CN110120277A - A kind of ocean engineering medium voltage variable frequency power cable and its manufacturing method - Google Patents

A kind of ocean engineering medium voltage variable frequency power cable and its manufacturing method Download PDF

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Publication number
CN110120277A
CN110120277A CN201910434864.7A CN201910434864A CN110120277A CN 110120277 A CN110120277 A CN 110120277A CN 201910434864 A CN201910434864 A CN 201910434864A CN 110120277 A CN110120277 A CN 110120277A
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CN
China
Prior art keywords
cable core
cable
outside
twisted
conductor
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Granted
Application number
CN201910434864.7A
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Chinese (zh)
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CN110120277B (en
Inventor
水利飞
叶宇
周友芝
肖尚兵
沈棋
黄丛林
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Anhui Xintehuayu Cable Co Ltd
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Anhui Xintehuayu Cable Co Ltd
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Priority to CN201910434864.7A priority Critical patent/CN110120277B/en
Publication of CN110120277A publication Critical patent/CN110120277A/en
Application granted granted Critical
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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/06Insulating conductors or cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/06Insulating conductors or cables
    • H01B13/14Insulating conductors or cables by extrusion
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/22Sheathing; Armouring; Screening; Applying other protective layers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/22Sheathing; Armouring; Screening; Applying other protective layers
    • H01B13/24Sheathing; Armouring; Screening; Applying other protective layers by extrusion
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B5/00Non-insulated conductors or conductive bodies characterised by their form
    • H01B5/08Several wires or the like stranded in the form of a rope
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/29Protection against damage caused by extremes of temperature or by flame
    • H01B7/295Protection against damage caused by extremes of temperature or by flame using material resistant to flame
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B9/00Power cables
    • H01B9/02Power cables with screens or conductive layers, e.g. for avoiding large potential gradients

Abstract

The invention discloses a kind of ocean engineering medium voltage variable frequency power cables, including cable body, the cable body includes cable core, inner sheath, armor and outer jacket, the outside of cable core is successively set with connection inner sheath, armor and outer jacket, cable core is twisted by three groups of insulated wire cores, the tin plating circle that is internally provided with of insulated wire cores presses tinned copper conductor, and the outer layer of copper conductor is disposed with conductor shield, crosslinked polyetylene insulated layer, insulation screen and metal screen layer.Conductor presses tinned copper conductor structure using 2 type lines, since fill factor reaches 97% or more, under same nominal section and direct current resistance requirement, molded line conductor structure has lesser conductor diameter, the weight of insulating layer and oversheath can also reduce, and reduce cable finished product outer diameter and mitigation cable overall weight to reach.The shielding of cable split-phase by the wrapped shielding of traditional copper strips be changed to tinned copper wire dredge around with the wrapped shielding of copper strips, increase shield effectiveness.

Description

A kind of ocean engineering medium voltage variable frequency power cable and its manufacturing method
Technical field
The present invention relates to a kind of power cables, and in particular to a kind of ocean engineering medium voltage variable frequency power cable and its manufacture Method belongs to marine cable application field.
Background technique
With the increase of industrial electricity load, big-power transducer and variable-frequency motor are widely used, and are made in ocean engineering It is also more and more with frequency conversion equipment.
Through retrieving, application No. is 201120222467.2 Chinese patent, a kind of ship and ocean engineering are disclosed with hard The ethylene propylene rubber insulated power cable of matter.Conductor periphery coats hard ethylene propylene rubber insulated layer and constitutes insulation core wire, and three described exhausted Cable is constituted after edge core wire is twisted, the periphery of the cable is extruded with low smoke and zero halogen liner layer, the low smoke and zero halogen liner layer Periphery is surrounded with non-hygroscopic isolation strip, and the periphery of the non-hygroscopic isolation strip is coated with metal armor layers, the metal armour The periphery for filling layer is equipped with longitudinal wrap mylar tape, and the periphery of the longitudinal wrap mylar tape is extruded with low smoke and zero halogen oversheath.
Power cable in above-mentioned patent has the following disadvantages, and the main loop cabling for connecting variable-frequency motor and frequency converter is passing Transmission of electricity can generate higher hamonic wave and square wave in the process, can interfere to weak electricity system around, according to common ocean engineering Medium-pressure power cable, due to not can guarantee higher hamonic wave and square wave leakage, so weak electricity system around can still be had an impact, Influence the control of its signal and transmission.Existing cable is on the make outside cable core without overlay film and twisted simultaneously, cable core it is close Degree and external flatness cannot be guaranteed, and work in-process working efficiency is not high, influence the installation cladding of cable core subsequent material, cable The safety of core is not high.
