CN110052810A - A kind of hub installing hole bushing press-fit equipment - Google Patents
A kind of hub installing hole bushing press-fit equipment Download PDFInfo
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- CN110052810A CN110052810A CN201910420704.7A CN201910420704A CN110052810A CN 110052810 A CN110052810 A CN 110052810A CN 201910420704 A CN201910420704 A CN 201910420704A CN 110052810 A CN110052810 A CN 110052810A
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- 238000003825 pressing Methods 0.000 claims abstract description 12
- 238000009434 installation Methods 0.000 claims abstract description 6
- 238000010586 diagram Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000010009 beating Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 210000000078 claw Anatomy 0.000 description 2
- 239000002828 fuel tank Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
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Abstract
一种轮毂安装孔衬套压入设备,包括机架,机架含有一水平布置的下支撑板,在机架的下方设有控制箱,在下支撑板上方竖立成三角形布置的三根立柱,三根立柱上方也水平设有一上支撑板,沿三根立柱的柱身上滑动套设一滑杆块,滑杆块圆心处设有上压模,在下支撑板上方设有一下压模,在下压模的顶面上布置若干衬套承载柱,还包括液压组件,液压组件包括油箱、液压缸和电机,油箱置于机架的后侧,液压缸含有一伸缩杆,液压缸置于上支撑板上方,伸缩杆穿过上支撑板后与上压模相连,液压缸通过上油管和回油管与油箱相连,电机置于油箱上方驱动上油管和所述回油管实现所述伸缩杆上下动作,本发明具有压制快捷,效率高等优点。
A wheel hub installation hole bushing press-in equipment, including a frame, the frame includes a horizontally arranged lower support plate, a control box is arranged under the frame, and three vertical columns arranged in a triangle are erected above the lower support plate, the three vertical columns There is also an upper support plate horizontally above, a sliding rod block is slidably sleeved along the column bodies of the three uprights, an upper pressing die is arranged at the center of the sliding bar block, a lower pressing die is arranged above the lower supporting plate, and a top surface of the lower pressing die is arranged. A number of bushing bearing columns are arranged on the upper part, and it also includes hydraulic components. The hydraulic components include an oil tank, a hydraulic cylinder and a motor. The oil tank is placed on the rear side of the frame. The hydraulic cylinder contains a telescopic rod. The hydraulic cylinder is placed above the upper support plate. The telescopic rod After passing through the upper support plate, it is connected to the upper die. The hydraulic cylinder is connected to the oil tank through the upper oil pipe and the oil return pipe. The motor is placed above the oil tank to drive the upper oil pipe and the oil return pipe to realize the up and down movement of the telescopic rod. The present invention has the advantages of fast pressing. , the advantages of high efficiency.
Description
技术领域technical field
本发明涉及轮毂制造技术领域,具体为一种轮毂安装孔衬套压入设备。The invention relates to the technical field of wheel hub manufacturing, in particular to a wheel hub installation hole bushing press-in device.
背景技术Background technique
轮毂的安装孔是用来将轮毂与车身连接用的连接孔,轮毂的安装孔数量一般为4-6个,沿轮毂圆心成圆周均布设置,轮毂的安装孔的所在位置与轮毂圆心的距离也不是统一的数值,一般以直径来区别,常见的比如:112和114.3,因为轮毂的安装孔处在一种磨损比较多的场合,为了减少连接螺栓对轮毂的安装孔的磨损,轮毂企业应市场的需求在轮毂的每个安装孔内加装一个衬套,已达到减少磨损的效果,衬套如1所示的结构,但是目前将衬套装入轮毂安装孔的方式大多采用人工用锤子敲打的方式,但是这种加工方式存在如下缺点:1.加工效率慢、2.如果敲打位置不对,会对已经加工成形的轮毂造成表面损伤、3.加工效率低下、4.增加工人劳动量,基于上述缺点,有必要提供一种轮毂安装孔衬套压入设备以解决前述提到的技术问题。The mounting holes of the wheel hub are the connecting holes used to connect the wheel hub to the body. The number of mounting holes of the wheel hub is generally 4-6, which are evenly distributed around the center of the wheel hub. The distance between the location of the mounting hole of the wheel hub and the center of the wheel hub It is not a uniform value. It is generally distinguished by diameter. Common examples are: 112 and 114.3. Because the mounting hole of the wheel hub is in a situation where there is more wear and tear, in order to reduce the wear of the connecting bolt on the mounting hole of the wheel hub, wheel hub companies should The market demand adds a bushing to each mounting hole of the wheel hub, which has achieved the effect of reducing wear and tear. The bushing is shown in 1. However, most of the current methods of inserting the bushing into the mounting hole of the wheel hub are manually beating with a hammer However, this processing method has the following disadvantages: 1. The processing efficiency is slow, 2. If the tapping position is not correct, it will cause surface damage to the already processed hub, 3. The processing efficiency is low, and 4. The labor amount is increased, based on In view of the above shortcomings, it is necessary to provide a hub mounting hole bushing press-in device to solve the aforementioned technical problems.
