CN110085542A - The equipment and its polishing process of automatically grinding diode chip for backlight unit superficial oxidation layer - Google Patents

The equipment and its polishing process of automatically grinding diode chip for backlight unit superficial oxidation layer Download PDF

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Publication number
CN110085542A
CN110085542A CN201910434807.9A CN201910434807A CN110085542A CN 110085542 A CN110085542 A CN 110085542A CN 201910434807 A CN201910434807 A CN 201910434807A CN 110085542 A CN110085542 A CN 110085542A
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grinding disc
diode chip
die carrier
carrier
stepping motor
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CN110085542B (en
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蔡宏泉
邵如根
陈银波
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SILING ELECTRONIC CO Ltd YANGZHOU CITY
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SILING ELECTRONIC CO Ltd YANGZHOU CITY
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10PGENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
    • H10P72/00Handling or holding of wafers, substrates or devices during manufacture or treatment thereof
    • H10P72/04Apparatus for manufacture or treatment
    • H10P72/0428Apparatus for mechanical treatment or grinding or cutting
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10DINORGANIC ELECTRIC SEMICONDUCTOR DEVICES
    • H10D8/00Diodes

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  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

本发明公开了一种自动打磨二极管芯片表层氧化层的设备及其打磨方法,属于电子器件技术领域,解决了传统二极管芯片打磨加工效率低、劳动强度大、作业环境污染大的问题,主要包括钻床,管芯载具转动机构、磨盘运动机构。本发明以巧妙的结构设计实现了二极管芯片的自动化打磨加工,大幅度降低了工人劳动强度,车间环境得到明显改善,工人的身心健康得到有效保障,社会效益明显,适合批量作业,生产效率提高了60%‑70%,为企业创造了可观经济效益,打磨效果好,整流模块性能稳定,在现有钻床的基础上进行自主创新,实用性非常强,在整流模块以及其他需要用到二极管芯片的电子器件的制造领域具有非常重要的意义。

The invention discloses a device and a grinding method for automatically grinding the oxide layer on the surface of a diode chip, which belong to the technical field of electronic devices and solve the problems of low efficiency, high labor intensity, and large pollution of the working environment in traditional diode chip grinding, and mainly include drilling machines , Die carrier rotation mechanism, millstone movement mechanism. The invention realizes the automatic grinding and processing of the diode chip with ingenious structural design, greatly reduces the labor intensity of the workers, the workshop environment is significantly improved, the physical and mental health of the workers is effectively guaranteed, the social benefits are obvious, it is suitable for batch operations, and the production efficiency is improved. 60%-70%, creating considerable economic benefits for the enterprise, good grinding effect, stable performance of the rectifier module, independent innovation on the basis of the existing drilling machine, very practical, in the rectifier module and other needs to use diode chips The field of manufacturing electronic devices is of great significance.

Description

自动打磨二极管芯片表层氧化层的设备及其打磨方法Equipment and method for automatically polishing oxide layer on surface of diode chip

技术领域technical field

本发明属于电子器件加工工装技术领域,具体地说,尤其涉及一种大幅度降低劳动强度、有效改良了车间生产环境、工人身心健康有效得到保证、实现了自动化批量作业、生产效率大幅度提高、打磨效果好的自动打磨二极管芯片表层氧化层的设备及其打磨方法。The invention belongs to the technical field of electronic device processing tooling, and specifically relates to a tool that greatly reduces labor intensity, effectively improves the production environment in the workshop, effectively guarantees the physical and mental health of workers, realizes automated batch operations, and greatly improves production efficiency. A device and a polishing method for automatically polishing the oxide layer on the surface of a diode chip with good polishing effect.

背景技术Background technique

二极管芯片呈圆型状,是整流模块的核心部件,其经焊锡与各电极片电气连接。为保证芯片表层的良好焊接性能,在组装前需要打磨清除二极管芯片表层的氧化层。此前公司一直采用最传统的作业方式,即由人工利用锉刀对管芯进行手工打磨,不仅费时费力,劳动强度大,生产效率低,而且作业环境很差,工人手上、身上都是打磨磨下的废屑,该废屑主要为焊锡,含有铅的成分,会对工人身心健康构成一定危害。The diode chip is round and is the core component of the rectifier module. It is electrically connected to each electrode piece by soldering. In order to ensure good soldering performance of the chip surface, it is necessary to polish and remove the oxide layer on the surface of the diode chip before assembly. Previously, the company has been using the most traditional operation method, that is, manually using a file to manually polish the die, which is not only time-consuming and labor-intensive, but also has a high labor intensity and low production efficiency. Moreover, the working environment is very poor, and workers' hands and bodies are all polished. The waste is mainly solder, which contains lead, which will pose a certain hazard to the physical and mental health of workers.

发明内容SUMMARY OF THE INVENTION

本发明的目的是针对现有技术存在的不足,提供了一种大幅度降低劳动强度、有效改良了车间生产环境、工人身心健康有效得到保证、实现了自动化批量作业、生产效率翻倍提高、打磨效果好的自动打磨二极管芯片表层氧化层的设备及其打磨方法。The purpose of the present invention is to address the deficiencies of the existing technology, and provide a method that greatly reduces labor intensity, effectively improves the workshop production environment, effectively guarantees the physical and mental health of workers, realizes automated batch operations, doubles production efficiency, and polishes A device and a polishing method for automatically polishing the oxide layer on the surface of a diode chip with good effect.

本发明是通过以下技术方案实现的:The present invention is achieved through the following technical solutions:

一种自动打磨二极管芯片表层氧化层的设备,包括钻床,所述设备还包括管芯载具转动机构、磨盘运动机构;A device for automatically polishing the oxide layer on the surface of a diode chip, including a drilling machine, and the device also includes a die carrier rotation mechanism and a grinding disc movement mechanism;

所述管芯载具转动机构包括设置在钻床机座上的支承台、设有多个管芯工位的管芯载具,所述管芯载具支承在所述支承台上,并在载具步进电机的作用下可相对所述支承台台面做间隙性旋转运动;所述管芯载具的一侧设有微动开关,在所述管芯载具转动时所述微动开关启动所述磨盘运动机构;The die carrier rotating mechanism includes a support platform arranged on the drill machine base, a die carrier provided with a plurality of die stations, the die carrier is supported on the support platform, and Under the action of a stepping motor, it can perform intermittent rotational movement relative to the support platform; one side of the die carrier is provided with a micro switch, and the micro switch is activated when the die carrier rotates The millstone movement mechanism;

所述磨盘运动机构包括磨盘、磨盘步进电机;所述磨盘用于打磨放置在所述管芯工位上的二极管芯片,其与钻床主轴的转动主轴固接;所述磨盘步进电机与所述微动开关电气连接,所述磨盘步进电机的转轴经丝杠使主轴支架在所述钻床主轴的轴向方向上运动,所述主轴支架与所述钻床主轴的主轴套筒固接。The moving mechanism of the grinding disc includes a grinding disc and a stepping motor of the grinding disc; The micro switch is electrically connected, and the rotating shaft of the stepper motor of the grinding disc moves the main shaft support in the axial direction of the main shaft of the drilling machine through the screw, and the main shaft support is fixedly connected with the main shaft sleeve of the main shaft of the drilling machine.

