CN110067750A - An oil-free scroll air compressor with a helical booster speed-up cooling flywheel fan - Google Patents
An oil-free scroll air compressor with a helical booster speed-up cooling flywheel fan Download PDFInfo
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- CN110067750A CN110067750A CN201910406726.8A CN201910406726A CN110067750A CN 110067750 A CN110067750 A CN 110067750A CN 201910406726 A CN201910406726 A CN 201910406726A CN 110067750 A CN110067750 A CN 110067750A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/02—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/0092—Removing solid or liquid contaminants from the gas under pumping, e.g. by filtering or deposition; Purging; Scrubbing; Cleaning
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/04—Heating; Cooling; Heat insulation
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
Description
技术领域technical field
本发明涉及空压机相关技术领域,具体为一种带螺旋增压增速散热飞轮风扇的无油涡旋空压机。The invention relates to the related technical field of air compressors, in particular to an oil-free vortex air compressor with a helical supercharging speed-up and heat-dissipating flywheel fan.
背景技术Background technique
空压机也就是空气压缩机,主要用于对气体进行压缩,其中无油涡旋空压机可通过动静涡盘组的相对活动进行高效率的空气压缩,洁净散热问题是无油涡旋空压机的关键技术之一,同时无油涡旋空压机的工作噪音较小,保养费用低于其他空压机,是一种常用的空压机结构。The air compressor is the air compressor, which is mainly used to compress the gas. The oil-free scroll air compressor can perform high-efficiency air compression through the relative movement of the moving and static scroll groups. The problem of clean heat dissipation is the oil-free scroll air compressor. It is one of the key technologies of the compressor. At the same time, the oil-free scroll air compressor has lower working noise and lower maintenance costs than other air compressors. It is a commonly used air compressor structure.
无油涡旋空压机在使用时,压缩空气摩擦发热,而又没有载体把散发的热量带走,热量聚集到一定数据会导致动静涡旋盘内部的涡旋型线形变而发生接触摩擦,造成空压机报废。(也会散发较多的热量),在现有技术中,一般是通过外置风扇或者直联离心风轮进行散热,但是其通常风速较慢,很难带走热量,导致装置的散热效率和影响长时间使用,同时未对外部气流进行过滤,缺少一定的自我散热防护措施,影响装置的正常使用。When the oil-free scroll air compressor is in use, the compressed air generates heat due to friction, and there is no carrier to take away the heat emitted. The accumulation of heat to a certain data will cause the scroll line inside the moving and stationary scrolls to deform and cause contact friction. Cause the air compressor to be scrapped. (It will also dissipate more heat), in the prior art, the heat is generally dissipated by an external fan or a direct-connected centrifugal wind wheel, but the wind speed is usually slow and it is difficult to take away the heat, resulting in a lower heat dissipation efficiency of the device. Affects long-term use, and at the same time, the external air flow is not filtered, and there is a lack of certain self-heating protection measures, which affects the normal use of the device.
针对上述问题,在原有涡旋空压机的基础上进行创新设计。In response to the above problems, an innovative design is carried out on the basis of the original scroll air compressor.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种带螺旋增压增速散热飞轮风扇的无油涡旋空压机,以解决上述背景技术中提出涡旋空压机缺少自我洁净散热防护措施,外部风扇散热效果较差的问题。The object of the present invention is to provide an oil-free scroll air compressor with a spiral supercharging speed-up heat dissipation flywheel fan, so as to solve the problem that the scroll air compressor proposed in the above-mentioned background art lacks self-cleaning heat dissipation protection measures, and the heat dissipation effect of the external fan is relatively high. Bad question.
为实现上述目的,本发明提供如下技术方案:一种带螺旋增压增速散热飞轮风扇的无油涡旋空压机,包括驱动电机、送风筒和涡旋空压机本体,所述驱动电机的输出端安装有传动轴,且驱动电机通过传动轴带动螺旋增压飞轮转动,所述送风筒位于螺旋增压飞轮的外侧,且送风筒的外侧连接有通风导管,所述送风筒的侧上方设置有进气口,且进气口的外侧安装有空气滤清器,并且送风筒的侧端设置有出气口,所述涡旋空压机本体位于送风筒的左方,且涡旋空压机本体的侧面设置有压缩腔进风口,所述涡旋空压机本体的内部设置有动静涡盘组,且动静涡盘组的左侧端设置有压缩腔出风口,所述涡旋空压机本体的侧表面开设有散热空气出口。In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: an oil-free scroll air compressor with a helical boosting speed-up heat dissipation flywheel fan, comprising a drive motor, a blower cylinder and a scroll air compressor body, the drive A transmission shaft is installed at the output end of the motor, and the driving motor drives the spiral booster flywheel to rotate through the transmission shaft. An air inlet is arranged on the upper side of the cylinder, and an air filter is installed on the outside of the air inlet, and an air outlet is arranged at the side end of the air supply cylinder, and the scroll air compressor body is located on the left of the air supply cylinder. , and the side of the scroll air compressor body is provided with a compression chamber air inlet, the interior of the scroll air compressor body is provided with a dynamic and static scroll group, and the left end of the dynamic and static scroll group is provided with a compression chamber air outlet, The side surface of the scroll air compressor body is provided with a cooling air outlet.
