CN110000060A - A kind of luggage ground showering widens drying line - Google Patents
A kind of luggage ground showering widens drying line Download PDFInfo
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- CN110000060A CN110000060A CN201910289156.9A CN201910289156A CN110000060A CN 110000060 A CN110000060 A CN 110000060A CN 201910289156 A CN201910289156 A CN 201910289156A CN 110000060 A CN110000060 A CN 110000060A
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- needle
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- coating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/0817—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line characterised by means for removing partially liquid or other fluent material from the roller, e.g. scrapers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/0826—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being a web or sheets
- B05C1/083—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being a web or sheets being passed between the coating roller and one or more backing rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1039—Recovery of excess liquid or other fluent material; Controlling means therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/10—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation being performed before the application
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
- B05D3/0413—Heating with air
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
- B65H19/14—Accumulating surplus web for advancing to machine while changing the web roll
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- C—CHEMISTRY; METALLURGY
- C14—SKINS; HIDES; PELTS; LEATHER
- C14C—CHEMICAL TREATMENT OF HIDES, SKINS OR LEATHER, e.g. TANNING, IMPREGNATING, FINISHING; APPARATUS THEREFOR; COMPOSITIONS FOR TANNING
- C14C11/00—Surface finishing of leather
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- C—CHEMISTRY; METALLURGY
- C14—SKINS; HIDES; PELTS; LEATHER
- C14C—CHEMICAL TREATMENT OF HIDES, SKINS OR LEATHER, e.g. TANNING, IMPREGNATING, FINISHING; APPARATUS THEREFOR; COMPOSITIONS FOR TANNING
- C14C15/00—Apparatus for chemical treatment or washing of hides, skins, or leather
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Drying Of Solid Materials (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
本发明涉及一种箱包底材淋涂拉宽烘干线,包括拉宽前机架、拉宽导入辊、针床支撑行走架、行走架驱动丝杆、行走架驱动电机、针床链轮、针床链条板、针床驱动电机、拉宽后机架和多个烘干箱;将拉宽的穿针、压入、输送烘干、脱针输出集成,有效实现了底材拉宽烘干的稳定、防垂、防撕扯输出控制,其结构简单、紧凑,确保连续送料定幅快速烘干,长度规格不受限,烘干质量好。
The present invention relates to a coating and widening drying line for luggage substrates. Needle bed chain plate, needle bed driving motor, widening rear frame and multiple drying boxes; the widening needle threading, pressing, conveying drying, and needle removing output are integrated to effectively realize the widening and drying of the substrate The stable, anti-sag, anti-tear output control, its structure is simple and compact, ensuring continuous feeding and fast drying, unlimited length specifications, and good drying quality.
Description
技术领域technical field
本发明涉及一种箱包底材生产线,具体说是一种箱包底材淋涂烘干一体化产线中的箱包底材淋涂拉宽烘干线。The invention relates to a case and bag substrate production line, in particular to a case and bag substrate coating and widening drying line in the case and bag substrate coating and drying integrated production line.
背景技术Background technique
现有技术的皮革需要涂布涂料处理,传统的涂布机,采用人工进料,在进料速度以及换料、重新上料等工序,费时费力;涂设于皮革表面的涂层不够均匀,烘干箱只能满足定长的皮革烘干,生产效率较低,且无法连续生产,产品规格受限,且在涂布后烘干时无法有效确保皮革宽幅,易产生收缩,影响产品烘干质量。The leather of the prior art needs to be coated with paint, and the traditional coating machine adopts manual feeding, which is time-consuming and labor-intensive in the feeding speed, material change, re-feeding and other processes; the coating applied on the leather surface is not uniform enough, The drying box can only meet the drying of fixed-length leather, the production efficiency is low, and continuous production is not possible, the product specifications are limited, and the width of the leather cannot be effectively ensured when drying after coating, which is prone to shrinkage, which affects the drying of the product. dry mass.
发明内容SUMMARY OF THE INVENTION
本发明提供了一种结构简单、紧凑,使用便捷,拉宽或缩码烘干作业稳定、质量好的箱包底材淋涂拉宽烘干线。The invention provides a coating and widening drying line for luggage substrates with simple and compact structure, convenient use, stable widening or shrinking drying operation and good quality.
本发明采用的技术方案是:一种箱包底材淋涂烘干一体化产线,其特征在于:包括放卷装置、收储接料装置、水洗除尘装置、涨力装置、涂布装置、箱包底材淋涂拉宽烘干线、水冷装置和收卷装置;The technical scheme adopted in the present invention is: an integrated production line for coating and drying of the case and bag substrate, which is characterized in that it includes an unwinding device, a storage and receiving device, a water washing and dust removal device, a tension device, a coating device, and a case and bag. Substrate coating and widening drying line, water cooling device and winding device;
所述放卷装置包括放卷底座、放卷支架、放卷轴、放卷换向轴、纠偏电机、纠偏螺杆、纠偏传感器,放卷支架底部架设于放卷底座上且经滚轮限位导向在放卷底座上横向导轨中,放卷支架上连接纠偏电机,纠偏电机传动横向设置穿接在放卷底座上横向螺纹孔内的纠偏螺杆,放卷支架顶部设有可滚动支撑横向底材卷放卷轴的放卷支口,放卷支架内经轴承座穿接横向的放卷换向轴,纠偏传感器设置于放卷底座上位于放卷换向轴和收储接料装置之间;The unwinding device includes an unwinding base, an unwinding bracket, an unwinding shaft, an unwinding reversing shaft, a deviation correction motor, a deviation correction screw, and a deviation correction sensor. In the lateral guide rail on the reel base, the unwinding bracket is connected with a deviation-correcting motor, and the deviation-correcting motor drives a laterally-arranged deviation-correcting screw connected to the lateral threaded hole on the unwinding base. The top of the unwinding bracket is provided with a rollable support for the lateral substrate roll unwinding reel The unwinding support opening of the unwinding bracket is connected to the horizontal unwinding reversing shaft through the bearing seat, and the deviation correction sensor is arranged on the unwinding base and is located between the unwinding reversing shaft and the storage and receiving device;
所述收储接料装置包括收储接料架、收储升降架、收储升降气缸、收储升降链条、收储升降链轮、收储定辊、收储动辊、收储换向辊、收储换向辊座、收储换向导座、收储换向升降气缸、收储输出辊,收储接料架前部连接收储换向导座,收储换向辊经收储换向辊座穿接在收储换向导座内,收储换向辊座连接收储换向升降气缸呈在收储换向导座内升降状态,收储接料架底部前后方向穿接多根收储定辊,收储接料架内设收储升降架,收储升降架上前后方向穿接多根收储动辊,收储动辊与收储定辊上下错位,收储升降架经收储升降链条绕过收储接料架顶部的收储升降链轮接垂直设置的收储升降气缸一端,收储升降气缸另一端固定在收储接料架上,收储接料架后部设置对应于水洗除尘装置的收储输出辊;The storage and receiving device includes a storage and storage receiving frame, a storage and storage lifting frame, a storage and storage lifting cylinder, a storage and storage lifting chain, a storage and storage lifting sprocket, a storage and storage fixed roller, a storage and storage moving roller, and a storage and storage reversing roller. , Storage and storage reversing roller seat, storage and storage reversing guide base, storage and storage reversing lifting cylinder, storage and storage output roller, the front part of the storage and storage receiving rack is connected to the storage and storage reversing guide seat, the storage and storage reversing roller is reversed by the storage and storage The roller seat is inserted into the storage reversing guide seat, the storage and storage reversing roller seat is connected to the storage and storage reversing lifting cylinder and is in a lifting state in the storage and storage reversing guide seat. Fixed rollers, storage and storage receiving racks are equipped with storage and storage lifting frames. The storage and storage lifting frames are connected with multiple storage and storage moving rollers in the front and rear directions. The storage and storage moving rollers and the storage and storage fixed rollers are dislocated up and down. The lifting chain bypasses the storage lifting sprocket on the top of the storage and receiving rack and connects to one end of the vertically arranged storage and lifting cylinder, and the other end of the storage and lifting cylinder is fixed on the storage and storage rack. The storage and output rollers of the water washing and dust removal device;
所述水洗除尘装置包括水洗箱座、水洗导入辊、水洗上辊、水洗下辊、压水支架、压水导入辊、压水定辊、压水动力电机、压水动辊、压水动辊座、压水动辊升降气缸、水洗输出辊,水洗箱座的上开口前部设置对应收储输出辊的水洗导入辊,水洗箱座内上、下分别穿接多根上下错位的水洗上辊和水洗下辊,水洗箱座的上开口后部设置压水支架,压水支架前部设置压水导入辊,压水支架下部穿接由压水动力电机带动的压水定辊,压水支架上升降口内经压水动辊座穿接对应压水定辊的压水动辊,压水动辊座连接设置于压水支架上的压水动辊升降气缸呈在压水支架升降口内升降状态,压水支架后部设有对应涨力装置的水洗输出辊;The washing and dust removal device includes a washing box seat, a washing introduction roller, a washing upper roller, a washing lower roller, a pressurized water support, a pressurized water introduction roller, a pressurized fixed roller, a pressurized power motor, a pressurized dynamic roller, and a pressurized dynamic roller. The seat, the water-pressing roller lifting cylinder, the washing output roller, the upper opening of the washing box seat is provided with a washing introduction roller corresponding to the storage and output rollers, and the upper and lower parts of the washing box seat are respectively connected with multiple upper and lower washing upper rollers. and the washing lower roller, the water press bracket is set at the rear of the upper opening of the washing box base, the press water introduction roller is set at the front of the water press bracket, and the lower part of the water press bracket is connected to the press water fixed roller driven by the press water power motor, and the water press bracket The water-pressing moving roller corresponding to the water-pressing fixed roller is passed through the water-pressing moving roller seat in the upper lifting port, and the water-pressing moving roller seat is connected to the water-pressing moving roller lifting cylinder arranged on the water-pressing bracket and is in a lifting state in the lifting port of the water-pressing bracket. , There is a washing output roller corresponding to the tension device at the rear of the water press bracket;
所述涨力装置包括涨力架、涨力导入辊、涨力调节辊座、涨力调节辊、涨力调节链轮组、涨力调节驱动齿轮、涨力调节驱动链条、涨力调节驱动气缸、涨力导出辊,涨力架前端设置对应水洗输出辊的涨力导入辊,涨力架内上下设置涨力调节链轮组,涨力调节链轮组的链条上固定连接涨力调节辊座,涨力调节辊座上穿接涨力调节辊,涨力调节链轮组齿轮的穿接轴上外穿接涨力调节驱动齿轮,涨力调节驱动链条绕接在涨力调节驱动齿轮上并外拉连接涨力调节驱动气缸上端,涨力调节驱动气缸下端固定在涨力架上,涨力架后端设置对应涂布装置的涨力导出辊;The tensioning device includes tensioning frame, tensioning introduction roller, tensioning adjusting roller seat, tensioning adjusting roller, tensioning adjusting sprocket set, tensioning adjusting driving gear, tensioning adjusting driving chain, tensioning adjusting driving cylinder , The tension exporting roller, the tension introduction roller corresponding to the washing output roller is set at the front end of the tension frame, the tension adjustment sprocket set is set up and down in the tension frame, and the tension adjustment roller seat is fixedly connected to the chain of the tension adjustment sprocket set , the tension adjustment roller seat is connected to the tension adjustment roller, the tension adjustment drive gear is connected to the thread shaft of the tension adjustment sprocket gear, and the tension adjustment drive chain is wound around the tension adjustment drive gear and The upper end of the tension adjustment driving cylinder is connected by external pulling, the lower end of the tension adjustment driving cylinder is fixed on the tension frame, and the tension export roller corresponding to the coating device is arranged at the rear end of the tension frame;