优选地,所述钻床的主电机经变频器与所述钻床的主轴传动连接。Preferably, the main motor of the drilling machine is connected to the main shaft of the drilling machine through a frequency converter.

优选地,所述管芯载具为圆盘状,其周向设有多个镂空洞作为所述管芯工位,所述管芯载具的周边设有与所述管芯工位相同数量的防反缺口,并且所述防反缺口与所述管芯工位保持相同的节距角;所述管芯载具的一侧设有可复位的防反挡块,所述防反挡块活动连接在所述支承台上,并抵靠在所述防反缺口上,所述防反挡块在所述管芯载具转动时可触发所述微动开关的动作簧片。Preferably, the die carrier is in the shape of a disc, and its circumference is provided with a plurality of hollow holes as the die stations, and the periphery of the die carrier is provided with the same number of anti-corrosion holes as the die stations. anti-reverse notch, and the anti-reverse notch and the die station maintain the same pitch angle; one side of the die carrier is provided with a resettable anti-reverse stopper, and the anti-reverse stopper is movably connected On the support platform and against the anti-reverse notch, the anti-reverse stopper can trigger the action reed of the micro switch when the die carrier rotates.

优选地,所述防反挡块经拉伸弹簧实现复位。Preferably, the anti-reverse stopper is reset through a tension spring.

优选地,所述支承台上设有加工成品下料洞,在所述下料洞的下方设有将加工成品引出的下料滑槽。Preferably, a finished product discharge hole is provided on the support platform, and a discharge chute for leading out the processed product is provided below the discharge hole.

优选地,所述磨盘包括磨盘连接件、磨盘盘体以及固接于所述磨盘盘体底部的磨盘刀体,磨盘刀体表面为齿形交错的不平整面。Preferably, the grinding disc includes a grinding disc connector, a grinding disc body, and a grinding disc cutter body fixed to the bottom of the grinding disc body, and the surface of the grinding disc cutter body is an uneven surface with interlaced teeth.

优选地,所述磨盘刀体呈圆形或者正多边型,其表层开设有多个相间分布的出屑凹槽。Preferably, the disc cutter body is in the shape of a circle or a regular polygon, and a plurality of alternately distributed chip grooves are formed on its surface.

优选地,所述支承台上还设有用于清理废屑的去屑装置。Preferably, a chip removal device for cleaning waste chips is also provided on the support platform.

优选地,所述去屑装置包括设置在所述磨盘下方的环状刷体,所述环状刷体固定在所述支承台上,位于其内环位置处的支承台开设废屑排出口。Preferably, the chip removal device includes a ring-shaped brush body arranged below the grinding table, the ring-shaped brush body is fixed on the support platform, and a waste chip discharge port is provided on the support platform at its inner ring position.

一种自动打磨二极管芯片表层氧化层的设备打磨氧化层的方法,包括如下操作步骤:A method for automatically polishing an oxide layer on the surface of a diode chip, comprising the following steps:

a.利用变频器,预先设定好钻床的转动主轴的转速;a. Use the frequency converter to pre-set the rotational speed of the rotating spindle of the drilling machine;

b.利用磨盘步进电机的控制器预先设定好转动主轴下降行程、下降点保持时间以及上升行程;b. Use the controller of the stepping motor of the grinding disc to pre-set the descending stroke of the rotating spindle, the holding time of the falling point and the rising stroke;

c.利用载具步进电机的控制器预先设定好管芯载具旋转幅度、旋转间隙时间;c. Use the controller of the carrier stepping motor to pre-set the rotation range and rotation gap time of the die carrier;

d.启动钻床,固接在转动主轴上的磨盘按设定的转速转动;d. Start the drilling machine, and the grinding disc fixed on the rotating spindle will rotate at the set speed;

e.在管芯载具的上,对需要上料的管芯工位进行上料;e. On the die carrier, load the die station that needs to be loaded;

f.启动载具步进电机,载具步进电机带动管芯载具相对支承台做间隙性旋转运动,将二极管芯片旋转到磨盘刀体的正下方,在管芯载具旋转的同时微动开关触发,磨盘步进电机的控制器得电启动程序;f. Start the stepping motor of the carrier, and the stepping motor of the carrier drives the die carrier to make intermittent rotational movement relative to the support table, and rotate the diode chip to the right below the grinding disc cutter body, and move slightly while the die carrier rotates The switch is triggered, and the controller of the disc stepper motor is powered on to start the program;

g.在磨盘步进电机控制器的控制下,磨盘步进电机转动,其转动轴带动丝杠转动,丝杠的转动带动主轴支架向下运动,主轴支架与钻床主轴的主轴套筒固接,从而带动主轴套筒向下运动,主轴套筒向下运动带动转动主轴向下运动,从而带动磨盘向下运动,直至到达预先设定的下降行程;此时磨盘刀体与二极管芯片贴合,一直处于旋转状态下的磨盘对二极管芯片起到打磨去除氧化层的作用;g. Under the control of the millstone stepper motor controller, the millstone stepper motor rotates, its rotating shaft drives the screw to rotate, the rotation of the screw drives the spindle bracket to move downward, and the spindle bracket is fixed to the spindle sleeve of the drilling machine spindle. As a result, the main shaft sleeve is driven to move downward, and the downward movement of the main shaft sleeve drives the rotating main shaft to move downward, thereby driving the grinding disc to move downward until reaching the preset descending stroke; at this time, the grinding disc cutter body is attached to the diode chip, The grinding disc that has been in the rotating state plays a role in grinding and removing the oxide layer on the diode chip;

h.当预设的下降点保持时间达到时,磨盘步进电机控制器控制磨盘步进电机反转,磨盘向上运动直至到达预设的上升行程时磨盘步进电机停止动作,等待下个触发信号;与此同时,载具步进电机控制管芯载具转动,将下个工位运动至磨盘刀体的正下方,被磨后的成品同步转动到下料位置处被移出,如此循环往复;h. When the preset holding time of the falling point is reached, the stepping motor controller of the grinding disc controls the stepping motor of the grinding disc to reverse, and the stepping motor of the grinding disc moves upward until reaching the preset rising stroke, and the stepping motor of the grinding disc stops, waiting for the next trigger signal ;At the same time, the stepper motor of the carrier controls the rotation of the die carrier, and moves the next station to the directly below the grinding disc cutter body, and the finished product is synchronously rotated to the unloading position to be removed, and so on and on;

i.若作业完成,断开载具步进电机、磨盘步进电机、钻床的电源即可。i. If the work is completed, disconnect the stepping motor of the carrier, the stepping motor of the grinding disc, and the power supply of the drilling machine.

与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:

1.本发明以巧妙的结构设计实现了二极管芯片的自动化打磨加工,大幅度降低了工人劳动强度,车间环境得到明显改善,工人无需直接大面积接触废屑,工人的身心健康得到有效保障,社会效益明显;1. The present invention realizes the automatic grinding and processing of diode chips with ingenious structural design, which greatly reduces the labor intensity of workers, and the workshop environment is significantly improved. Obvious benefits;

2.本发明尤其适合批量作业,生产效率提高了60%-70%,为企业创造了可观经济效益;2. The invention is especially suitable for batch operations, and the production efficiency is increased by 60%-70%, creating considerable economic benefits for the enterprise;

3.本发明打磨效果好,二极管芯片焊接质量得到有效保证,打磨程度一致性高,整流模块性能稳定;3. The grinding effect of the present invention is good, the welding quality of the diode chip is effectively guaranteed, the grinding degree is consistent, and the performance of the rectifier module is stable;

4.本发明在现有钻床的基础上进行自主创新,实用性非常强,在整流模块以及其他需要用到二极管芯片的电子器件的制造领域具有非常重要的意义。4. The present invention is independently innovated on the basis of the existing drilling machine, and has strong practicability, and has very important significance in the field of manufacturing rectifier modules and other electronic devices that need to use diode chips.