发明内容SUMMARY OF THE INVENTION
本发明的目的就在于为了解决上述问题而提供一种轮毂安装孔衬套压入设备。The purpose of the present invention is to provide a wheel hub mounting hole bushing press-in device in order to solve the above problems.
本发明通过以下技术方案来实现上述目的:一种轮毂安装孔衬套压入设备,包括机架,所述机架含有一水平布置的下支撑板在所述机架的下方设有控制箱,在所述下支撑板上方竖立成三角形布置的三根立柱,所述的三根立柱上方也水平设有一上支撑板,沿所述的三根立柱的柱身上滑动套设一滑杆块,所述滑杆块圆心处向下设有上压模,在所述下支撑板上方且位于所述上压模的正下方设有一下压模,在所述下压模的顶面上沿圆周方向均匀布置若干衬套承载柱;The present invention achieves the above objects through the following technical solutions: a wheel hub installation hole bushing press-in equipment, including a frame, the frame includes a horizontally arranged lower support plate and a control box is arranged below the frame, Three uprights in a triangular arrangement are erected above the lower support plates. An upper support plate is also horizontally arranged above the three uprights. An upper die is arranged downward at the center of the block circle, a lower die is arranged above the lower support plate and just below the upper die, and several bushing bearing column;
还包括液压组件,所述液压组件包括油箱、液压缸和电机,所述油箱置于所述机架的后侧,所述液压缸含有一伸缩杆,所述液压缸置于所述上支撑板上方,所述伸缩杆穿过所述上支撑板后与所述上压模相连,驱动所述上压模做上下往复运动,所述液压缸通过上油管和回油管与所述油箱相连,所述电机置于所述油箱上方驱动所述上油管和所述回油管实现所述伸缩杆上下动作,所述电机与所述控制箱电连接。Also includes a hydraulic assembly, the hydraulic assembly includes an oil tank, a hydraulic cylinder and a motor, the oil tank is placed on the rear side of the frame, the hydraulic cylinder contains a telescopic rod, and the hydraulic cylinder is placed on the upper support plate Above, the telescopic rod is connected to the upper die after passing through the upper support plate, and drives the upper die to reciprocate up and down. The hydraulic cylinder is connected to the fuel tank through the upper oil pipe and the oil return pipe. The motor is placed above the oil tank to drive the oil supply pipe and the oil return pipe to move the telescopic rod up and down, and the motor is electrically connected to the control box.
进一步,为了便于提高自动化和节省空回时间,本装置还包括一限位组件,还包括限位组件,所述限位组件包括:限位柱,所述限位柱置于所述下支撑板上并位于其中一根所述立柱的一侧,所述立柱垂直方向上设有调节槽,该调节槽内设有一调节螺杆,所述调节螺杆一端与位置感应器承载板相连,另一端设有调节螺母,所述限位柱与所述调节螺母之间还设有压板,所述位置感应器承载板上设有位置感应器,所述感应器与所述滑杆块的上表面相接触,所述感应器通过位置感应器电线与所述控制箱电连接。Further, in order to improve automation and save idling time, the device further includes a limit component, which further includes a limit component, and the limit component includes: a limit column, and the limit column is placed on the lower support plate It is located on one side of one of the uprights, the upright is provided with an adjustment slot in the vertical direction, and an adjustment screw is arranged in the adjustment slot. One end of the adjustment screw is connected to the position sensor bearing plate, and the other end is An adjusting nut, a pressure plate is also arranged between the limit post and the adjusting nut, a position sensor is arranged on the position sensor carrier plate, and the sensor is in contact with the upper surface of the sliding rod block, The sensor is electrically connected to the control box through a position sensor wire.
进一步,为了防止在压制衬套的过程中对成品轮毂造成表面擦伤,所述上压模的下表面设有软垫。Further, in order to prevent surface scratches on the finished wheel hub during the process of pressing the bushing, the lower surface of the upper die is provided with a soft pad.
