includes two cameras, and two cameras are located at roll coater sheet
The left and right sides of body 1 can prevent the image caused by being blocked because of single camera by staff from leaking acquisition.
In order to further decrease the unpicking rate of image capture module, image capture module 41 includes three cameras, wherein
One camera is located at the top of the front side of roll coater ontology 1, other two camera is located at the left and right of roll coater ontology 1
Two sides carry out multi aspect images acquisition, can be effectively reduced the unpicking rate of image capture module.
After roll coater emergency stop, the shutdown of other equipment on color steel plate production line has certain delay, is difficult to accomplish roller
Painting machine is shut down simultaneously with color steel plate production line, and when color steel plate production line emergency stop, the equipment that will lead on production line causes difference
Damage, and in roll coater emergency stop, the equipment Delayed shutdown of roll coater preceding processes, steel plate continues the feed inlet to roll coater
Feeding causes steel plate to be assembled at roller coating machine inlet, causes the damage of roll coater, for the damage for avoiding roll coater, the roller
It is equipped with steel plate at the feed inlet of painting machine ontology 1 and increases compensation device, the steel plate increases compensation device and 43 signal of microcontroller
Connection, it includes pedestal 5 that the steel plate, which increases compensation device, and the top of the pedestal 5 is equipped with first support 51, the first support
51 are equipped with the first roller 52, and first roller 52 is slidably connected with first support 51, and the end of first roller 52 is set
There is the first oil cylinder 53, one end of first oil cylinder 53 is connect with pedestal 5, and the other end is connect with the first roller 52.
After roll coater emergency stop, to avoid damaging in the equipment of process after roll coater because of emergency stop, give roll coater it
The equipment of process is shut down afterwards with the regular hour, and behind roll coater when the equipment Delayed shutdown of process, work behind roll coater
The equipment of sequence persistently pulls steel plate, when drag force is larger, can break steel plate, gently then leads to maintenance shut-downs, heavy then cause other
Production accident, to avoid the above problem, the discharge outlet of the roll coater ontology 1 is equipped with steel plate and reduces compensation device, the steel
Plate reduces compensation device and connect with 43 signal of microcontroller, and it includes support frame 6, support frame as described above that the steel plate, which reduces compensation device,
6 side is equipped with second support 61, and the second support 61 is equipped with the second roller 62, second roller 62 and second support
61 are slidably connected, and the end of second roller 62 is equipped with the second oil cylinder 63, and one end of second oil cylinder 63 and support frame 6 connect
It connects, the other end is connect with the second roller 62.
Embodiment: of the present invention is a kind of roll coater for preventing maloperation, comprising:
Roll coater ontology 1, roll coater ontology 1 use existing roll coater；
For controlling the first controller 2 of roll coater ontology 1, the first controller 2 is for controlling opening for roll coater ontology 1
Stop；
For controlling the second controller 3 of color steel plate production line, second controller is for controlling entire color steel plate production line
Start and stop；
Anti-misoperation controller 4, the anti-misoperation controller 4 include image capture module 41, picture recognition module 42, microcontroller
43；
Described image acquisition module 41 is used for mode of operation of the collecting work personnel at roll coater ontology 1, and will acquisition
Content is transferred to picture recognition module 42, and described image acquisition module 41 uses two or three cameras, and preferably three,
In a camera be installed on roll coater ontology 1 front side top, other two camera is respectively arranged in roll coater ontology 1
The left and right sides, carry out multi aspect images acquisition, can be effectively reduced the unpicking rate of image capture module；
Described image identification module 42 uses the existing picture recognition module based on template matching method, picture recognition module
The picture that manpower is contacted with the roller of figure roller machine there are many storing in 42, for judging staff at roll coater ontology 1
Whether mode of operation meets production operation requirement, and judging result is transferred to microcontroller 43；
Be equipped with steel plate at the feed inlet of the roll coater ontology 1 and increase compensation device, the steel plate increase compensation device with
The connection of 43 signal of microcontroller, it includes pedestal 5 that the steel plate, which increases compensation device, and the top of the pedestal 5 is equipped with first support
51, the first support 51 is equipped with the first roller 52, and first roller 52 is slidably connected with first support 51, and described first
The end of roller 52 is equipped with the first oil cylinder 53, and one end of first oil cylinder 53 is connect with pedestal 5, the other end and the first roller 52
Connection, first roller 52 are located at the downside of the steel plate 7 into the feed inlet of roll coater ontology 1.
The discharge outlet of the roll coater ontology 1 is equipped with steel plate and reduces compensation device, the steel plate reduce compensation device with
The connection of 43 signal of microcontroller, it includes support frame 6 that the steel plate, which reduces compensation device, and the side of support frame as described above 6 is equipped with second
Bracket 61, the second support 61 are equipped with the second roller 62, and second roller 62 is slidably connected with second support 61, described
The end of second roller 62 is equipped with the second oil cylinder 63, and one end of second oil cylinder 63 is connect with support frame 6, the other end and second
Roller 62 connects, and the steel plate 7 being discharged by the discharge port of roll coater ontology 1 between the second roller 62 and second support 61 by passing through.
When roll coater ontology 1 operates normally, the first roller 52 is abutted with steel plate 7, and the second oil cylinder 63 is in contraction state,
Second roller, 62 pressing steel plate 7, steel plate 7 form a bending (such as 2 institute of attached drawing in the upside of the discharge port of roll coater ontology 1
Show).
When mode of operation of the staff at roll coater ontology 1 does not meet production operation requirement, the microcontroller
43 increase compensation device to the first controller 2, second controller 3, steel plate, steel plate reduces compensation device transmitting control signal, use
In control roll coater ontology 1, the shutdown of color steel plate production line and the first oil cylinder 53, the second oil cylinder 63 it is flexible, when anti-error control
When device 4 processed detects that mode of operation of the staff at roll coater ontology 1 does not meet production operation requirement, by anti-misoperation controller
4 microcontroller 43 is to the first controller 2, the transmitting control signal of second controller 3, by roll coater ontology 1, color steel plate production line
It shuts down, at the same time, the first oil cylinder 53 pushes up the first roller 52, and 52 pressing steel plate 7 of the first roller, steel plate 7 is in roll coater
A bending (as shown in Fig. 3) is formed at the feed inlet of ontology 1, avoids because of steel plate 7 heap in the feed inlet of roll coater ontology 1
The damage of roll coater caused by product；Second oil cylinder 63 pushes forward the second roller 62, the steel of the upside of the discharge port of roll coater ontology 1
Plate bending gradually flattens, and prevents steel plate disconnected with caused production accident, can stop automatically in staff's abuse
Machine can be avoided and industrial injury occurs, guarantee the safety of staff.
Claims (5)
1. a kind of roll coater for preventing maloperation characterized by comprising
Roll coater ontology (1)；
For controlling the first controller (2) of roll coater ontology (1)；
For controlling the second controller (3) of color steel plate production line；
Anti-misoperation controller (4), the anti-misoperation controller (4) include image capture module (41), picture recognition module (42), micro-control
Device (43) processed；
Described image acquisition module (41) is used for mode of operation of the collecting work personnel at roll coater ontology (1), and will acquisition
Content is transferred to picture recognition module (42)；
Described image identification module (42) is for judging whether mode of operation of the staff at roll coater ontology (1) meets life
It produces operation to require, and judging result is transferred to microcontroller (43)；
When mode of operation of the staff at roll coater ontology (1) does not meet production operation requirement, the microcontroller
(43) raw for controlling roll coater ontology (1), color steel plate to the first controller (2), second controller (3) transmitting control signal
The shutdown of producing line.
2. a kind of roll coater for preventing maloperation according to claim 1, it is characterised in that: image capture module (41) packet
Two cameras are included, two cameras are located at the left and right sides of roll coater ontology (1).
3. a kind of roll coater for preventing maloperation according to claim 1, it is characterised in that: image capture module (41) packet
Three cameras are included, one of camera is located at the top of the front side of roll coater ontology (1), other two camera distinguishes position
In the left and right sides of roll coater ontology (1).
4. a kind of roll coater for preventing maloperation according to claim 1, it is characterised in that: the roll coater ontology (1)
Feed inlet at be equipped with steel plate and increase compensation device, the steel plate increases compensation device and connect with microcontroller (43) signal, institute
Stating steel plate to increase compensation device includes pedestal (5), and the top of the pedestal (5) is equipped with first support (51), the first support
(51) the first roller (52) are equipped with, first roller (52) is slidably connected with first support (51), first roller
(52) end is equipped with the first oil cylinder (53), and one end of first oil cylinder (53) is connect with pedestal (5), the other end and the first roller
Sub (52) connection.
5. a kind of roll coater for preventing maloperation according to claim 1, it is characterised in that: the roll coater ontology (1)
Discharge outlet be equipped with steel plate and reduce compensation device, the steel plate reduces compensation device and connect with microcontroller (43) signal, institute
Stating steel plate and reducing compensation device includes support frame (6), and the side of support frame as described above (6) is equipped with second support (61), and described second
Bracket (61) is equipped with the second roller (62), and second roller (62) is slidably connected with second support (61), second roller
The end of sub (62) is equipped with the second oil cylinder (63), and one end of second oil cylinder (63) is connect with support frame (6), the other end and the
Two rollers (62) connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910549466.XA CN110124933B (en) | 2019-06-24 | 2019-06-24 | Roller coater capable of preventing misoperation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910549466.XA CN110124933B (en) | 2019-06-24 | 2019-06-24 | Roller coater capable of preventing misoperation |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110124933A true CN110124933A (en) | 2019-08-16 |
| CN110124933B CN110124933B (en) | 2020-09-08 |
Family
ID=67579242
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910549466.XA Active CN110124933B (en) | 2019-06-24 | 2019-06-24 | Roller coater capable of preventing misoperation |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110124933B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113245129A (en) * | 2021-06-07 | 2021-08-13 | 马进 | Precision control method for roller coater of hot galvanizing production line |
| CN113680594A (en) * | 2021-08-25 | 2021-11-23 | 三一机器人科技有限公司 | Automatic roller coating system and roller coating method |
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| CN107685002A (en) * | 2017-10-16 | 2018-02-13 | 曹茂娟 | A kind of coating machine with regulation rate of tension function |
| CN109351543A (en) * | 2018-12-27 | 2019-02-19 | 长兴瑞韬纺织科技有限公司 | A kind of novel cloth coating device |
-
2019
- 2019-06-24 CN CN201910549466.XA patent/CN110124933B/en active Active
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| GB934614A (en) * | 1959-03-25 | 1963-08-21 | Champion Paper Co Ltd | Improvements in coating apparatus |
| CN2666568Y (en) * | 2003-12-01 | 2004-12-29 | 姜长平 | Colour pattern steel plate coating machine |
| CN202744061U (en) * | 2012-08-23 | 2013-02-20 | 东莞市康正轧辊设备有限公司 | Rolling machine unwinding device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
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| CN113680594A (en) * | 2021-08-25 | 2021-11-23 | 三一机器人科技有限公司 | Automatic roller coating system and roller coating method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN110124933B (en) | 2020-09-08 |
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Effective date of registration: 20221209 Address after: 252600 North 288m west of the intersection of Lingao Road and East Ring Road, Linqing Economic Development Zone, Liaocheng City, Shandong Province Patentee after: Linqing Hengtai Metal Materials Co.,Ltd. Address before: 252600 Linqing Industrial Park, Liaocheng City, Shandong Province (Yangbali Village, Xinhua Office) Patentee before: Linqing Hongji Group Co.,Ltd. |