优选的,所述传动轴、送风筒和涡旋空压机本体的中轴线均相互重合,且驱动电机通过传动轴分别与螺旋增压飞轮和动静涡盘组构成传动连接。Preferably, the central axes of the transmission shaft, the air supply cylinder and the scroll air compressor body are all coincident with each other, and the drive motor is respectively connected with the screw supercharging flywheel and the static and dynamic scroll group through the transmission shaft to form a transmission connection.
优选的,所述螺旋增压飞轮为弧度螺旋叶片,且螺旋增压飞轮的横断面沿径向轮廓线呈弧形。Preferably, the helical supercharging flywheel is a curved helical blade, and the cross section of the helical supercharging flywheel is arc-shaped along the radial contour line.
优选的,所述通风导管和散热空气出口之间构成散热气流通路。Preferably, a heat dissipation airflow passage is formed between the ventilation duct and the heat dissipation air outlet.
优选的,所述进气口和压缩腔进风口之间通过出气口构成气流通路,且进气口的外侧安装有空气滤清器。Preferably, an air flow passage is formed between the air inlet and the air inlet of the compression chamber through an air outlet, and an air filter is installed on the outside of the air inlet.
优选的,所述散热空气出口均匀分布在动静涡盘组的齿面外侧,且动静涡盘组和涡旋空压机本体之间留有散热气流通路。Preferably, the cooling air outlets are evenly distributed on the outside of the tooth surfaces of the moving and stationary scroll groups, and a cooling air flow passage is left between the moving and stationary scroll groups and the scroll air compressor body.
与现有技术相比,本发明的有益效果是:该带螺旋增压增速散热飞轮风扇的无油涡旋空压机,Compared with the prior art, the beneficial effects of the present invention are: the oil-free scroll air compressor with the spiral supercharging speed-up and heat-dissipating flywheel fan,
1、设置有螺旋增压飞轮,在装置的使用过程中配合通风导管和出气口使用,可以便于通过螺旋增压飞轮带动气流增压,部分气流通过出气口进入压缩腔进风口,大部分增压气流快速通过通风导管对动静涡盘组的齿面进行散热,增压后的风速可以达到每秒15米以上,有效带走热量,提高散热效果;1. There is a spiral booster flywheel, which is used in conjunction with the ventilation duct and the air outlet during the use of the device, which can easily drive the airflow through the spiral booster flywheel. Part of the airflow enters the air inlet of the compression chamber through the air outlet, and most of the booster The airflow quickly passes through the ventilation duct to dissipate heat on the tooth surface of the moving and static scroll set, and the wind speed after supercharging can reach more than 15 meters per second, effectively taking away heat and improving the heat dissipation effect;
2、设置有传动轴和空气滤清器,在装置的使用过程中,驱动电机可以通过传动轴带动螺旋增压飞轮和动静涡盘组进行同轴转动,便于在涡旋空压机本体驱动工作的同时通过螺旋增压飞轮带动气流增压同步散热,空气滤清器还可以对通过的散热和压缩气流起到过滤效果,提高装置的实用性。2. A drive shaft and an air filter are provided. During the use of the device, the drive motor can drive the spiral supercharged flywheel and the static and dynamic scroll group to rotate coaxially through the drive shaft, which is convenient for driving work on the scroll air compressor body. At the same time, the air flow is supercharged and synchronously dissipated by the spiral supercharged flywheel, and the air filter can also filter the passing heat and compressed air, improving the practicability of the device.
