CN110055780A - A kind of Novel steel wire rope wire rope core and production method - Google Patents
A kind of Novel steel wire rope wire rope core and production method Download PDFInfo
- Publication number
- CN110055780A CN110055780A CN201910401818.7A CN201910401818A CN110055780A CN 110055780 A CN110055780 A CN 110055780A CN 201910401818 A CN201910401818 A CN 201910401818A CN 110055780 A CN110055780 A CN 110055780A
- Authority
- CN
- China
- Prior art keywords
- wire rope
- spinning
- sisal hemp
- weight polyethylene
- production method
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 19
- 239000010959 steel Substances 0.000 title claims abstract description 19
- 244000198134 Agave sisalana Species 0.000 claims abstract description 54
- 235000011624 Agave sisalana Nutrition 0.000 claims abstract description 48
- 239000000835 fiber Substances 0.000 claims abstract description 39
- 238000009987 spinning Methods 0.000 claims abstract description 32
- 238000007384 self twist spinning Methods 0.000 claims abstract description 27
- 239000004699 Ultra-high molecular weight polyethylene Substances 0.000 claims abstract description 26
- 229920000785 ultra high molecular weight polyethylene Polymers 0.000 claims abstract description 26
- 229920000728 polyester Polymers 0.000 claims abstract description 18
- 238000000034 method Methods 0.000 claims abstract description 12
- 238000007654 immersion Methods 0.000 claims abstract description 10
- 238000004804 winding Methods 0.000 claims abstract description 10
- 238000003860 storage Methods 0.000 claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 7
- 230000008569 process Effects 0.000 claims abstract description 6
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 16
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 16
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 12
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 12
- -1 polyethylene Polymers 0.000 claims description 7
- 239000004698 Polyethylene Substances 0.000 claims description 6
- 229910052757 nitrogen Inorganic materials 0.000 claims description 6
- 229920000573 polyethylene Polymers 0.000 claims description 6
- 229920004934 Dacron® Polymers 0.000 claims description 5
- 150000001336 alkenes Chemical class 0.000 claims description 5
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 claims description 5
- 239000012965 benzophenone Substances 0.000 claims description 5
- 230000008595 infiltration Effects 0.000 claims description 5
- 238000001764 infiltration Methods 0.000 claims description 5
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 5
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 3
- 238000004090 dissolution Methods 0.000 claims description 3
- 239000000178 monomer Substances 0.000 claims description 3
- 229910052708 sodium Inorganic materials 0.000 claims description 3
- 239000011734 sodium Substances 0.000 claims description 3
- 229920002994 synthetic fiber Polymers 0.000 claims description 3
- 238000005406 washing Methods 0.000 claims description 3
- 239000003504 photosensitizing agent Substances 0.000 claims description 2
- OTEKOJQFKOIXMU-UHFFFAOYSA-N 1,4-bis(trichloromethyl)benzene Chemical compound ClC(Cl)(Cl)C1=CC=C(C(Cl)(Cl)Cl)C=C1 OTEKOJQFKOIXMU-UHFFFAOYSA-N 0.000 claims 1
- 150000002576 ketones Chemical class 0.000 claims 1
- 239000002994 raw material Substances 0.000 abstract description 5
- 230000009466 transformation Effects 0.000 abstract description 3
- 238000005457 optimization Methods 0.000 description 9
- 238000009835 boiling Methods 0.000 description 4
- 239000004705 High-molecular-weight polyethylene Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 239000002253 acid Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 2
- 230000007115 recruitment Effects 0.000 description 2
- 239000012209 synthetic fiber Substances 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000007378 ring spinning Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/253—Formation of filaments, threads, or the like with a non-circular cross section; Spinnerette packs therefor
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/26—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre with characteristics dependent on the amount or direction of twist
- D02G3/28—Doubled, plied, or cabled threads
- D02G3/286—Doubled, plied, or cabled threads with alternatively "S" and "Z" direction of twist, e.g. Self-twist process
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M14/00—Graft polymerisation of monomers containing carbon-to-carbon unsaturated bonds on to fibres, threads, yarns, fabrics, or fibrous goods made from such materials
- D06M14/18—Graft polymerisation of monomers containing carbon-to-carbon unsaturated bonds on to fibres, threads, yarns, fabrics, or fibrous goods made from such materials using wave energy or particle radiation
- D06M14/26—Graft polymerisation of monomers containing carbon-to-carbon unsaturated bonds on to fibres, threads, yarns, fabrics, or fibrous goods made from such materials using wave energy or particle radiation on to materials of synthetic origin
- D06M14/28—Graft polymerisation of monomers containing carbon-to-carbon unsaturated bonds on to fibres, threads, yarns, fabrics, or fibrous goods made from such materials using wave energy or particle radiation on to materials of synthetic origin of macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B1/00—Constructional features of ropes or cables