所述涂布装置包括涂布机架、涂布换向辊、涂布导入辊、胶辊、两根以上涂布辊、涂布辊支撑轴承座、涂布辊连接架、涂布辊支轴、涂布辊调节横梁、涂布辊调节升降气缸、气动卡盘、涂布辊驱动电机、刮刀座、刮刀、刮刀升降齿条、刮刀升降齿轮、刮刀升降调节轮、涂料收集槽、涂料箱、涂料泵、涂布导出辊,涂布机架前部设有对应涨力导出辊的涂布换向辊,涂布机架中部上方平行设置两根以上涂布辊,两根以上涂布辊均经旋转穿接在涂布辊连接架上且轴端外伸穿接涂布辊支撑轴承座,涂布机架上设有对应卡装涂布辊支撑轴承座的涂布辊垂直支撑口,涂布辊垂直支撑口外的涂布机架上设置对应夹装涂布辊外伸轴段的气动卡盘,气动卡盘经连接在涂布机架上的涂布辊驱动电机驱动连接,涂布辊连接架外接位于两根以上涂布辊对称中心上的涂布辊支轴,涂布辊支轴外接涂布辊调节横梁,涂布辊调节横梁一端铰接在涂布机架上,另一端铰接垂直设置在涂布机架上的涂布辊调节升降气缸上,涂布机架后部上方设置间隙对应任一卡装在涂布辊垂直支撑口内涂布辊的刮刀,涂布辊垂直支撑口下方的涂布机架内壁设置对应刮刀两侧、位于刮刀装置和与刮刀装置间隙配合涂布辊下方的涂料收集槽,涂料收集槽接涂料箱,涂料箱经涂料泵由输料管连接至刮刀装置和涂布辊配合间隙内,涂布辊垂直支撑口下方的涂布机架上穿接对应涂布换向辊、与涂布辊间隙配合输送底材的胶辊,所述刮刀连接在刮刀座上,刮刀座的两端穿接在涂布机架上且连接刮刀升降齿条,涂布机架上设置刮刀升降调节轮,刮刀升降调节轮经轴穿接刮刀升降齿轮,刮刀升降齿轮啮合刮刀升降齿条,涂布机架后部设置对应胶辊和涂布辊间隙、且对应箱包底材淋涂拉宽烘干线的涂布导出辊;涂布换向辊后设置涂布导入辊对应胶辊和涂布辊间隙,涂布导入辊的两端分别连接两涂布导入涨力臂一端,两涂布导入涨力臂的中部铰接在涂布机架的内侧两臂,两涂布导入涨力臂的另一端连接固定在涂布机架上的涂布导入涨力调节气缸;The coating device includes a coating frame, a coating reversing roll, a coating introduction roll, a rubber roll, two or more coating rolls, a coating roll supporting bearing seat, a coating roll connecting frame, and a coating roll support shaft , Coating roller adjusting beam, coating roller adjusting lift cylinder, pneumatic chuck, coating roller drive motor, scraper seat, scraper, scraper lifting rack, scraper lifting gear, scraper lifting and adjusting wheel, paint collection tank, paint box, The coating pump, the coating lead-out roller, the coating reversing roller corresponding to the tension lead-out roller is arranged at the front of the coating frame, and two or more coating rollers are arranged in parallel above the middle of the coating frame, and the two or more coating rollers are After rotating, it is connected to the coating roller connecting frame and the shaft end extends out to connect to the coating roller support bearing seat. The coating frame outside the vertical support opening of the cloth roller is provided with a pneumatic chuck corresponding to the extension shaft section of the coating roller. The pneumatic chuck is driven and connected by the driving motor of the coating roller connected to the coating frame. The connecting frame is externally connected to the coating roller support shaft located on the symmetrical center of two or more coating rollers. The coating roller support shaft is connected to the coating roller adjusting beam. One end of the coating roller adjusting beam is hinged on the coating frame, and the other end is hinged vertically. Set on the coating roller adjusting and lifting cylinder on the coating rack, the gap above the rear of the coating rack corresponds to any scraper of the coating roller that is clamped in the vertical support opening of the coating roller, below the vertical support opening of the coating roller The inner wall of the coating rack is provided with paint collection tanks corresponding to both sides of the scraper, located at the scraper device and under the coating roller in clearance with the scraper device. In the gap between the coating roller and the coating roller, the coating frame below the vertical support opening of the coating roller is connected to the corresponding coating reversing roller and the rubber roller that cooperates with the coating roller to transport the substrate, and the scraper is connected to the scraper seat. The two ends of the scraper seat are connected to the coating frame and connected to the scraper lifting rack. The coating frame is provided with a scraper lifting adjusting wheel, and the scraper lifting regulating wheel is connected to the scraper lifting gear through the shaft, and the scraper lifting gear meshes with the scraper. Lifting rack, the rear of the coating rack is provided with a coating lead-out roller corresponding to the gap between the rubber roller and the coating roller, and corresponding to the coating and widening drying line of the luggage substrate; the coating lead-in roller is set after the coating reverse roller. The gap between the rubber roller and the coating roller, the two ends of the coating lead-in roller are respectively connected to one end of the two coating lead-in tension arms. The other end of the tension arm is connected to the coating introduction tension adjustment cylinder fixed on the coating frame;
所述箱包底材淋涂拉宽烘干线包括拉宽前机架、拉宽导入辊、针床支撑行走架、行走架驱动丝杆、行走架驱动电机、针床链轮、针床链条板、针床驱动电机、拉宽后机架和多个烘干箱,拉宽前机架前部设有对应涂布导出辊的拉宽导入辊,拉宽导入辊后的拉宽前机架内设前横梁,多个烘干箱设置于拉宽前、后机架间,拉宽后机架内设有后横梁,前横梁的两边分别支撑可沿前横梁左右移动的前左、前右针床支撑行走架,后横梁的两边分别支撑可沿后横梁左右移动的后左、后右针床支撑行走架,前左、前右针床支撑行走架之间螺纹穿接前行走架驱动丝杆,前行走架驱动电机传动前行走架驱动丝杆呈驱动前左、前右针床支撑行走架相向或相背移动状态,后左、后右针床支撑行走架之间螺纹穿接后行走架驱动丝杆,后行走架驱动电机传动后行走架驱动丝杆呈驱动前左、前右针床支撑行走架相向或相背移动状态,前左、后左针床支撑行走架上分别支撑前左、后左针床链轮,前左、后左针床链轮经后左针床支撑行走架下接的针床驱动电机驱动呈水平旋转状态,前左、后左针床链轮之间绕接左针床链条板,左针床链条板每块链板外侧设置与拉宽导入辊对应的左针座,左针座上垂直向上密布多根针体,前右、后右针床上结构与前左、后左针床上相对称,拉宽前机架上还设有两组左右对称的穿针压入支架,穿针压入支架上内垂直导向设置穿针压入导向座,穿针压入导向座经连接在穿针压入支架上的穿针压入升降气缸驱动,穿针压入导向座经轴穿接穿针压入导向轮,两组穿针压入支架的穿针压入导向轮分别间隙对应设置于左、右针座的针体上方,所述左、右针床链条板由前依次穿入多个烘干箱,烘干箱内前后方向设置多个朝下对应左、右针床链条板之间供风的热风烘干吹头,热风烘干吹头外接供热,左、右针床链条板之间的下方设有外带风机的回风箱;左、右针床链条板在拉宽后机架上前后进给发生换向绕过其对应的针床链轮处,其上链板下沉针体高度;The coating and widening drying line for the case and bag substrate includes a widening front frame, a widening lead-in roller, a needle bed supporting walking frame, a walking frame driving screw, a walking frame driving motor, a needle bed sprocket, and a needle bed chain plate. , Needle bed drive motor, widening rear frame and multiple drying boxes, the front of the widening front frame is provided with a widening lead-in roller corresponding to the coating lead-out roller, and the widening front frame after the widening lead-in roller A front beam is set, and a plurality of drying boxes are arranged between the front and rear racks of the widening. There is a rear beam in the rear rack. The bed supports the walking frame, the two sides of the rear beam respectively support the rear left and right needle beds that can move left and right along the rear beam, and the front left and right needle beds support the walking frame. , The front travel frame drive motor drives the front travel frame drive screw to drive the front left and front right needle beds to support the travel frames to move toward or away from each other, and the rear left and rear right needle beds support the travel frames to thread the rear travel frame. The driving screw rod is driven by the driving motor of the rear walking frame. The driving screw rod of the rear walking frame is in a state of driving the front left and front right needle beds to support the walking frames and move toward each other. The front left and rear left needle beds support the walking frames to support the front left , The rear left needle bed sprocket, the front left and rear left needle bed sprockets are driven by the needle bed drive motor connected to the rear left needle bed support and travel frame to rotate horizontally, and the front left and rear left needle bed sprockets are wound around. Connected to the left needle bed chain plate, each chain plate of the left needle bed chain plate is provided with a left needle seat corresponding to the widening lead-in roller, and a plurality of needle bodies are densely covered vertically upward on the left needle seat. The front left and rear left needle beds are relatively symmetrical, and there are two sets of left and right symmetrical needle threading and pressing brackets on the widening front frame. The guide seat is driven by the needle threading lift cylinder connected to the needle threading press-in bracket, the needle threading press-in guide seat is connected to the guide wheel through the shaft, and the two groups of needle threading press-in brackets are pressed into the guide wheel. The guide wheels are respectively arranged on the top of the needle bodies of the left and right needle bases with corresponding gaps. The left and right needle bed chain plates pass through a plurality of drying boxes in sequence from the front. , The hot air drying blower for supplying air between the chain plates of the right needle bed, the hot air drying blowing head is externally supplied for heating, and there is a return air box with an external fan under the chain plates of the left and right needle beds; After the bed chain plate is widened, the front and rear feeds on the frame are reversed and bypass the corresponding needle bed sprocket, and the upper chain plate sinks to the height of the needle body;
所述水冷装置包括水冷支架、水冷涨力调节辊、水冷导入辊、水冷涨力控制臂、水冷涨力调节臂、水冷涨力调节气缸、涨力控制配重、水冷滚筒、水冷导出辊,水冷导入辊经其两端水冷导入辊支轴穿接轴承座、对应拉宽导出辊支撑在水冷支架的前端,水冷导入辊支轴上固定穿接水冷涨力控制臂中部,水冷涨力控制臂上部设置涨力控制配重,水冷涨力控制臂下端穿接设置于水冷导入辊与箱包底材淋涂拉宽烘干线之间的水冷涨力调节辊,水冷导入辊支轴外接水冷涨力调节臂一端,水冷涨力调节臂另一端连接设置于水冷支架上的水冷涨力调节气缸,水冷支架内前后设置多组水冷滚筒组,每组水冷滚筒组包括上、下两水冷滚筒,水冷滚筒两端经轴承座支撑在水冷支架上,水冷滚筒外接供给冷水,水冷支架后端设置对应收卷装置的水冷导出辊;The water-cooling device includes a water-cooled support, a water-cooled tension regulating roller, a water-cooled lead-in roller, a water-cooled tension control arm, a water-cooled tension adjustment arm, a water-cooled tension adjustment cylinder, a tension control counterweight, a water-cooled drum, a water-cooled lead-out roller, and a water-cooled tension control arm. The lead-in roller is connected to the bearing seat through the support shafts of the water-cooled lead-in roller at both ends, and the correspondingly widened lead-out roller is supported at the front end of the water-cooled bracket. Set the tension control counterweight, the lower end of the water-cooled tension control arm is connected to the water-cooled tension adjustment roller set between the water-cooled introduction roller and the case and bag substrate coating and widening drying line, and the water-cooled introduction roller support shaft is connected to the water-cooled tension adjustment One end of the arm, the other end of the water-cooled tension adjustment arm is connected to the water-cooled tension adjustment cylinder arranged on the water-cooled bracket, and multiple groups of water-cooled roller groups are arranged in the front and rear of the water-cooled bracket. The end is supported on the water-cooled bracket through the bearing seat, the water-cooled drum is externally supplied with cold water, and the rear end of the water-cooled bracket is provided with a water-cooled lead-out roller corresponding to the winding device;
所述收卷装置包括收卷机架、收卷支架、收卷辊、收卷导向辊、换卷电机、收卷电机,收卷支架两端经收卷支轴穿接在收卷机架上,收卷支轴外接换卷电机,收卷支架上对称穿接设置两收卷导向辊和两收卷辊,两收卷导向辊和两收卷辊在绕收卷支轴的圆周上一一交错均布,收卷辊连接设置于收卷支架上的收卷电机。The rewinding device includes a rewinding frame, a rewinding bracket, a rewinding roller, a rewinding guide roller, a reel changing motor, and a rewinding motor. Both ends of the rewinding bracket are connected to the rewinding frame through the rewinding support shaft , the rewinding support shaft is connected to a reel changing motor, and two rewinding guide rollers and two rewinding rollers are arranged symmetrically on the rewinding support, and the two rewinding guide rollers and the two rewinding rollers are on the circumference of the rewinding support shaft. Staggered and evenly distributed, the rewinding roller is connected to the rewinding motor arranged on the rewinding bracket.