进一步,为了增加下压模的适应性,所述下压模自下而上由底座、中间柱和上压盘构成,所述中间柱与所述底座固定相连,所述中间柱的上表面中心处向下设有一圆孔,所述上压盘的下表面圆心处向下设有一与所述圆孔相配的圆柱,所述衬套承载柱包括位于下端的连接杆和位于上端的支撑杆,所述支撑杆用来支撑衬套,所述上压盘的上表面自圆心处自内向外设有若干层与所述连接杆相匹配的连接孔,每一层的所述连接孔沿所述上压盘的圆周均布设有若干个。Further, in order to increase the adaptability of the lower die, the lower die is composed of a base, a middle column and an upper pressure plate from bottom to top, the middle column is fixedly connected to the base, and the center of the upper surface of the middle column is A circular hole is arranged downward at the lower surface of the upper pressure plate, and a cylinder matching the circular hole is arranged downward at the center of the lower surface of the upper pressure plate. The bushing bearing column includes a connecting rod at the lower end and a support rod at the upper end, The support rod is used to support the bushing, and the upper surface of the upper platen is provided with several layers of connecting holes matching the connecting rods from the center of the circle from the inside to the outside. There are several evenly distributed on the circumference of the upper pressure plate.
优选的,所述连接杆与所述连接孔通过螺纹连接。Preferably, the connecting rod and the connecting hole are connected by threads.
有益效果beneficial effect
本发明的有益效果为:The beneficial effects of the present invention are:
相比传统的用人工敲打方式相比,本实用可以做到一次压制整个轮毂上的多个衬套,方便快捷,节省人力和提高效率,同时还增加限位装置,用在小型轮毂的压制场合时不需要太高的行程,进一步节省时间。Compared with the traditional manual beating method, the utility model can suppress multiple bushings on the entire wheel hub at one time, which is convenient and quick, saves manpower and improves efficiency, and at the same time, a limit device is added, which is used in the pressing occasion of small wheel hubs. There is no need for a high stroke, further saving time.
将下压模拆分成若干结构,在上压盘上设有适应不同安装孔数量及安装直径的连接孔,增加了适应性。The lower pressing die is divided into several structures, and the upper pressing plate is provided with connecting holes suitable for different numbers of installation holes and installation diameters, which increases the adaptability.
附图说明Description of drawings
图1是衬套结构示意图;Fig. 1 is a schematic diagram of a bushing structure;
图2是发明的结构示意图;Fig. 2 is the structural representation of the invention;
图3是本发明的第二角度立体图;Fig. 3 is the second angle perspective view of the present invention;
图4是局部放大图;Fig. 4 is a partial enlarged view;
图5是衬套在下压模上示意图;Figure 5 is a schematic diagram of the bushing on the lower die;
图6是衬套承载柱结构示意图;Figure 6 is a schematic structural diagram of a bushing bearing column;
图7是下压模底座和中间柱结构示意图Figure 7 is a schematic diagram of the structure of the lower die base and the middle column
图8是一种上压盘的结构示意图;Fig. 8 is a kind of structural representation of upper platen;
图9是另一种上压盘的结构示意图;Fig. 9 is the structural representation of another kind of upper platen;
图中:1-机架、1a-下支撑板;In the figure: 1-frame, 1a-lower support plate;
2-控制箱;2- control box;
3-液压组件、3a-油箱、3b-上油管、3c-回油管、3d-液压缸、3e-伸缩杆、3f-电机;3- hydraulic components, 3a- fuel tank, 3b- oil pipe, 3c- oil return pipe, 3d- hydraulic cylinder, 3e- telescopic rod, 3f- motor;
4-立柱;4-column;
5-上支撑板;5-upper support plate;
6-滑杆块;6-slider block;
7-上压模;7-upper die;
8-衬套承载柱、8a-连接杆、8b-支撑杆;8- bushing bearing column, 8a- connecting rod, 8b- supporting rod;
9-限位组件、9a-限位柱(9a)、9b-调节螺杆、9c-调节螺母、9d-压板、9e-位置感应器承载板、9f-位置感应器电线、9g-位置感应器;9-Limit assembly, 9a-Limit post (9a), 9b-Adjust screw, 9c-Adjust nut, 9d-Press plate, 9e-Position sensor carrier plate, 9f-Position sensor wire, 9g-Position sensor;
10-下压模、10a-底座、10b-中间柱、10c-上压盘、10ba-圆孔、10ca-圆柱、10cb-连接孔。10-lower die, 10a-base, 10b-intermediate column, 10c-upper platen, 10ba-round hole, 10ca-cylinder, 10cb-connecting hole.
