CN110030810A - A kind of energy saving and environment friendly coal slime drying machine and its application method - Google Patents
A kind of energy saving and environment friendly coal slime drying machine and its application method Download PDFInfo
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- CN110030810A CN110030810A CN201910312077.5A CN201910312077A CN110030810A CN 110030810 A CN110030810 A CN 110030810A CN 201910312077 A CN201910312077 A CN 201910312077A CN 110030810 A CN110030810 A CN 110030810A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/04—Stationary flat screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
- B07B1/34—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens jigging or moving to-and-fro perpendicularly or approximately perpendiculary to the plane of the screen
- B07B1/343—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens jigging or moving to-and-fro perpendicularly or approximately perpendiculary to the plane of the screen with mechanical drive elements other than electromagnets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B9/00—Combinations of apparatus for screening or sifting or for separating solids from solids using gas currents; General arrangement of plant, e.g. flow sheets
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B11/00—Machines or apparatus for drying solid materials or objects with movement which is non-progressive
- F26B11/02—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles
- F26B11/022—Arrangements of drives, bearings, supports
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B11/00—Machines or apparatus for drying solid materials or objects with movement which is non-progressive
- F26B11/02—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles
- F26B11/04—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles rotating about a horizontal or slightly-inclined axis
- F26B11/0463—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles rotating about a horizontal or slightly-inclined axis having internal elements, e.g. which are being moved or rotated by means other than the rotating drum wall
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/001—Handling, e.g. loading or unloading arrangements
- F26B25/002—Handling, e.g. loading or unloading arrangements for bulk goods
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/02—Applications of driving mechanisms, not covered by another subclass
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Drying Of Solid Materials (AREA)
Abstract
本发明公开一种节能环保型煤泥干燥机及其使用方法,包括倾斜设置的滚筒,滚筒底端设有驱动机构以及限位机构。滚筒一侧端设有进风机构,滚筒一端顶部固定有进料机构。滚筒内壁一端焊接有固定盘,固定盘中间位置转动设有引流机构,引流机构包括引流杆,引流杆一端设有第一限位板,引流杆另一端设有第二限位板。第二限位板侧端设有连接在尾气处理设备上的出气管。滚筒底部设有平行分布的出料机构,出料机构设置在螺旋引流桨的正下方。本发明通过第三齿轮和齿条的传动,以及重力和螺旋引料桨的作用下,能够得到较小粒度的物料,最终在滚筒内实现了筛分的目的,本发明结构简单,降低了制造成本,适合小规模生产,具有良好的推广实用性。
The invention discloses an energy-saving and environment-friendly coal slime dryer and a method for using the same. One end of the drum is provided with an air intake mechanism, and a top of one end of the drum is fixed with a feeding mechanism. One end of the inner wall of the drum is welded with a fixed plate, and the middle position of the fixed plate is rotated with a drainage mechanism. The drainage mechanism includes a drainage rod. The side end of the second limiting plate is provided with an air outlet pipe connected to the exhaust gas treatment equipment. The bottom of the drum is provided with a parallel distributed discharging mechanism, and the discharging mechanism is arranged just below the helical drainage paddle. Through the transmission of the third gear and the rack, and the action of gravity and the helical feeding paddle, the invention can obtain materials with smaller particle size, and finally achieve the purpose of screening in the drum. The invention has a simple structure and reduces the manufacturing cost. , suitable for small-scale production, and has good promotion practicability.
Description
技术领域technical field
本发明涉及煤泥的干燥领域,具体的是一种节能环保型煤泥干燥机及其使 用方法。The present invention relates to the drying field of coal slime, in particular to an energy-saving and environment-friendly slime dryer and a method for using the same.
背景技术Background technique
煤泥是选煤厂在煤炭洗选过程中产生的副产品,其具有高水份、高粘性、 高持水性等特性,因此较难实现工业应用,大部分均用于煤泥锅炉燃烧发电等, 为了避免煤泥带入过多的水份进入锅炉,需要将煤泥先进行干燥,干燥后的煤 泥再与其他原料煤一起进入锅炉燃烧,提高了生产效率。Coal slime is a by-product produced during the coal washing process in coal preparation plants. It has the characteristics of high water content, high viscosity and high water holding capacity, so it is difficult to achieve industrial application. Most of them are used for coal slime boiler combustion and power generation. In order to prevent the slime from bringing too much water into the boiler, it is necessary to dry the slime first, and then the dried slime will enter the boiler together with other raw coal for combustion, which improves the production efficiency.
