CN110090521A - A kind of dedusting of flue gas end takes off white system - Google Patents

A kind of dedusting of flue gas end takes off white system Download PDF

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CN110090521A
CN110090521A CN201910394733.0A CN201910394733A CN110090521A CN 110090521 A CN110090521 A CN 110090521A CN 201910394733 A CN201910394733 A CN 201910394733A CN 110090521 A CN110090521 A CN 110090521A
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dust removal
flue gas
dust
flue
dedusting
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包向军
王明月
陈�光
周春林
王芳
段毅
周峰
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Anhui University of Technology AHUT
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D50/00Combinations of methods or devices for separating particles from gases or vapours
    • B01D50/60Combinations of devices covered by groups B01D46/00 and B01D47/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/26Drying gases or vapours
    • B01D53/265Drying gases or vapours by refrigeration (condensation)
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D17/00Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D17/00Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
    • F27D17/10Arrangements for using waste heat
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
    • Y02A50/2351Atmospheric particulate matter [PM], e.g. carbon smoke microparticles, smog, aerosol particles, dust

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Abstract

本发明公开了一种烟气末端除尘脱白系统,涉及大气污染控制领域。本发明包括:除尘箱体,该除尘箱体内部的底部设有开口向上的沉淀池;烟气入口烟道,该烟气入口烟道自除尘箱体外部引入除尘箱体内部并穿过沉淀池到达沉淀池上方;位于除尘箱体内部的一级除尘脱水区和二级除尘脱水区,二级除尘脱水区位于一级除尘脱水区的上方,一级除尘脱水区位于沉淀池上方;一级除尘脱水区和二级除尘脱水区均包括相互间隔分布的若干层热管换热层和滤网除尘层;以及烟气出口烟道,该烟气出口烟道连通于除尘箱体顶端。本发明的目的在于低成本、低能耗条件下对工业烟气进一步除尘达到近零排放并消除白烟。

The invention discloses a flue gas terminal dust removal and whitening system, which relates to the field of air pollution control. The invention comprises: a dust removal box, the bottom of the dust removal box is provided with a sedimentation tank with an upward opening; a flue gas inlet flue, the flue gas inlet flue is introduced from the outside of the dust removal box into the interior of the dust removal box and passes through the sedimentation tank Arrive at the top of the sedimentation tank; the first-level dust removal and dehydration area and the second-level dust removal and dehydration area located inside the dust removal box, the second-level dust removal and dehydration area is located above the first-level dust removal and dehydration area, and the first-level dust removal and dehydration area is located above the sedimentation tank; the first-level dust removal Both the dehydration zone and the secondary dedusting dehydration zone include several layers of heat pipe heat exchange layers and filter dust removal layers distributed at intervals; and a flue gas outlet flue, which is connected to the top of the dust removal box. The purpose of the invention is to further remove dust from industrial flue gas to achieve nearly zero emission and eliminate white smoke under the condition of low cost and low energy consumption.

Description

一种烟气末端除尘脱白系统A dust removal and whitening system at the end of flue gas

技术领域technical field

本发明涉及大气污染控制领域,更具体地说,涉及一种烟气末端除尘脱白系统,适用于工业窑炉特别是转炉炼钢末端一次烟气等工业烟气污染物的治理。The invention relates to the field of air pollution control, and more specifically relates to a dust removal and whitening system at the end of flue gas, which is suitable for the treatment of industrial flue gas pollutants such as primary flue gas at the end of industrial furnaces, especially converter steelmaking.

背景技术Background technique

近些年,随着我国经济实力的逐步增加和环保标准渐趋严格,对主要污染物的排放标准实行近零排放要求。根据国家标准《炼钢工业大气污染物排放标准GB28664-2012》,现有炼钢企业中转炉一次烟气颗粒物排放浓度要求在100mg/m3以下,新建企业和特别排放限值企业要求转炉一次烟气颗粒物排放浓度在50mg/m3以下。目前大型钢铁企业中炼钢一次烟气排放含尘浓度约在50~30mg/m3区间。而随着环保标准的越加严格,一次烟气排放含尘浓度将会要求进一步降低,直至达到近零排放。In recent years, with the gradual increase of my country's economic strength and stricter environmental protection standards, the emission standards of major pollutants have been subject to near-zero emission requirements. According to the national standard "Emission Standard of Air Pollutants for the Steelmaking Industry GB28664-2012", the emission concentration of primary flue gas particulate matter in the existing steelmaking enterprises is required to be below 100mg/ m Air particulate matter emission concentration is below 50mg/m 3 . At present, the dust concentration in primary steelmaking flue gas emission in large iron and steel enterprises is about 50-30 mg/m 3 . With the stricter environmental protection standards, the dust concentration of the primary flue gas emission will be further reduced until it reaches near-zero emission.

目前转炉烟气除尘主要有两种,一种是湿式除尘系统(以OG法为主),通过喷淋水和环缝文丘里管使烟气降温并除尘,该种方法使烟气充分润湿导致烟气带有饱和水;另一种是干法除尘(以LT法为主),通过电极形成的强大电晕场使气体电离,粉尘、雾滴粒子等获得电子而荷电,在电场力、水雾碰撞、吸附凝并的共同作用下粒子被捕集到集尘板上,达到除灰的目的。OG法可除去烟气中95%以上含尘量,使烟气含尘量降至30mg/m3以下;LT法能脱除99%的烟气尘量,使烟尘量降低到10mg/m3以下,且节约大量水资源。但目前应用最为广泛的仍是OG法除尘系统,本申请主要针对OG除尘系统后部烟气。虽然目前OG法效果显著,但烟气中仍残余较多粒径在10μm以下的微尘,烟气温度约为80℃左右。目前面对越来越严格的环保要求,对烟气含尘的要求将会越来越高,30mg/m3的含尘浓度仍较高,尚有较大的提升空间。但目前的OG法难以实现烟尘的进一步高效脱除,且消耗大量的水资源和电力资源,投资成本过高,不利于大规模推广应用,还将导致烟气含饱和水(>300g/kg干烟气),排出烟囱后造成白烟(烟气冷凝、水汽析出导致),白烟虽对环境无害但却影响市容市貌。At present, there are two main types of dust removal for converter flue gas. One is wet dust removal system (mainly OG method), which cools down the flue gas and removes dust through spraying water and annular venturi tube. This method makes the flue gas fully wet The flue gas is saturated with water; the other is dry dust removal (mainly the LT method), which ionizes the gas through the strong corona field formed by the electrodes, and the dust and mist particles obtain electrons and charge them. Particles are captured on the dust collecting plate under the joint action of water mist collision, adsorption and condensation, so as to achieve the purpose of ash removal. The OG method can remove more than 95% of the dust content in the flue gas, reducing the dust content of the flue gas to less than 30mg/ m3 ; the LT method can remove 99% of the dust content of the flue gas, reducing the dust content to 10mg/ m3 below, and save a lot of water resources. But currently the most widely used is still the OG dust removal system, this application is mainly aimed at the rear flue gas of the OG dust removal system. Although the current OG method is effective, there are still a lot of fine dust with a particle size below 10 μm in the flue gas, and the flue gas temperature is about 80 °C. At present, in the face of increasingly stringent environmental protection requirements, the requirements for dust content in flue gas will become higher and higher. The dust concentration of 30mg/ m3 is still relatively high, and there is still a large room for improvement. However, the current OG method is difficult to achieve further efficient removal of smoke and dust, and consumes a large amount of water and power resources, and the investment cost is too high, which is not conducive to large-scale application, and will also cause the flue gas to contain saturated water (>300g/kg dry Smoke), white smoke (caused by condensation of smoke and precipitation of water vapor) is formed after being discharged from the chimney. Although white smoke is harmless to the environment, it affects the appearance of the city.