附图说明Description of drawings

图1是本发明结构示意图(下料滑槽未示意);Fig. 1 is a structural representation of the present invention (feeding chute is not shown);

图2是本发明图1局部放大图;Fig. 2 is a partial enlarged view of Fig. 1 of the present invention;

图3是本发明图2局部放大图一;Fig. 3 is a partial enlarged view one of Fig. 2 of the present invention;

图4是本发明图2局部放大图二;Fig. 4 is a partial enlarged view 2 of Fig. 2 of the present invention;

图5是本发明图4俯视方向示意图(含下料滑槽);Fig. 5 is a schematic diagram of the top view direction of Fig. 4 of the present invention (including the blanking chute);

图6是本发明图5侧视方向结构示意图;Fig. 6 is a schematic diagram of the structure in the side view direction of Fig. 5 of the present invention;

图7是本发明磨盘盘底结构示意图。Fig. 7 is a schematic diagram of the structure of the disc bottom of the present invention.

图中:1.钻床;2.钻床机座;3.支承台;4.管芯工位;5.管芯载具;6.微动开关;7.磨盘;8.转动主轴;9.磨盘步进电机;10.丝杠;11.主轴支架;12.主轴套筒;13.主电机;14.防反缺口;15.防反挡块;16.拉伸弹簧;17.下料洞;18.下料滑槽;19.磨盘连接件;20.磨盘盘体;21.磨盘刀体;22.二极管芯片;23.环状刷体;24.废屑排出口;25.载具步进电机;26.出屑凹槽;27.成品收集箱。In the figure: 1. Drilling machine; 2. Drilling machine base; 3. Support table; 4. Die core station; 5. Die core carrier; 6. Micro switch; 7. Grinding disc; Stepper motor; 10. Lead screw; 11. Main shaft bracket; 12. Main shaft sleeve; 13. Main motor; 14. Anti-reverse notch; 15. Anti-reverse block; 16. Tension spring; 18. Blanking chute; 19. Grinding disc connector; 20. Grinding disc body; 21. Grinding disc cutter body; 22. Diode chip; 23. Ring brush body; 24. Waste chip discharge port; 25. Carrier stepping Motor; 26. chip groove; 27. finished product collection box.

具体实施方式Detailed ways

下面结合附图对本发明进一步说明:Below in conjunction with accompanying drawing, the present invention is further described:

一种自动打磨二极管芯片表层氧化层的设备,包括钻床1,所述设备还包括管芯载具转动机构、磨盘运动机构;A device for automatically polishing the oxide layer on the surface of a diode chip, including a drilling machine 1, and the device also includes a die carrier rotating mechanism and a grinding disc moving mechanism;

所述管芯载具转动机构包括设置在钻床机座2上的支承台3、设有多个管芯工位4的管芯载具5,所述管芯载具5支承在所述支承台3上,并在载具步进电机25的作用下可相对所述支承台3台面做间隙性旋转运动;所述管芯载具5的一侧设有微动开关6,在所述管芯载具5转动时所述微动开关6启动所述磨盘运动机构;The die carrier rotation mechanism includes a support platform 3 arranged on the drilling machine base 2, a die carrier 5 provided with a plurality of die stations 4, and the die carrier 5 is supported on the support platform 3, and under the action of the stepping motor 25 of the carrier, it can perform intermittent rotational movement relative to the support table 3; one side of the die carrier 5 is provided with a micro switch 6, and the die When the carrier 5 rotates, the micro switch 6 activates the millstone moving mechanism;

所述磨盘运动机构包括磨盘7、磨盘步进电机9;所述磨盘7用于打磨放置在所述管芯工位4上的二极管芯片22,其与钻床主轴的转动主轴8固接;所述磨盘步进电机9与所述微动开关6电气连接,所述磨盘步进电机9的转轴经丝杠10使主轴支架11在所述钻床主轴的轴向方向上运动,所述主轴支架11与所述钻床主轴的主轴套筒12固接。Described grinding disc movement mechanism comprises grinding disc 7, grinding disc stepper motor 9; Described grinding disc 7 is used for polishing and is placed on the diode chip 22 on described pipe core station 4, and it is affixed with the rotating main shaft 8 of drilling machine main shaft; The millstone stepper motor 9 is electrically connected with the micro switch 6, and the rotating shaft of the millstone stepper motor 9 makes the main shaft support 11 move in the axial direction of the main shaft of the drilling machine through the lead screw 10, and the main shaft support 11 and the The main shaft sleeve 12 of the main shaft of the drilling machine is fixedly connected.

优选地,所述钻床1的主电机13经变频器与所述钻床1的主轴传动连接。Preferably, the main motor 13 of the drilling machine 1 is connected to the main shaft of the drilling machine 1 via a frequency converter.

优选地,所述管芯载具5为圆盘状,其周向设有多个镂空洞作为所述管芯工位4,所述管芯载具5的周边设有与所述管芯工位4相同数量的防反缺口14,并且所述防反缺口14与所述管芯工位4保持相同的节距角;所述管芯载具5的一侧设有可复位的防反挡块15,所述防反挡块15活动连接在所述支承台3上,并抵靠在所述防反缺口14上,所述防反挡块15在所述管芯载具5转动时可触发所述微动开关6的动作簧片。Preferably, the die carrier 5 is disc-shaped, and its circumference is provided with a plurality of hollow holes as the die station 4, and the periphery of the die carrier 5 is provided with the die station 4. The same number of anti-reverse notches 14, and the anti-reverse notches 14 and the die station 4 maintain the same pitch angle; one side of the die carrier 5 is provided with a resettable anti-reverse stopper 15 , the anti-reverse stopper 15 is movably connected to the support table 3 and abuts against the anti-reverse notch 14, and the anti-reverse stopper 15 can trigger the The action reed of micro switch 6 is described above.

优选地,所述防反挡块15经拉伸弹簧16实现复位。Preferably, the anti-reverse stopper 15 is reset via a tension spring 16 .

优选地,所述支承台3上设有加工成品下料洞17,在所述下料洞17的下方设有将加工成品引出的下料滑槽18。Preferably, the support platform 3 is provided with a finished product discharge hole 17 , and a discharge chute 18 for leading the processed product out is provided below the discharge hole 17 .

优选地,所述磨盘7包括磨盘连接件19、磨盘盘体20以及固接于所述磨盘盘体20底部的磨盘刀体21,磨盘刀体21表面为齿形交错的不平整面。Preferably, the grinder 7 includes a grinder connector 19, a grinder body 20, and a grinder body 21 affixed to the bottom of the grinder body 20. The surface of the grinder body 21 is an uneven surface with staggered teeth.

优选地,所述磨盘刀体21呈圆形或者正多边型,其表层开设有多个相间分布的出屑凹槽26。Preferably, the disc cutter body 21 is in the shape of a circle or a regular polygon, and a plurality of chip grooves 26 distributed alternately are formed on its surface.

