CN110005125A - A bending-resistant integrated wall panel - Google Patents
A bending-resistant integrated wall panel Download PDFInfo
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- CN110005125A CN110005125A CN201910248537.2A CN201910248537A CN110005125A CN 110005125 A CN110005125 A CN 110005125A CN 201910248537 A CN201910248537 A CN 201910248537A CN 110005125 A CN110005125 A CN 110005125A
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- bending resistance
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- 238000005452 bending Methods 0.000 title claims abstract description 20
- 230000002787 reinforcement Effects 0.000 claims abstract description 10
- 230000003014 reinforcing effect Effects 0.000 claims description 27
- 239000003292 glue Substances 0.000 claims description 8
- 239000011347 resin Substances 0.000 claims description 7
- 229920005989 resin Polymers 0.000 claims description 7
- 229910000838 Al alloy Inorganic materials 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 3
- 239000000956 alloy Substances 0.000 claims description 2
- 230000001681 protective effect Effects 0.000 claims 1
- 238000003825 pressing Methods 0.000 abstract description 4
- 239000000945 filler Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/34—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts
- E04C2/3405—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts spaced apart by profiled spacer sheets
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/44—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
- E04C2/46—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose specially adapted for making walls
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Panels For Use In Building Construction (AREA)
Abstract
Description
技术领域technical field
本发明涉及装修领域，尤其涉及一种抗弯集成墙板。The invention relates to the field of decoration, in particular to a bending-resistant integrated wallboard.
背景技术Background technique
在集成墙板的生产过程中，需要将面板和背板通过胶水粘结在边框的前表面和后表面，为了使面板、背板与边框粘结得更加牢固，需要对集成墙板的面板和背板进行压紧，但是在对集成墙板进行压紧后，由于集成墙板的整体刚度较低，集成墙板的内应力释放会导致集成墙板逐渐发生弯曲，严重影响集成墙板的质量。In the production process of the integrated wall panel, the panel and the back panel need to be glued to the front and rear surfaces of the frame. In order to make the panel, the back panel and the frame more firmly bonded, the panel and The back panel is pressed, but after the integrated wall panel is pressed, due to the low overall stiffness of the integrated wall panel, the release of the internal stress of the integrated wall panel will cause the integrated wall panel to gradually bend, seriously affecting the quality of the integrated wall panel. .
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提出一种抗弯集成墙板，以解决上述问题。The purpose of the present invention is to propose a bending-resistant integrated wallboard to solve the above problems.
为达此目的，本发明采用以下技术方案：For this purpose, the present invention adopts the following technical solutions:
一种抗弯集成墙板，包括面板、背板、填充板与框架，所述框架包括边框和至少一个加强边，所述边框包括两个长管与两个短管，所述长管和所述短管首尾相接，围成所述边框，所述加强边纵向设置于所述边框内；所述边框的后表面四周设有向内的挂钩；所述面板设置于所述框架的前表面，所述挂钩将所述背板固定于所述框架的后表面，所述框架、所述面板和所述背板所围成的空间内设有所述填充板。A bending-resistant integrated wall panel includes a panel, a back panel, a filler panel and a frame, the frame includes a frame and at least one reinforcing edge, the frame includes two long tubes and two short tubes, the long tubes and all the The short tubes are connected end to end to form the frame, and the reinforcing edge is longitudinally arranged in the frame; the back surface of the frame is provided with inward hooks; the panel is arranged on the front surface of the frame , the hook fixes the back panel on the rear surface of the frame, and the filler panel is arranged in the space enclosed by the frame, the panel and the back panel.
还包括插芯，所述短管在边框的内侧设有滑槽，所述加强边为管状结构，所述插芯的一端设有与所述滑槽配合的T型滑块，所述插芯的另一端插入所述加强边的端部；所述加强边的两端均设有所述插芯，所述加强边通过两端的所述插芯纵向固定安装于所述边框内。It also includes a ferrule, the short tube is provided with a chute on the inner side of the frame, the reinforcing edge is a tubular structure, and one end of the ferrule is provided with a T-shaped slider matched with the chute, the ferrule The other end of the reinforced edge is inserted into the end of the reinforcing edge; both ends of the reinforcing edge are provided with the ferrule, and the reinforcing edge is longitudinally fixed and installed in the frame through the ferrules at both ends.
所述边框的前表面设有多个T型槽，所述面板通过树脂干挂胶粘结于所述框架和所述填充板的前表面。The front surface of the frame is provided with a plurality of T-shaped grooves, and the panel is bonded to the front surface of the frame and the filler plate by resin dry-hanging glue.
所述插芯的外壁上设有波纹，所述波纹凸起于所述插芯的外壁面。The outer wall of the ferrule is provided with corrugations, and the corrugations protrude from the outer wall surface of the ferrule.