- D07B1/005—Composite ropes, i.e. ropes built-up from fibrous or filamentary material and metal wires
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/18—Synthetic fibres consisting of macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/20—Polyalkenes, polymers or copolymers of compounds with alkenyl groups bonded to aromatic groups
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/20—Rope or cable components
- D07B2201/2047—Cores
- D07B2201/2052—Cores characterised by their structure
- D07B2201/2055—Cores characterised by their structure comprising filaments or fibers
- D07B2201/2057—Cores characterised by their structure comprising filaments or fibers resulting in a twisted structure
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/20—Rope or cable components
- D07B2201/2047—Cores
- D07B2201/2066—Cores characterised by the materials used
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2205/00—Rope or cable materials
- D07B2205/10—Natural organic materials
- D07B2205/103—Animal and plant materials
- D07B2205/106—Manila, hemp or sisal
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2205/00—Rope or cable materials
- D07B2205/20—Organic high polymers
- D07B2205/201—Polyolefins
- D07B2205/2014—High performance polyolefins, e.g. Dyneema or Spectra
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2205/00—Rope or cable materials
- D07B2205/20—Organic high polymers
- D07B2205/2039—Polyesters
- D07B2205/2042—High performance polyesters, e.g. Vectran
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D10B2321/02—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins
- D10B2321/021—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polyethylene
- D10B2321/0211—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polyolefins polyethylene high-strength or high-molecular-weight polyethylene, e.g. ultra-high molecular weight polyethylene [UHMWPE]
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Ropes Or Cables (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
The invention discloses a kind of Novel steel wire rope wire rope core and production method, include the following steps: to pick up numb (refueling water) → drafting → spinning → twirl stock (immersion oil) → torsade → storage of fiber crops → comb.Spinning machine of the present invention is using the sisal hemp spinning machine Jing Guo technological transformation, drawing-off part uses the drafting system of TGS0950 type sisal hemp spinning machine, twisting part transform Rubbing roller type as and spins twisting winding device from twirl: feeding raw material one using sisal fiber, another using chemical-fibres filaments, chemical-fibres filaments and sisal fiber self-twist spinning are formed, using twisting thread, refuel, rope making.It is added to high-strength and high-modulus flatness polyester filament yarn and ultra-high molecular weight polyethylene filament yarn respectively in spinning process, wherein ultra-high molecular weight polyethylene long filament is pre-processed, and polyester filament and ultra-high molecular weight polyethylene long filament are trilobal cross structural section.A kind of new method of wire rope core production is provided in the present invention, is shortened process flow, is reduced yam surface burr.
Description
Technical field
The invention belongs to the preparation fields of Sisal Hemp Rope Core, and in particular to a kind of Novel steel wire rope wire rope core and production method.
Background technique
Self-twist spinning is by the gripping of two root both ends, intermediate twisting, and forming two has the positive and negative alternate false twisting list of twirl
Yarn, then two slivers are closely packed together in parallel, it is voluntarily twisted together by the antitorque moment of two slivers with pair from the twirl twist
Stock structure self-twisted yarn.Self-twist spinning frame is mainly made of feeding drawing-off, afterturn, four parts of winding.
Two slivers (rove or strip) is fed into draft mechanism from the technical process for twisting frame, draft mechanism is by this two
Sliver is respectively drawing to required degree, and exports from front roller；Drawing-off can also be passed through using a sliver from front roller
Output, another is fed from front roller using chemical-fibres filaments from front roller output.From two root one end that front roller exports
Held by front roller, the other end by the gripping for converging twizzle, in intermediate setting a pair that two hold point not only made rotary motion but also
Reciprocating oscillatjng twist roller (scroll tube), yarn are obtained on the yarn on oscillatjng twist roller both sides by the rubbing of this pair of of oscillatjng twist roller
To the single thread item of the twist contrary (S is twisted and z is twisted), when the single thread item that this two orientations alternately change leaves oscillatjng twist roller and converging
When meeting at conjunction twizzle, it is mutually twisted together into strand since the respective untwisting torque of two slivers is produced from twirl effect, i.e.,
As self-twisted yarn (two single thread items are to be rotarily formed self-twisted yarn with high speed when leaving and converging twizzle), and self-twisted yarn is again
By winding device thread into reel yarn.
