CN110000502A - The welding tooling of vehicle shock absorber outer cylinder bracket - Google Patents
The welding tooling of vehicle shock absorber outer cylinder bracket Download PDFInfo
- Publication number
- CN110000502A CN110000502A CN201910342873.3A CN201910342873A CN110000502A CN 110000502 A CN110000502 A CN 110000502A CN 201910342873 A CN201910342873 A CN 201910342873A CN 110000502 A CN110000502 A CN 110000502A
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- outer cylinder
- positioning
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- plate
- shock absorber
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
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- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
Description
技术领域technical field
本发明涉及焊接工装领域,具体涉及汽车减振器外筒上托架的焊接工装。The invention relates to the field of welding tooling, in particular to a welding tooling of a bracket on an outer cylinder of an automobile shock absorber.
背景技术Background technique
汽车减振器外筒焊接总成的结构通常包括:外筒,在外筒的后部套装焊接有一个弹簧盘,在外筒的前端套装焊接有一个两侧分别设置有一个连接板的托架,两个连接板相对且平行布置,在外筒的前端端口中压紧焊接有一个底盖,在外筒的一侧上焊接有一个油管支架,在外筒的另一侧上焊接有一个稳定杆支架。托架紧固套装于外筒上后,由工人进行手动焊接来将托架和外筒相固定。工人手动焊接托架存在焊接效率低,焊接质量无法得到保障,需要焊接的部位存在漏焊等缺点。The structure of the outer cylinder welding assembly of the automobile shock absorber usually includes: an outer cylinder, a spring disk is sheathed and welded at the rear of the outer cylinder, a bracket with a connecting plate on both sides is sheathed and welded at the front end of the outer cylinder, and two The connecting plates are arranged opposite and parallel, a bottom cover is welded by pressing in the front end port of the outer cylinder, an oil pipe bracket is welded on one side of the outer cylinder, and a stabilizer bar bracket is welded on the other side of the outer cylinder. After the bracket is fastened on the outer cylinder, manual welding is performed by the worker to fix the bracket and the outer cylinder. The manual welding of brackets by workers has the disadvantages of low welding efficiency, unguaranteed welding quality, and missing welding in the parts that need to be welded.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题是:将提供一种能对外筒进行快速可靠定位使得套装于外筒上的托架能通过焊接机械手进行自动焊接的汽车减振器外筒上托架的焊接工装。The technical problem to be solved by the present invention is to provide a welding tool for the bracket on the outer cylinder of the automobile shock absorber that can quickly and reliably position the outer cylinder so that the bracket sleeved on the outer cylinder can be automatically welded by a welding robot.
为了解决上述问题,本发明所采用的技术方案为:汽车减振器外筒上托架的焊接工装,包括:底座,其特征在于:在底座上设置有定位柱、定位销、定位架,定位柱用于插入外筒尾端对外筒尾端进行定位,定位销用于插入外筒上的弹簧盘通孔中通过弹簧盘对外筒进行周向定位,在定位架上设置有一个定位板,在定位板的下部设置有一个托板,在定位板上设置有两个能供套装于外筒上的托架的两个连接板一对一卡入的卡槽,在托板上设置有一个用于供外筒卡入对外筒进行定位的定位槽,在定位槽的槽底设置有用于吸住外筒的磁铁,外筒上部卡入定位槽后,外筒上的托架能搁置于托板上,并且托架上的两个连接板能分别一对一插入至所对应的卡槽中。In order to solve the above-mentioned problems, the technical solution adopted in the present invention is: a welding tool for the bracket on the outer cylinder of the automobile shock absorber, including: a base, which is characterized in that: a positioning column, a positioning pin, and a positioning frame are arranged on the base for positioning The column is used to insert the tail end of the outer cylinder to locate the tail end of the outer cylinder, and the positioning pin is used to insert into the through hole of the spring plate on the outer cylinder for circumferential positioning of the outer cylinder through the spring plate. A positioning plate is arranged on the positioning frame. The lower part is provided with a support plate, and the positioning plate is provided with two card slots that can be inserted one-to-one for the two connecting plates of the bracket sleeved on the outer cylinder. The outer cylinder is clamped into the positioning groove for positioning the outer cylinder, and a magnet for attracting the outer cylinder is arranged at the bottom of the positioning groove. And the two connecting plates on the bracket can be respectively inserted into the corresponding card slots one by one.