现有技术中,对于煤泥的干燥所用设备体积大、重量大、占地面积大,因 此厂房及基础建设投资费用高,无法满足小规模的成产。同时,现有设备中的 干燥机内部结构繁琐,物料的排出容易发生堆积,只能一次性将物料排出,但 是不同粒度的煤泥在燃烧时产生的热值也不尽相同,给后续的煤泥燃烧带来了 不便,很大可能性可能造成物料的浪费。如果物料排出后再对其进行筛选,又 极大地提高了筛分难度,降低了工作效率,现提出一种节能环保型煤泥干燥机 及其使用方法。In the prior art, the equipment used for drying coal slime is large in volume, heavy in weight, and occupies a large area, so the investment cost of factory buildings and infrastructure construction is high, and it cannot meet small-scale production. At the same time, the internal structure of the dryer in the existing equipment is cumbersome, and the discharge of materials is prone to accumulation, and the materials can only be discharged at one time. Mud burning brings inconvenience, and it is very likely to cause waste of materials. If the material is discharged and then screened, the screening difficulty is greatly improved and the work efficiency is reduced. Now an energy-saving and environmentally friendly coal slime dryer and its use method are proposed.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种节能环保型煤泥干燥机及其使用方法,本发明 在设计时,滚筒设置为倾斜,干燥后的物料在滚筒内可以在重力以及螺旋引料 桨的作用下从一端移动至另一端,滚筒底端设有多个出料机构,出料机构内的 第二筛板能够筛分去除较大的物料,防止其下落,当第二筛板完全堵塞时,通 过第三齿轮和齿条的传动,可以将第二筛板上的物料驱动至滚筒内,在重力和 螺旋引料桨的作用下,较大的物料继续向一端移动,较小的物料能够顺利从第 二筛板内落下,如此反复,能够得到较小粒度的物料,同时较大的物料留在滚 筒内,继续下一次的干燥以及打散,最终在滚筒内实现了筛分的目的,避免了 二次操作;The purpose of the present invention is to provide an energy-saving and environment-friendly slime dryer and a method of using the same. In the design of the present invention, the drum is set to be inclined, and the dried material can be removed from one end of the drum under the action of gravity and a screw feeding paddle. Moving to the other end, there are multiple discharge mechanisms at the bottom of the drum. The second sieve plate in the discharge mechanism can screen and remove larger materials and prevent them from falling. When the second sieve plate is completely blocked, the third The transmission of gears and racks can drive the materials on the second sieve plate into the drum. Under the action of gravity and the screw feeding paddle, the larger materials continue to move to one end, and the smaller materials can smoothly pass from the second sieve. Falling from the plate, repeating like this, can get materials with smaller particle size, while larger materials stay in the drum, continue the next drying and dispersing, and finally achieve the purpose of screening in the drum, avoiding the secondary operation ;
同时,本发明结构简单,体积小、重量小、占地面积小,降低了制造成本, 适合小规模生产,具有良好的推广实用性。At the same time, the present invention has simple structure, small volume, small weight and small footprint, reduces manufacturing cost, is suitable for small-scale production, and has good popularization and practicability.
本发明的目的可以通过以下技术方案实现:The object of the present invention can be realized through the following technical solutions:
一种节能环保型煤泥干燥机,包括倾斜设置的滚筒,所述滚筒底端设有驱 动机构以及设置在驱动机构之间的限位机构。An energy-saving and environment-friendly coal slime dryer, comprising an inclined drum, the bottom end of the drum is provided with a driving mechanism and a limit mechanism arranged between the driving mechanisms.
所述滚筒一侧端设有和滚筒连通设置的进风机构,进风机构包括焊接固定 在滚筒侧端的、和滚筒连通设置的进风管,进风管侧端设有不封闭的端盖,端 盖侧端设有连接在进风设备上的连接管。One end of the drum is provided with an air intake mechanism communicated with the drum. The air intake mechanism includes an air intake pipe that is welded and fixed at the side end of the drum and communicated with the drum. The side end of the air intake pipe is provided with an open end cover. The side end of the end cover is provided with a connecting pipe connected to the air inlet device.
所述滚筒一端顶部固定有进料机构,滚筒内壁一端焊接有固定盘,固定盘 中间位置开有限位孔,限位孔内转动设有引流机构。A feeding mechanism is fixed on the top of one end of the drum, a fixed plate is welded on one end of the inner wall of the drum, a limit hole is opened in the middle of the fixed plate, and a drainage mechanism is rotated in the limit hole.
所述引流机构包括分别贯穿滚筒底端侧壁和限位孔内壁的引流杆,引流杆 上焊接固定有平行分布的间歇式的螺旋引流桨,螺旋引流桨和滚筒内壁相切分 布,引流杆一端设有第一限位板,第一限位板侧端和固定盘侧壁转动贴合,引 流杆另一端设有和滚筒底端侧壁转动贴合设置的第二限位板。The drainage mechanism comprises drainage rods penetrating the bottom side wall of the drum and the inner wall of the limiting hole respectively. The drainage rods are welded and fixed with intermittent spiral drainage paddles distributed in parallel. The spiral drainage paddles and the inner wall of the drum are tangentially distributed. A first limit plate is provided, the side end of the first limit plate is rotatably fitted with the side wall of the fixed plate, and the other end of the drainage rod is provided with a second limit plate which is rotatably fitted with the side wall of the bottom end of the drum.