For self-twist spinning frame without high-speed component, noise is low.The characteristics of according to self-twist spinning, fiber more longer easier spinning.With
Other Advanced Spinning Technologies are compared, and the surface structure of self-twist spinning line is closer to ring spinning yarn.
Steel cord: fibre core used in wirerope is twisted by fiber, can be natural fiber or synthetic fibers, natural fiber
Sisal hemp is mainly used, synthetic fibers are mainly polyester, polyamide, polyethylene, polypropylene etc..Wirerope is collided at work
When with shock loading, fibre core can be worked as a buffer.Steel cord is done using natural fiber, natural fibre core oil absorbency is stored up well
Oil is more, guarantees wirerope in working condition, oil-containing wire rope core discharges enough grease lubrications inside wirerope, and can effectively slow down
The corrosion and abrasion of wirerope.But natural fiber processing wire rope core surface spikes it is more, production procedure is more, influence production efficiency and
Increase production cost etc., and the fine production wire rope core of conjunction is used to there is the problems such as containing shortage of oil.
Summary of the invention
Goal of the invention: in order to solve the deficiencies in the prior art, the present invention provides a kind of Novel steel wire rope wire rope core and productions
Method.
Technical solution: a kind of Novel steel wire rope wire rope core and production method include the following steps: to pick up fiber crops → comb numb (refueling water)
→ drafting → spinning → twirl stock (immersion oil) → torsade → storage；Wherein, spinning machine drafting systems are spinned using TGS0950 type sisal hemp
The drafting system of machine, for twist system using Rubbing roller type from twisting winding system of spinning is twisted, feeding system is flat using two slivers
Row feeding, wherein drafting system drawing-off is passed through in a sisal hemp yarn feeding, another chemical-fibres filaments are fed directly from front roller,
Its Rubbing roller type is directly wound as cylinder yarn from after twisting spinning twisting.
The self-twist spinning specification of sisal hemp and high-strength flatness polyester filament are as follows: 0.80m/g, in which: one low for high-strength and high-modulus
Stretched polyester silk is 3 × 900D/24F, and another is sisal hemp yarn；
Sisal hemp and ultra-high molecular weight polyethylene long filament self-twist spinning specification: 0.80m/g, in which: one is superhigh molecular weight polyethylene
Alkene long filament is 3 × 900D/24F, and another is sisal hemp yarn；
Sisal hemp and high-strength flatness polyester filament self-twist spinning: 6, after twine machine twists stock, immersion oil processing is carried out；
Sisal hemp and ultra-high molecular weight polyethylene long filament self-twist spinning: 6, stock is twisted in twine machine, immersion oil is not handled；
Sisal hemp and flatness polyester filament self-twist spinning strand 4 high-strength, with sisal hemp and ultra-high molecular weight polyethylene long filament from twisting spinning
It yarn strand 2, is put in storage after rope machine torsade；
As optimization: the fibre section of the high-strength and high-modulus flatness dacron thread is in trilobal cross structure.
As optimization: the fibre section of the ultra-high molecular weight polyethylene long filament is in trilobal cross structure.
As optimization: the ultra high molecular weight polyethylene fiber is first pre-processed, and process is as follows: by super high molecular weight
Polyethylene fibre long filament by oleophylic handle: by continous way ultraviolet irradiation graft reaction device to ultra-high molecular weight polyethylene into
Row graft reaction.
As optimization: in continous way ultraviolet irradiation graft reaction device, preimpregnation liquid bath will be continued through to graft fibres
Slot simultaneously enters reaction chamber, and graft reaction is carried out when passing through reaction chamber.
As optimization: in the reaction chamber: reaction solution is grafted monomers acrylic acid solution, reaction chamber temperature 50-70
DEG C, reaction chamber leads to nitrogen protection, and in reaction chamber, the fiber filament by photosensitizing agent solution infiltration is under ultraviolet irradiation and third
Olefin(e) acid steam atmosphere issues angry grafted branches reaction, then after acetone bath and warm water washing.