进一步地,所述拉宽前机架上还设有两个左右对称、位于穿针压入支架后的压入贴合支架,压入贴合支架上内垂直导向设置压入贴合导向座,压入贴合导向座经连接在压入贴合支架上的压入贴合升降气缸驱动,压入贴合导向座经轴穿接压入贴合导向轮,两组压入贴合支架的压入贴合导向轮分别间隙对应设置于左、右针座的针体上方。Further, the front frame of the widening is also provided with two left-right symmetrical press-fit brackets located after the needles are pressed into the bracket, and the press-fit and fit guide seat is vertically guided inside the press-fit bracket, The press-fit guide seat is driven by the press-fit lift cylinder connected to the press-fit and fit bracket. The in-fitting guide wheels are respectively arranged above the needle bodies of the left and right needle bases with corresponding gaps.
进一步地,所述穿针压入导向轮、压入贴合导向轮外圆周为一圈钢丝刷结构。Further, the outer circumference of the needle-piercing guide wheel and the outer circumference of the guide wheel is a wire brush structure.
进一步地,所述左、右针床链条板上均盖有链条板护罩,链条板护罩上设有分别位于多个烘干箱之前、多个烘干箱之后的润滑油箱,润滑油箱经软管对应接至针床链条板内侧,润滑油箱上设有油位计。Further, the chain plates of the left and right needle beds are covered with chain plate shields, and the chain plate shields are provided with lubricating oil tanks respectively located in front of the drying boxes and behind the drying boxes. The hose is correspondingly connected to the inner side of the needle bed chain plate, and an oil level gauge is provided on the lubricating oil tank.
进一步地,所述左、右后针床链轮结构对称,每个均包括链轮轴、链轮上滑座、链轮下滑座、上、下旋板、竖直滑轨、滑块,链轮轴下接针床驱动电机驱动,链轮轴在针床支撑行走架上,链轮轴上、下穿接链轮上滑座、链轮下滑座,链轮上、下滑座中间对应形成前半部平行间隙轨道、后半部内侧半边由前向后换向下降的下降楔形轨道、后半部外侧半边由后向前换向上升的上升楔形轨道结构,下降楔形轨道和上升楔形轨道的升降高度大于针体高度,链轮轴上还连接上、下旋板,上、下旋板上圆周方向均设有圆周均布的多个穿接孔,多个竖直滑轨竖直穿接上、下旋板上对应的穿接孔,竖直滑轨上滑动穿接滑块,滑块内端经圆柱销滑动限位穿设于链轮上、下滑座中间对应形成的轨道内,滑块外端齿口啮合连接针床链条板的链板内侧呈驱动链板随链轮轴旋转朝后换向旋转时下沉针体高度、朝前换向旋转时抬起针体高度的状态。Further, the left and right rear needle bed sprockets are symmetrical in structure, each including a sprocket shaft, a sprocket upper sliding seat, a chain wheel lower seat, an upper and lower rotating plate, a vertical slide rail, a slider, and a sprocket shaft. The lower part is driven by the needle bed drive motor, the sprocket shaft is on the needle bed support travel frame, the upper and lower parts of the sprocket shaft are connected to the upper slide seat of the sprocket wheel, and the lower seat of the sprocket wheel. , The inner half of the rear half of the descending wedge-shaped track is reversed from front to rear, and the outer half of the rear half is reversed from the rear to the rising wedge-shaped track structure. , the sprocket shaft is also connected to the upper and lower rotating plates, the upper and lower rotating plates are provided with a plurality of piercing holes evenly distributed around the circumference, and a plurality of vertical slide rails vertically penetrate the upper and lower rotating plates The vertical sliding rail slides through the sliding block, the inner end of the sliding block is threaded on the sprocket and the corresponding track formed in the middle of the sliding seat through the sliding limit of the cylindrical pin, and the tooth gap of the outer end of the sliding block is meshed and connected. The inner side of the chain plate of the needle bed chain plate is in a state where the drive chain plate sinks to the height of the needle body when it rotates backwards with the rotation of the sprocket shaft, and raises the height of the needle body when it rotates forwards.
进一步地,所述烘干箱内设有中间横梁,中间横梁上设有沿其左右移动的左、右中间行走架,左、右中间行走架上分别支撑左、右针床链条板。Further, the drying box is provided with a middle beam, the middle beam is provided with left and right middle travel frames that move left and right along the middle beam, and the left and right middle travel frames support left and right needle bed chain plates respectively.
进一步地,所述水洗输出辊上设有对应压接其上底材的计米器。Further, the water washing output roller is provided with a meter counter corresponding to the substrate on which it is crimped.
进一步地,所述箱包底材淋涂拉宽烘干线还包括分别对应左、右穿针压入导向轮下方或前下方或下前下方的两防垂装置,防垂装置包括防垂气缸、防垂摆臂、防垂贴合支撑轮,防垂气缸设置于拉宽前支架内侧,防垂气缸伸缩连接防垂摆臂一端,防垂摆臂中部铰接在拉宽前支架内侧,防垂摆臂另一端活动旋转连接防垂贴合支撑轮呈随防垂摆臂旋转上升抬起左、右针床链条板之间底材不低于针座的状态。Further, the luggage substrate coating and widening drying line also includes two anti-sag devices corresponding to the left and right threading needles and pressed into the bottom of the guide wheel, the front bottom, or the lower front and bottom, respectively. The anti-sag devices include an anti-sag cylinder, The anti-sag swing arm and the anti-sag fit support wheel, the anti-sag cylinder is arranged inside the widened front bracket, the anti-sag cylinder is telescopically connected to one end of the anti-sag swing arm, the middle of the anti-sag swing arm is hinged on the inside of the widened front bracket, and the anti-sag swing is prevented. The other end of the arm is rotatably connected to the anti-sagging fit support wheel in a state that the bottom material between the left and right needle bed chain plates is not lower than the needle seat when the anti-sag swing arm rotates and rises.
进一步地,所述涂布辊支轴外接涂布辊选择电机。Further, the supporting shaft of the coating roller is connected to an external coating roller selection motor.
进一步地,所述收卷辊一端连接收卷电机,另一端设有开口方向朝向该端面及收卷辊圆周上的方形接口孔,方形接口孔卡接一收卷辊卡盘上的方形卡头,收卷辊卡盘可旋转设置在收卷支架内侧上,收卷辊另一端与方形接口孔相背的圆周上经一半圆形锁紧盘卡紧收卷辊,半圆形锁紧盘经螺栓锁紧在收卷支架内侧上。Further, one end of the winding roller is connected to the winding motor, and the other end is provided with a square interface hole with an opening direction facing the end face and the circumference of the winding roller, and the square interface hole is clamped to a square chuck on the winding roller chuck. The rewinding roller chuck can be rotatably arranged on the inner side of the rewinding bracket, the other end of the rewinding roller is on the circumference opposite to the square interface hole, and the rewinding roller is clamped by a semicircular locking disc, which is The bolts are locked on the inside of the take-up bracket.
作业时,放卷装置加底材卷进行放卷,在放卷支架的放卷支口上放置底材卷的卷轴进行支撑,底材绕经放卷换向轴换向后朝向收储换向辊输送,在输送时由纠偏传感器实时检测放置输送走偏,如输送走偏,纠偏传感器将信号传输给纠偏电机控制纠偏螺杆旋转,驱动放卷支架在放卷底座上横向移动调节,有效确保稳定、高精放卷输送;During operation, the unwinding device adds the substrate roll to unwind, and the reel of the substrate roll is placed on the unwinding support of the unwinding bracket for support, and the substrate is reversed around the unwinding reversing shaft and then faces the storage reversing roller. During conveying, the deviation correction sensor will detect the deviation of the placement and conveying in real time during conveying. If the conveying deviation, the deviation correction sensor transmits the signal to the deviation correction motor to control the rotation of the deviation correction screw, and drives the unwinding bracket to move laterally on the unwinding base. High-precision unwinding and conveying;
当底材经收储换向辊换向后输送至收储升降架、收储接料架上的收储动辊、收储定辊,在收储动辊、收储定辊上依次上、下绕行,将底材收储在绕行行程中,收储升降架带动收储动辊上升,能使底材在绕行行程中的收储量增大,收储升降架升至最高,收储量最大,最后底材由收储输出辊向水洗导入辊输送;在底材绕行输送过程中,收储换向辊时刻控制绕行张力,由收储换向升降气缸带动收储换向辊座在收储换向导座内升降实现,并且在放卷装置上底材卷放卷结束后、更换前,其中的收储量能满足后续生产所需,更换底材卷后与还未向后输送的收储量进行接料,放卷装置中更换底材卷则不影响后续生产,避免传统产线放卷结束后需要停机等待接料后再次启动,有利于提高生产效率;在收储接料架后部收储输出辊上实时进行计米器计米,结合后续产线生产所需的输送量,可更精确控制收储量;When the substrate is reversed by the storage and storage reversing roller, it is transported to the storage and storage lifting frame, the storage and storage moving roller, and the storage and storage fixed roller on the storage and storage receiving frame. Under the detour, the substrate is stored and stored in the detour, and the storage and storage lifting frame drives the storage and storage roller to rise, which can increase the storage and storage capacity of the substrate during the detour, and the storage and storage lifting frame rises to the highest level. The reserve is the largest, and finally the substrate is conveyed by the storage and output roller to the water washing introduction roller; during the detouring and conveying process of the substrate, the storage and storage reversing roller always controls the bypass tension, and the storage and storage reversing cylinder drives the storage and storage reversing roller. The seat is lifted up and down in the storage and reversing guide seat, and after the unwinding of the substrate roll on the unwinding device is completed and before the replacement, the storage and storage capacity can meet the needs of subsequent production. The rewinding device will not affect the subsequent production, avoiding the need to stop the traditional production line after unwinding and waiting for the material to be re-started, which is conducive to improving production efficiency; in the receiving and storage rack Real-time meter counting is performed on the rear storage and output rollers, and the storage and storage can be controlled more precisely in combination with the conveying volume required by the subsequent production line;
按生产需要决定是否水洗,如无需水洗,底材由水洗导入辊直接输送水洗输出辊进入后续涨力导入辊;如需要水洗,底材由水洗导入辊后送入水洗箱座的上开口,在水洗箱座内水洗上辊和水洗下辊之间依次错位绕行,有效确保水洗充分,水洗后由水洗箱座的上开口送出,底材在压水动辊座带动压水动辊与压水定辊之间经过进行压水去水,底材压水后由水洗输出辊输送至涨力导入辊;Whether to wash with water is determined according to production needs. If no water washing is required, the substrate will be directly transported by the water-washing lead-in roller to the water-washing output roller into the subsequent tension lead-in roller; The washing upper roller and the washing lower roller in the washing box seat are staggered and detoured in sequence, which can effectively ensure sufficient water washing. After washing, it is sent out from the upper opening of the washing box seat, and the substrate is driven by the pressing water moving roller seat. The water is pressed between the fixed rollers to remove the water, and after the substrate is pressed with water, it is transported from the washing output roller to the tension introduction roller;
在进入涂布工艺前进行涨力调整控制,底材经涨力导入辊导入涨力架内,绕经张力调节辊后由涨力导出辊输出至涂布换向辊,由涨力调节驱动气缸控制涨力调节驱动链条上下,由此带动涨力调节驱动齿轮旋转经穿接轴使涨力调节链轮组旋转,涨力调节链轮组的链条上涨力调节辊座的涨力调节辊随之升降,由此实现底材输送的涨力调节,满足产线持续进给底材的输送以及涂布涨力要求,有利于确保生产质量;Before entering the coating process, the tension adjustment and control are carried out. The substrate is introduced into the tension frame through the tension introduction roller, and is output to the coating reversing roller by the tension output roller after passing through the tension adjustment roller. The tension adjustment drive chain is controlled up and down, thereby driving the tension adjustment drive gear to rotate, and the tension adjustment sprocket set rotates through the threading shaft, and the tension adjustment roller of the tension adjustment sprocket set of the tension adjustment roller seat follows Lifting, thereby realizing the tension adjustment of the substrate conveying, meeting the conveying and coating tension requirements of the continuous feeding of the production line, which is conducive to ensuring the production quality;