附图说明Description of drawings
图1为本发明正面结构示意图;Fig. 1 is the front structure schematic diagram of the present invention;
图2为本发明送风筒结构示意图;Fig. 2 is a schematic diagram of the structure of the air supply cylinder of the present invention;
图3为本发明散热空气出口结构示意图。FIG. 3 is a schematic diagram of the structure of the cooling air outlet of the present invention.
图中:1、驱动电机;2、传动轴;3、螺旋增压飞轮;4、送风筒;5、通风导管;6、进气口;7、空气滤清器;8、出气口;9、涡旋空压机本体;10、压缩腔进风口;11、动静涡盘组;12、压缩腔出风口;13、散热空气出口。In the figure: 1. Drive motor; 2. Transmission shaft; 3. Spiral booster flywheel; 4. Air supply duct; 5. Ventilation duct; 6. Air inlet; 7. Air filter; 8. Air outlet; 9 , scroll air compressor body; 10, the air inlet of the compression chamber; 11, the dynamic and static scroll group; 12, the air outlet of the compression chamber; 13, the cooling air outlet.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-3,本发明提供一种技术方案:一种带螺旋增压增速散热飞轮风扇的无油涡旋空压机,包括驱动电机1、传动轴2、螺旋增压飞轮3、送风筒4、通风导管5、进气口6、空气滤清器7、出气口8、涡旋空压机本体9、压缩腔进风口10、动静涡盘组11、压缩腔出风口12和散热空气出口13,驱动电机1的输出端安装有传动轴2,且驱动电机1通过传动轴2带动螺旋增压飞轮3转动,送风筒4位于螺旋增压飞轮3的外侧,且送风筒4的外侧连接有通风导管5,送风筒4的侧上方设置有进气口6,且进气口6的外侧安装有空气滤清器7,并且送风筒4的侧端设置有出气口8,涡旋空压机本体9位于送风筒4的左方,且涡旋空压机本体9的侧面设置有压缩腔进风口10,涡旋空压机本体9的内部设置有动静涡盘组11,且动静涡盘组11的左侧端设置有压缩腔出风口12,涡旋空压机本体9的侧表面开设有散热空气出口13。Please refer to Figures 1-3, the present invention provides a technical solution: an oil-free scroll air compressor with a screw booster speed-up heat dissipation flywheel fan, comprising a drive motor 1, a transmission shaft 2, a screw booster flywheel 3, Air supply duct 4, ventilation duct 5, air inlet 6, air filter 7, air outlet 8, scroll air compressor body 9, compression chamber air inlet 10, dynamic and static scroll group 11, compression chamber air outlet 12 and The cooling air outlet 13, the output end of the driving motor 1 is installed with a transmission shaft 2, and the driving motor 1 drives the spiral supercharged flywheel 3 to rotate through the transmission shaft 2. 4 is connected with a ventilation duct 5, an air inlet 6 is provided on the upper side of the air supply duct 4, and an air filter 7 is installed on the outside of the air inlet 6, and the side end of the air supply duct 4 is provided with an air outlet 8. The scroll air compressor body 9 is located on the left side of the air supply cylinder 4, and the side of the scroll air compressor body 9 is provided with a compression chamber air inlet 10, and the interior of the scroll air compressor body 9 is provided with a static and dynamic scroll. Compression chamber air outlet 12 is provided on the left end of the movable and stationary scroll group 11 , and a cooling air outlet 13 is provided on the side surface of the scroll air compressor body 9 .
本例的传动轴2、送风筒4和涡旋空压机本体9的中轴线均相互重合,且驱动电机1通过传动轴2分别与螺旋增压飞轮3和动静涡盘组11构成传动连接,便于通过传动轴2带动螺旋增压飞轮3和动静涡盘组11进行同步运作,通过螺旋增压飞轮3带动气流进行高风速散热。In this example, the central axes of the transmission shaft 2 , the air supply cylinder 4 and the scroll air compressor body 9 all coincide with each other, and the driving motor 1 forms a transmission connection with the spiral supercharging flywheel 3 and the static and dynamic scroll group 11 through the transmission shaft 2 respectively. , it is convenient to drive the spiral supercharged flywheel 3 and the static and dynamic scroll group 11 to operate synchronously through the transmission shaft 2, and the air flow is driven by the spiral supercharged flywheel 3 to dissipate heat at high wind speed.
螺旋增压飞轮3为弧度螺旋叶片,且螺旋增压飞轮3的横断面沿径向轮廓线呈弧形,便于通过螺旋增压飞轮3的转动带动气流进行增压高速流动。The helical supercharged flywheel 3 is a radian spiral blade, and the cross section of the helical supercharged flywheel 3 is arc-shaped along the radial contour line, which is convenient for the rotation of the helical supercharged flywheel 3 to drive the airflow to carry out supercharged high-speed flow.