As optimization: the ultraviolet irradiation middle-ultraviolet lamp light source is the straight type high-pressure sodium lamp of GGZ1000.
As optimization: the prepreg solution configuration is as follows: in acetone by benzophenone, acrylic acid dissolution, being configured to third
Olefin(e) acid concentration is the solution of 30-50, and benzophenone/acrylic acid ratio is 4-10%.
As optimization: in the reaction chamber, the time by the ultraviolet irradiation of nitrogen protection is 10-60min.
As optimization: in the reaction chamber, reaction temperature is higher, reacts faster；Irradiation time is longer, obtains acrylic acid
Grafting rate it is higher.
The utility model has the advantages that spinning machine of the present invention, using the sisal hemp spinning machine Jing Guo technological transformation, drawing-off part uses TGS0950
The drafting system of type sisal hemp spinning machine, twisting part transform Rubbing roller type as and spin twisting winding device from twirl: using two one ribbons
Feeding, an one fiber strand are drawn after drafting system drawing-off from front roller, and another chemical-fibres filaments are fed directly from front roller
Enter, draw, is held from two root one end that front roller exports by front roller, the other end is by the gripping for converging twizzle, two
The intermediate setting a pair for holding point had not only made rotary motion but also reciprocating oscillatjng twist roller (scroll tube), and yarn is rubbed with the hands by this pair
The rubbing for twisting roller obtains the single thread item of the twist contrary (S is twisted and z is twisted) on the yarn on oscillatjng twist roller both sides, twists when this two
To the single thread item of alternately variation leave oscillatjng twist roller and converge meet at twizzle when, due to the respective untwisting torque of two slivers
It produces and is acted on from twirl and be mutually twisted together into strand, become self-twisted yarn, be then wound into cylinder yarn again.Spinning machine feeding of the present invention
Raw material one uses chemical-fibres filaments using sisal fiber, another, forms chemical-fibres filaments and sisal fiber self-twist spinning, using
It twists thread, refuel, rope making, forming the wire rope core with unique texture and performance characteristic.
Ultra-high molecular weight polyethylene and high-strength and high-modulus flatness dacron thread of the invention uses trilobal cross, convenient for forming capillary effect
It answers, oil liquid is enable to transmit, long filament is smaller, relatively soft using fineness, convenient for being wrapped in sisal hemp yarn surface.
In the present invention, since ultra high molecular weight polyethylene fiber not can be carried out boiling, oiling, high-strength and high-modulus polyester filament can
To carry out boiling, refuel.Therefore, high-strength and high-modulus polyester filament and sisal hemp self-twist spinning carry out pump island's reason after forming strand, then
Strand made of the self-twist spinning formed with ultra-high molecular weight polyethylene long filament and sisal hemp carries out torsade processing.To super high molecular weight
Polyethylene has carried out the processing of grafting oleophylic, improves the infiltration rate to oil.
Twist certainly using chemical-fibres filaments and sisal hemp in the present invention and spin, yam surface is smooth, burr is few, from the package for twisting spinning
Form is larger, therefore can be no longer pass through special cropping using sisal hemp yarn produced by the invention, be singed, winding procedure, shortens
Production process reduces recruitment, reduces raw material, energy loss, improve efficiency.
Specific embodiment
The technical scheme in the embodiments of the invention will be clearly and completely described below, so that the technology of this field
Personnel can better understand advantages and features of the invention, to make apparent boundary to protection scope of the present invention
It is fixed.Embodiment described in the invention is only a part of the embodiment of the present invention, instead of all the embodiments, based on the present invention
In embodiment, those of ordinary skill in the art's every other implementation obtained without making creative work
Example, shall fall within the protection scope of the present invention.
Embodiment
A kind of Novel steel wire rope wire rope core and production method, include the following steps: to pick up numb (the refueling water) → drafting of fiber crops → comb →
Spinning → twirl stock (immersion oil) → torsade → storage；Wherein, spinning machine drafting systems use the drawing-off of TGS0950 type sisal hemp spinning machine
System, twist system are fed from twisting winding system of spinning, feeding system is twisted using two slivers in parallel using Rubbing roller type,
In the feeding of sisal hemp yarn pass through drafting system drawing-off, another chemical-fibres filaments are fed directly from front roller, Rubbing roller type
Cylinder yarn is directly wound as from after twisting spinning twisting.