现有技术中关于烟气除尘系统及除尘方法的技术方案已有相关专利公开,例如专利公开号:CN 105107365 A,公开日:2015年12月02日,发明创造名称为:烟气复合相变除尘脱硫工艺及装置,该申请案公开了一种脱硫塔内部的烟气复合相变除尘脱硫装置,烟气在烟道入口中受涡旋相变器旋流作用斜向下旋流进入脱硫塔,涡旋相变器是由四角切向布置的多组雾化喷嘴组成,其可使烟气充分润湿并使含尘液滴碰撞长大,进入脱硫塔的烟气经布置在上方的脱硫喷淋层除去大部分的含尘颗粒和SO2,剩下的湿烟气和少量烟尘通过上方的高效除雾器,进一步脱除水分和微尘并排出到大气中。该申请案的除尘脱硫装置通过喷水雾和强化碰撞的方式使烟气含水过饱和而除去烟尘,并通过脱硫喷淋层除去SO2,除尘脱硫效率高,且装置简单投资小。但通过喷雾使含水饱和度增加,耗水量较大,需不断补充干净水,并消耗大量电能,且除尘方式比较粗犷,难以实现精细化除尘,适用于前段除尘,不适用于末端除尘。In the prior art, there have been relevant patent disclosures about the technical solutions of the flue gas dust removal system and dust removal method, such as patent publication number: CN 105107365 A, publication date: December 02, 2015, and the name of the invention is: flue gas composite phase transition Dust removal and desulfurization process and device. This application discloses a flue gas composite phase change dust removal and desulfurization device inside the desulfurization tower. The flue gas is swirled obliquely downward by the swirling effect of the vortex phase changer at the flue entrance and enters the desulfurization tower. , the vortex phase changer is composed of multiple groups of atomizing nozzles arranged tangentially at four corners, which can fully wet the flue gas and make the dusty droplets collide and grow up. The flue gas entering the desulfurization tower passes through the desulfurization nozzle arranged above. The spray layer removes most of the dust particles and SO 2 , and the remaining wet flue gas and a small amount of smoke pass through the high-efficiency demister above to further remove moisture and fine dust and discharge it into the atmosphere. The dust removal and desulfurization device of this application makes the flue gas supersaturated with water to remove the dust by spraying water mist and strengthening collision, and removes SO 2 through the desulfurization spray layer. The dust removal and desulfurization efficiency is high, and the device is simple and the investment is small. However, the water saturation is increased by spraying, the water consumption is large, clean water needs to be continuously replenished, and a large amount of electric energy is consumed, and the dust removal method is relatively rough, so it is difficult to achieve fine dust removal. It is suitable for front-end dust removal, but not for end-end dust removal.

再如专利公开号:CN 206730770 U,公开日:2017年12月12日,发明创造名称为:一种湿法烟气脱硫相变凝并除尘除雾装置,该申请案公开了一种湿法烟气脱硫相变凝并除尘除雾装置,烟气从吸收塔中部进入,入口烟道上端设置喷淋层,喷淋层上端依次设置管栅式冷却器和除雾器,并在管栅式冷却器和除雾器上端依次设置冷却器冲洗喷嘴和除雾器冲洗喷嘴,吸收塔下端是沉淀池。该申请案中的除尘除雾装置可有效提高湿法脱硫装置的综合除尘效果,显著降低吸收塔出口烟气中烟尘浓度。但以上除尘除雾装置也存在较大的不足,其中管栅式换热器换热介质采用循环水,需消耗水资源,且换热效率低、体积大,吸收塔重量大;管栅式换热器、除雾器依次布置并分布冲洗喷嘴,设备布置比较复杂、检修困难,且难以实现精细化除尘。Another example is the patent publication number: CN 206730770 U, publication date: December 12, 2017, and the name of the invention is: a wet method flue gas desulfurization phase change condensation and dedusting and mist removal device, the application discloses a wet method Flue gas desulfurization phase change condensation and dedusting and mist removal device, the flue gas enters from the middle of the absorption tower, the upper end of the inlet flue is equipped with a spray layer, and the upper end of the spray layer is sequentially equipped with a pipe grid cooler and a mist eliminator, and in the pipe grid type The upper end of the cooler and the demister is provided with the flushing nozzle of the cooler and the rinsing nozzle of the demister in turn, and the lower end of the absorption tower is a sedimentation tank. The dust and mist removal device in this application can effectively improve the comprehensive dust removal effect of the wet desulfurization device, and significantly reduce the concentration of smoke and dust in the flue gas at the outlet of the absorption tower. However, the above dust and mist removal devices also have relatively large deficiencies. Among them, the heat exchange medium of the tube-grid heat exchanger uses circulating water, which consumes water resources, and has low heat exchange efficiency, large volume, and heavy weight of the absorption tower; Heaters and mist eliminators are arranged in sequence and flushing nozzles are distributed. The equipment layout is complicated, maintenance is difficult, and it is difficult to achieve fine dust removal.

综上所述,如何对工业烟气进一步除尘达到近零排放并实现消除白烟的目的,是现有技术中亟需解决的技术难题。To sum up, how to further remove dust from industrial flue gas to achieve near-zero emissions and achieve the goal of eliminating white smoke is a technical problem that needs to be solved urgently in the prior art.

公开于该背景技术部分的信息仅仅旨在增加对本发明的总体背景的理解,而不应当被视为承认或以任何形式暗示该信息构成已为本领域一般技术人员所公知的现有技术。The information disclosed in this Background section is only for enhancing the understanding of the general background of the present invention and should not be taken as an acknowledgment or any form of suggestion that the information constitutes the prior art that is already known to those skilled in the art.

发明内容Contents of the invention

1.发明要解决的技术问题1. The technical problem to be solved by the invention

本发明提供了一种烟气末端除尘脱白系统,本发明的目的在于低成本、低能耗条件下对工业烟气进一步除尘达到近零排放并消除白烟。The invention provides a dust removal and whitening system at the end of flue gas. The purpose of the invention is to further remove dust from industrial flue gas to achieve near-zero emission and eliminate white smoke under the condition of low cost and low energy consumption.