所述第二限位板侧端设有连接在尾气处理设备上的出气管,出气管一端设 有限位底板。The side end of the second limiting plate is provided with an air outlet pipe connected to the exhaust gas treatment equipment, and one end of the air outlet pipe is provided with a limiting bottom plate.
所述滚筒内壁、螺旋引流桨之间焊接固定有阵列分布的撞击件,撞击件呈 对称的Y型,撞击件上端两侧均焊接固定有阵列分布的撞击板。Between the inner wall of the drum and the helical drainage paddles, there are welded and fixed impact pieces distributed in an array, the impact pieces are in a symmetrical Y shape, and both sides of the upper end of the impact piece are welded and fixed with impact plates distributed in an array.
所述滚筒底部设有平行分布的出料机构,出料机构设置在螺旋引流桨的正 下方,出料机构包括和滚筒连通固定的出料管,出料管内壁底端固定有环形支 撑板,环形支撑板上通过螺栓固定有底盖。The bottom of the drum is provided with a discharging mechanism that is distributed in parallel, and the discharging mechanism is arranged directly below the helical drainage paddle. A bottom cover is fixed on the annular support plate by bolts.
进一步地,所述驱动机构包括第一支撑架,第一支撑架底端固定有蹄脚, 第一支撑架上端设有平行分布的第一支撑板,第一支撑板侧端固定有伺服电机, 伺服电机输出端设置的主动轴贯穿转动设置在第一支撑板之间,主动轴上均焊 接固定有第一齿轮,第一齿轮的中心位置和主动轴同心分布,第一齿轮之间啮 合设置有固定在滚筒上的第二齿轮。Further, the drive mechanism includes a first support frame, the bottom end of the first support frame is fixed with hooves, the upper end of the first support frame is provided with a first support plate distributed in parallel, and the side end of the first support plate is fixed with a servo motor, The drive shaft provided at the output end of the servo motor is arranged between the first support plates through rotation, and a first gear is welded and fixed on the drive shaft. The center position of the first gear and the drive shaft are concentrically distributed. The second gear fixed to the drum.
进一步地,所述限位机构包括第二支撑架,第二支撑架底端固定有蹄脚, 第二支撑架上端设有平行分布的第二支撑板,第二支撑板之间均焊接固定有支 撑杆,支撑杆上转动设有辊体,辊体两侧端均固定有限位盘,限位盘之间设有 和辊体相切且焊接固定在滚筒上的环形卡圈。Further, the limiting mechanism includes a second support frame, the bottom end of the second support frame is fixed with hooves, the upper end of the second support frame is provided with second support plates distributed in parallel, and the second support plates are welded and fixed. A support rod is provided with a roller body rotating on the support rod, limit disks are fixed on both sides of the roller body, and annular collars tangent to the roller body and welded and fixed on the drum are arranged between the limit disks.
进一步地,所述连接管一端设有和进风管内壁密封活动配合的卡环,卡环 上开有和端盖相适配的环形卡槽。Further, one end of the connecting pipe is provided with a snap ring that is sealed and movably matched with the inner wall of the air inlet pipe, and the snap ring is provided with an annular snap groove that fits with the end cover.
进一步地,所述进料机构包括和滚筒连通固定的进料管,进料管内壁焊接 固定有第一筛板,第一筛板上端、进料管内壁固定有支撑卡圈,支撑卡圈上通 过螺栓固定有盖板。Further, the feeding mechanism includes a feeding pipe that is communicated and fixed with the drum, the inner wall of the feeding pipe is welded and fixed with a first sieve plate, and the upper end of the first sieve plate and the inner wall of the feeding pipe are fixed with a support collar, and the support collar is fixed on the inner wall. The cover plate is fixed by bolts.
进一步地,所述第二限位板侧端开有阵列分布的弧形通槽,弧形通槽和滚 筒侧壁上开设的内孔连通设置,弧形通槽之间开有和出气管相适配的圆形盲孔, 圆形盲孔内侧端开有和限位底板相适配的环形空腔,出气管转动设置在第二限 位板的内部,第二限位板侧壁开有便于通过螺栓将第二限位板固定在滚筒侧壁 上的安装孔。Further, the side end of the second limiting plate is provided with arc-shaped through grooves distributed in an array, the arc-shaped through grooves and the inner holes opened on the side wall of the drum are communicated and arranged, and the arc-shaped through grooves are opened with an air outlet pipe. An adapted circular blind hole, the inner end of the circular blind hole is provided with an annular cavity adapted to the limiting bottom plate, the air outlet pipe is rotatably arranged inside the second limiting board, and the side wall of the second limiting board is provided with an annular cavity. It is convenient to fix the second limit plate on the installation hole on the side wall of the drum by bolts.