The self-twist spinning specification of sisal hemp and high-strength flatness polyester filament are as follows: 0.80m/g, in which: one low for high-strength and high-modulus
Stretched polyester silk is 3 × 900D/24F, and another is sisal hemp yarn；
Sisal hemp and ultra-high molecular weight polyethylene long filament self-twist spinning specification: 0.80m/g, in which: one is superhigh molecular weight polyethylene
Alkene long filament is 3 × 900D/24F, and another is sisal hemp yarn；
Sisal hemp and high-strength flatness polyester filament self-twist spinning: 6, after twine machine twists stock, immersion oil processing is carried out；
Sisal hemp and ultra-high molecular weight polyethylene long filament self-twist spinning: 6, stock is twisted in twine machine, immersion oil is not handled；
Sisal hemp and flatness polyester filament self-twist spinning strand 4 high-strength, with sisal hemp and ultra-high molecular weight polyethylene long filament from twisting spinning
It yarn strand 2, is put in storage after rope machine torsade；
The ultra high molecular weight polyethylene fiber is first pre-processed, and process is as follows: ultra high molecular weight polyethylene fiber is long
Silk is handled by oleophylic, and oleophylic processing is mainly by continous way ultraviolet irradiation graft reaction device to ultra-high molecular weight polyethylene
Carry out graft reaction.Continous way ultraviolet irradiation graft reaction device: prepreg solution bath will be continued through to graft fibres and will be entered
Reaction chamber carries out graft reaction when passing through reaction chamber, in which: ultraviolet light source is the straight type high-pressure sodium lamp of GGZ1000, reaction solution
For grafted monomers acrylic acid solution, reaction chamber temperature is 50-70 DEG C, and reaction chamber leads to nitrogen protection, and in reaction chamber, process is photosensitive
The fiber filament of agent solution infiltration is under ultraviolet irradiation and acrylic acid steam atmosphere issues angry grafted branches reaction, then passes through
After acetone bath and warm water washing.In acetone by benzophenone, acrylic acid dissolution, being configured to acrylic acid concentration is 30-
50 solution, benzophenone/acrylic acid ratio is 4-10%, as prepreg solution.Continuous fiber by the prepreg solution of bath,
Then by carrying out the irradiation of 10-60min in the ultraviolet irradiation reaction chamber of nitrogen protection.Reaction temperature can position 50-70
DEG C, temperature is higher, reacts faster；Irradiation time is longer, and the grafting rate for obtaining acrylic acid is higher.
In the present embodiment, the fibre section of the high-strength and high-modulus flatness dacron thread is in trilobal cross structure.The superelevation
The fibre section of molecular weight polyethylene long filament is in trilobal cross structure.
Spinning machine of the present invention is spun using the sisal hemp spinning machine Jing Guo technological transformation, drawing-off part using TGS0950 type sisal hemp
The drafting system of yarn machine, twisting part transform Rubbing roller type as and spin twisting winding device from twirl: being fed using two one ribbons, one
Fiber strip is drawn after drafting system drawing-off from front roller, and another chemical-fibres filaments feed directly from front roller, draw, from
Two root one end of front roller output are held by front roller, and the other end is held in point by the gripping for converging twizzle two
Between be arranged a pair not only made rotary motion but also reciprocating oscillatjng twist roller (scroll tube), yarn pass through this pair of oscillatjng twist roller stranding
It is dynamic, the single thread item of the twist contrary (S is twisted and z is twisted) is obtained on the yarn on oscillatjng twist roller both sides, when this two orientations alternately become
The single thread item of change leave oscillatjng twist roller and converge meet at twizzle when, due to the respective untwisting torque of two slivers produce from
Twirl acts on and is mutually twisted together into strand, becomes self-twisted yarn, is then wound into cylinder yarn again.Spinning machine of the present invention feeds raw material one
Chemical-fibres filaments are used using sisal fiber, another, form chemical-fibres filaments and sisal fiber self-twist spinning, using twisting thread plus
Oil, rope making form the wire rope core with unique texture and performance characteristic.
Ultra-high molecular weight polyethylene and high-strength and high-modulus flatness dacron thread of the invention uses trilobal cross, convenient for forming capillary effect
It answers, oil liquid is enable to transmit, long filament is smaller, relatively soft using fineness, convenient for being wrapped in sisal hemp yarn surface.