所述波纹设置于所述插芯的中部，所述插芯的另一端的外壁为平整表面。The corrugations are arranged in the middle of the ferrule, and the outer wall of the other end of the ferrule is a flat surface.
所述边框的前表面四周设有第一护边。A first edge guard is arranged around the front surface of the frame.
还包括角码，所述长管与所述短管之间通过所述角码连接。It also includes an angle code, and the long pipe and the short pipe are connected by the angle code.
所述长管与所述短管在背面的内壁上均沿长度方向设有安装凸台，所述角码与所述长管/短管通过螺钉固定连接，所述螺钉穿过所述安装凸台与所述角码连接。Both the long tube and the short tube are provided with mounting bosses on the inner wall of the back along the length direction, and the corner code and the long tube/short tube are fixedly connected by screws, and the screws pass through the mounting bosses A desk is connected to the corner code.
所述长管、所述短管、所述加强边和所述插芯均由铝合金材质制成。The long tube, the short tube, the reinforcing edge and the ferrule are all made of aluminum alloy.
将所述加强边装入所述边框后，在所述T型滑块两侧向所述滑槽打入螺钉来固定所述加强边。After the reinforcing edge is installed into the frame, screws are driven into the chute on both sides of the T-shaped slider to fix the reinforcing edge.
附图说明Description of drawings
附图对本发明做进一步说明，但附图中的内容不构成对本发明的任何限制。The accompanying drawings further illustrate the present invention, but the content in the accompanying drawings does not constitute any limitation to the present invention.
图1是本发明其中一个实施例的框架结构示意图；1 is a schematic diagram of a frame structure of an embodiment of the present invention;
图2是本发明其中一个实施例的集成墙板的局部结构示意图；FIG. 2 is a schematic diagram of a partial structure of an integrated wall panel according to one embodiment of the present invention;
图3是本发明其中一个实施例的加强边的安装结构示意图；3 is a schematic diagram of the installation structure of a reinforcing edge according to an embodiment of the present invention;
其中：面板1、背板2、填充板3、框架4、边框41、长管411、短管412、滑槽413、T型槽414、第一护边415、安装凸台416、挂钩417、加强边42、插芯5、T型滑块51、波纹52、树脂干挂胶6。Among them: panel 1, back panel 2, filler panel 3, frame 4, frame 41, long tube 411, short tube 412, chute 413, T-slot 414, first edge guard 415, mounting boss 416, hook 417, Reinforcing edge 42, ferrule 5, T-slider 51, corrugation 52, resin dry hanging glue 6.
具体实施方式Detailed ways
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solutions of the present invention are further described below with reference to the accompanying drawings and through specific embodiments.
本实施例的一种抗弯集成墙板，如图1-3所示，包括面板1、背板2、填充板3与框架4，所述框架4包括边框41和至少一个加强边42，所述边框41包括两个长管411与两个短管412，所述长管411和所述短管412首尾相接，围成所述边框41，所述加强边42纵向设置于所述边框41内；所述边框41的后表面四周设有向内的卡钩417；所述面板1设置于所述框架4的前表面，所述卡钩417将所述背板2固定于所述框架4的后表面，由于背板2的厚度较小，采用卡钩固定的方式可使背板2更加牢固地安装在边框41的背面；所述框架4、所述面板1和所述背板2所围成的空间内设有所述填充板3。A bending-resistant integrated wall panel of this embodiment, as shown in Figures 1-3, includes a front panel 1, a back panel 2, a filler panel 3 and a frame 4. The frame 4 includes a frame 41 and at least one reinforcing edge 42, so The frame 41 includes two long tubes 411 and two short tubes 412 . The long tubes 411 and the short tubes 412 are connected end to end to form the frame 41 , and the reinforcing edge 42 is longitudinally arranged on the frame 41 . Inside; the back surface of the frame 41 is provided with inward hooks 417 ; the panel 1 is arranged on the front surface of the frame 4 , and the hooks 417 fix the back plate 2 to the frame 4 Since the thickness of the back panel 2 is small, the back panel 2 can be more firmly installed on the back of the frame 41 by means of hook fixing; the frame 4 , the panel 1 and the back panel 2 are The filling plate 3 is arranged in the enclosed space.