进入涂布工序时,按涂层不同选择更换不同的涂布辊,首先控制刮刀升降调节轮经轴驱动刮刀升降齿轮与刮刀升降齿条啮合,刮刀升降齿条升降带动刮刀座和刮刀升降,避开涂布辊连接架和多根涂布辊旋转空间,再由涂布辊调节升降气缸抬起涂布辊调节横梁,涂布辊调节横梁依次经涂布辊支轴、涂布辊连接架带动两根以上连接在涂布辊连接架上的涂布辊上升,任一涂布辊脱开涂布辊垂直支撑口,涂布辊选择电机驱动涂布辊支轴控制两根以上涂布辊旋转按需将需要的一根涂布辊垂直对准涂布辊垂直支撑口,涂布辊调节升降气缸下放使需要的涂布辊放置于涂布辊垂直支撑口内,同时涂布辊外端由气动卡盘卡爪间隙放置进气动卡盘内并卡紧,涂布辊驱动电机紧气动卡盘带动涂布辊旋转,涂料由涂料箱经涂料泵泵至刮刀和涂布辊配合间隙的中部,粘稠的涂料在间隙中随涂料辊旋转由中间向两边扩散,完成涂布辊上涂料的均布,由刮刀刮下的多余涂料在涂料辊两侧落入涂料收集槽返回涂料箱,底材经涨力导出辊输出至涂布换向辊换向后通过涂布导入辊导入胶辊和涂布辊之间,涂布辊对底材进行涂布,涂布后的底材经涂布导出辊送至拉宽导入辊进入拉宽烘干工序;When entering the coating process, choose and replace different coating rollers according to different coatings. First, control the lifting and adjusting wheel of the scraper to drive the scraper lifting gear to mesh with the scraper lifting rack through the shaft. Open the coating roller connecting frame and the rotating space of multiple coating rollers, and then the coating roller adjusting beam is lifted by the coating roller adjusting lift cylinder, and the coating roller adjusting beam is driven by the coating roller support shaft and the coating roller connecting frame in turn. Two or more coating rollers connected to the coating roller connection frame rise, any coating roller is separated from the vertical support opening of the coating roller, and the coating roller selects the motor to drive the coating roller support shaft to control the rotation of more than two coating rollers Align the required coating roller vertically with the vertical support opening of the coating roller as needed, and lower the coating roller to adjust the lifting cylinder so that the required coating roller is placed in the vertical supporting opening of the coating roller, and the outer end of the coating roller is pneumatically driven. The gap between the jaws of the chuck is placed in the pneumatic chuck and clamped. The coating roller drives the motor to tighten the pneumatic chuck to drive the coating roller to rotate. The paint is pumped from the paint tank to the middle of the matching gap between the scraper and the coating roller. The thick paint spreads from the middle to both sides with the rotation of the paint roller in the gap to complete the uniform distribution of the paint on the paint roller. The excess paint scraped off by the scraper falls into the paint collection tank on both sides of the paint roller and returns to the paint box. The tension lead-out roller is output to the coating reversing roller and then guided between the rubber roller and the coating roller through the coating lead-in roller. The coating roller coats the substrate, and the coated substrate passes through the coating lead-out roller. Send to the widening lead-in roller and enter the widening drying process;
底材由拉宽导入辊导入,在拉宽前机架上按底材宽度由前行走架驱动电机调节前行走架驱动丝杆,前行走架驱动丝杆带动前左、前右针床支撑行走架对应底材宽幅,同理拉宽后机架调节后左、后右针床支撑行走架对应最终拉宽所需的底材宽幅,在底材持续输送至拉宽前机架内侧时,穿针压入支架上穿针压入升降气缸驱动穿针压入导向座带动穿针压入导向轮下降,对应将底材宽幅的两边经穿针压入导向轮的毛刷结构圆周压入左、右针床链条板上链板针座上的针体上,并经压入贴合支架上压入贴合升降气缸驱动压入贴合导向座带动压入贴合导向轮下降进一步将底材边缘压入针座上端面针体以及底材贴合在针座上端面上,左、右针床链条板在各自其下的针床驱动电机驱动朝后输送两边定位在左右针床链条板上针体上的底材,由后左、后右针床支撑行走架带动的左、右针床链条板后部宽幅变化,在输送过程中穿过多个烘干箱,热风烘干吹头外接供热对左、右针床链条板之间底材烘干并经风机通过回风箱回风或出风,实现了底材的拉宽烘干或缩码烘干;在左、右穿针压入导向轮下方或前下方或下前下方设置防垂装置,防垂气缸伸缩连接防垂摆臂一端,防垂摆臂另一端活动旋转防垂贴合支撑轮,防垂摆臂旋转上升抬起防垂贴合支撑轮使防垂贴合支撑轮与针座上端面平齐,在底材穿接针体时,防垂贴合支撑轮对底材进行左右两边的托起,防止底材中部由于自重内凹下垂,避免由此引起的质量问题;在左、右后针床链轮处,由于最后底材需要脱开针体进入下一步输送,在左、右后针床链轮朝后旋转超过其半圆并换向旋转时,穿接底材的针座需要下降使平移输送得底材与针座上针体脱开,防止撕扯损坏底材,链轮轴旋转时带动其上、下旋板旋转,上、下旋板上经穿接孔圆周垂直穿设多个竖直滑轨,竖直滑轨上的滑块内端经圆柱销穿接在链轮上、下滑座之间的间隙轨道内,该轨道为前半部平行间隙轨道、后半部内侧半边由前向后换向下降的下降楔形轨道、后半部外侧半边由后向前换向上升的上升楔形轨道,当圆柱销在平行间隙轨道内行走时,滑块高度位置不变,当圆柱销进入由前向后换向下降的下降楔形轨道内时,滑块高度下降,由滑块外端齿口啮合的链板则随之下降使针座的下降针体高度,从而实现针体脱开底材,当圆柱销转过90度后进入由后向前换向上升的上升楔形轨道内时,滑块高度上升再次进入平行间隙轨道内,在链轮轴旋转一周过程中实现滑块的1-90度平移、90-180度下降、180-270度上升、270-360度平移的运动,能保证在针床链轮旋转至90度后针体向下脱开与底材的穿接,底材在拉宽后机架上能完整输出;The substrate is introduced by the widening lead-in roller. On the front frame of widening, according to the width of the substrate, the driving motor of the front walking frame is used to adjust the driving screw of the front walking frame. The driving screw of the front walking frame drives the front left and front right needle beds to support the walking. The frame corresponds to the width of the substrate. Similarly, after the frame is widened, the left and right needle bed support walking frames correspond to the width of the substrate required for the final widening. When the substrate is continuously conveyed to the inside of the frame before widening , the needle threading press into the bracket, the needle threading press-in lift cylinder drives the needle threading press-in guide seat to drive the needle threading press-in guide wheel to descend, corresponding to the circular pressure of the brush structure that presses the wide sides of the substrate into the guide wheel through the needle thread. The needles are inserted into the needle bodies on the chain plate needle bases on the chain plates of the left and right needle beds, and are driven by the pressing and fitting lifting cylinder on the pressing fitting bracket to drive the pressing fitting guide base to drive the pressing fitting guide wheel to descend further. The edge of the base material is pressed into the needle body on the upper end face of the needle seat and the base material is attached to the upper end face of the needle seat. The left and right needle bed chain plates are driven by the needle bed driving motors under their respective needle bed drive motors to convey backwards. Both sides are positioned on the left and right needle bed chains. The substrate on the needle body on the plate changes in width at the rear of the left and right needle bed chain plates driven by the rear left and right needle beds supporting the walking frame, and passes through multiple drying boxes during the conveying process, and is dried by hot air. The external heating of the blowing head dries the substrate between the left and right needle bed chain plates, and the air is returned or discharged by the fan through the return air box, so as to realize the widening drying or shrinking drying of the substrate; The anti-sagging device is installed under the guide wheel or the front bottom or the lower front and bottom of the needle through the needle. The anti-sag cylinder is telescopically connected to one end of the anti-sag swing arm, and the other end of the anti-sag swing arm is movable and rotated. Raise and lift the anti-sagging fit support wheel to make the anti-sag fit support wheel flush with the upper end surface of the needle seat. The middle of the substrate sags concavely due to its own weight, which avoids the quality problem caused by it; at the left and right rear needle bed sprockets, since the last substrate needs to be separated from the needle body and enter the next conveyance, the left and right rear needle bed chains When the wheel rotates backward beyond its semicircle and rotates in the opposite direction, the needle seat passing through the substrate needs to be lowered so that the substrate is disengaged from the needle body on the needle seat during translation, so as to prevent tearing and damage to the substrate, and the sprocket shaft rotates to drive it on , The lower rotating plate rotates, the upper and lower rotating plates are vertically penetrated with a plurality of vertical slide rails through the circumference of the penetration hole, and the inner end of the slider on the vertical slide rail is connected to the sprocket and the sliding seat through a cylindrical pin. In the gap track between, the track is a parallel gap track in the front half, a falling wedge-shaped track in which the inner half of the rear half is reversed from front to rear, and a rising wedge-shaped track in which the outer half of the rear half is reversed from rear to front. When the cylindrical pin travels in the parallel gap track, the height position of the slider remains unchanged. When the cylindrical pin enters the descending wedge-shaped track which is reversed and descended from front to rear, the height of the slider decreases, and the chain meshed by the tooth gap at the outer end of the slider decreases. The plate then descends to lower the needle body height of the needle seat, so that the needle body can be separated from the base material. When the cylindrical pin turns 90 degrees and enters the ascending wedge-shaped track which is reversed from back to front, the height of the slider rises. Enter the parallel gap track again, and realize the 1-90-degree translation, 90-180-degree descent, 180-270-degree rise, and 270-360-degree translation of the slider during one rotation of the sprocket shaft. It can ensure that after the needle bed sprocket rotates to 90 degrees, the needle body is downwardly disengaged from the connection with the substrate, and the substrate can be completely output on the rack after widening;
烘干的底材输送至水冷涨力调节辊,水冷涨力调节气缸经水冷涨力调节臂带动水冷导入辊旋转,由此带动水冷涨力控制臂旋转,水冷涨力控制臂结合其另一端的涨力控制配重对一端的水冷涨力调节辊进行调节实现绕经水冷涨力调节辊的底材涨力调节,底材绕经水冷涨力调节辊后由水冷导入辊导入多组水冷滚筒组,底材在每组的水冷滚筒组的上、下两水冷滚筒上绕行进行水冷,上、下两水冷滚筒一端接轴分别外接两相互啮合的齿轮,驱动其中一齿轮,另一齿轮同样旋转,上、下两水冷滚筒同步旋转,能满足上、下两水冷滚筒上绕行的底材有效输送,经多组水冷滚筒组水冷后的底材经水冷导出辊输出至收卷导向辊;The dried substrate is transported to the water-cooled tension adjustment roller, and the water-cooled tension adjustment cylinder drives the water-cooled introduction roller to rotate through the water-cooled tension adjustment arm, thereby driving the water-cooled tension control arm to rotate. The tension control counterweight adjusts the water-cooled tension adjustment roller at one end to realize the tension adjustment of the substrate passing through the water-cooled tension adjustment roller. , the substrate is water-cooled by winding around the upper and lower water-cooled rollers of each group of water-cooled rollers, and the upper and lower water-cooled rollers are connected to one end of the shaft and are respectively connected to two intermeshing gears to drive one of the gears. The other gear also rotates. The upper and lower two water-cooled drums rotate synchronously, which can meet the effective conveyance of the substrates that go around the upper and lower two water-cooled drums.