In the present invention, since ultra high molecular weight polyethylene fiber not can be carried out boiling, oiling, high-strength and high-modulus polyester filament can
To carry out boiling, refuel.Therefore, high-strength and high-modulus polyester filament and sisal hemp self-twist spinning carry out pump island's reason after forming strand, then
Strand made of the self-twist spinning formed with ultra-high molecular weight polyethylene long filament and sisal hemp carries out torsade processing.To super high molecular weight
Polyethylene has carried out the processing of grafting oleophylic, improves the infiltration rate to oil.
Twist certainly using chemical-fibres filaments and sisal hemp in the present invention and spin, yam surface is smooth, burr is few, from the package for twisting spinning
Form is larger, therefore can be no longer pass through special cropping using sisal hemp yarn produced by the invention, be singed, winding procedure, shortens
Production process reduces recruitment, reduces raw material, energy loss, improve efficiency.
Claims (10)
1. a kind of Novel steel wire rope wire rope core and production method, characterized by the following steps: it is numb (refueling water) to pick up fiber crops → comb
→ drafting → spinning → twirl stock (immersion oil) → torsade → storage；Wherein, spinning machine drafting systems are spinned using TGS0950 type sisal hemp
The drafting system of machine, for twist system using Rubbing roller type from twisting winding system of spinning is twisted, feeding system is flat using two slivers
Row feeding, wherein drafting system drawing-off is passed through in a sisal hemp yarn feeding, another chemical-fibres filaments are fed directly from front roller,
Its Rubbing roller type is directly wound as cylinder yarn from after twisting spinning twisting.
The self-twist spinning specification of sisal hemp and high-strength flatness polyester filament are as follows: 0.80m/g, in which: one is washed for high-strength and high-modulus flatness
Synthetic fibre silk is 3 × 900D/24F, and another is sisal hemp yarn；
Sisal hemp and ultra-high molecular weight polyethylene long filament self-twist spinning specification: 0.80m/g, in which: one is superhigh molecular weight polyethylene
Alkene long filament is 3 × 900D/24F, and another is sisal hemp yarn；
Sisal hemp and high-strength flatness polyester filament self-twist spinning: 6, after twine machine twists stock, immersion oil processing is carried out；
Sisal hemp and ultra-high molecular weight polyethylene long filament self-twist spinning: 6, stock is twisted in twine machine, immersion oil is not handled；
Sisal hemp and flatness polyester filament self-twist spinning strand 4 high-strength, with sisal hemp and ultra-high molecular weight polyethylene long filament from twisting spinning
It yarn strand 2, is put in storage after rope machine torsade.
2. a kind of Novel steel wire rope wire rope core according to claim 1 and production method, it is characterised in that: the high-strength height
The fibre section of mould flatness dacron thread is in trilobal cross structure.
3. a kind of Novel steel wire rope wire rope core according to claim 1 and production method, it is characterised in that: the superelevation point
The fibre section of sub- weight northylen long filament is in trilobal cross structure.
4. a kind of Novel steel wire rope wire rope core according to claim 1 and production method, it is characterised in that: the superelevation point
Sub- weight polyethylene fiber is first pre-processed, and process is as follows: ultra high molecular weight polyethylene fiber long filament being handled by oleophylic: logical
It crosses continous way ultraviolet irradiation graft reaction device and graft reaction is carried out to ultra-high molecular weight polyethylene.
5. a kind of Novel steel wire rope wire rope core according to claim 4 and production method, it is characterised in that: ultraviolet in continous way
In irradiation grafting reaction unit, prepreg solution bath will be continued through to graft fibres and enters reaction chamber, when passing through reaction chamber
Carry out graft reaction.
6. a kind of Novel steel wire rope wire rope core according to claim 5 and production method, it is characterised in that: the reaction chamber
In: reaction solution is grafted monomers acrylic acid solution, and reaction chamber temperature is 50-70 DEG C, and reaction chamber leads to nitrogen protection, in reaction chamber
It is interior, fiber filament by photosensitizing agent solution infiltration under ultraviolet irradiation and acrylic acid steam atmosphere to issue angry grafted branches anti-
It answers, then after acetone bath and warm water washing.
7. a kind of Novel steel wire rope wire rope core according to claim 5 and production method, it is characterised in that: the ultraviolet spoke
It is the straight type high-pressure sodium lamp of GGZ1000 according to middle-ultraviolet lamp light source.