集成墙板在生产时，需要先将背板2/面板1固定在框架4的后表面/前表面，然后在框架4与背板2/面板1所形成的空间内放置填充板3，接着再将面板1/背板2固定在框架4的前表面/后表面，最后放到压制设备上压紧；由于传统的集成墙板只在四周设置边框41，中部由聚氨酯填充，所以导致集成墙板的整体强度较低，在压紧后，由于集成墙板的内部应力释放而导致墙板会逐渐出现弯曲，严重影响产品质量。本发明的框架4结构在边框41内设置加强边42可以增加框架4的纵向抗弯强度，当集成墙板的内应力释放时，加强边42可以起到抵抗形变的作用，使集成墙板在经过压紧后也不会出现变形弯曲，本发明的集成墙板可具有更好的平整度，产品质量更高。When the integrated wall panel is produced, it is necessary to fix the back panel 2/panel 1 on the rear surface/front surface of the frame 4, and then place the filler panel 3 in the space formed by the frame 4 and the back panel 2/panel 1, and then Fix the panel 1/back panel 2 on the front surface/rear surface of the frame 4, and finally put it on the pressing equipment to be pressed; since the traditional integrated wall panel is only provided with a frame 41 around, and the middle is filled with polyurethane, the integrated wall panel is caused The overall strength of the integrated wallboard is relatively low. After pressing, the wallboard will gradually bend due to the release of the internal stress of the integrated wallboard, which will seriously affect the product quality. In the frame 4 structure of the present invention, the reinforcement edge 42 is provided in the frame 41 to increase the longitudinal bending strength of the frame 4. When the internal stress of the integrated wall panel is released, the reinforcement edge 42 can resist deformation, so that the integrated wall panel is After pressing, deformation and bending will not occur, and the integrated wallboard of the present invention can have better flatness and higher product quality.
还包括插芯5，所述短管412在边框41的内侧设有滑槽413，所述加强边42为管状结构，所述插芯5的一端设有与所述滑槽413配合的T型滑块51，所述插芯5的另一端插入所述加强边42的端部；所述加强边42的两端均设有所述插芯5，所述加强边42通过两端的所述插芯5纵向固定安装于所述边框41内。Also includes a ferrule 5, the short tube 412 is provided with a chute 413 on the inner side of the frame 41, the reinforcing edge 42 is a tubular structure, and one end of the ferrule 5 is provided with a T-shaped slot 413 to match For the slider 51, the other end of the ferrule 5 is inserted into the end of the reinforcing edge 42; both ends of the reinforcing edge 42 are provided with the ferrule 5, and the reinforcing edge 42 passes through the The core 5 is fixed and installed in the frame 41 longitudinally.
框架4在组装时，先把两个短管412与一个长管411进行组装固定，然后将加强边42两端的T型滑块51分别沿滑槽413装入边框41内，最后再把另一长管411进行组装固定，整个安装过程十分简单，相比于采用焊接更加简单方便，且成本更低。When the frame 4 is assembled, the two short tubes 412 and one long tube 411 are first assembled and fixed, and then the T-shaped sliders 51 at both ends of the reinforcing edge 42 are respectively inserted into the frame 41 along the chute 413, and finally the other The long tube 411 is assembled and fixed, and the entire installation process is very simple, which is simpler and more convenient and lower in cost than welding.
所述边框41的前表面设有多个T型槽414，所述面板1通过树脂干挂胶6粘结于所述框架4和所述填充板3的前表面。The front surface of the frame 41 is provided with a plurality of T-shaped grooves 414 , and the panel 1 is adhered to the front surfaces of the frame 4 and the filler plate 3 by a resin dry-hanging glue 6 .
由于面板1与边框41之间是以粘结的方式安装，而传统的边框41的前表面为平整的表面，所以导致面板1与边框41之间的粘结强度不高，本发明在边框41的前表面上设置多个T型槽414，当树脂干挂胶6将面板1与边框41之间的间隙和T型槽414填满并干固后，树脂干挂胶6与T型槽414之间相互咬合，可以极大的提高树脂干挂胶6与边框41之间的结合力，产品质量更高。Since the panel 1 and the frame 41 are installed by bonding, and the front surface of the traditional frame 41 is a flat surface, the bonding strength between the panel 1 and the frame 41 is not high. A plurality of T-slots 414 are set on the front surface of the panel. When the resin dry-hanging glue 6 fills the gap between the panel 1 and the frame 41 and the T-slot 414 and dries, the resin dry-hanging glue 6 and the T-slot 414 Interlocking with each other can greatly improve the bonding force between the resin dry-hanging glue 6 and the frame 41, and the product quality is higher.
所述插芯5的外壁上设有波纹52，所述波纹52凸起于所述插芯5的外壁面。The outer wall of the ferrule 5 is provided with corrugations 52 , and the corrugations 52 protrude from the outer wall of the ferrule 5 .
在插芯5的外壁上设置波纹52可以增加插芯5与加强边42之间的摩擦力，使插芯5可以更加紧的插在加强边42的两端，避免插芯5与加强边42之间出现松动，整体性更强。Setting the corrugations 52 on the outer wall of the ferrule 5 can increase the friction between the ferrule 5 and the reinforcing edge 42 , so that the ferrule 5 can be inserted into the two ends of the reinforcing edge 42 more tightly, so as to avoid the ferrule 5 and the reinforcing edge 42 There is looseness between them, and the integrity is stronger.