通风导管5和散热空气出口13之间构成散热气流通路,且通风导管5的口径大于或等于或小于出气口8的口径,(根据产品型号实际使用需要调节口径大小比例),便于通过通风导管5处的气流对动静涡盘组11的齿面进行快速散热。A cooling air passage is formed between the ventilation duct 5 and the cooling air outlet 13, and the diameter of the ventilation duct 5 is greater than or equal to or smaller than the diameter of the air outlet 8 (adjust the size ratio according to the actual use of the product model), which is convenient for passing the ventilation duct 5 The airflow at the position rapidly dissipates heat from the tooth surfaces of the moving and stationary scroll groups 11 .
进气口6和压缩腔进风口10之间通过出气口8构成气流通路,且进气口6的外侧安装有空气滤清器7,便于气流流通的同时,空气滤清器7可以起到空气过滤的作用。An air flow passage is formed between the air inlet 6 and the air inlet 10 of the compression chamber through the air outlet 8, and an air filter 7 is installed on the outside of the air inlet 6, which is convenient for air circulation, and the air filter 7 can play the role of air. The role of filtering.
散热空气出口13均匀分布在动静涡盘组11的齿面外侧,且动静涡盘组11和涡旋空压机本体9之间留有散热气流通路,便于动静涡盘组11处的气流通风散热。The cooling air outlets 13 are evenly distributed on the outside of the tooth surface of the moving and static scroll group 11, and a cooling airflow passage is left between the moving and static scroll group 11 and the scroll air compressor body 9, which is convenient for airflow ventilation and heat dissipation at the moving and static scroll group 11. .
工作原理:在使用该带螺旋增压增速散热飞轮风扇的无油涡旋空压机时,首先将装置的电源和电网相互连接,根据图1-3所示,将压缩腔出风口12和高压容器管道相互连接,即可开始进行使用;Working principle: When using this oil-free scroll air compressor with a spiral booster speed-up cooling flywheel fan, first connect the power supply of the device and the power grid to each other. As shown in Figure 1-3, connect the air outlet 12 and The high-pressure container pipes are connected to each other and can be used;
在装置的使用过程中,驱动电机1可以通过传动轴2带动螺旋增压飞轮3和动静涡盘组11进行同步转动运作,动静涡盘组11可以在涡旋空压机本体9内按正常的工作流程进行空气压缩(此为现有技术,不做过多赘述),同时螺旋增压飞轮3可以在送风筒4内转动,带动气流从进气口6处通过空气滤清器7过滤处理后进入送风筒4内部进行增压流动,部分气流通过出气口8和压缩腔进风口10后进行压缩,部分气流则通过通风导管5后流经动静涡盘组11的齿面进行散热,螺旋增压飞轮3增压后的风速可以达到每秒15米以上,可以起到有效的散热效果,热气流从散热空气出口13处排出,本说明书中未作详细描述的内容属于本领域专业技术人员公知的现有技术。During the use of the device, the drive motor 1 can drive the helical booster flywheel 3 and the static and dynamic scroll group 11 to rotate synchronously through the transmission shaft 2, and the dynamic and static scroll group 11 can operate in the scroll air compressor body 9 according to the normal operation. Air compression is carried out in the work flow (this is the prior art, so I will not go into details), and at the same time, the spiral booster flywheel 3 can be rotated in the air supply cylinder 4, which drives the air flow from the air inlet 6 to pass through the air filter 7 for filtering treatment. After entering the air supply duct 4 for pressurized flow, part of the air flow passes through the air outlet 8 and the air inlet 10 of the compression chamber for compression, and part of the air flow passes through the ventilation duct 5 and then flows through the tooth surface of the moving and static scroll group 11 for heat dissipation, spiral The wind speed of the supercharged flywheel 3 after supercharging can reach more than 15 meters per second, which can play an effective heat dissipation effect. well-known prior art.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (6)
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| CN201910406726.8A CN110067750A (en) | 2019-05-15 | 2019-05-15 | An oil-free scroll air compressor with a helical booster speed-up cooling flywheel fan |
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| CN201910406726.8A CN110067750A (en) | 2019-05-15 | 2019-05-15 | An oil-free scroll air compressor with a helical booster speed-up cooling flywheel fan |
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Application publication date: 20190730 |
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