进一步地,所述出料管侧壁开有矩形槽,矩形槽两端、出料管侧壁上设有 对称分布的支撑侧板,支撑侧板之间转动设有支撑轴;Further, the side wall of the discharge pipe is provided with a rectangular groove, the two ends of the rectangular groove and the side wall of the discharge pipe are provided with symmetrically distributed support side plates, and a support shaft is rotated between the support side plates;
所述支撑轴两端均设有转动贴合在支撑侧板两端的限位环,限位环外壁设 有外螺纹,限位环上螺纹连接有紧固螺帽,限位环一端固定有转动把手。Both ends of the support shaft are provided with limit rings that are rotatably attached to both ends of the support side plate, the outer wall of the limit ring is provided with external threads, the limit ring is threadedly connected with a fastening nut, and one end of the limit ring is fixed with a rotating handle.
进一步地,所述支撑轴上固定有第三齿轮,与第三齿轮啮合传动的齿条适 配活动在矩形槽内,齿条一端设有连接杆,连接杆上固定有和出料管上下滑动 配合的第二筛板。Further, a third gear is fixed on the support shaft, a rack meshing with the third gear is adapted to move in a rectangular groove, one end of the rack is provided with a connecting rod, and the connecting rod is fixed with a discharge pipe that slides up and down. Matching second sieve plate.
一种节能环保型煤泥干燥机的使用方法,包括以下步骤:A method for using an energy-saving and environment-friendly slime dryer, comprising the following steps:
一、将待干燥的煤泥从进料机构内投入后,关闭进料机构上的盖板以及出 料机构上的底盖,然后从连接管内通入热风,再同时驱动两伺服电机使得滚筒 实现转动;1. After the coal slime to be dried is put in from the feeding mechanism, close the cover on the feeding mechanism and the bottom cover on the discharging mechanism, and then introduce hot air from the connecting pipe, and then drive the two servo motors at the same time to make the roller realize turn;
二、待干燥完成后,关闭伺服电机,使得滚筒停机时出料机构上的出料管 底端朝下,此时,滚筒内的物料已经干燥完成;2. After the drying is completed, turn off the servo motor, so that the bottom end of the discharge pipe on the discharge mechanism faces down when the drum is stopped. At this time, the material in the drum has been dried;
三、打开出料机构上的底盖,转动第二限位板的同时驱动转动把手,使得 第二筛板向下位移,位于螺旋引流桨处的物料从出料机构内的第二筛板内直接 排出,位于撞击件之间的物料在重力的作用向滚筒一端移动,移动的物料落入 出料机构内然后从第二筛板内排出,少数较大的物料堵塞在第二筛板上,此时 位于撞击件之间的的物料未完全排出;3. Open the bottom cover on the discharge mechanism, and turn the second limit plate while driving the rotating handle, so that the second sieve plate is displaced downward, and the material located at the helical drainage paddle is removed from the second sieve plate in the discharge mechanism. Direct discharge, the material located between the impact parts moves to one end of the drum under the action of gravity, the moving material falls into the discharge mechanism and then is discharged from the second sieve plate, and a few larger materials are blocked on the second sieve plate, At this time, the material between the impact parts is not completely discharged;
四、驱动转动把手,将堵塞在第二筛板上的物料向上驱动至螺旋引流桨可 以将其引流至撞击件的一端,位于撞击件另一端的物料在重力作用下移动直至 落入出料机构内然后从第二筛板内排出,少数较大的物料堵塞在第二筛板上, 如此反复,直至将较小的物料完全排出,较大的物料留下继续下一次的打散以 及干燥。4. Drive the turning handle to drive the material blocked on the second sieve plate upward to the spiral drainage paddle, which can be drained to one end of the impact piece, and the material at the other end of the impact piece moves under the action of gravity until it falls into the discharge mechanism Then it is discharged from the second sieve plate, and a few larger materials are blocked on the second sieve plate, and this process is repeated until the smaller materials are completely discharged, and the larger materials are left to continue the next dispersing and drying.
本发明的有益效果:Beneficial effects of the present invention:
1、本发明在设计时,滚筒设置为倾斜,干燥后的物料在滚筒内可以在重力 以及螺旋引料桨的作用下从一端移动至另一端,滚筒底端设有多个出料机构, 出料机构内的第二筛板能够筛分去除较大的物料,防止其下落,当第二筛板完 全堵塞时,通过第三齿轮和齿条的传动,可以将第二筛板上的物料驱动至滚筒 内,在重力和螺旋引料桨的作用下,较大的物料继续向一端移动,较小的物料 能够顺利从第二筛板内落下,如此反复,能够得到较小粒度的物料,同时较大 的物料留在滚筒内,继续下一次的干燥以及打散,最终在滚筒内实现了筛分的 目的,避免了二次操作;1. In the design of the present invention, the drum is set to be inclined, and the dried material can be moved from one end to the other end under the action of gravity and the screw feeding paddle in the drum. The second sieve plate in the mechanism can screen and remove larger materials and prevent them from falling. When the second sieve plate is completely blocked, the material on the second sieve plate can be driven to the In the drum, under the action of gravity and the screw feeding paddle, the larger material continues to move to one end, and the smaller material can smoothly fall from the second sieve plate. The material left in the drum will continue to be dried and dispersed for the next time, and finally the purpose of screening is realized in the drum, avoiding the secondary operation;
2、本发明在滚筒内设有撞击件,撞击件呈对称的Y型,撞击件上端两侧均 焊接固定有撞击板,当滚筒正转或者反转时,撞击板均能起到对煤泥撞击、打 散的目的,提高干燥的效率,当一侧的撞击板发生严重磨损后,反向转动滚筒, 另一侧的撞击板能够继续撞击、打散,提高了使用寿命;2. The present invention is provided with an impact piece in the drum, the impact piece is in a symmetrical Y shape, and the impact plate is welded and fixed on both sides of the upper end of the impact piece. The purpose of impacting and breaking up is to improve the drying efficiency. When the impact plate on one side is severely worn, the drum is rotated in the opposite direction, and the impact plate on the other side can continue to be impacted and broken up, which improves the service life;
3、本发明结构简单,体积小、重量小、占地面积小,降低了制造成本,节 约了资源,适合小规模生产,具有良好的推广实用性。3. The present invention has the advantages of simple structure, small volume, small weight and small floor space, reduces manufacturing cost, saves resources, is suitable for small-scale production, and has good popularization and practicability.