优选地,所述支承台3上还设有用于清理废屑的去屑装置。Preferably, the support platform 3 is also provided with a chip removal device for cleaning up waste.

优选地,所述去屑装置包括设置在所述磨盘7下方的环状刷体23,所述环状刷体23固定在所述支承台3上,位于其内环位置处的支承台3开设废屑排出口24。Preferably, the dandruff removal device includes an annular brush body 23 arranged below the grinding disc 7, the annular brush body 23 is fixed on the support platform 3, and the support platform 3 at its inner ring position is opened waste discharge port 24.

一种自动打磨二极管芯片表层氧化层的设备打磨氧化层的方法,包括如下操作步骤:A method for automatically polishing an oxide layer on the surface of a diode chip, comprising the following steps:

a.利用变频器,预先设定好钻床1的转动主轴8的转速;a. Utilize the frequency converter to pre-set the rotating speed of the rotating spindle 8 of the drilling machine 1;

b.利用磨盘步进电机9的控制器预先设定好转动主轴8下降行程、下降点保持时间以及上升行程;b. Use the controller of the grinding disc stepping motor 9 to pre-set the descending stroke of the rotating main shaft 8, the holding time of the falling point and the ascending stroke;

c.利用载具步进电机25的控制器预先设定好管芯载具5旋转幅度、旋转间隙时间;c. Use the controller of the carrier stepping motor 25 to pre-set the rotation range and rotation gap time of the die carrier 5;

d.启动钻床1,固接在转动主轴8上的磨盘7按设定的转速转动;d. Start the drilling machine 1, and the grinding disc 7 fixed on the rotating spindle 8 rotates at a set speed;

e.在管芯载具5的上,对需要上料的管芯工位4进行上料;e. On the die carrier 5, feed the die station 4 that needs to be loaded;

f.启动载具步进电机25,载具步进电机25带动管芯载具5相对支承台3做间隙性旋转运动,将二极管芯片22旋转到磨盘刀体21的正下方,在管芯载具5旋转的同时微动开关6触发,磨盘步进电机9的控制器得电启动程序;f. Start the carrier stepping motor 25, and the carrier stepping motor 25 drives the die carrier 5 to perform intermittent rotational motion relative to the support table 3, and the diode chip 22 is rotated to the right below the grinding disc cutter body 21, and the die carrier While the tool 5 is rotating, the micro switch 6 is triggered, and the controller of the disc stepper motor 9 is powered to start the program;

g.在磨盘步进电机9控制器的控制下,磨盘步进电机9转动,其转动轴带动丝杠10转动,丝杠10的转动带动主轴支架11向下运动,主轴支架11与钻床主轴的主轴套筒12固接,从而带动主轴套筒12向下运动,主轴套筒12向下运动带动转动主轴8向下运动,从而带动磨盘7向下运动,直至到达预先设定的下降行程;此时磨盘刀体21与二极管芯片22贴合,一直处于旋转状态下的磨盘7对二极管芯片22起到打磨去除氧化层的作用;g. Under the control of the millstone stepper motor 9 controller, the millstone stepper motor 9 rotates, and its rotating shaft drives the lead screw 10 to rotate, and the rotation of the lead screw 10 drives the main shaft support 11 to move downward, and the main shaft support 11 is connected to the main shaft of the drilling machine. The main shaft sleeve 12 is fixedly connected, thereby driving the main shaft sleeve 12 to move downward, and the downward movement of the main shaft sleeve 12 drives the rotating main shaft 8 to move downward, thereby driving the grinding disc 7 to move downward until reaching the preset descending stroke; When the grinding disc cutter body 21 is attached to the diode chip 22, the grinding disc 7 in the rotating state plays the role of grinding and removing the oxide layer on the diode chip 22;

h.当预设的下降点保持时间达到时,磨盘步进电机9控制器控制磨盘步进电机9反转,磨盘7向上运动直至到达预设的上升行程时磨盘步进电机9停止动作,等待下个触发信号;与此同时,载具步进电机25控制管芯载具5转动,将下个工位运动至磨盘刀体21的正下方,被磨后的成品同步转动到下料位置处被移出,如此循环往复;h. When the preset holding time of the falling point is reached, the controller of the grinding disc stepping motor 9 controls the grinding disc stepping motor 9 to reverse, and the grinding disc 7 moves upward until it reaches the preset rising stroke. The grinding disc stepping motor 9 stops and waits The next trigger signal; at the same time, the carrier stepper motor 25 controls the rotation of the die carrier 5, and moves the next station to the bottom of the grinding disc cutter body 21, and the finished product is synchronously rotated to the unloading position is removed, and the cycle repeats;

i.若作业完成,断开载具步进电机25、磨盘步进电机9、钻床1的电源即可。i. If the operation is completed, disconnect the power supply of the stepping motor 25 of the carrier, the stepping motor 9 of the grinding disc, and the drilling machine 1.

实施例1:Example 1:

本实施例包括钻床1,管芯载具转动机构、磨盘运动机构;This embodiment includes a drilling machine 1, a die carrier rotating mechanism, and a millstone moving mechanism;

管芯载具转动机构包括设置在钻床机座2上的支承台3、设有多个管芯工位4的管芯载具5,管芯载具5支承在支承台3上,并在载具步进电机25的作用下可相对支承台3台面做间隙性旋转运动;管芯载具5的一侧设有微动开关6,在管芯载具5转动时微动开关6启动磨盘运动机构;The die carrier rotating mechanism comprises a support platform 3 arranged on the drilling machine base 2, a die carrier 5 provided with a plurality of die stations 4, the die carrier 5 is supported on the support platform 3, and Under the action of a stepping motor 25, it can perform intermittent rotational movement relative to the support platform 3; one side of the die carrier 5 is provided with a micro switch 6, and the micro switch 6 starts the movement of the grinding disc when the die carrier 5 rotates mechanism;

磨盘运动机构包括磨盘7、磨盘步进电机9;磨盘7用于打磨放置在管芯工位4上的二极管芯片22,其与钻床主轴的转动主轴8固接;磨盘步进电机9与微动开关6电气连接,磨盘步进电机9的转轴经丝杠10使主轴支架11在钻床主轴的轴向方向上运动,主轴支架11与钻床主轴的主轴套筒12固接。The millstone movement mechanism comprises a millstone 7, a millstone stepper motor 9; the millstone 7 is used to polish the diode chip 22 placed on the tube core station 4, and it is fixedly connected with the rotating main shaft 8 of the drilling machine main shaft; the millstone stepper motor 9 and the micro-motion Switch 6 is electrically connected, and the rotating shaft of millstone stepper motor 9 makes main shaft support 11 move on the axial direction of drilling machine main shaft through leading screw 10, and main shaft support 11 is affixed with the main shaft sleeve 12 of drilling machine main shaft.