8. a kind of Novel steel wire rope wire rope core according to claim 5 and production method, it is characterised in that: the prepreg solution
It configures as follows: in acetone by benzophenone, acrylic acid dissolution, being configured to the solution that acrylic acid concentration is 30-50, hexichol first
Ketone/acrylic acid ratio is 4-10%.
9. a kind of Novel steel wire rope wire rope core according to claim 6 and production method, it is characterised in that: the reaction chamber
In, the time by the ultraviolet irradiation of nitrogen protection is 10-60min.
10. a kind of Novel steel wire rope wire rope core according to claim 6 and production method, it is characterised in that: the reaction
In room, reaction temperature is higher, reacts faster；Irradiation time is longer, and the grafting rate for obtaining acrylic acid is higher.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910401818.7A CN110055780B (en) | 2019-05-15 | 2019-05-15 | Novel steel wire rope core and production method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910401818.7A CN110055780B (en) | 2019-05-15 | 2019-05-15 | Novel steel wire rope core and production method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110055780A true CN110055780A (en) | 2019-07-26 |
| CN110055780B CN110055780B (en) | 2022-05-10 |
Family
ID=67323149
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910401818.7A Active CN110055780B (en) | 2019-05-15 | 2019-05-15 | Novel steel wire rope core and production method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110055780B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110846766A (en) * | 2019-11-27 | 2020-02-28 | 湖南中泰特种装备有限责任公司 | Cut-resistant yarn and production process thereof |
| CN111395022A (en) * | 2020-03-31 | 2020-07-10 | 江苏工程职业技术学院 | Light high-strength multi-core composite structure rope core and production method thereof |
| CN111411432A (en) * | 2020-03-31 | 2020-07-14 | 江苏工程职业技术学院 | Composite-structure sisal hemp core-spun multi-strand yarn and production process thereof |
| CN111719325A (en) * | 2020-06-22 | 2020-09-29 | 上海君威钢绳索具有限公司 | Steel wire rope special for grooving machine |
| CN111926596A (en) * | 2020-07-23 | 2020-11-13 | 山东海工科技有限公司 | Novel high-strength sisal hemp mixed rope and manufacturing method thereof |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE202005003291U1 (en) * | 2005-03-01 | 2006-07-13 | Sakrowski, Klaus Dieter | Anti-fouling rope for aqua-culture and marine applications includes an outer layer of strands of basalt or E-glass fibers to form a sheath |
| CN103835041A (en) * | 2013-10-28 | 2014-06-04 | 天津工业大学 | Kenaf aramid fiber synthetic fiber/ aramid fiber filament composite yarn based on sirofil and processing method thereof |
| CN107476051A (en) * | 2017-08-24 | 2017-12-15 | 广西师范学院 | The method that sisal fiber polyethylene fiber composites prepare setline |
| CN207435804U (en) * | 2017-11-21 | 2018-06-01 | 江苏法尔胜技术开发中心有限公司 | Composite fibre wire rope core |
| CN109137466A (en) * | 2018-08-17 | 2019-01-04 | 绩溪袁稻农业产业科技有限公司 | Ultraviolet compounding fusion-jetting polypropylene oil absorption non-woven fabrics of one kind and preparation method thereof |
-
2019
- 2019-05-15 CN CN201910401818.7A patent/CN110055780B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE202005003291U1 (en) * | 2005-03-01 | 2006-07-13 | Sakrowski, Klaus Dieter | Anti-fouling rope for aqua-culture and marine applications includes an outer layer of strands of basalt or E-glass fibers to form a sheath |
| CN103835041A (en) * | 2013-10-28 | 2014-06-04 | 天津工业大学 | Kenaf aramid fiber synthetic fiber/ aramid fiber filament composite yarn based on sirofil and processing method thereof |
| CN107476051A (en) * | 2017-08-24 | 2017-12-15 | 广西师范学院 | The method that sisal fiber polyethylene fiber composites prepare setline |
| CN207435804U (en) * | 2017-11-21 | 2018-06-01 | 江苏法尔胜技术开发中心有限公司 | Composite fibre wire rope core |
| CN109137466A (en) * | 2018-08-17 | 2019-01-04 | 绩溪袁稻农业产业科技有限公司 | Ultraviolet compounding fusion-jetting polypropylene oil absorption non-woven fabrics of one kind and preparation method thereof |
Non-Patent Citations (1)
| Title |
|---|