2.技术方案2. Technical solution

为达到上述目的,本发明提供的技术方案为:In order to achieve the above object, the technical scheme provided by the invention is:

本发明的烟气末端除尘脱白系统,包括:The flue gas terminal dust removal and whitening system of the present invention includes:

除尘箱体,该除尘箱体内部的底部设有开口向上的沉淀池;A dust removal box, the bottom of the dust removal box is provided with a sedimentation tank with an upward opening;

烟气入口烟道,该烟气入口烟道自除尘箱体外部引入除尘箱体内部并穿过沉淀池到达沉淀池上方;The flue gas inlet flue, the flue gas inlet flue is introduced from the outside of the dust removal box to the inside of the dust removal box and passes through the sedimentation tank to reach the top of the sedimentation tank;

位于除尘箱体内部的一级除尘脱水区和二级除尘脱水区,所述二级除尘脱水区位于所述一级除尘脱水区的上方,所述一级除尘脱水区位于沉淀池上方;所述一级除尘脱水区和所述二级除尘脱水区均包括相互间隔分布的若干层热管换热层和滤网除尘层;The first-level dust removal and dehydration area and the second-level dust removal and dehydration area located inside the dust removal box, the second-level dust removal and dehydration area is located above the first-level dust removal and dehydration area, and the first-level dust removal and dehydration area is located above the sedimentation tank; Both the primary dust removal and dehydration zone and the secondary dust removal and dehydration zone include several layers of heat pipe heat exchange layers and filter screen dust removal layers that are spaced apart from each other;

以及烟气出口烟道,该烟气出口烟道连通于除尘箱体顶端。And a flue gas outlet flue, the flue gas outlet flue is connected to the top of the dust removal box.

作为本发明更进一步的改进,所述一级除尘脱水区上方和所述二级除尘脱水区上方分别对应安装有喷淋单元。As a further improvement of the present invention, spray units are respectively installed above the primary dust removal and dehydration area and above the secondary dust removal and dehydration area.

作为本发明更进一步的改进,所述沉淀池顶端的开口处覆盖有孔板,该孔板上开设有若干个通水孔。As a further improvement of the present invention, the opening at the top of the sedimentation tank is covered with an orifice plate, and several water holes are opened on the orifice plate.

作为本发明更进一步的改进,每层热管换热层包括若干个相互平行排列的热管,且热管的蒸发段位于除尘箱体内部,热管的冷凝段位于除尘箱体外部。As a further improvement of the present invention, each heat pipe heat exchange layer includes several heat pipes arranged in parallel, and the evaporation section of the heat pipes is located inside the dust removal box, and the condensation section of the heat pipes is located outside the dust removal box.

作为本发明更进一步的改进,所述滤网除尘层包括支撑框架,该支撑框架上铺有滤网。As a further improvement of the present invention, the dust removal layer of the filter screen includes a support frame on which a filter screen is laid.

作为本发明更进一步的改进,所述除尘箱体的内侧壁上固定有若干个置物板,所述支撑框架被支撑在置物板上。As a further improvement of the present invention, several storage boards are fixed on the inner wall of the dust removal box, and the support frame is supported on the storage boards.

作为本发明更进一步的改进,所述烟气入口烟道位于沉淀池上方的开口端竖直向上设置,所述开口端的上方设置有风帽,该风帽的顶面为向上凸起的圆弧面,且该风帽顶面竖直向下的投影覆盖住所述开口端。As a further improvement of the present invention, the opening end of the flue gas inlet flue located above the sedimentation tank is arranged vertically upward, and a wind cap is arranged above the opening end, and the top surface of the wind cap is an upwardly protruding arc surface. And the vertical downward projection of the top surface of the hood covers the opening end.

作为本发明更进一步的改进,所述风帽顶面以下的部分为顶点朝下的圆锥体,该圆锥体的外表面上间隔设有若干条通风凹槽,所述通风凹槽位于所述圆锥体的母线上。As a further improvement of the present invention, the part below the top surface of the wind cap is a cone with the apex facing downwards, and several ventilation grooves are arranged at intervals on the outer surface of the cone, and the ventilation grooves are located on the cone. on the bus.

作为本发明更进一步的改进,所述沉淀池的底部设有开口,该开口上安装有密封塞。As a further improvement of the present invention, an opening is provided at the bottom of the sedimentation tank, and a sealing plug is installed on the opening.

作为本发明更进一步的改进,所述除尘箱体靠近沉淀池上方的侧壁上设有烟气入口观察孔,所述除尘箱体靠近烟气出口烟道的侧壁上设有烟气出口观察孔。As a further improvement of the present invention, a flue gas inlet observation hole is provided on the side wall of the dust removal box near the top of the sedimentation tank, and a flue gas outlet observation hole is provided on the side wall of the dust removal box near the flue gas outlet flue. hole.

3.有益效果3. Beneficial effect

采用本发明提供的技术方案,与现有技术相比,具有如下显著效果:Compared with the prior art, the technical solution provided by the invention has the following remarkable effects:

(1)本发明中,布置多级除尘脱水区,将烟气分级冷却达到除尘、脱水目的,且可控制排烟温度;热管换热层和滤网除尘层间隔布置,有利于调节除尘箱体内温度,使烟气中水汽不断以微尘为凝结核心凝结并碰撞长大,除尘、脱水效率高。(1) In the present invention, a multi-stage dust removal and dehydration zone is arranged to cool the flue gas in stages to achieve the purpose of dust removal and dehydration, and the temperature of the exhaust gas can be controlled; the heat exchange layer of the heat pipe and the dust removal layer of the filter screen are arranged at intervals, which is beneficial to adjust the dust removal in the dust removal box. The temperature makes the water vapor in the flue gas continuously condense and grow up with the fine dust as the condensation core, and the dust removal and dehydration efficiency is high.

(2)本发明的除尘脱白系统,可一次性投资,运行过程中通过自然风冷实现烟气降温,不消耗其他动力、几乎不消耗冷却水。(2) The dust removal and whitening system of the present invention can be invested in one time, and the flue gas is cooled by natural air cooling during operation, without consuming other power and hardly consuming cooling water.

附图说明Description of drawings

为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention, and thus It should be regarded as a limitation on the scope, and those skilled in the art can also obtain other related drawings based on these drawings without creative work.

图1为实施例中烟气末端除尘脱白系统的结构示意图;Fig. 1 is the structural schematic diagram of the flue gas terminal dedusting and whitening system in the embodiment;

图2为图1中沿A-A向的剖视结构示意图;Fig. 2 is a schematic cross-sectional structure diagram along A-A direction in Fig. 1;

图3为实施例中滤网除尘单元的结构示意图;Fig. 3 is the structural representation of filter screen dedusting unit in the embodiment;

图4为实施例中烟气末端除尘脱白方法的流程图。Fig. 4 is a flow chart of the method for dust removal and whitening at the end of flue gas in the embodiment.