Summary of the invention
The purpose of the present invention is to provide a kind of ocean engineering medium voltage variable frequency power cable and its manufacturing methods, it can The main loop cabling for solving existing connection variable-frequency motor and frequency converter can generate higher hamonic wave and side in transmission power process Wave can interfere weak electricity system around, humorous due to not can guarantee high order according to common ocean engineering medium-pressure power cable Wave and square wave leakage, so the technical issues of still being had an impact to weak electricity system around, influence the control of its signal and transmission.
The purpose of the present invention can be achieved through the following technical solutions:
A kind of ocean engineering medium voltage variable frequency power cable, including cable body, the cable body include cable core, interior shield Set, armor and outer jacket, the outside of cable core are successively set with connection inner sheath, armor and outer jacket, and cable core is by three groups of insulation Core is twisted, and the tin plating circle that is internally provided with of insulated wire cores presses tinned copper conductor, and the outer layer of copper conductor is set gradually There are conductor shield, crosslinked polyetylene insulated layer, insulation screen and metal screen layer.
Preferably, several fan-shaped packings, and the outside of cable core are provided between the outside and inner sheath of the cable core Polyethylene protective film is coated between packing.
Preferably, the conductor shield is semiconductive shielding layer, and insulation screen is semiconductive shielding layer, metallic shield Layer is dredged by copper wire and is formed around with soft copper band lapped shielding layer, and packing is low smoke and zero halogen sector filled layer, and inner sheath is high fire-retardance Low-smoke halogen-free polyolefin inner restrictive coating, armor are that zinc-coated wire weaves armor body.
A kind of manufacturing method of ocean engineering medium voltage variable frequency power cable, the specific steps of the manufacturing method include:
Step 1: the processing of cable core is pressed tinned copper conductor to three tin plating circles and is processed respectively, in copper conductor Cross-linking polyethylene materials processing is prepared into insulating layer, then insulating layer is wrapped in conductor by outside package installing conductor shielded layer Then insulation screen and metal screen layer are successively wrapped up external again in the outside of shielded layer.
Step 2: being twisted into an entirety for three copper conductors, and one end of twisted Shi Sangen copper conductor, which is fixed together, puts It is being twisted mechanical inside, while being fixed at the middle part of three copper conductors using machinery, is being twisted machinery to three copper conductors It is twisted, twisted revolving speed is maintained at 20 revs/min, and is carried out using air blower to three the external of copper conductor in stranding process Blowing is fixed at middle part using band after one end of three copper conductors is twisted;The other end of three copper conductors is fixed on strand Mechanical inside is closed, middle part is using being mechanically fixed, and twisted machinery opposite direction is twisted three copper conductors, the twisted side at both ends To on the contrary, being fixed at both ends with band after twisted.
Cable core manufactured in step 2: in the external overlay film of cable core, being put into the inside of cable film covering device by step 3, Cable core is wrapped in the outside of the second shaft, and upper and lower protective film ready for use is respectively wound around the outer of first rotating shaft and third shaft Portion, cable core are clipped between two films up and down, and glue coating is Nian Jie with film outside cable core, and the outer of winding bar is wrapped in after bonding Portion.
Step 4: in the external package installation inner sheath of cable core, and packing is installed between cable core and inner sheath, fills Item uses low smoke and zero halogen sector filled layer, then armor is installed using armoring machine in the outside of inner sheath, in the outer of armor Outer jacket is installed in portion, is finally set with cleaning device in the external of cable body.
Preferably, in step 3 when overlay film, according to actual cable core diameter, the length that screw adjusts telescopic mast is turned, into And driving bracket and pressure ram mobile in the inside of perforation, adjusting position, the middle part of pressure ram is abutted with the external of cable core, simultaneously Fastening bolt can be passed through according to the actual needs by bracket from the inside dismounting and change of perforation, the pressure ram of corresponding size is installed, And be inclined to set between the pressure ram inside the two neighboring mounting plate in installation between two side plates of holding, one end of cable core Perforation is through the outside for being wrapped in winding bar.
Preferably, when cable core overlay film, one end of cable core is passed through between bottom plate and cover board, and then cable core is successively from two Run through between drip tube, two applied pipes and two removing pipes, turns several shanks of bolt of cover board two sides, drive the drop on top Sebific duct, applied pipe and removing pipe move up and down, until abutting with the top of cable core;Winding bar rotation, drives cable core from second turn The external of axis is detached from, and cable core is connected to smearing pad and scrapes the middle part of movable plate, in cable core movement, the glue inside upper and lower ends drip tube Water is coated on the outside of cable core by gum outlet, and will not be contacted with cable core according to the size of cable core using sealing cover in coating Gum outlet blocked;When after cable core gluing by between two applied pipes, upper and lower two smearings pad is to the glue outside cable core Water carries out applied, and the outside of cable core is totally coated with glue, and after glue is applied, cable core is passed through between two removings pipes, it is external and Two are scraped movable plate contact, are scraped movable plate and are struck off the glue accumulated outside cable core, the glue struck off scrapes movable plate from scraping to open one's mouth to enter Inside, and then enter remove pipe inside, finally by end dumping hose be discharged;It smears pad and scrapes movable plate and using In by connecting rod and applied pipe and pipe can be removed freely replace according to the size of cable core.
Preferably, after core gluing, cable core is drawn out from the top of bottom plate, and when cable core is mobile, the protective film of upper and lower ends is same Shi Yidong, the protective film of upper and lower ends is covered on the outside of cable core after gluing, and cable core is passed through between two pressure rollers, two pressure rollers Cable core is squeezed, protective film is extruded in the outside of cable core, cable core is by perforation out of several mounting plates after extruding Portion passes through, several pressure rams of perforated inner squeeze cable core, and protective film is extruded the outside for being fitted in cable core, finally Cable core is wrapped in the outside of winding bar.
Film covering device in step 3 includes the bottom frame that frame is connected with its bottom, and the top two sides of frame are welded with Side plate is rotatably equipped with winding bar between the middle part of two side plates, and the both ends both ends rotating bar of winding bar is rotatablely connected side plate.
Mounting rack is installed at the top of one end of bottom frame, the inside of mounting rack is successively rotatably equipped with first turn from top to bottom Axis, the second shaft and third shaft.And the inside middle-end of mounting rack is connected with backing plate by fixed link close to the side of frame, pad The upper level of plate is equipped with bottom plate, and the bottom side of bottom plate is bolted backing plate by adjusting.The top of bottom plate is close to second Shaft one end is rotatably equipped with last item, and the top other end is equipped with cover board, and the inside of cover board is sequentially installed with drip tube group, applied Pipe group and remove pipe group, and drip tube group, applied pipe group and remove pipe group include respectively two groups of drip tubes, two groups of applied pipes and Two groups of removing pipes, drip tube, applied pipe and remove the both ends of pipe and connect with the side plate of two sides, and the inside of side plate and top The junction of drip tube, applied pipe and removing pipe is provided with shifting chute, and the both ends of the drip tube of top, applied pipe and removing pipe are equal It is mounted on the top of shifting chute.The top two sides of cover board are respectively connected with several shanks of bolt being vertically arranged, the bottom end of shank of bolt Top through shifting chute is connect with the end of drip tube, applied pipe and removing pipe, and junction is equipped with bearing.
Several gum outlets, the inside connection of gum outlet are provided at the top of the bottom of top drip tube and lower section drip tube There is sealing cover, and one end of drip tube is connect with glue delivery instrument.The applied pipe of bottom middle-end and lower section of the applied pipe in top Top middle-end is respectively connected with smearing pad.The top middle-end that the bottom middle-end of pipe is removed in top and pipe is removed in lower section, which is respectively connected with, to be scraped Plate, the top middle-end for scraping movable plate, which is provided with to scrape, opens one's mouth.It scrapes movable plate and smears the bottom middle-end padded and be respectively connected with connecting rod, connecting rod Inside be in hollow setting, and scrape movable plate and smear pad by connecting rod respectively with remove manage and applied pipe connect.Remove pipe It is arc-shaped setting with applied Guan Jun, and the one end for removing pipe is connected with dumping hose.
Mounting rack passes through fixed frame close to one end two sides of frame and connect with frame.And the middle-end of fixed frame is along length side To sliding groove is provided through, the side of mounting rack is connect by screw rod with fixed frame, and screw rod is mounted on the inside of sliding groove.
One end between two side plates close to mounting rack is equipped with several mounting plates, is provided with and wears in the middle part of mounting plate Hole, the internal side wall of perforation are equipped with several pressure rams, and the diameter at pressure ram both ends is greater than between centre, and middle part and two Arc-shaped setting is held, pressure ram is mounted on the inside of bracket, and one end of bracket is connected with telescopic mast, and the side of telescopic mast is connected with Screw, screw is adjustable the flexible of telescopic mast, and one end of telescopic mast passes through the inside of fastening bolt connection perforation.Two side plates Bottom have truss close to the equal horizontal connection in one end of mounting rack, the middle part of truss is provided with sliding groove, and purlin along its length The side of frame is connected with pressure roller by sliding groove and screw rod.
Beneficial effects of the present invention:
1, in use, conductor presses tinned copper conductor structure using 2 type lines to cable body, and conductor monofilament uses Xenotype mold is drawn into special-shaped monofilament, then is twisted after tin plating, since fill factor reaches 97% or more, therefore twists with circle It closes conductor to compare, under same nominal section and direct current resistance requirement, molded line conductor structure has lesser conductor diameter, due to leading The weight of the reduction of external diameter, insulating layer and oversheath can also reduce, and reduce cable finished product outer diameter to reach and mitigate electric Cable overall weight.The shielding of cable split-phase by the wrapped shielding of traditional copper strips be changed to tinned copper wire dredge around with the wrapped shielding of copper strips, no Shield effectiveness is increased only, and can determine shielding section according to fault current, meet homogenizing electric field, electrostatic screen and connect The requirement on ground improves power supply quality.Armouring is woven using zinc-coated wire, can not only play the role of mechanical protection, and can be simultaneous Total shielding is done, net magnetic screening action is played, so that cable magnetic field in frequency conversion engineering is not leaked, increases the shield effectiveness of cable.
2, polyethylene protective film is coated in the external of cable core, had both can increase the safe core of cable core, and had been not easy it in use Damage.It can increase the planarization outside stranded cable core simultaneously, facilitate the installation of subsequent inner sheath.The both ends of one cable core twist It closes contrary, avoids cable core during subsequent processing since the rotation of different directions causes loosely to reduce loose range, The strength and stability for improving the work in-process of cable core, facilitates subsequent processing, and working efficiency can be improved.
3, overlay film is carried out in the external of cable core using film covering device.The device adapts to various sizes of cable core, is processing In it is easy to adjust quick, gluing, daub and gel resin can be automatically performed with moving for cable core, can be uniform in the outside of cable core Gluing, and extra glue can be removed, the use and glue accumulation of glue can be saved, continued insurance after being conducive to The bonding of cuticula.And after protective film bonding, adequately the external of cable core can be carried out by the pressure ram of pressure roller and perforated inner It squeezes.Protective film outside cable core uniformly can adequately be covered pressure, bonding it is more uniform, and protective film can adequately and glue Contact bonding will not leave behind bonding dead angle.
Detailed description of the invention
In order to facilitate the understanding of those skilled in the art, the present invention will be further described below with reference to the drawings.
Fig. 1 is the sectional view of cable body of the present invention.
Fig. 2 is film covering device overall structure diagram of the present invention.
Fig. 3 is the isometric structural schematic diagram of Fig. 2 of the present invention.
Fig. 4 is installing structure of bottom plate schematic diagram of the present invention.
Fig. 5 is the top view of Fig. 4 of the present invention.
Fig. 6 is drip tube mounting structure schematic diagram of the present invention.
Fig. 7 is the applied pipe mounting structure schematic diagram of the present invention.
Fig. 8 is that the present invention removes pipe mounting structure schematic diagram.
Fig. 9 is details enlarged structure schematic diagram at A in Fig. 3 of the present invention.
Figure 10 is that the present invention scrapes plate structural schematic diagram.
Figure 11 is mounting plates structure schematic diagram of the present invention.
Figure 12 is extrusion rod structure schematic diagram of the present invention.
In figure: 1, copper conductor;2, conductor shield;3, insulating layer;4, insulation screen;5, metal screen layer;6, it fills Item;7, inner sheath;8, armor;9, outer jacket;10, bottom frame;11, rotating bar;12, fixed link;13, last item;14, dumping is soft Pipe;15, cover board;16, bottom plate;17, bolt is adjusted;18, fixed frame;19, backing plate;20, pipe is removed;21, applied pipe;22, glue is dripped Pipe;23, shank of bolt;24, gum outlet;25, shifting chute;26, pad is smeared;27, it scrapes and opens one's mouth;28, sliding groove;29, movable plate is scraped;30, Connecting rod;31, mounting plate;32, it perforates;33, pressure ram;34, bracket;35, telescopic mast;36, fastening bolt;37, sealing cover; 38, frame;39, side plate;40, winding bar;41, truss;42, pressure roller;43, first rotating shaft;44, the second shaft;45, third turns Axis;46, mounting rack.
Specific embodiment
Technical solution of the present invention is clearly and completely described below in conjunction with embodiment, it is clear that described reality Applying example is only a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, this field is general Logical technical staff all other embodiment obtained without creative efforts belongs to what the present invention protected Range.
It please refers to shown in Fig. 1-12, a kind of ocean engineering medium voltage variable frequency power cable, including cable body, cable body Including cable core, inner sheath 7, armor 8 and outer jacket 9, the outside of cable core is successively set with connection inner sheath 7, armor 8 and outer shield Layer 9, cable core is twisted by three groups of insulated wire cores, and the tin plating circle that is internally provided with of insulated wire cores presses tinned copper conductor 1, copper The outer layer of conductor 1 is disposed with conductor shield 2, crosslinked polyetylene insulated layer 3, insulation screen 4 and metal screen layer 5。
As a kind of technical optimization scheme of the invention, several sectors are provided between the outside and inner sheath 7 of cable core Packing 6, and polyethylene protective film is coated between the outside of cable core and packing 6.
As a kind of technical optimization scheme of the invention, conductor shield 2 is semiconductive shielding layer, and insulation screen 4 is Semiconductive shielding layer, metal screen layer 5 are dredged by copper wire and are formed around with soft copper band lapped shielding layer, and packing 6 is low smoke and zero halogen fan Shape filled layer, inner sheath 7 are high flame resistance, low smoke halogen-free polyolefin inner restrictive coating, and armor 8 is that zinc-coated wire weaves armor body.
A kind of manufacturing method of ocean engineering medium voltage variable frequency power cable, the specific steps of the manufacturing method include:
Step 1: the processing of cable core is pressed tinned copper conductor 1 to three tin plating circles and is processed respectively, in copper conductor 1 It is external wrap up installing conductor shielded layer 2, cross-linking polyethylene materials processing is prepared into insulating layer 3, then insulating layer 3 is wrapped in Then insulation screen 4 and metal screen layer 5 are successively wrapped up external again in the outside of conductor shield 2;
Step 2: being twisted into an entirety for three copper conductors 1, and one end of twisted Shi Sangen copper conductor 1 is fixed together It is placed on the inside for being twisted machinery, while being fixed at the middle part of three copper conductors 1 using machinery, twisted machinery leads three copper Body 1 is twisted, and twisted revolving speed is maintained at 20 revs/min, and utilizes air blower to the outside of three copper conductors 1 in stranding process It is blowed, after one end of three copper conductors 1 is twisted, is fixed at middle part using band;The other end of three copper conductors 1 is solid It is scheduled on the inside for being twisted machinery, middle part is using being mechanically fixed, and twisted machinery opposite direction is twisted three copper conductors 1, both ends Direction of lay on the contrary, being fixed at both ends with band after twisted;
Cable core manufactured in step 2: in the external overlay film of cable core, being put into the inside of cable film covering device by step 3, Cable core is wrapped in the outside of the second shaft 44, and upper and lower protective film ready for use is respectively wound around first rotating shaft 43 and third shaft 45 Outside, cable core is clipped in up and down between two films, and glue coating is Nian Jie with film outside cable core, and winding bar 40 is wrapped in after bonding Outside;
Step 4: in the external package installation inner sheath 7 of cable core, and installing packing 6 between cable core and inner sheath 7, Packing 6 uses low smoke and zero halogen sector filled layer, then armor 8 is installed using armoring machine in the outside of inner sheath 7, in armouring The external of layer 8 installs outer jacket 9, is finally set with cleaning device in the external of cable body 10.
As a kind of technical optimization scheme of the invention, in step 3 when overlay film, according to actual cable core diameter, spiral shell is turned Nail adjusts the length of telescopic mast 35, and then drives bracket 34 and pressure ram 33 mobile in the inside of perforation 32, and adjusting position squeezes The external of the middle part of bar 33 and cable core abuts, at the same can according to the actual needs by fastening bolt 36 by bracket 34 from perforating 32 Inside dismounting and change, the pressure ram 33 of corresponding size is installed, and the two neighboring peace between two side plates 39 is kept in installing It is inclined to set between pressure ram 33 inside loading board 31, one end perforation 32 of cable core is through the outside for being wrapped in winding bar 40.
As a kind of technical optimization scheme of the invention, when cable core overlay film, by one end of cable core from bottom plate 16 and cover board 15 Between pass through, and then cable core successively runs through between two drip tube 22, two applied pipes 21 and two removing pipes 20, turns lid Several shanks of bolt 23 of 15 two sides of plate drive drip tube 22, applied pipe 21 and the removing pipe 20 on top to move up and down, until with The top of cable core abuts;Winding bar 40 rotates, and cable core is driven to be detached from from the external of the second shaft 44, and cable core, which is connected to, smears pad 26 With the middle part for scraping movable plate 29, during cable core is mobile, glue upper and lower ends drip tube 22 inside passes through gum outlet 24 and is coated on cable core Outside, and the gum outlet 24 not contacted with cable core is blocked using sealing cover 37 according to the size of cable core in being coated with;Cable When after core gluing by between two applied pipes 21, upper and lower two glue smeared outside 26 pairs of cable cores of pad carry out applied, cable core Outside be totally coated with glue, after glue is applied, cable core is passed through between two removing pipes 20, and outside is scraped movable plate 29 with two and connect Touching, scrapes movable plate 29 and strikes off the glue accumulated outside cable core, and the glue struck off 27 is entered and scrapes the inside of movable plate 29 from scraping to open one's mouth, And then the inside for removing pipe 20 is entered, it is discharged finally by the dumping hose 14 of end;Smearing pad 26 and scraping movable plate 29 makes By connecting rod 30 and applied pipe 21 and the freely replacement of pipe 20 can be removed according to the size of cable core in.