| 赵莹等: "《超高分子量聚乙烯纤维》", 31 August 2018, 国防工业出版社 * |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110846766A (en) * | 2019-11-27 | 2020-02-28 | 湖南中泰特种装备有限责任公司 | Cut-resistant yarn and production process thereof |
| CN111395022A (en) * | 2020-03-31 | 2020-07-10 | 江苏工程职业技术学院 | Light high-strength multi-core composite structure rope core and production method thereof |
| CN111411432A (en) * | 2020-03-31 | 2020-07-14 | 江苏工程职业技术学院 | Composite-structure sisal hemp core-spun multi-strand yarn and production process thereof |
| CN111395022B (en) * | 2020-03-31 | 2022-07-08 | 江苏工程职业技术学院 | Light high-strength multi-core composite structure rope core and production method thereof |
| CN111719325A (en) * | 2020-06-22 | 2020-09-29 | 上海君威钢绳索具有限公司 | Steel wire rope special for grooving machine |
| CN111926596A (en) * | 2020-07-23 | 2020-11-13 | 山东海工科技有限公司 | Novel high-strength sisal hemp mixed rope and manufacturing method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN110055780B (en) | 2022-05-10 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110055780A (en) | A kind of Novel steel wire rope wire rope core and production method | |
| CN103498229B (en) | The few filoplume yarn making process of a kind of low twist high strength and yarn | |
| KR101213558B1 (en) | Spinning method | |
| CN111394847B (en) | Novel sisal hemp core-spun folded yarn and production process thereof | |
| CN101245510B (en) | Direct twisting type twisting technique | |
| CN100543207C (en) | Production method of short staple enveloped composite yarn | |
| CN112877829B (en) | Spinning method and device for spinning single yarn with ply structure on ring spinning frame | |
| CN101892533B (en) | High-tenacity and low-tension spinning device | |
| CN107245782A (en) | A kind of production and processing method of wool blended yarn | |
| CN105648605A (en) | Novel double-colour high-elastic fancy yarn and production method thereof | |
| CN108728967B (en) | Processing method of wrapped structure flax, polyester filament segment color composite yarn and composite yarn | |
| CN110499560A (en) | A kind of plucking fancy yarn and its production technology containing yakwool fiber | |
| CN101200825A (en) | A kind of manufacturing process of low-temperature setting elastic covering wire | |
| CN102358970A (en) | Three-axis compound spinning process for symmetrically protecting carbon fibers and application thereof | |
| CN110042683A (en) | A kind of novel sisal hemp/conjunction fiber composite structure oil-containing wire rope core and preparation method thereof | |
| CN208733283U (en) | A kind of preparation facilities of flax-colored terylene filament twisted union yarn | |
| CN107916472A (en) | A kind of online twisted filaments device and method | |
| CN107829189A (en) | A kind of method of the clean enhancing processing of more fibrous yarn line tail consolidation formula ultraphotics | |
| CN201670921U (en) | Production device of short fiber wrapped metal filament core-spun yarn | |
| CN111395022B (en) | Light high-strength multi-core composite structure rope core and production method thereof | |
| CN101984162A (en) | Short-flow high-efficiency spinning machine used for producing multicomponent yarn | |
| CN103741286B (en) | One-time forming two-for-one twisting spindle | |
| US2946181A (en) | Production of twistless yarns by direct spinning to tow, sizing the tow, false twisting and winding | |
| CN111411432B (en) | Composite-structure sisal hemp core-spun multi-strand yarn and production process thereof | |
| CN201850354U (en) | Short-flow high-efficiency spinning machine for producing multicomponent yarns |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information |
Address after: 226300 No.8 Fengxian Road, Liuqiao Town, Tongzhou District, Nantong City, Jiangsu Province Applicant after: Jiangsu dada hemp textile technology Co.,Ltd. Applicant after: JIANGSU College OF ENGINEERING AND TECHNOLOGY Address before: 226300 No.8 Fengxian Road, Liuqiao Town, Tongzhou District, Nantong City, Jiangsu Province Applicant before: NANTONG CITY TONGZHOU DISTRICT DADA HEMP TEXTILE Co.,Ltd. Applicant before: JIANGSU College OF ENGINEERING AND TECHNOLOGY |
|
| CB02 | Change of applicant information | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |