CN109989752A - An internal injection type static crushing coal seam surrounding rock pressure relief device - Google Patents
An internal injection type static crushing coal seam surrounding rock pressure relief device Download PDFInfo
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21C—MINING OR QUARRYING
- E21C37/00—Other methods or devices for dislodging with or without loading
- E21C37/06—Other methods or devices for dislodging with or without loading by making use of hydraulic or pneumatic pressure in a borehole
- E21C37/12—Other methods or devices for dislodging with or without loading by making use of hydraulic or pneumatic pressure in a borehole by injecting into the borehole a liquid, either initially at high pressure or subsequently subjected to high pressure, e.g. by pulses, by explosive cartridges acting on the liquid
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21C—MINING OR QUARRYING
- E21C41/00—Methods of underground or surface mining; Layouts therefor
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- E21C41/18—Methods of underground mining; Layouts therefor for brown or hard coal
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Abstract
本发明公开了一种内注式静态破碎煤层围岩卸压装置,包括静态破碎卸压机构和封堵钻孔的封孔锚固块,静态破碎卸压机构包括多个依次首尾连接的静态破碎卸压单元,静态破碎卸压单元包括管体、管头箍紧件和管尾箍紧件,管头箍紧件上设置有管头外凸件,管尾箍紧件上设置有管尾内凹件和防滑结构,管头外凸件或管尾内凹件上设置有注浆管和螺纹孔,注浆管内设置有单向阀,静态破碎膨胀浆液通过注浆泵和单向阀流入管体内,螺纹孔与螺钉螺纹配合。本发明静态破碎卸压单元将静态破碎膨胀浆液包裹在其内部,实现静态破碎膨胀浆液在煤岩倾斜或竖直向上的钻孔内不倒流、不跑浆、不漏浆,采用静态破碎膨胀浆液体积逐渐膨胀将煤层围岩胀裂,缓慢持久且绿色环保。
The invention discloses an internal injection type static crushing coal seam surrounding rock pressure relief device, comprising a static crushing pressure relief mechanism and a sealing anchor block for plugging a borehole. The pressure unit, the static crushing pressure relief unit includes a pipe body, a pipe head clamp and a pipe tail clamp. The pipe head clamp is provided with a pipe head outer convex part, and the pipe end clamp is provided with a pipe tail inner concave part. A grouting pipe and a threaded hole are arranged on the outer convex part of the pipe head or the inner concave part of the pipe tail, and a one-way valve is arranged in the grouting pipe, and the static crushing and expanding slurry flows into the pipe body through the grouting pump and the one-way valve. , the threaded hole is matched with the screw thread. The static crushing and pressure-relief unit of the present invention wraps the static crushing and expanding slurry inside, so as to realize that the static crushing and expanding slurry does not flow back, do not run off, and do not leak slurry in the inclined or vertically upward drilling holes of the coal rock. The gradual expansion of the volume will crack the surrounding rock of the coal seam, which is slow and durable and environmentally friendly.
Description
技术领域technical field
本发明属于煤层围岩卸压技术领域,具体涉及一种内注式静态破碎煤层围岩卸压装置。The invention belongs to the technical field of coal seam surrounding rock pressure relief, and particularly relates to an internal injection type static crushing coal seam surrounding rock pressure relief device.
背景技术Background technique
现有矿井中破岩方法主要是利用炸药爆破的方法使围岩致裂以及用炸药爆破的方式实现煤岩体集中应力区的卸压,此方法十分危险,尤其对于高瓦斯矿井存在极其重大的安全隐患,矿井使用炸药爆破方法破岩操作危险,易发生人员安全事故,甚至引起瓦斯爆炸的重大事故,使用炸药爆破破岩及卸压时需人员撤离,影响其他工序的同时进行,降低了矿井的作业效率,另外,煤岩体应力集中区采用炸药爆破卸压时对采掘面围岩扰动较为剧烈但短暂,卸压后能量极易再次积聚并释放,且国家对火工品的管制极为严厉,尤其对于矿井炸药的审批过程十分复杂,阻碍了矿井炸药破岩与卸压方法的发展;静态破碎剂是一种常用的建材类材料,在使用中无污染、无噪音,不属于易燃、易爆物品,在岩石、煤体孔内反应时不产生震动、噪音、飞石、粉尘及有毒气体,属无公害环保型产品绿色环保,其与水充分搅拌后随着水化反应发生3~5倍的体积膨胀而产生的巨大膨胀力可将岩体致裂,然而,采石场的岩体岩质较硬,钻孔填充静态破碎剂无需考虑浆液的倒流、跑浆和漏浆等问题,实现简单,相比采石场的岩体条件,井下煤层采掘面围岩情况复杂,在对顶板致裂时要考虑防止浆液的倒流及封堵问题,且对于顶板岩体内含有裂隙的情况还需考虑浆液的跑浆漏浆等问题。The existing rock breaking methods in mines mainly use explosive blasting to crack the surrounding rock and use explosive blasting to achieve pressure relief in the concentrated stress area of the coal and rock mass. This method is very dangerous, especially for high gas mines. Hidden safety hazards, the use of explosives blasting in mines is dangerous for rock-breaking operations, prone to personnel safety accidents, and even major accidents of gas explosion. The use of explosives to blast rock and relieve pressure requires personnel to evacuate, affecting other processes at the same time, reducing the mine In addition, when explosives are used for pressure relief in the stress concentration area of coal and rock mass, the disturbance to the surrounding rock of the mining face is relatively severe but short-lived. , especially the approval process of mine explosives is very complicated, which hinders the development of mine explosive rock breaking and pressure relief methods; static crushing agent is a commonly used building material material, which is non-polluting and noise-free in use, and does not belong to flammable, Explosive materials do not produce vibration, noise, flying stones, dust and toxic gas when reacting in the pores of rocks and coal bodies. They are pollution-free and environmentally friendly products that are green and environmentally friendly. After they are fully stirred with water, they will undergo a hydration reaction of 3~ The huge expansion force generated by 5 times the volume expansion can crack the rock mass. However, the rock mass in the quarry is hard, and the static crushing agent in the borehole does not need to consider the backflow, running and leakage of the slurry. Compared with the rock mass conditions of the quarry, the surrounding rock of the mining face of the underground coal seam is complex. When cracking the roof, it is necessary to consider preventing the backflow and plugging of the slurry, and for the situation where the roof rock contains cracks It is also necessary to consider the problems of slurry running and slurry leakage.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题在于针对上述现有技术中的不足,提供一种内注式静态破碎煤层围岩卸压装置,其设计新颖合理,利用静态破碎卸压单元将静态破碎膨胀浆液包裹在其内部,实现静态破碎膨胀浆液在煤岩倾斜或竖直向上的钻孔内不倒流、在煤岩裂隙中不跑浆且不漏浆,采用静态破碎膨胀浆液体积逐渐膨胀将煤层围岩胀裂,缓慢持久且绿色环保,避免使用雷管、炸药对地下水的污染,便于推广使用。The technical problem to be solved by the present invention is to provide an internal injection type static crushing coal seam surrounding rock pressure relief device, which is novel and reasonable in design, and uses the static crushing pressure relief unit to wrap the static crushing expansion slurry in the Inside, it realizes that the static crushing and expanding slurry does not flow backward in the inclined or vertically upward drilling holes of the coal rock, and does not escape or leak the slurry in the coal-rock fissures. The volume of the static crushing and expanding slurry is gradually expanded to expand and crack the surrounding rock , Slow and durable, green and environmentally friendly, avoid the use of detonators and explosives to pollute the groundwater, and facilitate popularization and use.