所述波纹52设置于所述插芯5的中部，所述插芯5的另一端的外壁为平整表面。The corrugations 52 are arranged in the middle of the ferrule 5 , and the outer wall of the other end of the ferrule 5 is a flat surface.
插芯5的端部设置为平整表面可以起到导向作用，使插芯5更加容易地插进加强边42的端部，可提高装配效率。The end portion of the ferrule 5 is set as a flat surface, which can play a guiding role, so that the ferrule 5 can be inserted into the end portion of the reinforcing edge 42 more easily, and the assembly efficiency can be improved.
所述边框41的前表面四周设有第一护边415。A first edge guard 415 is provided around the front surface of the frame 41 .
在集成墙板的运输和施工过程中，如果面板1受到碰撞的话会容易出现缺角、崩边等缺陷，严重影响美观；设置护边可以有效地保护面板1，在集成墙板的边角出现出现碰撞时可减少面板1出现缺角和崩边的问题，降低运输和施工的成本。During the transportation and construction of the integrated wall panel, if the panel 1 is collided, defects such as missing corners and edges will easily occur, which will seriously affect the appearance. In the event of a collision, the problems of missing corners and edges of the panel 1 can be reduced, and the cost of transportation and construction can be reduced.
还包括角码，所述长管411与所述短管412之间通过所述角码连接。It also includes an angle code, through which the long pipe 411 and the short pipe 412 are connected.
使用角码可方便地对长管411和短管412之间进行组装，角码与长管411/短管412之间可采用胶水固定或采用螺钉固定，装配工艺相对简单，成本较低。The long tube 411 and the short tube 412 can be easily assembled by using the corner code, and glue or screws can be used to fix the angle code and the long tube 411/short tube 412. The assembly process is relatively simple and the cost is low.
所述长管411与所述短管412在背面的内壁上均沿长度方向设有安装凸台416，所述角码与所述长管411/短管412通过螺钉固定连接，所述螺钉穿过所述安装凸台416与所述角码连接。The long tube 411 and the short tube 412 are provided with mounting bosses 416 along the length direction on the inner wall of the back. It is connected with the corner code through the mounting boss 416 .
设置安装凸台416可以增加螺钉与长管411/短管412之间的接触面积，减少了当螺钉对长管411/短管412的压强，长管411和短管412在受力时不易发生损坏。Setting the mounting boss 416 can increase the contact area between the screw and the long tube 411/short tube 412, reduce the pressure of the screw on the long tube 411/short tube 412, and the long tube 411 and the short tube 412 are less likely to occur under stress damage.
所述长管411、所述短管412、所述加强边42和所述插芯5均由铝合金材质制成。The long tube 411 , the short tube 412 , the reinforcing edge 42 and the ferrule 5 are all made of aluminum alloy.
框架4结构采用铝合金材质可以在具有较好的强度的同时也更加轻的重量，可减少将集成墙板安装上墙后对墙体的负荷，且铝合金的表面会生成致密的氧化层，不易发生腐蚀。The frame 4 structure is made of aluminum alloy material, which has better strength and lighter weight, which can reduce the load on the wall after the integrated wall panel is installed on the wall, and the surface of the aluminum alloy will generate a dense oxide layer. Corrosion is not easy to occur.
将所述加强边42装入所述边框41后，在所述T型滑块51两侧向所述滑槽413打入螺钉来固定所述加强边42。After the reinforcing edge 42 is installed in the frame 41 , screws are driven into the chute 413 on both sides of the T-shaped slider 51 to fix the reinforcing edge 42 .
在滑槽413内打入螺钉可以对加强边42进行固定，防止加强边42沿着滑槽413来回滑动，使加强边42固定于边框41内。The reinforcement edge 42 can be fixed by driving screws into the chute 413 to prevent the reinforcement edge 42 from sliding back and forth along the chute 413 , so that the reinforcement edge 42 is fixed in the frame 41 .
以上结合具体实施例描述了本发明的技术原理。这些描述只是为了解释本发明的原理，而不能以任何方式解释为对本发明保护范围的限制。基于此处的解释，本领域的技术人员不需要付出创造性的劳动即可联想到本发明的其它具体实施方式，这些方式都将落入本发明的保护范围之内。The technical principle of the present invention has been described above with reference to the specific embodiments. These descriptions are only for explaining the principle of the present invention, and should not be construed as limiting the protection scope of the present invention in any way. Based on the explanations herein, those skilled in the art can think of other specific embodiments of the present invention without creative efforts, and these methods will all fall within the protection scope of the present invention.
Claims (10)
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| CN201910248537.2A CN110005125A (en) | 2019-03-29 | 2019-03-29 | A bending-resistant integrated wall panel |
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