本实施例的具体动作过程为:首先启动钻床1,固接在转动主轴8上的磨盘7同步转动,工人站在支承台旁对需要上料管芯工位4进行上料,比如如说明书附图图5所示,工人站在A位置处进行上料,启动载具步进电机25,载具步进电机25带动管芯载具5相对支承台3做间隙性旋转运动。以四个工位为例,管芯载具每次转动90°,管芯载具5旋转时会触碰到微动开关6的动作簧片,微动开关6接通回路使得磨盘步进电机9的控制器得到信号,在磨盘步进电机9控制器的控制下磨盘步进电机9转动,磨盘步进电机9的转动带动丝杠10转动,丝杠10的转动使得主轴支架11向下运动。我们知道,钻床的主轴可分为转动主轴和主轴套筒,转动主轴是通过轴承组装到主轴套筒里,套筒不能转动只能上下移动,套筒的一侧做成齿条,齿轮带动齿条使套筒移动,进而带动转动轴一起移动,实现轴向进给。转动主轴的尾部有很长的花键轴,齿轮套在花键轴上,带动转动主轴转动,花键轴随主轴移动、在齿轮花键孔里滑动,仍能够正常传递转动和扭力,此为现有设计,作简单介绍。所以,在轴支架11与钻床主轴的主轴套筒12固接的前提下,主轴支架11向下的运动会带动转动主轴8向下运动,相应地带动磨盘7向下运动,直至到达预先设定的下降行程;此时磨盘刀体21与二极管芯片22贴合,一直处于旋转状态下的磨盘7对二极管芯片22起到打磨去除氧化层的作用。The specific action process of this embodiment is as follows: first start the drilling machine 1, the grinding disc 7 fixed on the rotating spindle 8 rotates synchronously, and the worker stands beside the supporting platform to load the tube core station 4 that needs to be loaded, such as as shown in the attached manual As shown in FIG. 5 , the worker stands at position A to load materials, starts the carrier stepping motor 25 , and the carrier stepping motor 25 drives the die carrier 5 to perform intermittent rotational motion relative to the supporting platform 3 . Taking four stations as an example, each time the die carrier rotates 90°, the die carrier 5 will touch the action reed of the micro switch 6 when it rotates, and the micro switch 6 is connected to the circuit so that the stepper motor of the grinding disc The controller of 9 gets the signal, and under the control of the controller of the grinding disc stepping motor 9, the grinding disc stepping motor 9 rotates, and the rotation of the grinding disc stepping motor 9 drives the screw 10 to rotate, and the rotation of the leading screw 10 makes the main shaft support 11 move downward . We know that the spindle of a drilling machine can be divided into a rotating spindle and a spindle sleeve. The rotating spindle is assembled into the spindle sleeve through a bearing. The sleeve cannot rotate but can only move up and down. One side of the sleeve is made into a rack, and the gear drives the teeth. The bar moves the sleeve, and then drives the rotating shaft to move together to realize axial feeding. There is a very long spline shaft at the end of the rotating main shaft. The gear is sleeved on the spline shaft, which drives the rotating main shaft to rotate. The spline shaft moves with the main shaft and slides in the spline hole of the gear, and can still transmit rotation and torque normally. This is The current design is briefly introduced. Therefore, under the premise that the shaft support 11 is fixedly connected to the main shaft sleeve 12 of the drilling machine main shaft, the downward movement of the main shaft support 11 will drive the rotating main shaft 8 to move downward, and accordingly drive the grinding disc 7 to move downward until reaching the preset value. Descending stroke: At this time, the grinding disc cutter body 21 is bonded to the diode chip 22, and the grinding disc 7 in the rotating state plays the role of grinding and removing the oxide layer on the diode chip 22.

当预设的下降点保持时间达到时,磨盘步进电机9控制器控制磨盘步进电机9反转,磨盘7向上运动直至到达预设的上升行程时磨盘步进电机9停止动作,等待下个触发信号;与此同时,载具步进电机25控制管芯载具5转动,将下个工位运动至磨盘刀体21的正下方,被磨后的成品同步转动到下料位置处由工人取出或者经下料机构滑出,如此循环往复。When the preset descending point holding time is reached, the millstone stepping motor 9 controller controls the millstone stepping motor 9 to reverse, and the millstone 7 moves upward until reaching the preset rising stroke. The millstone stepping motor 9 stops and waits for the next step. Trigger signal; at the same time, the carrier stepper motor 25 controls the rotation of the die carrier 5, and the next station is moved to just below the grinding disc cutter body 21, and the finished product after being ground is synchronously rotated to the blanking position by the worker Take it out or slide it out through the unloading mechanism, and so on.

钻床1的转动主轴8的转速利用现有技术,如利用变频器预先设定好;磨盘步进电机9、载具步进电机25本身自带小控制器,所以转动主轴8下降行程、下降点保持时间、上升行程、管芯载具5旋转幅度、旋转间隙时间等等参数都是利用现有程序设定好。The rotating speed of the rotating main shaft 8 of drilling machine 1 utilizes existing technology, as utilizes frequency converter to pre-set; Parameters such as the holding time, the rising stroke, the rotation range of the die carrier 5 , and the rotation gap time are all set by using the existing program.

本实施例以巧妙的结构设计实现了二极管芯片的自动化打磨加工,大幅度降低了工人劳动强度,车间环境得到明显改善,工人无需直接大面积接触废屑,工人的身心健康得到有效保障,社会效益明显;This embodiment realizes the automatic grinding and processing of diode chips with ingenious structural design, greatly reduces the labor intensity of workers, the workshop environment is significantly improved, workers do not need to directly contact large areas of waste, workers' physical and mental health is effectively guaranteed, and social benefits obvious;

本实施例尤其适合批量作业,生产效率提高了60%-70%,为企业创造了可观经济效益;This embodiment is especially suitable for batch operations, and the production efficiency is increased by 60%-70%, creating considerable economic benefits for the enterprise;

本实施例打磨效果好,二极管芯片焊接质量得到有效保证,打磨程度一致性高,整流模块性能稳定;In this embodiment, the grinding effect is good, the welding quality of the diode chip is effectively guaranteed, the grinding degree is consistent, and the performance of the rectifier module is stable;

本实施例在现有钻床的基础上进行自主创新,实用性非常强,在整流模块以及其他需要用到二极管芯片的电子器件的制造领域具有非常重要的意义。This embodiment is an independent innovation based on the existing drilling machine, which is very practical and has very important significance in the field of manufacturing rectifier modules and other electronic devices that require diode chips.

实施例2:Example 2:

本实施例包括钻床1,管芯载具转动机构、磨盘运动机构;This embodiment includes a drilling machine 1, a die carrier rotating mechanism, and a millstone moving mechanism;

管芯载具转动机构包括设置在钻床机座2上的支承台3、设有多个管芯工位4的管芯载具5,管芯载具5支承在支承台3上,并在载具步进电机25的作用下可相对支承台3台面做间隙性旋转运动;管芯载具5的一侧设有微动开关6,在管芯载具5转动时微动开关6启动磨盘运动机构;The die carrier rotating mechanism comprises a support platform 3 arranged on the drilling machine base 2, a die carrier 5 provided with a plurality of die stations 4, the die carrier 5 is supported on the support platform 3, and Under the action of a stepping motor 25, it can perform intermittent rotational movement relative to the support platform 3; one side of the die carrier 5 is provided with a micro switch 6, and the micro switch 6 starts the movement of the grinding disc when the die carrier 5 rotates mechanism;

磨盘运动机构包括磨盘7、磨盘步进电机9;磨盘7用于打磨放置在管芯工位4上的二极管芯片22,其与钻床主轴的转动主轴8固接;磨盘步进电机9与微动开关6电气连接,磨盘步进电机9的转轴经丝杠10使主轴支架11在钻床主轴的轴向方向上运动,主轴支架11与钻床主轴的主轴套筒12固接。The millstone movement mechanism comprises a millstone 7, a millstone stepper motor 9; the millstone 7 is used to polish the diode chip 22 placed on the tube core station 4, and it is fixedly connected with the rotating main shaft 8 of the drilling machine main shaft; the millstone stepper motor 9 and the micro-motion Switch 6 is electrically connected, and the rotating shaft of millstone stepper motor 9 makes main shaft support 11 move on the axial direction of drilling machine main shaft through leading screw 10, and main shaft support 11 is affixed with the main shaft sleeve 12 of drilling machine main shaft.