示意图中的标号说明:1、烟气入口烟道;2、一级除尘脱水区;3、二级除尘脱水区;4、烟气出口烟道;5、喷淋单元;6、沉淀池;7、密封塞;8、孔板;9、烟气入口观察孔;10、烟气出口观察孔;11、热管;12、滤网除尘层;1201、支撑框架;1202、滤网;13、除尘箱体;1301、置物板;14、风帽。Explanation of the labels in the schematic diagram: 1. Flue gas inlet flue; 2. Primary dust removal and dehydration area; 3. Secondary dust removal and dehydration area; 4. Flue gas outlet flue; 5. Spray unit; 6. Sedimentation tank; 7 , sealing plug; 8, orifice plate; 9, flue gas inlet observation hole; 10, flue gas outlet observation hole; 11, heat pipe; 12, filter screen dust removal layer; 1201, support frame; 1202, filter screen; 13, dust removal box Body; 1301, storage board; 14, hood.

具体实施方式Detailed ways

为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.

为进一步了解本发明的内容,结合附图和实施例对本发明作详细描述。In order to further understand the content of the present invention, the present invention will be described in detail in conjunction with the accompanying drawings and embodiments.

实施例1Example 1

参考图1-3,本实施例的烟气末端除尘脱白系统,包括:Referring to Figures 1-3, the flue gas terminal dust removal and whitening system of this embodiment includes:

除尘箱体13,该除尘箱体13内部的底部设有开口向上的沉淀池6;A dust removal box 13, the bottom of the dust removal box 13 is provided with a sedimentation tank 6 with an upward opening;

烟气入口烟道1,该烟气入口烟道1自除尘箱体13外部引入除尘箱体13内部并穿过沉淀池6到达沉淀池6上方;The flue gas inlet flue 1, the flue gas inlet flue 1 is introduced from the outside of the dust removal box 13 to the inside of the dust removal box 13 and passes through the sedimentation tank 6 to reach the top of the sedimentation tank 6;

位于除尘箱体13内部的一级除尘脱水区2和二级除尘脱水区3,二级除尘脱水区3位于一级除尘脱水区2的上方,一级除尘脱水区2位于沉淀池6上方;一级除尘脱水区2和二级除尘脱水区3均包括相互间隔分布的若干层热管换热层和滤网除尘层12;(即一层热管换热层、一层滤网除尘层12、一层热管换热层…..这样间隔分布组成一级除尘脱水区2或二级除尘脱水区3)The first-level dust removal and dehydration area 2 and the second-level dust removal and dehydration area 3 located inside the dust removal box 13, the second-level dust removal and dehydration area 3 is located above the first-level dust removal and dehydration area 2, and the first-level dust removal and dehydration area 2 is located above the sedimentation tank 6; The first-stage dedusting and dehydration zone 2 and the secondary dedusting and dehydration zone 3 all include several layers of heat pipe heat exchange layers and filter screen dust removal layers 12 distributed at intervals; The heat exchange layer of the heat pipe.....The interval distribution forms the first-level dust removal and dehydration area 2 or the second-level dust removal and dehydration area 3)

以及烟气出口烟道4,该烟气出口烟道4连通于除尘箱体13顶端。And the flue gas outlet flue 4, the flue gas outlet flue 4 communicates with the top of the dust removal box 13.

本实施例中,经过湿法除尘后的烟气经烟气入口烟道1进入除尘箱体13内,由于烟气入口烟道1自除尘箱体13外部引入除尘箱体13内部并穿过沉淀池6到达沉淀池6上方,烟气在位于沉淀池6内的烟气入口烟道1内流通时,沉淀池6内的存水会与烟气进行换热,使得从烟气入口烟道1内流出的烟气得到一定的预降温,然后烟气依次通过一级除尘脱水区2和二级除尘脱水区3处理,其中,烟气在每层热管换热层附近以烟尘为凝结核心凝结出小液滴,部分水汽在热管表面凝结、长大,在重力作用下落入下方的滤网除尘层12碰撞、长大并最终落入沉淀池6中,部分小液滴被烟气携带进入上方的滤网除尘层12,并逐渐碰撞、长大,最后落入下方的沉淀池6,经过一级除尘脱水区2和二级除尘脱水区3精除尘及脱水后的烟气从烟气出口烟道4被排入大气,其中排出的烟气温度大约50℃,含尘量和含水量显著降低,且消除了白烟。需要说明的是,本实施例中除尘箱体13内部不限于一级除尘脱水区2和二级除尘脱水区3,还可依次在二级除尘脱水区3上方设置三级除尘脱水区、四级除尘脱水区......具体设置多少级除尘脱水区由实际安装使用确定。In this embodiment, the flue gas after wet dedusting enters the dust removal box 13 through the flue gas inlet flue 1, because the flue gas inlet flue 1 is introduced into the dust removal box 13 from the outside of the dust removal box 13 and passes through the sediment The tank 6 reaches the top of the sedimentation tank 6. When the flue gas circulates in the flue gas inlet flue 1 located in the sedimentation tank 6, the water stored in the sedimentation tank 6 will exchange heat with the flue gas, so that the flue gas from the flue gas inlet flue 1 The flue gas flowing out of the interior is pre-cooled to a certain extent, and then the flue gas is sequentially processed through the first-level dust removal and dehydration zone 2 and the second-level dust removal and dehydration zone 3. Small droplets, part of the water vapor condenses and grows on the surface of the heat pipe, falls into the lower filter dust removal layer 12 under the action of gravity, collides, grows up, and finally falls into the sedimentation tank 6, and part of the small droplets are carried by the flue gas into the upper The dust removal layer 12 of the filter screen gradually collides and grows, and finally falls into the sedimentation tank 6 below, and the flue gas after fine dust removal and dehydration after the first-level dust removal and dehydration zone 2 and the second-level dust removal and dehydration zone 3 passes through the flue gas outlet flue 4 is discharged into the atmosphere, the temperature of the discharged flue gas is about 50°C, the dust content and water content are significantly reduced, and the white smoke is eliminated. It should be noted that the interior of the dust removal box 13 in this embodiment is not limited to the first-level dust removal and dehydration area 2 and the second-level dust removal and dehydration area 3, and the third-level dust removal and dehydration area and the fourth-level dust removal and dehydration area can also be set above the second-level dust removal and dehydration area 3. Dust removal and dehydration area... How many levels of dust removal and dehydration area to set up is determined by the actual installation and use.

现有的烟气除尘技术可使烟尘量降低到30mg/m3以下,但难以在低成本、低能耗的前提下实现烟气的进一步除尘,即实现近零排放,且现有技术中除尘烟气中含有大量水分,易导致白烟排放。本实施例的目的在于低成本、低能耗条件下对工业烟气进一步除尘达到近零排放并消除白烟,具体本实施例中,布置多级除尘脱水区,将烟气分级冷却达到除尘、脱水目的,且可控制排烟温度;热管换热层和滤网除尘层12间隔布置,有利于调节除尘箱体13内温度,使烟气中水汽不断以微尘为凝结核心凝结并碰撞长大,除尘、脱水效率高;本实施例的除尘脱白系统,可一次性投资,运行过程中通过自然风冷实现烟气降温,不消耗其他动力、几乎不消耗冷却水。The existing flue gas dust removal technology can reduce the amount of dust to below 30mg/m 3 , but it is difficult to achieve further dust removal of the flue gas under the premise of low cost and low energy consumption, that is, to achieve near-zero emissions, and the dust removal in the prior art The gas contains a lot of moisture, which can easily lead to white smoke emission. The purpose of this embodiment is to further remove dust from industrial flue gas to achieve near-zero emission and eliminate white smoke under the condition of low cost and low energy consumption. Specifically, in this embodiment, a multi-stage dust removal and dehydration zone is arranged, and the flue gas is cooled in stages to achieve dust removal and dehydration Purpose, and can control the exhaust gas temperature; the heat exchange layer of the heat pipe and the dust removal layer 12 of the filter screen are arranged at intervals, which is beneficial to adjust the temperature inside the dust removal box 13, so that the water vapor in the flue gas will continue to condense and grow by colliding with the fine dust as the condensation core. The dust removal and dehydration efficiency is high; the dust removal and whitening system of this embodiment can be invested in one time, and the flue gas is cooled by natural air cooling during operation, without consuming other power and hardly consuming cooling water.

实施例2Example 2

本实施例的烟气末端除尘脱白系统,其结构与实施例1基本相同,更进一步的:一级除尘脱水区2上方和二级除尘脱水区3上方分别对应安装有喷淋单元5(具体本实施例中,喷淋单元5包括一水平设置的通水管,该通水管上安装有若干喷嘴)。The structure of the dust removal and whitening system at the end of the flue gas in this embodiment is basically the same as that of Embodiment 1, and further: the top of the first-level dust removal and dehydration area 2 and the top of the second-level dust removal and dehydration area 3 are respectively installed with spray units 5 (specifically In this embodiment, the spraying unit 5 includes a water pipe arranged horizontally, and several nozzles are installed on the water pipe).

本实施例中,一级除尘脱水区2上方和二级除尘脱水区3上方分别对应安装有喷淋单元5,当除尘脱白系统运行一段时间后,每层热管换热层表面和每层滤网除尘层12表面存在少量粘结物,可打开一级除尘脱水区2上方的喷淋单元5和二级除尘脱水区3上方的喷淋单元5进行冲洗,确保系统运行的可靠性。In this embodiment, spray units 5 are respectively installed above the primary dedusting and dehydrating area 2 and above the secondary dedusting and dehydrating area 3. There is a small amount of sticky matter on the surface of the net dust removal layer 12, and the spray unit 5 above the first-level dust removal and dehydration area 2 and the spray unit 5 above the second-level dust removal and dehydration area 3 can be opened for washing to ensure the reliability of the system operation.

实施例3Example 3

本实施例的烟气末端除尘脱白系统,其结构与实施例2基本相同,更进一步的:沉淀池6顶端的开口处覆盖有孔板8,该孔板8上开设有若干个通水孔。The structure of the dust removal and whitening system at the end of the flue gas in this embodiment is basically the same as in Embodiment 2, further: the opening at the top of the sedimentation tank 6 is covered with an orifice plate 8, and several water holes are opened on the orifice plate 8 .

本实施例中,沉淀池6顶端的开口处覆盖有孔板8,该孔板8上开设有若干个通水孔,从沉淀池6上方落下的水分可顺着通水孔进入沉淀池6内存储,其他粘结的灰尘、颗粒被挡在孔板8上,可定期进行清理。In this embodiment, the opening at the top of the sedimentation tank 6 is covered with an orifice 8, and the orifice 8 is provided with a plurality of water holes, and the moisture falling from the top of the sedimentation tank 6 can enter the sedimentation tank 6 along the water holes. Storage, other bonded dust and particles are blocked on the orifice plate 8, which can be cleaned regularly.

实施例4Example 4

本实施例的烟气末端除尘脱白系统,其结构与实施例3基本相同,更进一步的:每层热管换热层包括若干个相互平行排列的热管11,且热管11的蒸发段位于除尘箱体13内部,热管11的冷凝段位于除尘箱体13外部。The structure of the dust removal and whitening system at the end of the flue gas in this embodiment is basically the same as that of Embodiment 3, further: each layer of heat pipe heat exchange layer includes several heat pipes 11 arranged in parallel with each other, and the evaporation section of the heat pipes 11 is located in the dust removal box Inside the body 13 , the condensation section of the heat pipe 11 is located outside the dust removal box 13 .

本实施例中,每层热管换热层包括若干个相互平行排列的热管11,且热管11的蒸发段位于除尘箱体13内部,热管11的冷凝段位于除尘箱体13外部,烟气在经过除尘箱体13内部的热管11蒸发段时,热量被快速吸收,然后通过热管11内的工质将烟气被吸收热量向除尘箱体13外部及时散出。In this embodiment, each heat pipe heat exchange layer includes several heat pipes 11 arranged parallel to each other, and the evaporation section of the heat pipes 11 is located inside the dust removal box 13, and the condensation section of the heat pipes 11 is located outside the dust removal box 13. During the evaporation section of the heat pipe 11 inside the dust removal box 13, the heat is quickly absorbed, and then the absorbed heat of the flue gas is released to the outside of the dust removal box 13 in time through the working medium in the heat pipe 11.

实施例5Example 5

本实施例的烟气末端除尘脱白系统,其结构与实施例4基本相同,更进一步的:滤网除尘层12包括支撑框架1201,该支撑框架1201上铺有滤网1202(具体本实施例中,支撑框架1201为固定在除尘箱体13内侧壁上的矩形框架,该支撑框架1201上铺有滤网1202,滤网1202的边沿处通过螺钉固定在支撑框架1201的边沿上。)The dust removal and whitening system at the end of the flue gas in this embodiment has the same structure as that of Embodiment 4, and further: the filter screen dust removal layer 12 includes a support frame 1201, and a filter screen 1202 is laid on the support frame 1201 (specifically, the filter screen 1202 of this embodiment Among them, the support frame 1201 is a rectangular frame fixed on the inner wall of the dust removal box 13, the support frame 1201 is covered with a filter screen 1202, and the edge of the filter screen 1202 is fixed on the edge of the support frame 1201 by screws.)

本实施例中,滤网除尘层12包括支撑框架1201,该支撑框架1201上铺有滤网1202,通过滤网1202对烟气中的水分、灰尘进行阻挡、吸附,可有效的实现烟气除尘脱白。In this embodiment, the filter dust removal layer 12 includes a support frame 1201, and the support frame 1201 is covered with a filter screen 1202, through which the moisture and dust in the flue gas are blocked and adsorbed, and the dust removal of the flue gas can be effectively realized. off white.

实施例6Example 6

本实施例的烟气末端除尘脱白系统,其结构与实施例5基本相同,更进一步的:除尘箱体13的内侧壁上固定有若干个置物板1301,支撑框架1201被支撑在置物板1301上(具体本实施例中,同一水平高度上,除尘箱体13内侧壁的四个面上分别设有一个置物板1301,四个置物板1301上方放置一支撑框架1201)。The structure of the dust removal and whitening system at the end of the flue gas in this embodiment is basically the same as that in Embodiment 5, further: several storage boards 1301 are fixed on the inner wall of the dust removal box 13, and the support frame 1201 is supported on the storage boards 1301 (specifically in this embodiment, at the same level, a storage board 1301 is respectively provided on the four surfaces of the inner wall of the dust removal box 13, and a support frame 1201 is placed above the four storage boards 1301).