底材由一收卷导向辊将底材导向至收卷支架上的一收卷辊,由收卷电机带动收卷辊完成收卷;收卷辊收满后,旋转收卷支架,将底材由另一收卷导向辊导向至收卷支架上的另一收卷辊继续收卷;收卷辊更换时,松开半圆形锁紧盘的螺栓,取下半圆形锁紧盘,松开收卷辊另一端方形接口孔与收卷辊卡盘上方形卡头的锁紧,方形接口孔脱出方形卡头,收卷辊从该端卸下实现收卷辊的拆卸;反之,在安装时,将收卷辊一端对应收卷支架内侧一边连接收卷电机,另一端将其上方形接口孔对准方形卡头连接至收卷支架内侧另一边的收卷辊卡盘上,再将半圆形锁紧盘对准收卷轴与方形接口孔相背的圆周卡接并通过螺栓锁紧连接收卷支架,由此将收卷辊另一端固定在收卷支架上,收卷辊卡盘在收卷支架上可旋转,故连接在其上的收卷辊同样可在收卷电机驱动下旋转完成收卷。The substrate is guided by a rewinding guide roller to a rewinding roller on the rewinding bracket, and the rewinding roller is driven by the rewinding motor to complete the rewinding; after the rewinding roller is full, the rewinding bracket is rotated to remove the substrate It is guided by another rewinding guide roller to another rewinding roller on the rewinding bracket to continue rewinding; when the rewinding roller is replaced, loosen the bolts of the semicircular locking disc, remove the semicircular locking disc, and loosen the Unlock the locking between the square interface hole at the other end of the rewinding roller and the square chuck on the chuck of the rewinding roller, the square interface hole is out of the square chuck, and the rewinding roller is removed from this end to realize the disassembly of the reeling roller; Connect one end of the rewinding roller to the inner side of the rewinding bracket to the rewinding motor, and align the square interface hole on the other end with the square chuck to connect it to the rewinding roller chuck on the other side of the inner side of the rewinding bracket, and then half The circular locking disk is aligned with the circumference of the winding shaft opposite to the square interface hole, and is connected to the winding bracket through bolt locking, so that the other end of the winding roller is fixed on the winding bracket, and the winding roller chuck is located in the winding bracket. The rewinding bracket is rotatable, so the rewinding roller connected to it can also rotate under the drive of the rewinding motor to complete the rewinding.
本发明将放卷、收储、水洗、涨力控制、涂布、拉宽烘干、水冷、收卷作业集成,有效实现了放卷作业的纠偏控制满足放卷精度要求,收储作业的收储量控制满足放卷换卷时的持续生产以及接料,水洗除尘,涨力控制输送,多种涂层的涂布要求,拉宽烘干的稳定、防垂、防撕扯控制,水冷输送收卷,整体产线结构简单、紧凑,能兼顾自动送料、纠偏、方便接料、水洗除尘、涨力控制、多规格涂料、拉宽或缩码烘干以及自动收卷,确保连续送料、涂布、定幅快速烘干和换卷收卷,长度规格不受限,涂布、烘干质量好。The invention integrates the operations of unwinding, storage, washing, tension control, coating, stretching and drying, water cooling, and rewinding, and effectively realizes the rectification control of the unwinding operation to meet the requirements of unwinding accuracy, and the retraction of the storage operation. Reserve control meets the requirements of continuous production and material splicing during unwinding and rewinding, water washing and dust removal, tension control and conveying, coating requirements of various coatings, stability, sag-proof and tear-proof control of stretching and drying, water-cooled conveying and winding , The overall production line has a simple and compact structure, and can take into account automatic feeding, deviation correction, convenient feeding, washing and dust removal, tension control, multi-specification coatings, widening or shrinking drying and automatic winding, ensuring continuous feeding, coating, Fixed-width fast drying and rewinding, unlimited length specifications, good coating and drying quality.
附图说明Description of drawings
图1为本发明应用产线结构示意图;Fig. 1 is the structural schematic diagram of the application production line of the present invention;
图2为本发明应用产线放卷装置结构示意图;Fig. 2 is the structural schematic diagram of the application production line unwinding device of the present invention;
图3为本发明应用产线收储接料装置结构示意图;Figure 3 is a schematic structural diagram of the application production line receiving, storing and receiving device of the present invention;
图4为本发明应用产线水洗除尘装置结构示意图;4 is a schematic structural diagram of a water washing and dust removal device for an application production line of the present invention;
图5为本发明应用产线涨力装置结构示意图;Fig. 5 is the structural schematic diagram of the application production line tensioning device of the present invention;
图6为本发明应用产线涂布装置结构示意图;6 is a schematic structural diagram of the application production line coating device of the present invention;
图7为图6中A向结构示意图;FIG. 7 is a schematic view of the structure in the direction A in FIG. 6;
图8为本发明箱包底材淋涂拉宽烘干线结构示意图;8 is a schematic structural diagram of the coating and widening drying line for the luggage substrate of the present invention;
图9为图8的俯视图;Fig. 9 is the top view of Fig. 8;
图10为图8中拉宽前机架部分结构示意图;FIG. 10 is a schematic view of the structure of the front frame part in FIG. 8;
图11为图10俯视图;Figure 11 is a top view of Figure 10;
图12为图8中拉宽后机架部分结构示意图;Figure 12 is a schematic structural diagram of the frame part after widening in Figure 8;
图13为图12俯视图;Figure 13 is a top view of Figure 12;
图14为图13中B向视图;Figure 14 is a view in the direction B in Figure 13;
图15为图14中C向视图;Fig. 15 is the C-direction view in Fig. 14;
图16为本发明应用产线水冷装置结构示意图;16 is a schematic structural diagram of the water cooling device of the application production line of the present invention;
图17为本发明应用产线收卷装置结构示意图;17 is a schematic structural diagram of the application production line rewinding device of the present invention;
图18为图17中D向结构示意图。FIG. 18 is a schematic diagram of the D-direction structure in FIG. 17 .
图1中:底材1、放卷装置2、收储接料装置3、水洗除尘装置4、涨力装置5、涂布装置6、箱包底材淋涂拉宽烘干线7、水冷装置8、收卷装置9;In Figure 1: substrate 1, unwinding device 2, storage and receiving device 3, water washing and dust removal device 4, tension device 5, coating device 6, case and bag substrate coating widening drying line 7, water cooling device 8 , winding device 9;
图2中:放卷底座201、放卷支架202、放卷轴203、放卷换向轴204、纠偏电机205、纠偏螺杆206、纠偏传感器207;In Fig. 2: unwinding base 201, unwinding bracket 202, unwinding shaft 203, unwinding reversing shaft 204, deviation correction motor 205, deviation correction screw 206, and deviation correction sensor 207;
图3中:收储接料架301、收储升降架302、收储升降气缸303、前收储升降链条304、前收储升降链轮305、后收储升降链条306、前收储升降链轮307、收储定辊308、收储动辊309、收储换向辊310、收储换向辊座311、收储换向导座312、收储换向升降气缸313、收储输出辊314;In Figure 3: Receiving and storage receiving rack 301, storage lifting frame 302, storage lifting cylinder 303, front storage lifting chain 304, front storage lifting sprocket 305, rear storage lifting chain 306, front storage lifting chain Wheel 307, storage fixed roller 308, storage movable roller 309, storage reversing roller 310, storage reversing roller base 311, storage reversing guide seat 312, storage reversing lifting cylinder 313, storage output roller 314 ;
图4中:水洗箱座401、水洗导入辊402、水洗上辊403、水洗下辊404、压水支架405、压水导入辊406、压水定辊407、压水动力电机408、压水动辊409、压水动辊座410、压水动辊升降气缸411、水洗输出辊412;In Fig. 4: water washing box seat 401, water washing introduction roller 402, water washing upper roller 403, water washing lower roller 404, press water support 405, press water introduction roller 406, press water fixed roller 407, press water power motor 408, press water drive Roller 409, water-pressing moving roller seat 410, water-pressing moving roller lifting cylinder 411, water washing output roller 412;
图5中:涨力架501、涨力导入辊502、涨力调节辊座503、涨力调节辊504、涨力调节链轮组505、涨力调节驱动齿轮506、涨力调节驱动链条507、涨力调节驱动气缸508、涨力导出辊509;In Fig. 5: tensioning frame 501, tensioning introduction roller 502, tensioning adjusting roller seat 503, tensioning adjusting roller 504, tensioning adjusting sprocket set 505, tensioning adjusting drive gear 506, tensioning adjusting drive chain 507, Expansion adjustment drive cylinder 508, expansion force export roller 509;
图6、7中:涂布机架601、涂布换向辊602、涂布导入辊603、胶辊604、涂布辊605、涂布辊支撑轴承座606、涂布辊连接架607、涂布辊支轴608、选择电机609、涂布辊调节横梁610、涂布辊调节升降气缸611、气动卡盘612、涂布辊驱动电机613、刮刀座614、刮刀615、刮刀升降齿条616、刮刀升降齿轮617、刮刀升降调节轮618、涂料收集槽619、涂料箱620、涂料泵621、涂布导出辊622In Figures 6 and 7: coating frame 601, coating reversing roller 602, coating introduction roller 603, rubber roller 604, coating roller 605, coating roller supporting bearing seat 606, coating roller connecting frame 607, coating roller Cloth roller support shaft 608, selection motor 609, coating roller adjusting beam 610, coating roller adjusting lift cylinder 611, pneumatic chuck 612, coating roller driving motor 613, scraper seat 614, scraper 615, scraper lifting rack 616, Scraper lift gear 617, scraper lift adjustment wheel 618, paint collection tank 619, paint tank 620, paint pump 621, paint take-out roller 622
涂布导入涨力臂623、涂布导入涨力调节气缸624、涂布辊支撑口625;Coating introduction tension arm 623, coating introduction tension adjustment cylinder 624, coating roller support port 625;
图8-15中:拉宽前机架701、拉宽导入辊702、前横梁703、前左针床支撑行走架704、前右针床支撑行走架705、前行走架驱动丝杆706、滚轮707、前行走架驱动电机708、前左针床链轮709、前右针床链轮710、左针床链条板711、右针床链条板712、链板713、针座714、针体715、穿针压入支架716,穿针压入导向座717、穿针压入升降气缸718,穿针压入导向轮719、压入贴合支架720,压入贴合导向座721、压入贴合升降气缸722,压入贴合导向轮723、防垂气缸724、防垂摆臂725、防垂贴合支撑轮726、链条板护罩727、润滑油箱728、烘干箱729、热风烘干吹头730,风机731、回风箱732、中间横梁733、中间行走架734、拉宽后机架735、后横梁736、后左针床支撑行走架737、后右针床支撑行走架738、后行走架驱动丝杆739、后行走架驱动电机740、后左链轮轴741、后右链轮轴742、后左链轮驱动电机743、后右链轮驱动电机744、链轮上滑座745、链轮下滑座746、旋转齿轮747、副齿轮轴组748、上旋齿条749、下旋齿条750、穿接孔751、竖直滑轨752、滑块753、圆柱销754、平行间隙轨道755、下降楔形轨道756;In Fig. 8-15: widening front frame 701, widening lead-in roller 702, front beam 703, front left needle bed support travel frame 704, front right needle bed support travel frame 705, front travel frame drive screw 706, rollers 707, front travel frame drive motor 708, front left needle bed sprocket 709, front right needle bed sprocket 710, left needle bed chain plate 711, right needle bed chain plate 712, chain plate 713, needle seat 714, needle body 715 , Thread the needle into the bracket 716, through the needle into the guide seat 717, through the needle into the lift cylinder 718, through the needle into the guide wheel 719, into the fit bracket 720, into the fit guide seat 721, and into the sticker Close the lift cylinder 722, press-fit the guide wheel 723, the anti-sag cylinder 724, the anti-sag swing arm 725, the anti-sag support wheel 726, the chain plate shield 727, the lubricating oil tank 728, the drying box 729, and the hot air drying Blowing head 730, fan 731, return air box 732, middle beam 733, middle travel frame 734, widened rear frame 735, rear beam 736, rear left needle bed support travel frame 737, rear right needle bed support travel frame 738, rear Travel frame drive screw 739, rear travel frame drive motor 740, rear left sprocket shaft 741, rear right sprocket shaft 742, rear left sprocket drive motor 743, rear right sprocket drive motor 744, sprocket upper slide 745, chain Wheel lower seat 746, rotating gear 747, secondary gear shaft group 748, upper screw rack 749, lower screw rack 750, penetration hole 751, vertical slide rail 752, slider 753, cylindrical pin 754, parallel gap rail 755 , descending wedge track 756;
图16中:水冷支架801、水冷涨力调节辊802、水冷导入辊803、水冷涨力控制臂804、水冷涨力调节臂805、水冷涨力调节气缸806、涨力控制配重807、水冷滚筒808、滚筒齿轮809、滚筒驱动齿条810、水冷导出辊811;In Figure 16: water-cooled support 801, water-cooled tension adjusting roller 802, water-cooled lead-in roller 803, water-cooled tension control arm 804, water-cooled tension adjustment arm 805, water-cooled tension adjustment cylinder 806, tension control counterweight 807, water-cooled drum 808, drum gear 809, drum drive rack 810, water-cooled lead-out roller 811;
图17、18中:收卷机架901、收卷支架902、收卷辊903、方形接口孔904、收卷导向辊905、换卷电机906、收卷电机907、收卷辊卡盘908、方形卡头909、半圆形锁紧盘910、收卷支轴911。In Figures 17 and 18: rewinding frame 901, rewinding support 902, rewinding roller 903, square interface hole 904, rewinding guide roller 905, rewinding motor 906, rewinding motor 907, rewinding roller chuck 908, Square chuck 909 , semi-circular locking plate 910 , winding support shaft 911 .