进一步的,前述的汽车减振器外筒上托架的焊接工装,其中:定位销和底座之间的安装结构为:在底座上设置有一个带内螺纹的螺纹管,在定位销的底部设置有外螺纹,使得定位销能旋入至螺纹管中,在定位销上还设置有用于旋转定位销的旋转着力块。Further, the aforementioned welding tool for the bracket on the outer cylinder of the automobile shock absorber, wherein: the installation structure between the positioning pin and the base is: a threaded pipe with an internal thread is arranged on the base, and a bottom of the positioning pin is arranged There is an external thread, so that the positioning pin can be screwed into the threaded pipe, and a rotating force block for rotating the positioning pin is also arranged on the positioning pin.
进一步的,前述的汽车减振器外筒上托架的焊接工装,其中:定位板和定位架之间的安装结构为:在定位架上设置有导向槽,在定位板上设置有能插入至导向槽中的导向块,导向槽能通过导向块对定位板进行上下导向,在导向槽两侧的定位架上分别设置有一个与导向槽走向相同的长条形通孔,在定位板上分别设置有两个与两个长条形通孔一一对应的锁紧螺纹孔,两个螺栓分别穿过两个长条形通孔并旋入对应的锁紧螺纹孔中后能将定位板锁紧于定位架上。Further, the aforementioned welding tool for the bracket on the outer cylinder of the automobile shock absorber, wherein: the installation structure between the positioning plate and the positioning frame is: the positioning frame is provided with a guide groove, and the positioning plate is provided with a The guide block in the guide groove, the guide groove can guide the positioning plate up and down through the guide block, and the positioning frames on both sides of the guide groove are respectively provided with a long strip-shaped through hole with the same direction as the guide groove. There are two locking threaded holes corresponding to the two elongated through holes one-to-one. The two bolts pass through the two elongated through holes respectively and are screwed into the corresponding locking threaded holes to lock the positioning plate. on the positioning frame.
进一步的,前述的汽车减振器外筒上托架的焊接工装,其中:在定位板上还设置有一个能引导托架上的两个连接板插入各自卡槽的导向通道。Further, in the aforementioned welding tool for the bracket on the outer cylinder of the automobile shock absorber, wherein: the positioning plate is further provided with a guide channel which can guide the two connecting plates on the bracket to be inserted into the respective card slots.
进一步的,前述的汽车减振器外筒上托架的焊接工装,其中:在定位板的两侧分别设置有一个球头柱塞,两个球头柱塞能对卡入的托架上的两个连接板进行对夹定位。Further, the aforementioned welding tool for the bracket on the outer cylinder of the automobile shock absorber, wherein: a ball plunger is respectively provided on both sides of the positioning plate, and the two ball plungers can The two connecting plates are clamped for positioning.
本发明的优点为:本发明所述的汽车减振器外筒上托架的焊接工装能对套装有托架的外筒进行快速可靠地定位,使得套装于外筒上的托架能通过焊接机械手进行自动焊接,从而能大大提高焊接效率,杜绝了漏焊,焊接质量也能得到保障。The advantages of the present invention are: the welding tool for the bracket on the outer cylinder of the automobile shock absorber according to the present invention can quickly and reliably position the outer cylinder with the bracket, so that the bracket sleeved on the outer cylinder can be welded on the outer cylinder. The robot performs automatic welding, which can greatly improve the welding efficiency, eliminate the leakage of welding, and ensure the welding quality.
附图说明Description of drawings
图1为本发明所述的汽车减振器外筒上托架的焊接工装的结构示意图。FIG. 1 is a schematic structural diagram of the welding tool for the bracket on the outer cylinder of the automobile shock absorber according to the present invention.
图2为本发明所述的汽车减振器外筒上托架的焊接工装的使用状态图。FIG. 2 is a state diagram of the welding tool for the bracket on the outer cylinder of the automobile shock absorber according to the present invention.
具体实施方式Detailed ways
下面结合具体实施例和附图对本发明作进一步的详细描述。The present invention will be further described in detail below with reference to specific embodiments and accompanying drawings.