本实施例钻床1的主电机13经变频器与钻床1的主轴传动连接。The main motor 13 of the drilling machine 1 in this embodiment is connected to the main shaft of the drilling machine 1 through a frequency converter.

本实施例管芯载具5为圆盘状,其周向设有多个镂空洞作为管芯工位4,管芯载具5的周边设有与管芯工位4相同数量的防反缺口14,并且防反缺口14与管芯工位4保持相同的节距角,节距角=360°/管芯工位的数量;管芯载具5的一侧设有可复位的防反挡块15,防反挡块15活动连接在支承台3上,并抵靠在防反缺口14上,防反挡块15在管芯载具5转动时可触发微动开关6的动作簧片。此结构为防反结构,结构设计简单而巧妙,既能防反又能经微动开关控制磨盘步进电机9。In this embodiment, the die carrier 5 is disc-shaped, and its circumference is provided with a plurality of hollow holes as the die station 4, and the periphery of the die carrier 5 is provided with the same number of anti-reverse notches 14 as the die station 4, And the anti-reverse notch 14 and the die station 4 maintain the same pitch angle, pitch angle=360°/number of die stations; one side of the die carrier 5 is provided with a resettable anti-reverse stopper 15 The anti-reverse block 15 is movably connected to the support platform 3 and leans against the anti-reverse notch 14. The anti-reverse block 15 can trigger the action reed of the micro switch 6 when the die carrier 5 rotates. This structure is an anti-reverse structure, and the structural design is simple and ingenious, which can prevent anti-reverse and can control the stepper motor 9 of the grinding disc through the micro switch.

本实施例防反挡块15经拉伸弹簧16实现复位。In this embodiment, the anti-reverse block 15 is reset through the tension spring 16 .

本实施例支承台3上设有加工成品下料洞17,在下料洞17的下方设有将加工成品引出的下料滑槽18。此结构为下料结构,结构设计简单,易于实现。In the present embodiment, the support platform 3 is provided with a blanking hole 17 for the finished product, and a blanking chute 18 for leading the finished product is provided below the blanking hole 17 . This structure is a blanking structure, the structure design is simple, and it is easy to realize.

本实施例磨盘7包括磨盘连接件19、磨盘盘体20以及固接于磨盘盘体20底部的磨盘刀体21,磨盘刀体21表面为齿形交错的不平整面。磨盘刀体21表面的齿形就跟锉刀一致。The grinding disc 7 in this embodiment includes a grinding disc connector 19, a disc body 20, and a disc cutter body 21 affixed to the bottom of the disc body 20. The surface of the disc cutter body 21 is an uneven surface with interlaced teeth. The profile of teeth on the surface of the grinding disc cutter body 21 is just consistent with the file.

本实施例磨盘刀体21呈圆形或者正多边型,其表层开设有多个相间分布的出屑凹槽26。焊锡较软,易粘屑,出屑凹槽26的设计有利于磨盘刀体上的废屑排出。In this embodiment, the disc cutter body 21 is in the shape of a circle or a regular polygon, and a plurality of chip grooves 26 distributed alternately are provided on its surface. The solder is soft and easy to stick chips, and the design of the chip outlet groove 26 is conducive to the discharge of waste chips on the grinding disc cutter body.

本实施例支承台3上还设有用于清理废屑的去屑装置。该装置进一步起到及时清理磨盘刀体21上的废屑的作用,以确保产品打磨程度的一致性。In the present embodiment, the support table 3 is also provided with a chip removal device for cleaning up waste chips. The device further plays the role of cleaning up the waste debris on the grinding disc cutter body 21 in time, so as to ensure the consistency of the grinding degree of the product.

本实施例去屑装置包括设置在磨盘7下方的环状刷体23,环状刷体23固定在支承台3上,位于其内环位置处的支承台3开设废屑排出口24。磨盘刀体相对环状刷体运动,刷下的废墟经废墟排出口24排出。The chip removal device of this embodiment includes an annular brush body 23 arranged under the grinding disc 7 , the annular brush body 23 is fixed on the support platform 3 , and the support platform 3 at its inner ring position has a waste chip discharge port 24 . The millstone cutter body moves relative to the annular brush body, and the ruins brushed are discharged through the ruin discharge port 24 .

首先启动钻床1,固接在转动主轴8上的磨盘7同步转动,工人站在支承台旁对需要上料管芯工位4进行上料,比如如说明书附图图5所示,工人站在A位置处进行上料,启动载具步进电机25,载具步进电机25带动管芯载具5相对支承台3做间隙性旋转运动。假设载具步进电机25带动管芯载具5顺时针运动,以四个工位为例,管芯载具每次顺时针转动90°。为防止磨盘7在打磨过程中,磨盘7转动使管芯载具5发生位置变化,在设计时要将磨盘7的旋转方向与管芯载具5的转动方向相反,并且需要在管芯载具5上设计防反结构,防止管芯载具反向发生位置变化。此外,本实施例的防反设计还能经微动开关控制磨盘步进电机9。具体动作过程为:管芯载具5旋转时防反挡块15被顶出防反缺口14,挤压到设置在一旁的微动开关6的动作簧片,微动开关6接通回路使得磨盘步进电机9的控制器得到信号。旋转过程中防反挡块15一直沿管芯载具周边滑动直至到滑到下个防反缺口,在弹簧的作用下被拉到下个防反缺口内,此时载具步进电机25停止转动,防反挡块15就滞留在防反缺口内,当磨盘7逆时针旋转时,因防反挡块的存在不会使管芯载具5在逆时针方向上产生位置变化。First start the drilling machine 1, the grinding disc 7 fixed on the rotating spindle 8 rotates synchronously, and the worker stands next to the support platform to load the tube core station 4 that needs to be loaded, such as shown in Figure 5 of the accompanying drawing of the specification, the worker stands Material is loaded at position A, the carrier stepping motor 25 is started, and the carrier stepping motor 25 drives the die carrier 5 to perform intermittent rotational motion relative to the supporting platform 3 . Assuming that the carrier stepper motor 25 drives the die carrier 5 to move clockwise, taking four stations as an example, the die carrier rotates 90° clockwise each time. In order to prevent the grinding disc 7 from rotating during the grinding process, the position of the die carrier 5 will change. The rotation direction of the grinding disc 7 is opposite to that of the die carrier 5 during design, and it is necessary to place the die carrier 5 in the opposite direction. 5. An anti-reverse structure is designed to prevent the position change of the die carrier in the reverse direction. In addition, the anti-reverse design of this embodiment can also control the grinding disc stepper motor 9 via a micro switch. The specific action process is: when the die carrier 5 rotates, the anti-reverse block 15 is pushed out of the anti-reverse notch 14, and is squeezed to the action reed of the micro switch 6 arranged on the side, and the micro switch 6 is connected to the loop to make the grinding disc The controller of the stepper motor 9 obtains the signal. During the rotation, the anti-reverse block 15 slides along the periphery of the die carrier until it slides to the next anti-reverse notch, and is pulled into the next anti-reverse notch under the action of the spring, at which time the carrier stepper motor 25 stops Rotate, the anti-reverse block 15 just stays in the anti-reverse gap, when the grinding disc 7 rotates counterclockwise, the position of the die carrier 5 will not change in the counterclockwise direction due to the existence of the anti-reverse stop.