具体实施方式Detailed ways
以下结合附图和实施例作进一步说明。Further description will be given below in conjunction with the accompanying drawings and embodiments.
图1所示:一种箱包底材淋涂烘干一体化产线包括放卷装置2、收储接料装置3、水洗除尘装置4、涨力装置5、涂布装置6、箱包底材淋涂拉宽烘干线7、水冷装置8、收卷装置9;底材1依次穿接上述装置。As shown in Figure 1: An integrated production line for coating and drying the substrate of luggage includes unwinding device 2, storage and receiving device 3, washing and dust removal device 4, tension device 5, coating device 6, luggage substrate shower The coating and stretching drying line 7, the water cooling device 8, and the winding device 9; the substrate 1 is connected to the above devices in sequence.
图2所示放卷装置2包括放卷底座201、放卷支架202、放卷轴203、放卷换向轴204、纠偏电机205、纠偏螺杆206、纠偏传感器207。放卷支架202底部架设于放卷底座201上且经滚轮限位导向在放卷底座上横向导轨中,放卷支架202上连接纠偏电机205,纠偏电机传动横向设置穿接在放卷底座上横向螺纹孔内的纠偏螺杆206,放卷支架顶部设有可滚动支撑横向底材卷放卷轴203的放卷支口,放卷支架内经轴承座穿接横向的放卷换向轴204,纠偏传感器207设置于放卷底座上位于放卷换向轴和收储接料装置之间;The unwinding device 2 shown in FIG. 2 includes an unwinding base 201 , an unwinding bracket 202 , an unwinding shaft 203 , an unwinding reversing shaft 204 , a deviation correction motor 205 , a deviation correction screw 206 , and a deviation correction sensor 207 . The bottom of the unwinding bracket 202 is erected on the unwinding base 201 and guided in the horizontal guide rail on the unwinding base by the roller limit. The unwinding bracket 202 is connected with a deviation correction motor 205, and the transmission of the deviation correction motor is transversely arranged and connected on the unwinding base. The deviation correction screw 206 in the threaded hole, the top of the unwinding bracket is provided with an unwinding support opening that can rollably support the horizontal substrate roll unwinding reel 203, the unwinding bracket is connected to the horizontal unwinding reversing shaft 204 through the bearing seat, and the deviation correction sensor 207 It is arranged on the unwinding base and is located between the unwinding reversing shaft and the storage and receiving device;
图3所示收储接料装置3包括收储接料架301、收储升降架302、收储升降气缸303、前收储升降链条304、前收储升降链轮305、后收储升降链条306、前收储升降链轮307、收储定辊308、收储动辊309、收储换向辊310、收储换向辊座311、收储换向导座312、收储换向升降气缸313、收储输出辊314。收储接料架301前部连接收储换向导座312,收储换向辊314经收储换向辊座311穿接在收储换向导座312内,收储换向辊座连接收储换向升降气缸313呈在收储换向导座内升降状态,收储接料架301底部前后方向穿接多根收储定辊308,收储接料架301内设收储升降架302,收储升降架上前后方向穿接多根收储动辊309,收储动辊与收储定辊上下错位,收储升降架302的前部两侧分别经两根前收储升降链条304绕过收储接料架顶部连接的两只前收储升降链轮305接垂直设置的收储升降气缸303一端,收储升降架302的后部两侧分别经两根后收储升降链条306绕过收储接料架顶部连接的两只后收储升降链轮307接垂直设置的收储升降气缸303一端,收储升降气缸另一端固定在收储接料架上,收储接料架后部设置对应于水洗除尘装置的收储输出辊304;The storage and receiving device 3 shown in FIG. 3 includes a storage receiving rack 301, a storage lifting frame 302, a storage lifting cylinder 303, a front storage lifting chain 304, a front storage lifting sprocket 305, and a rear storage lifting chain 306. Front storage elevating sprocket 307, storage fixed roller 308, storage moving roller 309, storage reversing roller 310, storage reversing roller seat 311, storage reversing guide seat 312, storage reversing lifting cylinder 313 . Storage and output rollers 314 . The front part of the storage and receiving rack 301 is connected to the storage reversing guide seat 312, the storage and storage reversing roller 314 is penetrated into the storage and storage reversing guide seat 312 through the storage and storage reversing roller seat 311, and the storage and storage reversing roller seat is connected to the storage and storage. The reversing lifting cylinder 313 is in a lifting state in the storage reversing guide seat, and the bottom of the storage and receiving rack 301 is connected with a plurality of storage and storage rollers 308 in the front and rear directions. A plurality of storage moving rollers 309 are connected in the front and rear directions on the storage lifting frame, the storage moving roller and the storage storage fixed roller are dislocated up and down, and the two front sides of the storage lifting frame 302 are respectively bypassed by two front storage lifting chains 304 The two front storage elevating sprockets 305 connected to the top of the storage and receiving rack are connected to one end of the vertically arranged storage elevating cylinder 303, and two rear storage elevating chains 306 are respectively bypassed on both sides of the rear of the storage elevating frame 302. The two rear storage lifting sprockets 307 connected to the top of the storage and receiving rack are connected to one end of the vertically arranged storage and lifting cylinder 303, and the other end of the storage and lifting cylinder is fixed on the storage and receiving rack, and the rear of the storage and storage rack is Set storage and output rollers 304 corresponding to the water washing and dust removal device;
图4所示水洗除尘装置4包括水洗箱座401、水洗导入辊402、水洗上辊403、水洗下辊404、压水支架405、压水导入辊406、压水定辊407、压水动力电机408、压水动辊409、压水动辊座410、压水动辊升降气缸411、水洗输出辊412,水洗箱座401的上开口前部设置对应收储输出辊的水洗导入辊402,水洗箱座内上、下分别穿接多根上下错位的水洗上辊403和水洗下辊404,水洗箱座的上开口后部设置压水支架405,压水支架前部设置压水导入辊406,压水支架下部穿接由压水动力电机408带动的压水定辊407,压水支架上升降口内经压水动辊座410穿接对应压水定辊407的压水动辊409,压水动辊座410连接设置于压水支架上的压水动辊升降气缸411呈在压水支架升降口内升降状态,压水支架后部设有对应涨力装置的水洗输出辊412;The water washing and dust removal device 4 shown in FIG. 4 includes a washing box base 401, a washing introduction roller 402, a washing upper roller 403, a washing lower roller 404, a pressurized water support 405, a pressurized water introduction roller 406, a pressurized water fixed roller 407, and a pressurized water power motor 408. Water-pressing moving roller 409, water-pressing moving roller seat 410, water-pressing moving roller lifting cylinder 411, water-washing output roller 412, the front of the upper opening of the water-washing box seat 401 is provided with a water-washing lead-in roller 402 corresponding to the storage and output rollers. A plurality of upper and lower washing rollers 403 and 404 are respectively connected to the upper and lower parts of the box seat. The upper opening of the washing box seat is provided with a pressurized water support 405 at the rear, and the front of the pressurized water support is provided with a pressurized water introduction roller 406. The lower part of the water press bracket is connected to the water press roller 407 driven by the water press power motor 408, and the water press roller 409 corresponding to the water press roller 407 is connected to the water press roller 409 corresponding to the water press roller 407 in the lifting port on the upper water press bracket through the water press roller seat 410. The moving roller seat 410 is connected to the water-pressing moving-roller lifting cylinder 411 arranged on the water-pressing bracket, and is in a lifting state in the lifting port of the water-pressing bracket, and the rear of the water-pressing bracket is provided with a washing output roller 412 corresponding to the tension device;
图5所示涨力装置5包括涨力架501、涨力导入辊502、涨力调节辊座503、涨力调节辊504、涨力调节链轮组505、涨力调节驱动齿轮506、涨力调节驱动链条507、涨力调节驱动气缸508、涨力导出辊509,涨力架501前端设置对应水洗输出辊的涨力导入辊502,涨力架内上下设置涨力调节链轮组505,涨力调节链轮组505的链条上固定连接涨力调节辊座503,涨力调节辊座上穿接涨力调节辊504,涨力调节链轮组齿轮的穿接轴上外穿接涨力调节驱动齿轮506,涨力调节驱动链条507绕接在涨力调节驱动齿轮506上并外拉连接涨力调节驱动气缸508上端,涨力调节驱动气缸下端固定在涨力架上,涨力架后端设置对应涂布装置的涨力导出辊509;The tensioning device 5 shown in FIG. 5 includes a tensioning frame 501, a tensioning introduction roller 502, a tensioning adjusting roller seat 503, a tensioning adjusting roller 504, a tensioning adjusting sprocket set 505, a tensioning adjusting drive gear 506, a tensioning The adjusting drive chain 507, the tension adjusting driving cylinder 508, the tension exporting roller 509, the tension introducing roller 502 corresponding to the washing output roller is set at the front end of the tension frame 501, and the tension adjusting sprocket group 505 is set up and down in the tension frame, The tension adjustment roller seat 503 is fixedly connected to the chain of the force adjustment sprocket group 505, the tension adjustment roller 504 is connected to the tension adjustment roller seat, and the tension adjustment roller 504 is connected to the outside of the threading shaft of the tension adjustment sprocket group gear. The drive gear 506, the tension adjustment drive chain 507 is wound around the tension adjustment drive gear 506 and pulled out to connect the upper end of the tension adjustment drive cylinder 508, the lower end of the tension adjustment drive cylinder is fixed on the tension frame, and the rear end of the tension frame is Set the tension exporting roller 509 corresponding to the coating device;