本实施例中,除尘箱体13的内侧壁上固定有若干个置物板1301,支撑框架1201被支撑在置物板1301上,大大方便了支撑框架1201的安装、拆卸。In this embodiment, several storage boards 1301 are fixed on the inner wall of the dust removal box 13, and the support frame 1201 is supported on the storage boards 1301, which greatly facilitates the installation and disassembly of the support frame 1201.

实施例7Example 7

本实施例的烟气末端除尘脱白系统,其结构与实施例6基本相同,更进一步的:烟气入口烟道1位于沉淀池6上方的开口端竖直向上设置,开口端的上方设置有风帽14,该风帽14的顶面为向上凸起的圆弧面,且该风帽14顶面竖直向下的投影覆盖住开口端(具体本实施例中,参考图1,风帽14的边沿部分通过连接杆连接在开口端上)。The structure of the dust removal and whitening system at the end of the flue gas in this embodiment is basically the same as that in Embodiment 6, further: the opening end of the flue gas inlet flue 1 located above the sedimentation tank 6 is set vertically upward, and a wind cap is arranged above the opening end 14. The top surface of the wind cap 14 is an upwardly protruding arc surface, and the vertical downward projection of the top surface of the wind cap 14 covers the opening end (specifically in this embodiment, referring to FIG. 1 , the edge part of the wind cap 14 passes through connecting rod attached to the open end).

本实施例中,烟气入口烟道1位于沉淀池6上方的开口端竖直向上设置,开口端的上方设置有风帽14,该风帽14的顶面为向上凸起的圆弧面,且该风帽14顶面竖直向下的投影覆盖住开口端,当沉淀池6上方有水分及灰尘、颗粒落下时,其会首先落在风帽14的顶面上,然后顺着风帽14顶面滑落至孔板8上,有效避免了水分及灰尘、颗粒落至烟气入口烟道1内。In this embodiment, the opening end of the flue gas inlet flue 1 located above the sedimentation tank 6 is set vertically upward, and a wind cap 14 is arranged above the opening end. The top surface of the wind cap 14 is an upwardly convex arc surface, and the wind cap The vertical downward projection of the top surface of 14 covers the opening end. When there is moisture, dust and particles falling above the sedimentation tank 6, it will first fall on the top surface of the wind cap 14, and then slide down to the hole along the top surface of the wind cap 14. On the plate 8, moisture, dust, and particles are effectively prevented from falling into the flue gas inlet flue 1.

实施例8Example 8

本实施例的烟气末端除尘脱白系统,其结构与实施例7基本相同,更进一步的:风帽14顶面以下的部分为顶点朝下的圆锥体,该圆锥体的外表面上间隔设有若干条通风凹槽,通风凹槽位于圆锥体的母线上。The structure of the flue gas end dust removal and whitening system in this embodiment is basically the same as that in Embodiment 7, further: the part below the top surface of the wind cap 14 is a cone with the apex facing downward, and the outer surface of the cone is provided with Several ventilation grooves are located on the generatrix of the cone.

本实施例中,风帽14顶面以下的部分为顶点朝下的圆锥体,该圆锥体的外表面上间隔设有若干条通风凹槽,通风凹槽位于圆锥体的母线上,从烟气入口烟道1位于沉淀池6上方的开口端排出的烟气顺着风帽14上的若干条通风凹槽向四周导流分散,使得烟气能够充分在一级除尘脱水区2和二级除尘脱水区3中进行扩散,显著提高了烟气的除尘脱白效果。In this embodiment, the part below the top surface of the wind cap 14 is a cone with the apex facing downwards. Several ventilation grooves are arranged at intervals on the outer surface of the cone. The ventilation grooves are located on the generatrix of the cone. The flue gas discharged from the opening end of the flue 1 above the sedimentation tank 6 is diverted and dispersed along several ventilation grooves on the wind cap 14, so that the flue gas can fully flow in the first-level dust removal and dehydration area 2 and the second-level dust removal and dehydration area. Diffusion in 3, which significantly improves the effect of dust removal and whitening of flue gas.

实施例9Example 9

本实施例的烟气末端除尘脱白系统,其结构与实施例8基本相同,更进一步的:沉淀池6的底部设有开口,该开口上安装有密封塞7(具体本实施例中,密封塞7为压把式胶塞)。The dust removal and whitening system at the end of flue gas in this embodiment has basically the same structure as in Embodiment 8, further: the bottom of the sedimentation tank 6 is provided with an opening, and a sealing plug 7 is installed on the opening (specifically in this embodiment, the sealing Plug 7 is a pressure handle type rubber plug).

本实施例中,沉淀池6的底部设有开口,该开口上安装有密封塞7,当沉淀池6内的水积累到一定程度时,可打开沉淀池6底部的密封塞7排出多余积水。In this embodiment, the bottom of the sedimentation tank 6 is provided with an opening, and a sealing plug 7 is installed on the opening. When the water in the sedimentation tank 6 accumulates to a certain extent, the sealing plug 7 at the bottom of the sedimentation tank 6 can be opened to discharge excess water .

实施例10Example 10

本实施例的烟气末端除尘脱白系统,其结构与实施例9基本相同,更进一步的:除尘箱体13靠近沉淀池6上方的侧壁上设有烟气入口观察孔9,除尘箱体13靠近烟气出口烟道4的侧壁上设有烟气出口观察孔10。The structure of the dust removal and whitening system at the end of the flue gas in this embodiment is basically the same as that of Embodiment 9, further: the side wall of the dust removal box 13 near the top of the sedimentation tank 6 is provided with a flue gas inlet observation hole 9, and the dust removal box 13 A flue gas outlet observation hole 10 is provided on the side wall near the flue gas outlet flue 4 .

本实施例中,除尘箱体13靠近沉淀池6上方的侧壁上设有烟气入口观察孔9,除尘箱体13靠近烟气出口烟道4的侧壁上设有烟气出口观察孔10,通过烟气入口观察孔9和烟气出口观察孔10可对烟气在除尘箱体13内的除尘脱白效果进行对比观察及对除尘箱体13进行定期检查维护。In this embodiment, the side wall of the dust removal box 13 near the top of the sedimentation tank 6 is provided with a flue gas inlet observation hole 9, and the side wall of the dust removal box 13 near the flue gas outlet flue 4 is provided with a flue gas outlet observation hole 10. Through the flue gas inlet observation hole 9 and the flue gas outlet observation hole 10, the dust removal and whitening effect of the flue gas in the dust removal box 13 can be compared and observed, and the dust removal box 13 can be regularly inspected and maintained.

实施例11Example 11

本实施例的烟气末端除尘脱白系统,其结构与实施例10基本相同,更进一步的:热管11的蒸发段为光管,有利于烟气中的水汽在光管表面凝结、长大及掉落,热管11的冷凝段为翅片管,强化了与外界环境的换热;一级除尘脱水区2的最下层为热管换热层,烟气首先被降温,有利于提高后续除尘效果;烟气入口烟道1位于沉淀池6内部的部分包括盘管段(即呈螺旋状的管道系统),通过盘管段可将烟气中的热量高效传递至沉淀池6内的存水中,提高了烟气后续的除尘脱白效果;热管11的蒸发段表面涂覆不粘防腐涂层(即聚四氟乙烯涂层),不粘防腐涂层的超低表面能使得在热管11表面析出的水汽成珠状并在重力作用下迅速下落,避免形成膜状凝结恶化传热,且不会在热管11表面形成水垢或粘结物,滤网1202采用聚四氟乙烯材质,使得小液滴在滤网1202表面易团聚成液滴并在重力作用下迅速下落,不会在滤网1202表面形成水膜增大烟气阻力,且不会在滤网1202表面形成水垢或粘结物造成堵塞,以上设置有利于水汽及灰尘、颗粒的脱除,提高了除尘脱白效果;一级除尘脱水区2和二级除尘脱水区3中,相邻两层的热管换热层上的热管11相互垂直,以上热管11的正交设置,提高了整个一级除尘脱水区2和二级除尘脱水区3的换热均匀性及效率,从而提高了除尘脱白效果。The dust removal and whitening system at the end of the flue gas in this embodiment has basically the same structure as that in Embodiment 10, and further: the evaporation section of the heat pipe 11 is a light pipe, which is conducive to the condensation, growth and fall of the water vapor in the flue gas on the surface of the light pipe , the condensation section of the heat pipe 11 is a finned tube, which strengthens the heat exchange with the external environment; the lowermost layer of the first-stage dust removal and dehydration zone 2 is the heat exchange layer of the heat pipe, and the flue gas is cooled first, which is conducive to improving the subsequent dust removal effect; the flue gas The part of the inlet flue 1 located inside the sedimentation tank 6 includes a coil section (that is, a spiral piping system), through which the heat in the flue gas can be efficiently transferred to the water in the sedimentation tank 6, improving the flue gas. The effect of dedusting and whitening after the gas is removed; the surface of the evaporation section of the heat pipe 11 is coated with a non-stick anti-corrosion coating (i.e. a polytetrafluoroethylene coating), and the ultra-low surface energy of the non-stick anti-corrosion coating makes the water vapor precipitated on the surface of the heat pipe 11 form a beaded and fall quickly under the action of gravity, avoiding the formation of film-like condensation and deteriorating heat transfer, and will not form scale or sticky matter on the surface of the heat pipe 11. The surface of 1202 is easy to reunite into liquid droplets and fall quickly under the action of gravity. It will not form a water film on the surface of the filter 1202 to increase the smoke resistance, and will not form scale or sticky matter on the surface of the filter 1202 to cause blockage. The above settings It is conducive to the removal of water vapor, dust and particles, and improves the effect of dust removal and whitening; in the first-level dust removal and dehydration area 2 and the second-level dust removal and dehydration area 3, the heat pipes 11 on the heat exchange layers of the adjacent two layers of heat pipes are perpendicular to each other, and the above The orthogonal arrangement of the heat pipes 11 improves the uniformity and efficiency of heat exchange in the entire primary dedusting and dehydrating zone 2 and the secondary dedusting and dehydrating zone 3, thereby improving the dedusting and whitening effect.

实施例12Example 12

本实施例的烟气末端除尘脱白系统,其结构与实施例11基本相同,更进一步的:本实施例中,热管11为负压热管,热管11内的工质可为水、醋酸、甲醇、丙酮等且控制热管11内工质的相变温度(即沸点)介于45~70℃之间,控制滤网1202的目数在30~60目之间;其中:一级除尘脱水区2中热管11内的工质相变温度大于二级除尘脱水区3中热管11内的工质相变温度;一级除尘脱水区2中滤网1202的孔径大于二级除尘脱水区3中滤网1202的孔径;具体本实施例中,一级除尘脱水区2中热管11内的工质为甲醇,控制其相变温度60℃,二级除尘脱水区3中热管11内的工质为丙酮,控制相变温度45℃;一级除尘脱水区2中滤网1202的目数为35目,二级除尘脱水区3中滤网1202的目数为50目。The structure of the dust removal and whitening system at the end of the flue gas in this embodiment is basically the same as in Embodiment 11. Further: in this embodiment, the heat pipe 11 is a negative pressure heat pipe, and the working medium in the heat pipe 11 can be water, acetic acid, methanol , acetone, etc. and control the phase transition temperature (ie, boiling point) of the working medium in the heat pipe 11 to be between 45 and 70°C, and control the mesh number of the filter screen 1202 to be between 30 and 60 mesh; among them: the primary dust removal and dehydration zone 2 The phase transition temperature of the working fluid in the middle heat pipe 11 is higher than the phase transition temperature of the working fluid in the heat pipe 11 in the secondary dust removal and dehydration zone 3; The aperture of 1202; Specifically in the present embodiment, the working medium in the heat pipe 11 in the first-level dedusting and dehydration zone 2 is methyl alcohol, and its phase transition temperature is controlled at 60° C., and the working medium in the heat pipe 11 in the second-level dedusting and dehydration zone 3 is acetone. The phase change temperature is controlled at 45°C; the mesh number of the filter screen 1202 in the primary dust removal and dehydration zone 2 is 35 mesh, and the mesh number of the filter screen 1202 in the secondary dust removal and dehydration zone 3 is 50 mesh.

本实施例中,设计一级除尘脱水区2、二级除尘脱水区3内的滤网1202孔径以及热管11内的工质相变温度不同,具体为二级除尘脱水区3内滤网1202目数大于一级除尘脱水区2内滤网1202目数,一级除尘脱水区2中热管11内的工质相变温度大于二级除尘脱水区3中热管11内的工质相变温度,从而增大了同级除尘脱水区内热管11内工质与烟气的温差,增加了换热量,降低了烟气温度,进而烟气含水量和含尘量降低的更明显,同时配合不同级除尘脱水区内滤网1202的不同孔径,使得后一级除尘脱水区内烟气含水量降低且析出水粒径较小,更细密的滤网1202有助于水滴发生碰撞、融合长大并被脱除,最终提高了除尘脱白效果。In this embodiment, the apertures of the filter screen 1202 in the first-level dust removal and dehydration area 2 and the second-level dust removal and dehydration area 3 are designed to be different, and the phase change temperature of the working medium in the heat pipe 11 is different, specifically the filter screen 1202 meshes in the second-level dust removal and dehydration area 3 The number is greater than the 1202 mesh number of the filter screen in the first-level dust removal and dehydration zone 2, and the phase transition temperature of the working fluid in the heat pipe 11 in the first-level dust removal and dehydration zone 2 is greater than the phase transition temperature of the working fluid in the heat pipe 11 in the second-level dust removal and dehydration zone 3, so that The temperature difference between the working medium and the flue gas in the heat pipe 11 in the dust removal and dehydration zone of the same level is increased, the heat exchange rate is increased, and the temperature of the flue gas is reduced, so that the moisture content and dust content of the flue gas are reduced more obviously. The different pore diameters of the filter screen 1202 in the dust removal and dehydration area reduce the moisture content of the flue gas in the next stage of dust removal and dehydration area and the particle size of the precipitated water is smaller. The finer filter screen 1202 helps the water droplets to collide, fuse and grow up and be absorbed Remove, and finally improve the effect of dust removal and whitening.

实施例13Example 13

参考图4,本实施例的基于实施例12的烟气末端除尘脱白系统的烟气末端除尘脱白方法,包括以下步骤:Referring to FIG. 4 , the method for dust removal and whitening at the end of flue gas based on the dust removal and whitening system at the end of flue gas in Embodiment 12 of this embodiment includes the following steps:

步骤A:准备烟气末端除尘脱白系统,设置一级除尘脱水区2中热管11内的工质为甲醇,控制其相变温度60℃;设置二级除尘脱水区3中热管11内的工质为丙酮,控制相变温度45℃;设置一级除尘脱水区2中滤网1202的目数为35目,设置二级除尘脱水区3中滤网1202的目数为50目;Step A: Prepare the flue gas terminal dust removal and whitening system, set the working medium in the heat pipe 11 in the first-level dust removal and dehydration zone 2 as methanol, and control its phase transition temperature to 60°C; set the working fluid in the heat pipe 11 in the second-level dust removal and dehydration zone 3 The substance is acetone, and the phase transition temperature is controlled at 45° C.; the mesh number of the filter screen 1202 in the first-level dust removal and dehydration zone 2 is set to 35 mesh, and the mesh number of the filter screen 1202 in the second-level dust removal and dehydration zone 3 is set to 50 mesh;

步骤B:将烟气通入烟气入口烟道1内,烟气在位于沉淀池6内的烟气入口烟道1内流通时,烟气因与沉淀池6内的存水换热而降温;Step B: Pass the flue gas into the flue gas inlet flue 1, and when the flue gas circulates in the flue gas inlet flue 1 located in the sedimentation tank 6, the temperature of the flue gas is lowered due to heat exchange with the water stored in the sedimentation tank 6 ;

步骤C:烟气从烟气入口烟道1位于沉淀池6上方的开口端排出,排出的烟气顺着风帽14上的若干条通风凹槽向四周导流分散;Step C: The flue gas is discharged from the opening end of the flue gas inlet flue 1 above the sedimentation tank 6, and the discharged flue gas is diverted and dispersed along several ventilation grooves on the wind cap 14;

步骤D:烟气依次通过一级除尘脱水区2和二级除尘脱水区3除尘、脱水处理后,由烟气出口烟道4排出。Step D: After the flue gas is dedusted and dehydrated through the primary dust removal and dehydration zone 2 and the secondary dust removal and dehydration zone 3, it is discharged from the flue gas outlet flue 4.

以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be described in the foregoing embodiments Modifications are made to the recorded technical solutions, or equivalent replacements are made to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims (10)

1. a kind of dedusting of flue gas end takes off white system, characterized by comprising:
Dust-removing box (13), the internal bottom of the dust-removing box (13) are equipped with the sedimentation basin (6) of opening upwards;
Smoke inlet flue (1), it is internal simultaneously which introduces dust-removing box (13) from outside dust-removing box (13) It is reached above sedimentation basin (6) across sedimentation basin (6);
The primary dust removing drying zone (2) and two-stage dust removal drying zone (3) internal positioned at dust-removing box (13), the two-stage dust removal are de- Pool (3) is located at the top of the primary dust removing drying zone (2), and the primary dust removing drying zone (2) is located on sedimentation basin (6) Side;The primary dust removing drying zone (2) and the two-stage dust removal drying zone (3) include the several layers heat pipe for being spaced apart from each other distribution Heat exchange layer and strainer remove knoisphere (12);
And exhanst gas outlet flue (4), the exhanst gas outlet flue (4) are connected to dust-removing box (13) top.
2. flue gas end according to claim 1 dedusting takes off white system, it is characterised in that: the primary dust removing drying zone (2) top and the two-stage dust removal drying zone (3) top respectively correspond and are equipped with spray unit (5).
3. flue gas end according to claim 1 dedusting takes off white system, it is characterised in that: sedimentation basin (6) top Opening covers abacus (8), offers several limbers on the orifice plate (8).
4. flue gas end according to claim 1 dedusting takes off white system, it is characterised in that: if every layer of heat pipe heat exchanging layer includes The dry heat pipe (11) being arranged parallel to each other, and the evaporator section of heat pipe (11) is located at dust-removing box (13) inside, heat pipe (11) It is external that condensation segment is located at dust-removing box (13).
5. flue gas end according to claim 4 dedusting takes off white system, it is characterised in that: the strainer is wrapped except knoisphere (12) Braced frame (1201) are included, are covered with strainer (1202) in the braced frame (1201).
6. flue gas end according to claim 5 dedusting takes off white system, it is characterised in that: the dust-removing box (13) it is interior Several parcel shelf (1301) are fixed on side wall, the braced frame (1201) is supported on parcel shelf (1301).
7. flue gas end according to claim 1 dedusting takes off white system, it is characterised in that: the smoke inlet flue (1) Open end above sedimentation basin (6) is arranged vertically upwards, and blast cap (14), the blast cap are provided with above the open end (14) top surface is the arc surface to raise upward, and the projection of blast cap (14) top surface straight down covers the open end.
8. flue gas end according to claim 7 dedusting takes off white system, it is characterised in that: below blast cap (14) top surface Part be vertex cone directed downwardly, be equipped at intervals with several ventilation grooves on the outer surface of the cone, it is described divulge information it is recessed Slot position is on the bus of the cone.
9. flue gas end according to claim 1 dedusting takes off white system, it is characterised in that: the bottom of the sedimentation basin (6) Equipped with opening, sealing-plug (7) are installed in the opening.
10. flue gas end dedusting described in -9 any one takes off white system according to claim 1, it is characterised in that: the dedusting Side wall of the cabinet (13) above sedimentation basin (6) is equipped with smoke inlet peep hole (9), and the dust-removing box (13) is close to cigarette The side wall of gas exhaust pass (4) is equipped with exhanst gas outlet peep hole (10).
CN201910394733.0A 2019-05-13 2019-05-13 A kind of dedusting of flue gas end takes off white system Pending CN110090521A (en)

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CN113576112A (en) * 2020-04-30 2021-11-02 广东森浩除尘设备有限公司 Dust removal explosion-proof equipment

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CN109647171A (en) * 2018-12-26 2019-04-19 山东师范大学 A kind of flue gas desulfurization, except haze and the white integrated tower that disappears
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CN113576112A (en) * 2020-04-30 2021-11-02 广东森浩除尘设备有限公司 Dust removal explosion-proof equipment

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