As a kind of technical optimization scheme of the invention, after cable core gluing, cable core is drawn out from the top of bottom plate 16, cable core When mobile, the protective film of upper and lower ends moves simultaneously, and the protective film of upper and lower ends is covered on the outside of cable core after gluing, cable core from It is passed through between two pressure rollers 42, two pressure rollers 42 squeeze cable core, and protective film is extruded in the outside of cable core, cable after extruding Core is passed through by perforation 32 from the inside of several mounting plates 31, several pressure rams 33 inside perforation 32 squeeze cable core Pressure, protective film are extruded the outside for being fitted in cable core, and last cable core is wrapped in the outside of winding bar 40.The outside of winding bar 40 After the completion of winding, winding bar 40 is dismantled from the threaded one end of rotating bar 44, the winding bar 40 more renewed works on.
Film covering device in step 3 includes the bottom frame 10 that frame 38 is connected with its bottom, and the top two sides of frame 38 are equal It is welded with side plate 39, winding bar 40, and the both ends both ends rotation of winding bar 40 are rotatably equipped between the middle part of two side plates 39 Bar 11 is rotatablely connected side plate 39.
Mounting rack 46 is installed, the inside of mounting rack 46 is successively rotatably equipped with the from top to bottom at the top of one end of bottom frame 10 One shaft 43, the second shaft 44 and third shaft 45.And the inside middle-end of mounting rack 46 passes through fixation close to the side of frame 38 Bar 12 is connected with backing plate 19, and the upper level of backing plate 19 is equipped with bottom plate 16, and the bottom side of bottom plate 16 is by adjusting bolt 17 Connection backing plate 19.The top of bottom plate 16 is rotatably equipped with last item 13 close to 44 one end of the second shaft, and the top other end is equipped with lid Plate 15, the inside of cover board 15 be sequentially installed with drip tube group, applied pipe group and remove pipe group, and drip tube group, applied pipe group and Remove pipe group includes 22, two groups of two groups of drip tubes applied pipes 21 and two groups of removing pipes 20, drip tube 22,21 and of applied pipe respectively Remove pipe 20 both ends connect with the side plate 39 of two sides, and the drip tube 22 of the inside of side plate 39 and top, applied pipe 21 and The junction for removing pipe 20 is provided with shifting chute 25, the drip tube 22 of top, applied pipe 21 and removes the both ends of pipe 20 and is respectively mounted On the top of shifting chute 25.The top two sides of cover board 15 are respectively connected with several shanks of bolt 23 being vertically arranged, shank of bolt 23 Bottom end is connect through the top of shifting chute 25 with the end of drip tube 22, applied pipe 21 and removing pipe 20, and junction is equipped with Bearing.Last item 13 can carry out precompressed to cable core, keep it more stable on the move.Adjusting bolt 17 is turned in work is adjustable bottom The angle of plate 16, so that cable core disengaging bottom plate 16 is more convenient, it is easy to adjust to adapt to different work requirements.
Several gum outlets 24 are provided at the top of the bottom of top drip tube 22 and lower section drip tube 22, gum outlet 24 It is internally connected with sealing cover 37, and one end of drip tube 22 is connect with glue delivery instrument.The bottom middle-end of the applied pipe 21 in top It is respectively connected with the top middle-end of the applied pipe 21 in lower section and smears pad 26.The bottom middle-end of pipe 20 is removed in top and pipe 20 is removed in lower section Top middle-end be respectively connected with and scrape movable plate 29, the top middle-end for scraping movable plate 29, which is provided with to scrape, opens one's mouth 27.It scrapes movable plate 29 and smears pad 26 bottom middle-end is respectively connected with connecting rod 30, and the inside of connecting rod 30 is in hollow setting, and scrapes movable plate 29 and smear pad 26 It is connect respectively with removing pipe 20 and applied pipe 21 by connecting rod 30.It removes pipe 20 and applied pipe 21 is arc-shaped setting, and The one end for removing pipe 20 is connected with dumping hose 14.It scrapes movable plate 29 and smears pad 26 and pass through connecting rod 30 and removing pipe 20 and applied Pipe 21 is easy for assemble or unload, and replacement is simple, adapts to various sizes of cable core.