图6、7所示涂布装置6包括涂布机架601、涂布换向辊602、涂布导入辊603、胶辊604、涂布辊605、涂布辊支撑轴承座606、涂布辊连接架607、涂布辊支轴608、选择电机609、涂布辊调节横梁610、涂布辊调节升降气缸611、气动卡盘612、涂布辊驱动电机613、刮刀座614、刮刀615、刮刀升降齿条616、刮刀升降齿轮617、刮刀升降调节轮618、涂料收集槽619、涂料箱620、涂料泵621、涂布导出辊622、涂布导入涨力臂623、涂布导入涨力调节气缸624,涂布机架601前部设有对应涨力导出辊的涂布换向辊602,涂布机架中部设置胶辊604,胶辊604上方设置三根平行的涂布辊605,涂布辊605均旋转穿接在涂布辊连接架607上且轴端外伸穿接涂布辊支撑轴承座606,涂布机架601两侧设有对应卡装涂布辊支撑轴承座606的涂布辊垂直支撑口625,任一侧涂布辊垂直支撑口外的涂布机架上设置对应夹装涂布辊外伸轴段的气动卡盘612,气动卡盘经连接在涂布机架上的涂布辊驱动电机613驱动连接,涂布辊连接架607外接位于三根涂布辊对称中心上的涂布辊支轴608,涂布辊支轴608穿接在涂布辊调节横梁610上且外接选择电机609,涂布辊调节横梁610一端铰接在涂布机架上,另一端铰接垂直设置在涂布机架上的涂布辊调节升降气缸611上,涂布换向辊602后设置涂布导入辊603对应后置的胶辊604和最下的一涂布辊间隙,涂布导入辊603的两端分别连接两涂布导入涨力臂623一端,两涂布导入涨力臂的中部铰接在涂布机架的内侧两臂,两涂布导入涨力臂的另一端连接固定在涂布机架上的涂布导入涨力调节气缸624;涂布机架601后部上方设置间隙对应任一卡装在涂布辊垂直支撑口内涂布辊的带刮刀615的刮刀座614,涂布辊垂直支撑口下方的涂布机架内壁设置对应刮刀两侧、位于刮刀和与刮刀间隙配合涂布辊下方的涂料收集槽619,涂料收集槽接涂料箱620,涂料箱经涂料泵621由输料管连接至刮刀和涂布辊配合间隙内,刮刀座614的两端穿接在涂布机架601上且连接刮刀升降齿条616,涂布机架上设置刮刀升降调节轮618,刮刀升降调节轮经轴穿接刮刀升降齿轮617,刮刀升降齿轮啮合刮刀升降齿条,涂布机架后部设置对应胶辊和涂布辊间隙、且对应箱包底材淋涂拉宽烘干线的涂布导出辊622;The coating device 6 shown in FIGS. 6 and 7 includes a coating frame 601, a coating reversing roll 602, a coating introduction roll 603, a rubber roll 604, a coating roll 605, a coating roll supporting bearing seat 606, and a coating roll Connecting frame 607, coating roller support shaft 608, selection motor 609, coating roller adjusting beam 610, coating roller adjusting lift cylinder 611, pneumatic chuck 612, coating roller driving motor 613, scraper seat 614, scraper 615, scraper Lifting rack 616, scraper lifting gear 617, scraper lifting adjustment wheel 618, paint collection tank 619, paint box 620, paint pump 621, coating lead-out roller 622, coating introduction tension arm 623, coating introduction tension adjustment cylinder 624, the front of the coating rack 601 is provided with a coating reversing roller 602 corresponding to the tension export roller, a rubber roller 604 is arranged in the middle of the coating rack, and three parallel coating rollers 605 are arranged above the rubber roller 604. 605 are all rotatably connected to the coating roller connecting frame 607 and the shaft ends extend outwardly and are connected to the coating roller supporting bearing seat 606. Both sides of the coating frame 601 are provided with a coating corresponding to the clamping coating roller supporting bearing seat 606. The roller vertical support port 625, the coating rack outside the vertical support port of the coating roller on either side is provided with a pneumatic chuck 612 corresponding to the extension shaft section of the coating roller, and the pneumatic chuck is connected to the coating rack through the The coating roller drive motor 613 is driven and connected, and the coating roller connecting frame 607 is externally connected to the coating roller support shaft 608 located on the symmetrical center of the three coating rollers. The motor 609 is selected, one end of the coating roller adjusting beam 610 is hinged on the coating frame, and the other end is hinged on the coating roller adjusting lift cylinder 611 vertically arranged on the coating frame, and the coating reversing roller 602 is set after the coating The lead-in roller 603 corresponds to the gap between the rear rubber roller 604 and the lowest coating roller. The two ends of the coating lead-in roller 603 are respectively connected to one end of the two coating lead-in tension arms 623, and the middle of the two coating lead-in tension arms is hinged. There are two arms on the inner side of the coating frame, and the other ends of the two coating introduction tension arms are connected to the coating introduction tension adjustment cylinder 624 fixed on the coating frame; the gap above the rear of the coating frame 601 corresponds to any A scraper seat 614 with a scraper 615 of the coating roll is clamped in the vertical support opening of the coating roll, and the inner wall of the coating frame below the vertical support opening of the coating roll is provided with corresponding two sides of the scraper, located between the scraper and the gap between the scraper and the scraper. The paint collecting tank 619 under the roller is connected to the paint box 620. The paint box is connected to the matching gap between the scraper and the coating roller by the feeding pipe through the paint pump 621, and the two ends of the scraper seat 614 are connected to the coating frame. 601 is connected to the scraper lifting rack 616, the coating rack is provided with a scraper lifting adjusting wheel 618, the scraper lifting regulating wheel is connected to the scraper lifting gear 617 through the shaft, the scraper lifting gear meshes with the scraper lifting rack, the rear of the coating rack Set the coating lead-out roller 622 corresponding to the gap between the rubber roller and the coating roller and corresponding to the coating and widening drying line of the luggage substrate;
图8-15所示箱包底材淋涂拉宽烘干线7,包括拉宽前机架601、烘干箱729和拉宽后机架735三部分,其中图8、9、10、11所示的拉宽前机架601前部设有对应涂布导出辊的拉宽导入辊702,拉宽导入辊后的拉宽前机架内设前横梁703,前横梁的两边分别支撑可沿前横梁左右移动的前左、前右针床支撑行走架704、705,前左、前右针床支撑行走架之间螺纹穿接前行走架驱动丝杆706,前行走架驱动电机708传动前行走架驱动丝杆驱动前左、前右针床支撑行走架经其底部的滚轮707在前横梁上相向或相背移动,前左、前右针床支撑行走架上分别支撑前左针床链轮709、前右针床链轮710,其中图8、9、12、13所示的拉宽后机架735后部设有后横梁736,后横梁的两边分别支撑可沿后横梁左右移动的后左、后右针床支撑行走架737、738,后左、后右针床支撑行走架之间螺纹穿接后行走架驱动丝杆739,后行走架驱动电机740传动后行走架驱动丝杆呈驱动前左、前右针床支撑行走架相向或相背移动状态,后左、后右针床支撑行走架737、738上分别支撑后左链轮轴741、后右链轮轴742,前左、后左针床链轮上绕接左针床链条板711,前右、后右针床链轮上绕接右针床链条板712,两针床链条板上均罩装有链条板护罩727,其中图8、9所示左、右针床链条板711、712穿过设置于拉宽前机架和拉宽后机架间的多个烘干箱729,在接入烘干箱前、接触烘干箱后的链条板护罩727上均设有润滑油箱728针对其中链条板内侧供油润滑,在图8、9、12、13中,左、右针床链条板均包括多个依次连接的链板713,链板外侧底边设置针座714,针座上均布多根朝上的针体715,拉宽前机架或拉宽前机架内的链条板护罩上由前至后依次设置穿针压入支架716和压入贴合支架720,穿针压入支架716上内垂直导向设置穿针压入导向座717,穿针压入导向座经连接在穿针压入支架上的穿针压入升降气缸718驱动,穿针压入导向座经轴穿接穿针压入导向轮719,两组穿针压入支架的穿针压入导向轮分别间隙对应设置于左、右针床链条板链板上针座的针体上方,压入贴合支架720上内垂直导向设置压入贴合导向座721,压入贴合导向座经连接在压入贴合支架上的压入贴合升降气缸722驱动,压入贴合导向座经轴穿接压入贴合导向轮723,两组压入贴合支架的压入贴合导向轮分别间隙对应设置于左、右针床链条板链板上针座的针体上方,穿针压入导向轮719下方还设有防垂贴合支撑轮726,防垂贴合支撑轮726旋接在防垂摆臂725一端,防垂摆臂725中部铰接拉宽前机架,防垂摆臂725另一端连接固定在拉宽机架上的防垂气缸724;其中图8、9所示左、右针床链条板711、712由前依次穿入多个烘干箱729,烘干箱内前后方向设置多个朝下对应左、右针床链条板之间供风的热风烘干吹头730,热风烘干吹头外接供热,左、右针床链条板之间的下方设有外带风机731的回风箱732,烘干箱内还设有中间横梁733,左、右针床链条板分别经两中间行走架734可移动支撑在中间横梁733上;其中图8、9、12、13、14、15所示拉宽后机架中,后左针床支撑行走架737、后右针床支撑行走架738上分别经后左链轮驱动电机743、后右链轮驱动电机744驱动后左链轮轴741、后右链轮轴742,后左链轮轴741、后右链轮轴742均穿出其支撑行走架并平行设置一组副齿轮轴组748共同上、下穿接链轮上滑座745、链轮下滑座746,链轮上、下滑座中间对应形成前半部平行间隙轨道755、后半部内侧半边由前向后换向下降的下降楔形轨道756、后半部外侧半边由后向前换向上升的上升楔形轨道结构,下降楔形轨道和上升楔形轨道的升降高度大于针体高度,链轮轴上、下穿接两旋转齿轮747和副齿轮轴组748上的上、下两齿轮分别共同传动绕接上旋齿条749、下旋齿条750,上旋齿条749、下旋齿条750上均设有沿其周长均布的多个穿接孔751,多个竖直滑轨752竖直穿接上、下齿条上对应的穿接孔,竖直滑轨上滑动穿接滑块753,滑块内端经圆柱销754滑动限位穿设于链轮上、下滑座中间对应形成的轨道内,滑块外端齿口啮合连接针床链条板的链板713内侧驱动链板随链轮轴旋转朝后换向旋转时下沉针体高度、朝前换向旋转时抬起针体高度,便于在左、右针床链条板转至前后方向直线末端时,针座带动针体下沉,脱开底材1。As shown in Figure 8-15, the drying line 7 for coating and widening the case and bag substrate includes three parts: the front widening frame 601, the drying box 729 and the widening rear frame 735. The front part of the widening front frame 601 shown is provided with widening lead-in rollers 702 corresponding to the coating lead-out rollers. The widening front frame after the widening lead-in roller is provided with a front beam 703. The front left and front right needle beds that move from side to side support the walking frames 704 and 705, the front left and front right needle beds support the walking frames threadedly connected to the front walking frame driving screw 706, and the front walking frame driving motor 708 drives the front walking frame The frame driving screw drives the front left and front right needle bed support walking frames to move toward or opposite to each other on the front beam through the rollers 707 at the bottom, and the front left and front right needle bed support walking frames respectively support the front left needle bed sprocket 709. Front right needle bed sprocket 710, wherein the rear part of the widened rear frame 735 shown in Figs. The left and rear right needle beds support the walking frames 737 and 738, and the rear left and right needle beds support the walking frames through thread connection. The front left and front right needle bed supporting carriages are driven to move toward each other or opposite to each other, and the rear left and rear right needle bed supporting carriages 737 and 738 respectively support the rear left sprocket shaft 741 and the rear right sprocket shaft 742. A left needle bed chain plate 711 is wound around the left needle bed sprocket, and a right needle bed chain plate 712 is wound around the front right and rear right needle bed sprockets. Both needle bed chain plates are covered with chain plate shields 727. The left and right needle bed chain plates 711 and 712 shown in Figs. 8 and 9 pass through a plurality of drying boxes 729 arranged between the widening front frame and the widening rear frame. The chain plate shield 727 behind the drying box is provided with a lubricating oil tank 728 to supply oil and lubricate the inner side of the chain plate. The chain plate 713, the outer bottom edge of the chain plate is provided with a needle seat 714, and a plurality of upward needle bodies 715 are evenly distributed on the needle seat. Then, a needle-piercing press-in bracket 716 and a press-fit bracket 720 are arranged in sequence, and a needle-piercing press-in guide seat 717 is vertically guided on the needle-piercing press-in bracket 716, and the needle-piercing press-in guide seat is connected to the needle-piercing press-in bracket. The upper needle threading press-in lifting cylinder 718 is driven, and the needle threading press-in guide seat is connected to the needle threading press-in guide wheel 719 through the shaft. Above the needle body of the needle seat on the chain plate of the chain plate of the right needle bed, a press-fit guide seat 721 is vertically guided on the press-fit bracket 720, and the press-fit guide seat is connected to the press-fit fit bracket through the The press-fit lifting cylinder 722 is driven, and the press-fit guide seat is threaded through the shaft to press-fit guide wheels 723. The two sets of press-fit guide wheels of the press-fit bracket are respectively set on the left and right needles with corresponding gaps. On the needle body of the needle seat on the chain