具体实施方式Detailed ways
下面结合附图和具体实施方式,进一步阐明本发明,应理解下述具体实施方式仅用于说明本发明而不是用于限制本发明范围。需要说明的是,下面描述中使用的词语“前”、“后”、“左”、“右”、“上”和“下”,词语“左”、“右”、“上”和“下”指的是附图中的方向,词语“前”和“后”分别指的是朝向或远离特定部件几何中心的方向,结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例,基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The present invention will be further explained below with reference to the accompanying drawings and specific embodiments. It should be understood that the following specific embodiments are only used to illustrate the present invention rather than to limit the scope of the present invention. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description, and the words "left", "right", "upper" and "lower" ” refers to the direction in the drawings, and the words “front” and “rear” refer to directions toward or away from the geometric center of a specific component, respectively. To describe clearly and completely, it is obvious that the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, those of ordinary skill in the art will not make creative efforts on the premise All other embodiments obtained belong to the protection scope of the present invention.
实施例1Example 1
请参阅图2至图5,一种轮毂安装孔衬套压入设备,包括机架1,机架1带有一个水平布置的下支撑板1a,在机架1的下方设有控制箱2,控制箱2提供整个装置的电源和控制信号等,在下支撑板1a上方竖立成三角形布置的三根立柱4,在三根立柱4上方也水平设有一上支撑板5,沿三根立柱4的柱身上滑动套设一滑杆块6,滑杆块6有自圆心向外延伸的三根爪,每根爪分别对应一根立柱4,滑杆块6圆心处向下设有上压模7,在下支撑板1a上方且位于上压模7的正下方设有一下压模10,在下压模10的顶面上沿圆周方向均匀布置若干衬套承载柱8,衬套就放在衬套承载柱8的顶端;Please refer to Fig. 2 to Fig. 5, a wheel hub mounting hole bushing press-in equipment, including a frame 1, the frame 1 has a horizontally arranged lower support plate 1a, and a control box 2 is arranged under the frame 1, The control box 2 provides the power supply and control signals of the whole device, and three vertical columns 4 arranged in a triangle are erected above the lower support plate 1a, and an upper support plate 5 is also horizontally arranged above the three vertical columns 4. A slider block 6 is provided, the slider block 6 has three claws extending outward from the center of the circle, each claw corresponds to a column 4, and the center of the slider block 6 is provided with an upper die 7 downward, and the lower support plate 1a A lower die 10 is arranged above and just below the upper die 7, and several bushing bearing columns 8 are evenly arranged along the circumferential direction on the top surface of the lower pressing die 10, and the bushing is placed on the top of the bushing bearing column 8;
本套装置还包括液压组件3,液压组件3包括油箱3a、液压缸3d和电机3f,油箱3a置于机架1的后侧,液压缸3d含有一伸缩杆3e,液压缸3d置于上支撑板5上方,伸缩杆3e穿过上支撑板5后与上压模7相连,驱动上压模4做上下往复运动,液压缸3d通过上油管3b和回油管3c与油箱3a相连,电机3f放在油箱3a上方作用是驱动上油管3b和回油管3c实现所述伸缩杆3e上下动作,电机3f与控制箱2连接并受控于控制箱2。The device also includes a hydraulic assembly 3, the hydraulic assembly 3 includes an oil tank 3a, a hydraulic cylinder 3d and a motor 3f, the oil tank 3a is placed on the rear side of the frame 1, the hydraulic cylinder 3d contains a telescopic rod 3e, and the hydraulic cylinder 3d is placed on the upper support Above the plate 5, the telescopic rod 3e is connected to the upper die 7 after passing through the upper support plate 5, and drives the upper die 4 to reciprocate up and down. The hydraulic cylinder 3d is connected to the oil tank 3a through the upper oil pipe 3b and the oil return pipe 3c. The function above the oil tank 3a is to drive the upper oil pipe 3b and the oil return pipe 3c to make the telescopic rod 3e move up and down. The motor 3f is connected to and controlled by the control box 2 .