在磨盘步进电机9控制器的控制下磨盘步进电机9转动,磨盘步进电机9的转动带动丝杠10转动,丝杠10的转动使得主轴支架11向下运动。在轴支架11与钻床主轴的主轴套筒12固接的前提下,主轴支架11向下的运动会带动转动主轴8向下运动,相应地带动磨盘7向下运动,直至到达预先设定的下降行程;此时磨盘刀体21与二极管芯片22贴合,一直处于旋转状态下的磨盘7对二极管芯片22起到打磨去除氧化层的作用。Under the control of the millstone stepper motor 9 controllers, the millstone stepper motor 9 rotates, and the rotation of the millstone stepper motor 9 drives the leading screw 10 to rotate, and the rotation of the leading screw 10 makes the main shaft support 11 move downward. On the premise that the shaft bracket 11 is fixedly connected to the spindle sleeve 12 of the drilling machine spindle, the downward movement of the spindle bracket 11 will drive the rotating spindle 8 to move downward, and accordingly drive the grinding disc 7 to move downward until reaching the preset descending stroke At this time, the grinding disc cutter body 21 is attached to the diode chip 22, and the grinding disc 7 in the rotating state plays the role of grinding and removing the oxide layer on the diode chip 22.

磨完后,磨盘步进电机9控制器控制磨盘步进电机9反转,磨盘7向上运动直至到达预设的上升行程时磨盘步进电机9停止动作,等待下个触发信号;与此同时,载具步进电机25控制管芯载具5转动,将下个工位运动至磨盘刀体21的正下方,被磨后的成品同步转动到下料洞17位置处,成品从该下料洞17落下并经下料滑槽18滑落至成品收集箱27,如此循环往复。After grinding, the controller of the millstone stepper motor 9 controls the millstone stepper motor 9 to reverse, and the millstone 7 moves upward until reaching the preset rising stroke, and the millstone stepper motor 9 stops, waiting for the next trigger signal; at the same time, The carrier stepping motor 25 controls the rotation of the die carrier 5, and moves the next station to the directly below the grinding disc cutter body 21, and the finished product after grinding is synchronously rotated to the position of the feeding hole 17, and the finished product is passed through the feeding hole. 17 falls and slides to the finished product collection box 27 through the blanking chute 18, and so on.

本实施例以巧妙的结构设计实现了二极管芯片的自动化打磨加工,大幅度降低了工人劳动强度,车间环境得到明显改善,工人无需直接大面积接触废屑,工人的身心健康得到有效保障,社会效益明显;This embodiment realizes the automatic grinding and processing of diode chips with ingenious structural design, greatly reduces the labor intensity of workers, the workshop environment is significantly improved, workers do not need to directly contact large areas of waste, workers' physical and mental health is effectively guaranteed, and social benefits obvious;

本实施例尤其适合批量作业,生产效率提高了60%-70%,为企业创造了可观经济效益;This embodiment is especially suitable for batch operations, and the production efficiency is increased by 60%-70%, creating considerable economic benefits for the enterprise;

本实施例打磨效果好,二极管芯片焊接质量得到有效保证,打磨程度一致性高,整流模块性能稳定;In this embodiment, the grinding effect is good, the welding quality of the diode chip is effectively guaranteed, the grinding degree is consistent, and the performance of the rectifier module is stable;

本实施例在现有钻床的基础上进行自主创新,实用性非常强,在整流模块以及其他需要用到二极管芯片的电子器件的制造领域具有非常重要的意义This embodiment carries out independent innovation on the basis of the existing drilling machine, which is very practical and has very important significance in the field of rectification modules and other electronic devices that need to use diode chips.

综上,仅为本发明的较佳实施例而已,并非用来限定本发明实施的范围,凡依本发明权利要求范围的形状、构造、特征及精神所为的均等变化与修饰,均应包括于本发明的权利要求范围内。In summary, it is only a preferred embodiment of the present invention, and is not used to limit the scope of the present invention. All equivalent changes and modifications made in accordance with the shape, structure, characteristics and spirit of the scope of the claims of the present invention shall include within the scope of the claims of the present invention.

Claims (10)