Mounting rack 46 passes through fixed frame 18 close to one end two sides of frame 38 and connect with frame 38.And in fixed frame 18 End is provided through sliding groove 28 along its length, and the side of mounting rack 46 is connect by screw rod with fixed frame 18, screw rod installation In the inside of sliding groove 28.Screw rod is turned, by the tensile force between the adjustable mounting rack 46 of sliding groove 28 and frame 38, is made It obtains more stable in work.
One end between two side plates 39 close to mounting rack 46 is equipped with several mounting plates 31, and the middle part of mounting plate 31 is set It is equipped with perforation 32,32 internal side wall of perforating is equipped with several pressure rams 33, and the diameter at 33 both ends of pressure ram is greater than intermediate Between, and middle part and the arc-shaped setting in both ends, pressure ram 33 are mounted on the inside of bracket 34, one end of bracket 34 is connected with flexible Column 35, the side of telescopic mast 35 are connected with screw, and screw is adjustable the flexible of telescopic mast 35, and one end of telescopic mast 35 passes through tightly The inside of the connection of fixing bolt 36 perforation 32.There is truss in the bottom of two side plates 39 close to the equal horizontal connection in one end of mounting rack 46 41, the middle part of truss 41 is provided with sliding groove 28 along its length, and the side of truss 41 is connected by sliding groove 28 with screw rod There is pressure roller 42.Pressure roller 42 can be mobile in one end of truss by sliding groove 28, and the distance between two pressure rollers 42 are adjustable Adapt to various sizes of cable core.
In the use of the present invention, conductor presses tinned copper conductor structure using 2 type lines, conductor monofilament uses xenotype mold Be drawn into special-shaped monofilament, then be twisted after tin plating, since fill factor reaches 97% or more, therefore with round stranded conductor phase Than under same nominal section and direct current resistance requirement, molded line conductor structure has lesser conductor diameter, due to conductor diameter Reduce, the weight of insulating layer and oversheath can also reduce, and integrally weigh to reach to reduce cable finished product outer diameter and mitigate cable Amount.The shielding of cable split-phase by the wrapped shielding of traditional copper strips be changed to tinned copper wire dredge around with the wrapped shielding of copper strips, not only increase Shield effectiveness, and shielding section can be determined according to fault current, meet wanting for homogenizing electric field, electrostatic screen and ground connection It asks, improves power supply quality.Armouring is woven using zinc-coated wire, can not only play the role of mechanical protection, and total screen can be also served as It covers, plays net magnetic screening action, so that cable magnetic field in frequency conversion engineering is not leaked, increase the shield effectiveness of cable.
Present invention disclosed above preferred embodiment is only intended to help to illustrate the present invention.There is no detailed for preferred embodiment All details are described, are not limited the invention to the specific embodiments described.Obviously, according to the content of this specification, It can make many modifications and variations.These embodiments are chosen and specifically described to this specification, is in order to better explain the present invention Principle and practical application, so that skilled artisan be enable to better understand and utilize the present invention.The present invention is only It is limited by claims and its full scope and equivalent.

Claims (7)

1. a kind of ocean engineering medium voltage variable frequency power cable, which is characterized in that including cable body, the cable body includes Cable core, inner sheath (7), armor (8) and outer jacket (9), the outside of cable core are successively set with connection inner sheath (7), armor (8) With outer jacket (9), cable core is twisted by three groups of insulated wire cores, and the tin plating circle that is internally provided with of insulated wire cores presses tin-coated copper Conductor (1), the outer layer of copper conductor (1) are disposed with conductor shield (2), crosslinked polyetylene insulated layer (3), insulation screen (4) and metal screen layer (5).
2. a kind of ocean engineering medium voltage variable frequency power cable according to claim 1, which is characterized in that the cable core It is provided with several fan-shaped packings (6) between external and inner sheath (7), and is coated between the outside of cable core and packing (6) There is polyethylene protective film.
3. a kind of ocean engineering medium voltage variable frequency power cable according to claim 1, which is characterized in that the conductor screen Cover layer (2) be semiconductive shielding layer, insulation screen (4) be semiconductive shielding layer, metal screen layer (5) by copper wire dredge around with it is soft Copper strips lapped shielding layer composition, packing (6) are low smoke and zero halogen sector filled layer, and inner sheath (7) is poly- for high flame resistance, low smoke Halogen Alkene inner restrictive coating, armor (8) are that zinc-coated wire weaves armor body.