plate of the bed chain There is also an anti-sagging fit support wheel 726 under the needle-piercing guide wheel 719. The anti-sag fit support wheel 726 is screwed to one end of the anti-sag swing arm 725, and the middle of the anti-sag swing arm 725 is hinged to widen the front frame. , the other end of the anti-sag swing arm 725 is connected to the anti-sag cylinder 724 fixed on the widening frame; wherein the left and right needle bed chain plates 711 and 712 shown in Figures 8 and 9 are successively penetrated into a plurality of drying boxes 729 from the front. , in the front and rear directions of the drying box, a plurality of hot air drying heads 730 facing downward corresponding to the air supply between the left and right needle bed chain plates are arranged. There is a return air box 732 with an external fan 731 at the bottom, and a middle beam 733 is also arranged in the drying box, and the left and right needle bed chain plates are respectively movably supported on the middle beam 733 through the two middle walking frames 734; Figure 8 , 9, 12, 13, 14, and 15, in the widened rear frame, the rear left needle bed support travel frame 737 and the rear right needle bed support travel frame 738 are respectively driven by the rear left sprocket to drive the motor 743 and the rear right chain. The wheel drive motor 744 drives the rear left sprocket shaft 741 and the rear right sprocket shaft 742. The rear left sprocket shaft 741 and the rear right sprocket shaft 742 all pass through its supporting walking frame, and a set of auxiliary gear shafts 748 are arranged in parallel to pass up and down together. Connected to the upper sliding seat 745 of the sprocket and the lower sliding seat 746 of the chain wheel, the upper and lower sliding seats of the chain wheel correspondingly form the front half of the parallel gap track 755 and the inner half of the rear half. The rising wedge-shaped track structure in which the outer half of the outer side is reversed from the rear to the front, the lifting height of the falling wedge-shaped track and the rising wedge-shaped track is greater than the height of the needle body, and the upper and lower parts of the sprocket shaft are connected to the two rotating gears 747 and the auxiliary gear shaft group 748. The upper and lower gears are respectively connected to the upper screw rack 749 and the lower screw rack 750. The upper screw rack 749 and the lower screw rack 750 are provided with a plurality of through holes 751 evenly distributed along their perimeters. The vertical slide rails 752 are vertically penetrated through the corresponding penetration holes on the upper and lower racks, and the vertical slide rails are slidably connected to the sliding block 753. In the corresponding track formed in the middle of the upper and lower seats, the tooth gap at the outer end of the slider meshes with the chain plate 713 connected to the needle bed chain plate. When rotating, the height of the needle body is raised, so that when the left and right needle bed chain plates are turned to the end of the straight line in the front-rear direction, the needle seat drives the needle body to sink and disengage the substrate 1.
图16所示水冷装置8包括水冷支架801、水冷涨力调节辊802、水冷导入辊803、水冷涨力控制臂804、水冷涨力调节臂805、水冷涨力调节气缸806、涨力控制配重807、水冷滚筒808、滚筒齿轮809、滚筒驱动齿条810、水冷导出辊811,水冷导入辊803经其两端水冷导入辊支轴穿接轴承座、对应拉宽导出辊支撑在水冷支架801的前端,水冷导入辊支轴上固定穿接水冷涨力控制臂804中部,水冷涨力控制臂上部设置涨力控制配重807,水冷涨力控制臂下端穿接设置于水冷导入辊与箱包底材淋涂拉宽烘干线之间的水冷涨力调节辊802,水冷导入辊支轴外接水冷涨力调节臂805一端,水冷涨力调节臂另一端连接设置于水冷支架上的水冷涨力调节气缸806,水冷支架内前后设置多组水冷滚筒组,每组水冷滚筒组包括上、下两水冷滚筒808,水冷滚筒两端经轴、轴承座支撑在水冷支架上,水冷滚筒外接供给冷水,水冷支架后端设置对应收卷装置的水冷导出辊811,每组水冷滚筒组的上、下水冷滚筒808一端在水冷支架上支撑的上分别设置两相互啮合的轴滚筒齿轮809,多组水冷滚筒组的下水冷滚筒对应的滚筒齿轮共同啮合在其下部的滚筒驱动齿条810,滚筒驱动齿条由电机经齿轮驱动,从而实现单组水冷滚筒受驱同向旋转确保由上至下绕过上下设置两水冷滚筒上底材的输送。The water-cooling device 8 shown in FIG. 16 includes a water-cooled support 801, a water-cooled tension adjusting roller 802, a water-cooled introduction roller 803, a water-cooled tension control arm 804, a water-cooled tension adjustment arm 805, a water-cooled tension adjustment cylinder 806, and a tension control counterweight 807, water-cooled roller 808, roller gear 809, roller drive rack 810, water-cooled lead-out roller 811, water-cooled lead-in roller 803 through the support shafts of the water-cooled lead-in roller at both ends of the bearing seat, correspondingly widened the lead-out roller supported on the water-cooled bracket 801 At the front end, the support shaft of the water-cooled lead-in roller is fixedly connected to the middle of the water-cooled tension control arm 804. The upper part of the water-cooled tension control arm is provided with a tension control counterweight 807, and the lower end of the water-cooled tension control arm is connected to the water-cooled lead-in roller and the bottom of the case and bag. The water-cooled tension adjustment roller 802 between the spray coating and widening drying lines, the water-cooled introduction roller support shaft is connected to one end of the water-cooled tension adjustment arm 805, and the other end of the water-cooled tension adjustment arm is connected to the water-cooled tension adjustment cylinder arranged on the water-cooled bracket 806, multiple groups of water-cooled rollers are arranged in the front and rear of the water-cooled support, each group of water-cooled rollers includes upper and lower water-cooled rollers 808, both ends of the water-cooled roller are supported on the water-cooled support by shafts and bearing seats, the water-cooled roller is externally supplied with cold water, and the water-cooled support The rear end is provided with a water-cooled lead-out roller 811 corresponding to the winding device. One end of the upper and lower water-cooled rollers 808 of each group of water-cooled rollers is supported on the water-cooled bracket with two intermeshing shaft roller gears 809 respectively. The drum gear corresponding to the lower water-cooled drum is meshed with the drum driving rack 810 at the lower part, and the drum driving rack is driven by the motor through the gear, so that a single group of water-cooled drums are driven to rotate in the same direction to ensure that the upper and lower sets are bypassed from top to bottom. Conveying of substrates on water-cooled drums.
图17、18所示收卷装置9包括收卷机架901、收卷支架902、收卷辊903、方形接口孔904、收卷导向辊905、换卷电机906、收卷电机907、收卷辊卡盘908、方形卡头909、半圆形锁紧盘910、收卷支轴911,收卷支架901两端经收卷支轴911穿接在收卷机架901上,收卷支轴911外接换卷电机906,收卷支架902上对称穿接设置两收卷导向辊905和两收卷辊903,两收卷导向辊和两收卷辊在绕收卷支轴的圆周上一一交错均布,收卷辊一端可拆卸、装配连接设置于收卷支架上的收卷电机907,另一端设有开口方向朝向该端面及收卷辊圆周上的方形接口孔904,方形接口孔904卡接一收卷辊卡盘908上的方形卡头909,收卷辊卡盘可旋转设置在收卷支架内侧上,收卷辊另一端与方形接口孔相背的圆周上经一半圆形锁紧盘910卡紧收卷辊,半圆形锁紧盘910经螺栓锁紧在收卷支架902内侧上。The rewinding device 9 shown in Figures 17 and 18 includes a rewinding frame 901, a rewinding bracket 902, a rewinding roller 903, a square interface hole 904, a rewinding guide roller 905, a rewinding motor 906, a rewinding motor 907, a rewinding The roller chuck 908, the square chuck 909, the semicircular locking disc 910, the winding support shaft 911, the two ends of the winding support 901 are connected to the winding frame 901 through the winding support shaft 911, and the winding support shaft 911 is externally connected to a reel changer motor 906, and two rewinding guide rollers 905 and two rewinding rollers 903 are arranged symmetrically on the rewinding bracket 902. Staggered and evenly distributed, one end of the rewinding roller is detachable, assembled and connected to a rewinding motor 907 arranged on the rewinding bracket, and the other end is provided with a square interface hole 904 whose opening direction faces the end face and the circumference of the reeling roller. The square interface hole 904 A square chuck 909 on a rewinding roller chuck 908 is clamped, the reeling roller chuck is rotatably arranged on the inner side of the rewinding bracket, and the other end of the rewinding roller is opposite to the square interface hole through a semicircular lock on the circumference The tightening plate 910 clamps the take-up roller, and the semi-circular locking plate 910 is locked on the inner side of the take-up bracket 902 by bolts.
在上述实施例中,为了提高底材1压入针体的效果,将穿针压入导向轮、压入贴合导向轮外圆周为一圈钢丝刷结构。并在各装置的输出或输入辊上配置对应压接其上底材的计米器,用于精确控制送料;上述实施例中相关电机驱动螺杆、电机驱动轴的传动结构、换向传动结构等均为现有技术中简单的机械传动,各导入辊、输出辊两端均配置轴承座穿接,凡是在本发明构思、生产原理上进行的现有技术替换、更改均在本发明保护范围内。In the above embodiment, in order to improve the effect of pressing the substrate 1 into the needle body, the needle is pressed into the guide wheel, and the outer circumference of the guide wheel is pressed into and attached to the outer circumference of the guide wheel to form a wire brush structure. And the output or input roller of each device is equipped with a meter counter corresponding to the substrate on which it is crimped to accurately control the feeding; in the above embodiment, the relevant motor-driven screw, the transmission structure of the motor-driven shaft, the reversing transmission structure, etc. They are all simple mechanical transmissions in the prior art. Both ends of the lead-in roller and the output roller are equipped with bearing seats. Any replacement or modification of the prior art based on the concept and production principle of the present invention is within the protection scope of the present invention. .
Claims (7)
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