1.一种自动打磨二极管芯片表层氧化层的设备,包括钻床,其特征在于:所述设备还包括管芯载具转动机构、磨盘运动机构;1. An equipment for automatically polishing the oxide layer on the surface of a diode chip, comprising a drilling machine, characterized in that: the equipment also includes a die carrier rotating mechanism and a grinding disc moving mechanism; 所述管芯载具转动机构包括设置在钻床机座上的支承台、设有多个管芯工位的管芯载具,所述管芯载具支承在所述支承台上,并在载具步进电机的作用下可相对所述支承台台面做间隙性旋转运动;所述管芯载具的一侧设有微动开关,在所述管芯载具转动时所述微动开关启动所述磨盘运动机构;The die carrier rotating mechanism includes a support platform arranged on the drill machine base, a die carrier provided with a plurality of die stations, the die carrier is supported on the support platform, and Under the action of a stepping motor, it can perform intermittent rotational movement relative to the support platform; one side of the die carrier is provided with a micro switch, and the micro switch is activated when the die carrier rotates The millstone movement mechanism; 所述磨盘运动机构包括磨盘、磨盘步进电机;所述磨盘用于打磨放置在所述管芯工位上的二极管芯片,其与钻床主轴的转动主轴固接;所述磨盘步进电机与所述微动开关电气连接,所述磨盘步进电机的转轴经丝杠使主轴支架在所述钻床主轴的轴向方向上运动,所述主轴支架与所述钻床主轴的主轴套筒固接。The moving mechanism of the grinding disc includes a grinding disc and a stepping motor of the grinding disc; The micro switch is electrically connected, and the rotating shaft of the stepper motor of the grinding disc moves the main shaft support in the axial direction of the main shaft of the drilling machine through the screw, and the main shaft support is fixedly connected with the main shaft sleeve of the main shaft of the drilling machine. 2.根据权利要求1所述的自动打磨二极管芯片表层氧化层的设备,其特征在于:所述钻床的主电机经变频器与所述钻床的主轴传动连接。2. The device for automatically polishing the oxide layer on the surface of the diode chip according to claim 1, wherein the main motor of the drilling machine is connected to the main shaft of the drilling machine through a frequency converter. 3.根据权利要求1或2所述的自动打磨二极管芯片表层氧化层的设备,其特征在于:所述管芯载具为圆盘状,其周向设有多个镂空洞作为所述管芯工位,所述管芯载具的周边设有与所述管芯工位相同数量的防反缺口,并且所述防反缺口与所述管芯工位保持相同的节距角;所述管芯载具的一侧设有可复位的防反挡块,所述防反挡块活动连接在所述支承台上,并抵靠在所述防反缺口上,所述防反挡块在所述管芯载具转动时可触发所述微动开关的动作簧片。3. The device for automatically polishing the oxide layer on the surface of a diode chip according to claim 1 or 2, characterized in that: the die carrier is disc-shaped, and its circumference is provided with a plurality of hollow holes as the die station , the periphery of the die carrier is provided with the same number of anti-reversal notches as the die station, and the anti-reverse notch and the die station maintain the same pitch angle; the die carrier One side of the tool is provided with a resettable anti-reverse stopper, the anti-reverse stopper is movably connected on the support platform, and leans against the anti-reverse notch, and the anti-reverse stopper is on the tube The action reed of the micro switch can be triggered when the core carrier rotates. 4.根据权利要求3所述的自动打磨二极管芯片表层氧化层的设备,其特征在于:所述防反挡块经拉伸弹簧实现复位。4. The device for automatically polishing the oxide layer on the surface of the diode chip according to claim 3, characterized in that: the anti-reverse stopper is reset by a tension spring. 5.根据权利要求3所述的自动打磨二极管芯片表层氧化层的设备,其特征在于:所述支承台上设有加工成品下料洞,在所述下料洞的下方设有将加工成品引出的下料滑槽。5. The equipment for automatically polishing the oxide layer on the surface of diode chips according to claim 3, characterized in that: the support table is provided with a hole for the finished product, and a hole for leading the finished product is provided under the hole. unloading chute. 6.根据权利要求1或2所述的自动打磨二极管芯片表层氧化层的设备,其特征在于:所述磨盘包括磨盘连接件、磨盘盘体以及固接于所述磨盘盘体底部的磨盘刀体,磨盘刀体表面为齿形交错的不平整面。6. The device for automatically polishing the oxide layer on the surface of a diode chip according to claim 1 or 2, wherein the grinding disc includes a grinding disc connector, a grinding disc body and a grinding disc cutter body fixed at the bottom of the grinding disc body , The surface of the grinding disc cutter body is an uneven surface with staggered tooth shapes. 7.根据权利要求6所述的自动打磨二极管芯片表层氧化层的设备,其特征在于:所述磨盘刀体呈圆形或者正多边型,其表层开设有多个相间分布的出屑凹槽。7. The device for automatically grinding the oxide layer on the surface of the diode chip according to claim 6, characterized in that: the grinding disc cutter body is circular or regular polygonal, and the surface layer is provided with a plurality of alternately distributed chip removal grooves. 8.根据权利要求1或2所述的自动打磨二极管芯片表层氧化层的设备,其特征在于:所述支承台上还设有用于清理废屑的去屑装置。8. The equipment for automatically polishing the oxide layer on the surface of the diode chip according to claim 1 or 2, characterized in that: the support table is also provided with a chip removal device for cleaning waste chips. 9.根据权利要求8所述的自动打磨二极管芯片表层氧化层的设备,其特征在于:所述去屑装置包括设置在所述磨盘下方的环状刷体,所述环状刷体固定在所述支承台上,位于其内环位置处的支承台开设废屑排出口。9. The device for automatically polishing the oxide layer on the surface of a diode chip according to claim 8, wherein the chip removal device comprises an annular brush body arranged below the grinding disc, and the annular brush body is fixed on the On the above-mentioned support platform, the support platform located at its inner ring position has a waste discharge port. 10.一种利用权利要求1至9任一项所述的自动打磨二极管芯片表层氧化层的设备打磨氧化层的方法,其特征在于,包括如下操作步骤:10. a method utilizing the equipment for polishing the oxide layer of the diode chip surface layer automatically according to any one of claims 1 to 9, characterized in that, comprising the following steps: a.利用变频器,预先设定好钻床的转动主轴的转速;a. Use the frequency converter to pre-set the rotational speed of the rotating spindle of the drilling machine; b.利用磨盘步进电机的控制器预先设定好转动主轴下降行程、下降点保持时间以及上升行程;b. Use the controller of the stepping motor of the grinding disc to pre-set the descending stroke of the rotating spindle, the holding time of the falling point and the rising stroke; c.利用载具步进电机的控制器预先设定好管芯载具旋转幅度、旋转间隙时间;c. Use the controller of the carrier stepping motor to pre-set the rotation range and rotation gap time of the die carrier; d.启动钻床,固接在转动主轴上的磨盘按设定的转速转动;d. Start the drilling machine, and the grinding disc fixed on the rotating spindle will rotate at the set speed; e.在管芯载具的上,对需要上料的管芯工位进行上料;e. On the die carrier, load the die station that needs to be loaded; f.启动载具步进电机,载具步进电机带动管芯载具相对支承台做间隙性旋转运动,将二极管芯片旋转到磨盘刀体的正下方,在管芯载具旋转的同时微动开关触发,磨盘步进电机的控制器得电启动程序;f. Start the stepping motor of the carrier, and the stepping motor of the carrier drives the die carrier to make intermittent rotational movement relative to the support table, and rotate the diode chip to the right below the grinding disc cutter body, and move slightly while the die carrier rotates The switch is triggered, and the controller of the disc stepper motor is powered on to start the program; g.在磨盘步进电机控制器的控制下,磨盘步进电机转动,其转动轴带动丝杠转动,丝杠的转动带动主轴支架向下运动,主轴支架与钻床主轴的主轴套筒固接,从而带动主轴套筒向下运动,主轴套筒向下运动带动转动主轴向下运动,从而带动磨盘向下运动,直至到达预先设定的下降行程;此时磨盘刀体与二极管芯片贴合,一直处于旋转状态下的磨盘对二极管芯片起到打磨去除氧化层的作用;g. Under the control of the millstone stepper motor controller, the millstone stepper motor rotates, its rotating shaft drives the screw to rotate, the rotation of the screw drives the spindle bracket to move downward, and the spindle bracket is fixed to the spindle sleeve of the drilling machine spindle. As a result, the main shaft sleeve is driven to move downward, and the downward movement of the main shaft sleeve drives the rotating main shaft to move downward, thereby driving the grinding disc to move downward until reaching the preset descending stroke; at this time, the grinding disc cutter body is attached to the diode chip, The grinding disc that has been in the rotating state plays a role in grinding and removing the oxide layer on the diode chip; h.当预设的下降点保持时间达到时,磨盘步进电机控制器控制磨盘步进电机反转,磨盘向上运动直至到达预设的上升行程时磨盘步进电机停止动作,等待下个触发信号;与此同时,载具步进电机控制管芯载具转动,将下个工位运动至磨盘刀体的正下方,被磨后的成品同步转动到下料位置处被移出,如此循环往复;h. When the preset holding time of the falling point is reached, the stepping motor controller of the grinding disc controls the stepping motor of the grinding disc to reverse, and the stepping motor of the grinding disc moves upward until reaching the preset rising stroke, and the stepping motor of the grinding disc stops, waiting for the next trigger signal ;At the same time, the stepper motor of the carrier controls the rotation of the die carrier, and moves the next station to the directly below the grinding disc cutter body, and the finished product is synchronously rotated to the unloading position to be removed, and so on and on; i.若作业完成,断开载具步进电机、磨盘步进电机、钻床的电源即可。i. If the work is completed, disconnect the stepping motor of the carrier, the stepping motor of the grinding disc, and the power supply of the drilling machine.
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