为了便于提高自动化和节省空回时间,本装置还包括一限位组件9,限位组件9包括:限位柱9a,限位柱9a置于下支撑板1a上并位于其中一根立柱4的一侧,优选靠在位于中间那根立柱4的一侧,因为后面空间大,不碍事,立柱4在垂直方向上设有调节槽,该调节槽内设有一调节螺杆9b,调节螺杆9b一端与位置感应器承载板9e相连,另一端设有调节螺母9c,限位柱9a与调节螺母9c之间还设有压板9d,位置感应器承载板9e上设有位置感应器9g,感应器9g与滑杆块6的上表面相接触,感应器9g通过位置感应器电线9f与控制箱2连接并受控于控制箱2。In order to facilitate the improvement of automation and save the idling time, the device further includes a limit component 9, the limit component 9 includes: a limit column 9a, the limit column 9a is placed on the lower support plate 1a and is located in one of the vertical columns 4. One side, preferably on the side of the column 4 in the middle, because the back space is large, it is not in the way, the column 4 is provided with an adjustment groove in the vertical direction, and an adjustment screw 9b is arranged in the adjustment groove, and one end of the adjustment screw 9b is The position sensor carrying plate 9e is connected, the other end is provided with an adjusting nut 9c, a pressure plate 9d is also provided between the limit post 9a and the adjusting nut 9c, the position sensor carrying plate 9e is provided with a position sensor 9g, and the sensor 9g is connected to the position sensor 9g. The upper surface of the slider block 6 is in contact, and the sensor 9g is connected to and controlled by the control box 2 through the position sensor wire 9f.
为了防止在压制衬套的过程中对成品轮毂造成表面擦伤,上压模7的下表面设有软垫。In order to prevent surface scratches on the finished wheel hub during the pressing of the bushing, the lower surface of the upper die 7 is provided with a soft pad.
实施例2Example 2
请参阅图,为了增加下压模的适应性,将下压模10采用自下而上改成底座10a、中间柱10b和上压盘10c构成,中间柱10b与底座10a固定相连,中间柱10b的上表面中心处向下设有一圆孔10ba,上压盘10c的下表面圆心处向下设有一与圆孔10ba相配的圆柱10ca,衬套承载柱8包括位于下端的连接杆8a和位于上端的支撑杆8b,支撑杆8b用来支撑衬套,上压盘10c的上表面自圆心处自内向外设有若干层与连接杆8a相匹配的连接孔10cb,每一层的连接孔10cb沿上压盘10c的圆周均布设有若干个,因为轮毂安装孔数量有4个的、5个的还有6个的,而且直径也是一112的、114.3的,所以将上压盘10上的连接孔10cb采用将孔数相同的做一个上压盘10,其中将连接孔10cb孔数相同的自内向外一种直径设置一层,到后期使用的时候,只要根据轮毂安装孔数量更换相应的上压盘10即可,为了方便操作,将连接杆8a与连接孔10cb通过螺纹连接。Please refer to the figure, in order to increase the adaptability of the lower die, the lower die 10 is changed from bottom to top to a base 10a, a middle column 10b and an upper pressure plate 10c, the middle column 10b is fixedly connected to the base 10a, and the middle column 10b There is a circular hole 10ba downward at the center of the upper surface of the upper pressure plate 10c, a cylinder 10ca matching the circular hole 10ba is arranged downward at the center of the lower surface of the upper pressure plate 10c, and the bushing bearing column 8 includes a connecting rod 8a at the lower end and The support rod 8b is used to support the bushing, and the upper surface of the upper platen 10c is provided with several layers of connecting holes 10cb matching the connecting rod 8a from the center of the circle from the inside to the outside. The circumference of the upper pressure plate 10c is evenly distributed with several holes, because the number of hub mounting holes is 4, 5 and 6, and the diameters are also 112 and 114.3, so the connection on the upper pressure plate 10 is The holes 10cb are made of the same number of holes as an upper platen 10, in which the connecting holes 10cb with the same number of holes are set in one layer from the inside to the outside in one diameter. When it is used later, it is only necessary to replace the corresponding upper plate according to the number of hub mounting holes. The pressure plate 10 is sufficient. For the convenience of operation, the connecting rod 8a and the connecting hole 10cb are screwed together.
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, but that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments are to be regarded in all respects as illustrative and not restrictive, and the scope of the invention is to be defined by the appended claims rather than the foregoing description, which are therefore intended to fall within the scope of the claims. All changes within the meaning and scope of the equivalents of , are included in the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of embodiments, not each embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.
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| CN201910420704.7A CN110052810A (en) | 2019-05-20 | 2019-05-20 | A kind of hub installing hole bushing press-fit equipment |
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