4. a kind of manufacturing method of ocean engineering medium voltage variable frequency power cable, which is characterized in that the specific step of the manufacturing method Suddenly include:
Step 1: the processing of cable core is pressed tinned copper conductor (1) to three tin plating circles and is processed respectively, in copper conductor (1) It is external wrap up installing conductor shielded layer (2), cross-linking polyethylene materials processing is prepared into insulating layer (3), then by insulating layer (3) It is wrapped in the outside of conductor shield (2), then successively wraps up insulation screen (4) and metal screen layer (5) external again;
Step 2: being twisted into an entirety for three copper conductors (1), and the one end of twisted Shi Sangen copper conductor (1) is fixed together It is placed on the inside for being twisted machinery, while being fixed at the middle part of three copper conductors (1) using machinery, is twisted machinery to three copper Conductor (1) is twisted, and twisted revolving speed is maintained at 20 revs/min, and utilizes air blower to three copper conductors (1) in stranding process Outside be blowed, after one end of three copper conductors (1) is twisted, fixed at middle part using band;Three copper conductors (1) The other end be fixed on the inside for being twisted machinery, middle part using being mechanically fixed, be twisted machinery opposite direction to three copper conductors (1) into Row is twisted, and the direction of lay at both ends at both ends after twisted with band on the contrary, fixed;
Step 3: in the external overlay film of cable core, cable core manufactured in step 2 is put into the inside of cable film covering device, cable core It is wrapped in the outside of the second shaft (44), upper and lower protective film ready for use is respectively wound around first rotating shaft (43) and third shaft (45) outside, cable core are clipped between two films up and down, and glue coating is Nian Jie with film outside cable core, and winding is wrapped in after bonding The outside of bar (40);
Step 4: in external package installation inner sheath (7) of cable core, and packing is installed between cable core and inner sheath (7) (6), packing (6) uses low smoke and zero halogen sector filled layer, then installs armor using armoring machine in the outside of inner sheath (7) (8), outer jacket (9) are installed in the external of armor (8), are finally set with cleaning device in the external of cable body (10).
5. a kind of manufacturing method of ocean engineering medium voltage variable frequency power cable according to claim 4, which is characterized in that In step 3 when overlay film, according to actual cable core diameter, the length that screw adjusts telescopic mast (35) is turned, and then drive bracket (34) and pressure ram (33) is mobile in the inside of perforation (32), and adjusting position, the middle part of pressure ram (33) and the outside of cable core are supported It connects, while inside dismounting and change of the fastening bolt (36) by bracket (34) from perforation (32) can be passed through according to the actual needs, pacify The pressure ram (33) of corresponding size is filled, and two neighboring mounting plate (31) inside in installation between two side plates (39) of holding Pressure ram is inclined to set between (33), and one end perforation (32) of cable core runs through the outside for being wrapped in winding bar (40).
6. a kind of manufacturing method of ocean engineering medium voltage variable frequency power cable according to claim 4, which is characterized in that When cable core overlay film, one end of cable core is passed through between bottom plate (16) and cover board (15), and then cable core is successively from two drip tubes (22), run through between two applied pipes (21) and two removing pipes (20), turn several shanks of bolt of cover board (15) two sides (23), drip tube (22), applied pipe (21) and the removing pipe (20) on top is driven to move up and down, until the top with cable core is supported It connects;Winding bar (40) rotation drives cable core to be detached from from the external of the second shaft (44), and cable core is connected to smearing pad (26) and scrapes The middle part of plate (29), during cable core is mobile, the internal glue of upper and lower ends drip tube (22) is coated on cable core by gum outlet (24) Outside, and the gum outlet (24) not contacted with cable core is sealed using sealing cover (37) according to the size of cable core in being coated with It is stifled;When after cable core gluing by between two applied pipes (21), smears pad (26) for upper and lower two and the glue outside cable core is carried out Applied, the outside of cable core is totally coated with glue, and after glue is applied, cable core is passed through between two removing pipes (20), outside and two It is a scrape movable plate (29) contact, scrape movable plate (29) and strike off the glue accumulated outside cable core, the glue struck off from scrape open one's mouth (27) into Enter to scraping the inside of movable plate (29), and then enter the inside for removing pipe (20), is arranged finally by the dumping hose (14) of end Out;Smear pad (26) and scrape movable plate (29) in use can according to the size of cable core by connecting rod (30) and applied pipe (21) and Pipe (20) is removed freely to replace.
7. a kind of manufacturing method of ocean engineering medium voltage variable frequency power cable according to claim 6, which is characterized in that After cable core gluing, cable core is drawn out from the top of bottom plate (16), and when cable core is mobile, the protective film of upper and lower ends is mobile simultaneously, is applied The protective film of upper and lower ends is covered on the outside of cable core after glue, and cable core is passed through between two pressure rollers (42), two pressure rollers (42) Cable core is squeezed, protective film is extruded in the outside of cable core, cable core passes through perforation (32) from several mounting plates after extruding (31) inside passes through, several internal pressure rams (33) of perforation (32) squeeze cable core, and protective film is extruded fitting In the outside of cable core, last cable core is wrapped in the outside of winding bar (40).
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