如图1、图2所示,汽车减振器外筒上托架的焊接工装,包括:底座1,在底座1上设置有定位柱2、定位销3、定位架4,定位柱2用于插入外筒9尾端对外筒9尾端进行定位,定位销3用于插入外筒9上的弹簧盘92通孔中通过弹簧盘92对外筒9进行周向定位,在定位架4上设置有一个定位板5,在定位板5的下部设置有一个托板6,在定位板5上设置有两个能供套装于外筒9上的托架91的两个连接板911一对一卡入的卡槽51,在托板6上设置有一个用于供外筒9卡入对外筒9进行定位的定位槽61,在定位槽61的槽底设置有用于吸住外筒9的磁铁62,外筒9上部卡入定位槽61后,外筒9上的托架91能搁置于托板6上,并且托架91上的两个连接板911能分别一对一插入至所对应的卡槽51中。As shown in Figure 1 and Figure 2, the welding tool for the bracket on the outer cylinder of the automobile shock absorber includes: a base 1, on which a positioning column 2, a positioning pin 3, and a positioning frame 4 are arranged. The positioning column 2 is used for Insert the tail end of the outer cylinder 9 to locate the tail end of the outer cylinder 9. The positioning pin 3 is used to insert into the through hole of the spring plate 92 on the outer cylinder 9 to perform circumferential positioning of the outer cylinder 9 through the spring plate 92. The positioning frame 4 is provided with a A positioning plate 5, a support plate 6 is arranged at the lower part of the positioning plate 5, and two connecting plates 911 of the bracket 91 that can be fitted on the outer cylinder 9 are arranged on the positioning plate 5 one-to-one. There is a positioning slot 61 for positioning the outer cylinder 9 on the pallet 6, and a magnet 62 for sucking the outer cylinder 9 is arranged at the bottom of the positioning slot 61. After the upper part of the outer cylinder 9 is snapped into the positioning slot 61, the bracket 91 on the outer cylinder 9 can rest on the support plate 6, and the two connecting plates 911 on the bracket 91 can be respectively inserted into the corresponding slot one by one. 51.
在本实施例中,定位销3和底座1之间的安装结构为:在底座1上设置有一个带内螺纹的螺纹管31,在定位销3的底部设置有外螺纹,使得定位销3能旋入至螺纹管31中,在定位销3上还设置有用于旋转定位销3的旋转着力块32。定位销3的高度能通过扳手夹住旋转着力块32驱动定位销3旋转来进行调节,从而使定位销3能插入至不同高度的弹簧盘92的通孔中。In this embodiment, the installation structure between the positioning pin 3 and the base 1 is as follows: a threaded pipe 31 with an inner thread is arranged on the base 1, and an outer thread is arranged at the bottom of the positioning pin 3, so that the positioning pin 3 can be Screwed into the threaded pipe 31 , the positioning pin 3 is also provided with a rotation force block 32 for rotating the positioning pin 3 . The height of the positioning pin 3 can be adjusted by clamping the rotating force block 32 with a wrench to drive the positioning pin 3 to rotate, so that the positioning pin 3 can be inserted into the through holes of the spring plate 92 of different heights.
定位板5和定位架4之间的安装结构为:在定位架4上设置有导向槽41,在定位板5上设置有能插入至导向槽41中的导向块42,导向槽41能通过导向块42对定位板5进行上下导向,在导向槽41两侧的定位架4上分别设置有一个与导向槽41走向相同的长条形通孔43,在定位板5上分别设置有两个与两个长条形通孔43一一对应的锁紧螺纹孔,两个螺栓分别穿过两个长条形通孔43并旋入对应的锁紧螺纹孔中后能将定位板5锁紧于定位架4上。通过上述设置能对定位板5的高度进行调节,从而来适应不同长度的外筒9。The installation structure between the positioning plate 5 and the positioning frame 4 is as follows: the positioning frame 4 is provided with a guide groove 41, the positioning plate 5 is provided with a guide block 42 that can be inserted into the guide groove 41, and the guide groove 41 can pass through the guide The block 42 guides the positioning plate 5 up and down. The positioning frames 4 on both sides of the guide groove 41 are respectively provided with an elongated through hole 43 with the same direction as the guide groove 41. The two elongated through holes 43 correspond to one-to-one locking threaded holes, and the two bolts pass through the two elongated through holes 43 respectively and are screwed into the corresponding locking threaded holes to lock the positioning plate 5 to the corresponding locking threaded hole. on the positioning frame 4. Through the above arrangement, the height of the positioning plate 5 can be adjusted so as to adapt to the outer cylinders 9 of different lengths.