附图说明Description of drawings
下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1是本发明整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2是本发明驱动机构部分结构爆炸示意图;Fig. 2 is the schematic exploded schematic diagram of the partial structure of the drive mechanism of the present invention;
图3是本发明限位机构示意图;3 is a schematic diagram of the limiting mechanism of the present invention;
图4是本发明进风机构爆炸示意图;Fig. 4 is the exploded schematic diagram of the air inlet mechanism of the present invention;
图5是本发明整体结构剖视示意图;Figure 5 is a schematic sectional view of the overall structure of the present invention;
图6是本发明进料机构示意图;Fig. 6 is the schematic diagram of feeding mechanism of the present invention;
图7是本发明固定盘结构示意图;Fig. 7 is the structure schematic diagram of the fixed plate of the present invention;
图8是本发明引流机构示意图;Fig. 8 is the schematic diagram of drainage mechanism of the present invention;
图9是本发明第二限位板和出气管连接爆炸示意图;9 is a schematic diagram of the explosion of the connection between the second limiting plate and the air outlet pipe of the present invention;
图10是本发明撞击件示意图;Fig. 10 is the schematic diagram of the impact member of the present invention;
图11是本发明出料机构示意图;Fig. 11 is the schematic diagram of the discharging mechanism of the present invention;
图12是本发明出料机构示意图;Figure 12 is a schematic diagram of the discharging mechanism of the present invention;
图13是本发明出料机构部分结构示意图。Fig. 13 is a schematic diagram of a part of the structure of the discharging mechanism of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清 楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是 全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造 性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
在本发明的描述中,需要理解的是,术语“开孔”、“上”、“下”、“厚度”、 “顶”、“中”、“长度”、“内”、“四周”等指示方位或位置关系,仅是为了便于 描述本发明和简化描述,而不是指示或暗示所指的组件或元件必须具有特定的 方位,以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it is to be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "around", etc. Indicates the orientation or positional relationship, only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, are constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention .
一种节能环保型煤泥干燥机,如图1所示,包括倾斜设置的滚筒1,滚筒1 底端设有驱动机构2以及设置在驱动机构2之间的限位机构3。An energy-saving and environment-friendly slime dryer, as shown in FIG. 1 , includes an inclined drum 1 , and a drive mechanism 2 and a limit mechanism 3 disposed between the drive mechanisms 2 are provided at the bottom end of the drum 1 .
如图2所示,驱动机构2包括第一支撑架21,第一支撑架21底端固定有蹄 脚22,第一支撑架21上端设有平行分布的第一支撑板2101,第一支撑板2101 侧端固定有伺服电机23,伺服电机23输出端设置的主动轴2301贯穿转动设置 在第一支撑板2101之间,主动轴2301上均焊接固定有第一齿轮24,第一齿轮 24的中心位置和主动轴2301同心分布。第一齿轮24之间啮合设置有固定在滚 筒1上的第二齿轮25,同时驱动两伺服电机23且伺服电机23驱动方向相同, 在第一齿轮24带动第二齿轮25转动的情况下,滚筒1实现转动。As shown in FIG. 2 , the driving mechanism 2 includes a first support frame 21 , the bottom end of the first support frame 21 is fixed with a hoof 22 , and the upper end of the first support frame 21 is provided with a first support plate 2101 distributed in parallel. The side end of the 2101 is fixed with a servo motor 23, and the driving shaft 2301 provided at the output end of the servo motor 23 is arranged between the first support plates 2101 through rotation. The positions are distributed concentrically with the drive shaft 2301. The second gear 25 fixed on the drum 1 is meshed with the first gear 24, and the two servo motors 23 are driven at the same time and the driving directions of the servo motors 23 are the same. When the first gear 24 drives the second gear 25 to rotate, the drum 1 to achieve rotation.
如图3所示,限位机构3包括第二支撑架31,第二支撑架31底端固定有蹄 脚22,第二支撑架31上端设有平行分布的第二支撑板3101,第二支撑板3101 之间均焊接固定有支撑杆32,支撑杆32上转动设有辊体33,辊体33两侧端均 固定有限位盘3301,限位盘3301之间设有和辊体33相切且焊接固定在滚筒1 上的环形卡圈34,滚筒1转动时,环形卡圈34和辊体33配合使得滚筒1不会 左右位移。As shown in FIG. 3 , the limiting mechanism 3 includes a second support frame 31 , the bottom end of the second support frame 31 is fixed with the feet 22 , and the upper end of the second support frame 31 is provided with a second support plate 3101 distributed in parallel. A support rod 32 is welded and fixed between the plates 3101. A roller body 33 is rotated on the support rod 32. Limiting disks 3301 are fixed on both sides of the roller body 33. And the annular collar 34 fixed on the drum 1 is welded. When the drum 1 rotates, the annular collar 34 cooperates with the roller body 33 so that the drum 1 does not move left and right.
如图1和4所示,滚筒1一侧端设有和滚筒1连通设置的进风机构4,进风 机构4包括焊接固定在滚筒1侧端的、和滚筒1连通设置的进风管41,进风管 41侧端设有不封闭的端盖4101,端盖4101侧端设有连接在进风设备上的连接 管42,连接管42一端设有和进风管41内壁密封活动配合的卡环4201,卡环4201 上开有和端盖4101相适配的环形卡槽4202,当滚筒1带动进风管41转动时, 连接管42固定与进风管41转动设置。As shown in Figures 1 and 4, one side end of the drum 1 is provided with an air intake mechanism 4 that is communicated with the drum 1. The air intake mechanism 4 includes an air intake pipe 41 that is welded and fixed to the side end of the drum 1 and communicated with the drum 1. The side end of the air inlet pipe 41 is provided with an unclosed end cover 4101, the side end of the end cover 4101 is provided with a connecting pipe 42 connected to the air inlet equipment, and one end of the connecting pipe 42 is provided with a card that is sealed and movably matched with the inner wall of the air inlet pipe 41. The ring 4201 and the snap ring 4201 are provided with an annular snap groove 4202 matching the end cover 4101. When the drum 1 drives the air inlet pipe 41 to rotate, the connecting pipe 42 is fixed and rotated with the air inlet pipe 41.
如图5和6所示,滚筒1一端顶部固定有进料机构5,进料机构5包括和滚 筒1连通固定的进料管51,进料管51内壁焊接固定有第一筛板5101,便于筛 分出体积过大的煤块,第一筛板5101上端、进料管51内壁固定有支撑卡圈52, 支撑卡圈52上通过螺栓固定有盖板53,滚筒1转动时,盖板53固定,阻止煤 泥甩出。As shown in Figures 5 and 6, a feeding mechanism 5 is fixed on the top of one end of the drum 1. The feeding mechanism 5 includes a feeding pipe 51 which is fixed and communicated with the drum 1. The inner wall of the feeding pipe 51 is welded and fixed with a first sieve plate 5101, which is convenient for The coal lumps that are too large are screened out. The upper end of the first sieve plate 5101 and the inner wall of the feeding pipe 51 are fixed with a support clip 52, and a cover plate 53 is fixed on the support clip 52 by bolts. When the drum 1 rotates, the cover plate 53 Fixed to prevent slime from being thrown out.
如图5和7所示,滚筒1内壁一端焊接有固定盘11,固定盘11中间位置开 有限位孔1101,限位孔1101内转动设有引流机构6。As shown in Figures 5 and 7, one end of the inner wall of the drum 1 is welded with a fixed plate 11, a limit hole 1101 is opened in the middle of the fixed plate 11, and a drainage mechanism 6 is rotated in the limit hole 1101.
如图5和8所示,引流机构6包括分别贯穿滚筒1底端侧壁和限位孔1101 内壁的引流杆61,引流杆61上焊接固定有平行分布的间歇式的螺旋引流桨62, 螺旋引流桨62和滚筒1内壁相切分布。引流杆61一端设有第一限位板63,第 一限位板63侧端和固定盘11侧壁转动贴合,引流杆61另一端设有和滚筒1底 端侧壁转动贴合设置的第二限位板64,通过转动第二限位板64,螺旋引流桨62 转动可以将滚筒1内的煤泥从一端引流至另一端。As shown in FIGS. 5 and 8 , the drainage mechanism 6 includes a drainage rod 61 penetrating the bottom side wall of the drum 1 and the inner wall of the limiting hole 1101 respectively. The drainage rod 61 is welded and fixed with parallel distributed intermittent spiral drainage paddles 62 . The diversion paddles 62 are distributed tangentially to the inner wall of the drum 1 . One end of the drainage rod 61 is provided with a first limiting plate 63 , and the side end of the first limiting plate 63 is rotatably fitted with the side wall of the fixed plate 11 , and the other end of the drainage rod 61 is provided with a rotatable and fitted side wall of the bottom end of the drum 1 . The second limiting plate 64, by rotating the second limiting plate 64, the rotation of the helical drainage paddle 62 can drain the slime in the drum 1 from one end to the other end.
如图5和9所示,第二限位板64侧端设有连接在尾气处理设备上的出气管 7,出气管7一端设有限位底板71。第二限位板64侧端开有阵列分布的弧形通 槽6401,弧形通槽6401和滚筒1侧壁上开设的内孔连通设置,便于尾气排出。 弧形通槽6401之间开有和出气管7相适配的圆形盲孔6402,圆形盲孔6402内 侧端开有和限位底板71相适配的环形空腔6403,出气管7转动设置在第二限位 板64的内部。第二限位板64侧壁开有便于通过螺栓将第二限位板64固定在滚 筒1侧壁上的安装孔6404,当滚筒1带动第二限位板64转动时,出气管7固定 与第二限位板64转动设置。As shown in Figures 5 and 9, the side end of the second limiting plate 64 is provided with an outlet pipe 7 connected to the exhaust gas treatment equipment, and one end of the gas outlet pipe 7 is provided with a limiting bottom plate 71. The side end of the second limiting plate 64 is provided with arc-shaped through grooves 6401 distributed in an array, and the arc-shaped through grooves 6401 are arranged in communication with the inner holes opened on the side wall of the drum 1 to facilitate exhaust gas discharge. A circular blind hole 6402 that is adapted to the air outlet pipe 7 is opened between the arc-shaped through grooves 6401, and the inner end of the circular blind hole 6402 is opened with an annular cavity 6403 that is adapted to the limiting bottom plate 71, and the air outlet pipe 7 rotates It is arranged inside the second limiting plate 64 . The side wall of the second limiting plate 64 is provided with mounting holes 6404 for fixing the second limiting plate 64 on the side wall of the drum 1 by bolts. When the drum 1 drives the second limiting plate 64 to rotate, the air outlet pipe 7 is fixed to the side wall of the drum 1 . The second limiting plate 64 is rotatably arranged.
如图5和10所示,滚筒1内壁、螺旋引流桨62之间焊接固定有阵列分布 的撞击件12,撞击件12呈对称的Y型,撞击件12上端两侧均焊接固定有阵列 分布的撞击板1201,当滚筒1正转或者反转时,撞击板1201均能起到对煤泥撞 击、打散的目的,提高干燥的效率,当一侧的撞击板1201发生严重磨损后,反 向转动滚筒1,另一侧的撞击板1201能够继续撞击、打散。As shown in FIGS. 5 and 10 , the impact members 12 distributed in an array are welded and fixed between the inner wall of the drum 1 and the helical drainage paddles 62 . The impact members 12 are in a symmetrical Y shape. The impact plate 1201, when the drum 1 rotates forwardly or reversely, the impact plate 1201 can play the purpose of impacting and dispersing the slime, so as to improve the drying efficiency. When the impact plate 1201 on one side is severely worn, the reverse When the drum 1 is rotated, the impact plate 1201 on the other side can continue to impact and break up.
如图5和11所示,滚筒1底部设有平行分布的出料机构8,出料机构8设 置在螺旋引流桨62的正下方。出料机构8包括和滚筒1连通固定的出料管81, 出料管81底端可外接更长的管道,便于出料。出料管81内壁底端固定有环形 支撑板8101,环形支撑板8101上通过螺栓固定有底盖82,当出料机构8随着 滚筒1转动时,防止煤泥甩出。所述出料管81侧壁开有矩形槽8102,矩形槽 8102两端、出料管81侧壁上设有对称分布的支撑侧板83,支撑侧板83之间转 动设有支撑轴8301。As shown in Figures 5 and 11, the bottom of the drum 1 is provided with a parallel distribution of discharge mechanisms 8, and the discharge mechanisms 8 are arranged directly below the helical drainage paddle 62. The discharging mechanism 8 includes a discharging pipe 81 which is communicated and fixed with the drum 1, and the bottom end of the discharging pipe 81 can be connected with a longer pipe to facilitate discharging. An annular support plate 8101 is fixed at the bottom end of the inner wall of the discharge pipe 81, and a bottom cover 82 is fixed on the annular support plate 8101 by bolts. When the discharge mechanism 8 rotates with the drum 1, the slime is prevented from being thrown out. The side wall of the discharge pipe 81 is provided with a rectangular groove 8102, and the two ends of the rectangular groove 8102 and the side wall of the discharge pipe 81 are provided with symmetrically distributed support side plates 83, and a support shaft 8301 is rotated between the support side plates 83.
如图12和13所示,支撑轴8301两端均设有转动贴合在支撑侧板83两端 的限位环8302,限位环8302外壁设有外螺纹,限位环8302上螺纹连接有紧固 螺帽8303,当紧固螺帽8303和限位环8302螺纹配合且拧紧设置在支撑侧板83 的侧壁时,支撑轴8301无法转动。限位环8302一端固定有转动把手8304,便 于人工操作支撑轴8301转动。As shown in Figures 12 and 13, both ends of the support shaft 8301 are provided with limit rings 8302 that are rotatably attached to both ends of the support side plate 83. The outer walls of the limit rings 8302 are provided with external threads, and the limit rings 8302 are threadedly connected with tight When the nut 8303 is fastened, the support shaft 8301 cannot be rotated when the fastening nut 8303 and the limiting ring 8302 are screwed together and fastened to the side wall of the support side plate 83 . One end of the limit ring 8302 is fixed with a rotating handle 8304, which is convenient for manual operation of the support shaft 8301 to rotate.
所述支撑轴8301上固定有第三齿轮84,与第三齿轮84啮合传动的齿条85 适配活动在矩形槽8102内,齿条85一端设有连接杆8501,连接杆8501上固定 有和出料管81上下滑动配合的第二筛板86,通过驱动转动把手8304,第三齿 轮84带动齿条85上下移动,可以带动第二筛板86在出料管81内上下移动。A third gear 84 is fixed on the support shaft 8301, and a rack 85 meshing with the third gear 84 is adapted to move in the rectangular groove 8102. One end of the rack 85 is provided with a connecting rod 8501, and the connecting rod 8501 is fixed with and The second sieve plate 86 with which the discharge pipe 81 slides up and down, by driving the rotating handle 8304, the third gear 84 drives the rack 85 to move up and down, which can drive the second sieve plate 86 to move up and down in the discharge pipe 81.
一种节能环保型煤泥干燥机的使用方法,包括以下步骤;A method for using an energy-saving and environment-friendly slime dryer, comprising the following steps;
一、将待干燥的煤泥从进料机构5内投入后,关闭进料机构5上的盖板53 以及出料机构8上的底盖82,然后从连接管42内通入热风,再同时驱动两伺服 电机23使得滚筒1实现转动;1. After the coal slime to be dried is put into the feeding mechanism 5, the cover plate 53 on the feeding mechanism 5 and the bottom cover 82 on the discharging mechanism 8 are closed, and then hot air is introduced from the connecting pipe 42, and then simultaneously Drive the two servo motors 23 to make the drum 1 rotate;
二、待干燥完成后,关闭伺服电机23,使得滚筒1停机时出料机构8上的 出料管81底端朝下,此时,滚筒1内的物料已经干燥完成;2. After the drying is completed, turn off the servo motor 23, so that the bottom end of the discharge pipe 81 on the discharge mechanism 8 faces down when the drum 1 is stopped, and at this time, the material in the drum 1 has been dried;
三、打开出料机构8上的底盖82,转动第二限位板64的同时驱动转动把手 8304,使得第二筛板86向下位移,位于螺旋引流桨62处的物料从出料机构8 内的第二筛板86内直接排出,位于撞击件12之间的物料在重力的作用向滚筒1 一端移动,移动的物料落入出料机构8内然后从第二筛板86内排出,少数较大 的物料堵塞在第二筛板86上,此时位于撞击件12之间的的物料未完全排出;3. Open the bottom cover 82 on the discharge mechanism 8, and rotate the second limit plate 64 while driving the rotating handle 8304, so that the second screen plate 86 is displaced downward, and the material located at the helical drainage paddle 62 flows from the discharge mechanism 8. The material is directly discharged from the second sieve plate 86 inside, and the material located between the impact members 12 moves to one end of the drum 1 under the action of gravity, and the moving material falls into the discharge mechanism 8 and then is discharged from the second sieve plate 86. Larger materials are blocked on the second sieve plate 86, and the materials located between the impactors 12 are not completely discharged at this time;
四、驱动转动把手8304,将堵塞在第二筛板86上的物料向上驱动至螺旋引 流桨62可以将其引流至撞击件12的一端,位于撞击件12另一端的物料在重力 作用下移动直至落入出料机构8内然后从第二筛板86内排出,少数较大的物料 堵塞在第二筛板86上,如此反复,直至将较小的物料完全排出,较大的物料留 下继续下一次的打散以及干燥。4. Drive the rotating handle 8304 to drive the material blocked on the second sieve plate 86 up to the helical drainage paddle 62 to drain it to one end of the impactor 12, and the material at the other end of the impactor 12 moves under the action of gravity until It falls into the discharging mechanism 8 and then is discharged from the second sieve plate 86, and a few larger materials are blocked on the second sieve plate 86, and so on, until the smaller materials are completely discharged, and the larger materials are left to continue. The next break up and dry.
在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等 的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于 本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述 不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者 特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, description with reference to the terms "one embodiment," "example," "specific example," etc. means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one aspect of the present invention. in one embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业 的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中 描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明 还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the descriptions in the above-mentioned embodiments and the description are only to illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have Various changes and modifications fall within the scope of the claimed invention.
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| CN114949983A (en) * | 2022-07-04 | 2022-08-30 | 江苏飞宇医药科技股份有限公司 | Filter roller structure, filter equipment for bio-pharmaceuticals and use method of filter equipment |
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