在定位板5上还设置有一个能引导托架91上的两个连接板911插入各自卡槽51的导向通道52。The positioning plate 5 is also provided with a guide channel 52 that can guide the two connecting plates 911 on the bracket 91 to be inserted into the respective card slots 51 .
在定位板5的两侧分别螺纹连接有一个球头柱塞53,两个球头柱塞53能对卡入的托架91上的两个连接板911进行对夹定位。球头柱塞53是一种现有的能买到的卡紧件,球头柱塞53上的球头受到按压后会压缩内部的弹簧而向内收缩。A ball plunger 53 is screwed on both sides of the positioning plate 5 respectively, and the two ball plungers 53 can clamp and position the two connecting plates 911 on the bracket 91 to be clamped. The ball plunger 53 is an existing clamping piece that can be purchased. After the ball head on the ball plunger 53 is pressed, it will compress the inner spring and contract inwardly.
焊接托架91之前,首先需要将托架91紧固套装于外筒9的顶端上、以及将弹簧盘92焊接于外筒9上;然后将外筒9卡入至定位槽61中、紧固套装于外筒9上的托架91搁置于托板6上、托架91上的两个连接板911分别一对一插入至所对应的卡槽51中、定位柱2插入外筒9尾端、定位销3插入外筒9上弹簧盘92通孔中,使得外筒9能被定位住,接着通过焊接机械手对外筒9上的托架91进行焊接。Before welding the bracket 91, it is first necessary to fasten the bracket 91 on the top of the outer cylinder 9 and weld the spring plate 92 to the outer cylinder 9; then snap the outer cylinder 9 into the positioning groove 61, tighten the The bracket 91 sleeved on the outer cylinder 9 rests on the supporting plate 6 , the two connecting plates 911 on the bracket 91 are respectively inserted into the corresponding card slots 51 one by one, and the positioning column 2 is inserted into the rear end of the outer cylinder 9 , Insert the positioning pin 3 into the through hole of the spring plate 92 on the outer cylinder 9, so that the outer cylinder 9 can be positioned, and then weld the bracket 91 on the outer cylinder 9 by a welding robot.
Claims (5)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910342873.3A CN110000502A (en) | 2019-04-26 | 2019-04-26 | The welding tooling of vehicle shock absorber outer cylinder bracket |
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| CN201910342873.3A CN110000502A (en) | 2019-04-26 | 2019-04-26 | The welding tooling of vehicle shock absorber outer cylinder bracket |
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| CN110000502A true CN110000502A (en) | 2019-07-12 |
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| CN201910342873.3A Pending CN110000502A (en) | 2019-04-26 | 2019-04-26 | The welding tooling of vehicle shock absorber outer cylinder bracket |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113618315A (en) * | 2020-04-26 | 2021-11-09 | 西格迈股份有限公司 | Welding prepositioning device and welding method for spring disc of automobile shock absorber |
| CN113664333A (en) * | 2021-08-09 | 2021-11-19 | 四川宁江山川机械有限责任公司 | Tool and method for eliminating influence of welding deformation on aperture of opening |
| CN114192958A (en) * | 2021-12-24 | 2022-03-18 | 芜湖通和汽车管路系统有限公司 | Nitrogen shielded welding tool for automobile power pipeline and operation method thereof |
| CN114589434A (en) * | 2022-01-28 | 2022-06-07 | 浙江阿凡特精密设备制造有限公司 | Welding device and welding method for push-pull cylinder of pipe pusher |
| CN115673665A (en) * | 2022-11-22 | 2023-02-03 | 中国航发贵州黎阳航空动力有限公司 | Shielding hose welding clamp and method |
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| CN115673665A (en) * | 2022-11-22 | 2023-02-03 | 中国航发贵州黎阳航空动力有限公司 | Shielding hose welding clamp and method |
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Application publication date: 20190712 |