为解决上述技术问题,本发明采用的技术方案是:一种内注式静态破碎煤层围岩卸压装置,其特征在于:包括设置在煤层围岩中预先钻探的钻孔内的静态破碎卸压机构和用于将所述静态破碎卸压机构封堵在钻孔内的封孔锚固块,所述静态破碎卸压机构包括多个依次首尾连接的静态破碎卸压单元,所述静态破碎卸压单元包括圆形的管体以及设置在管体管头端部的管头箍紧件和设置在管体管尾端部的管尾箍紧件,管头箍紧件和管尾箍紧件均为圆环形箍紧件,管头箍紧件的内径等于管体的内径,管头箍紧件的外径小于管体的外径,管尾箍紧件的内径等于管头箍紧件的外径,管尾箍紧件的外径等于管体的外径,管头箍紧件远离管体的一端设置有管头外凸件,管尾箍紧件靠近管体的一端设置有与管头外凸件配合且伸入至管体内的管尾内凹件,管尾箍紧件的内侧壁上设置有与下一个所述静态破碎卸压单元中的管头箍紧件配合且伸出至管体外的防滑结构,管头外凸件或管尾内凹件上设置有与管体连通的注浆管,所述注浆管内设置有单向阀,静态破碎膨胀浆液通过注浆泵和单向阀流入至管体内,管头外凸件或管尾内凹件上设置有用于排气的螺纹孔,螺纹孔与螺钉螺纹配合。In order to solve the above-mentioned technical problems, the technical scheme adopted in the present invention is: an internal injection type static crushing coal seam surrounding rock pressure relief device, which is characterized in that it includes a static crushing pressure relief device arranged in a pre-drilled hole in the coal seam surrounding rock A mechanism and a hole sealing anchor block for sealing the static crushing and pressure relief mechanism in the borehole, the static crushing and pressure relief mechanism includes a plurality of static crushing and pressure relief units connected end to end in sequence, the static crushing and pressure relief The unit includes a circular pipe body, a pipe head clamp arranged at the head end of the pipe body, and a pipe tail clamp disposed at the end of the pipe body, the pipe head clamp and the pipe tail clamp are both. It is a ring-shaped clamp, the inner diameter of the pipe head clamp is equal to the inner diameter of the pipe body, the outer diameter of the pipe head clamp is smaller than the outer diameter of the pipe body, and the inner diameter of the pipe end clamp is equal to the diameter of the pipe head clamp. Outer diameter, the outer diameter of the pipe end clamp is equal to the outer diameter of the pipe body, the end of the pipe head clamp away from the pipe body is provided with a pipe head protruding part, and the end of the pipe end clamp close to the pipe body is provided with the pipe head. The inner concave part of the tube tail which is matched with the outer convex part of the head and extends into the tube body, and the inner side wall of the tube tail clamp is provided with a tube head clamp in the next static crushing and pressure relief unit to cooperate and protrude To the anti-skid structure outside the pipe, the outer convex part of the pipe head or the inner concave part of the pipe tail is provided with a grouting pipe that communicates with the pipe body, and a one-way valve is arranged in the grouting pipe. The one-way valve flows into the pipe body, the outer convex part of the pipe head or the inner concave part of the pipe tail is provided with a threaded hole for exhausting, and the threaded hole is matched with the screw thread.
上述的一种内注式静态破碎煤层围岩卸压装置,其特征在于:所述封孔锚固块沿钻孔长度方向的长度不小于1m;所述封孔锚固块为树脂锚固剂,所述树脂锚固剂通过锚杆钻机均匀的塞入钻孔内。The above-mentioned internal injection type static crushing coal seam surrounding rock pressure relief device is characterized in that: the length of the sealing and anchoring block along the length of the borehole is not less than 1 m; the sealing and anchoring block is a resin anchoring agent, and the The resin anchoring agent is evenly inserted into the drilled hole through the bolt drilling machine.
上述的一种内注式静态破碎煤层围岩卸压装置,其特征在于:所述防滑结构为多个沿管尾箍紧件内侧壁周向均匀设置在管尾箍紧件的内侧壁上的金属丝,一个防滑结构中的金属丝的数量至少为三个。The above-mentioned internal injection type static crushing coal seam surrounding rock pressure relief device is characterized in that: the anti-skid structure is a plurality of uniformly arranged on the inner side wall of the pipe end clamp along the circumferential direction of the inner side wall of the pipe end clamp. Wires, the number of wires in an anti-skid structure is at least three.
上述的一种内注式静态破碎煤层围岩卸压装置,其特征在于:所述钻孔长度方向的中轴线与水平面的夹角为0°~90°。The above-mentioned internal injection type static crushing coal seam surrounding rock pressure relief device is characterized in that: the included angle between the central axis in the longitudinal direction of the borehole and the horizontal plane is 0° to 90°.
上述的一种内注式静态破碎煤层围岩卸压装置,其特征在于:所述静态破碎膨胀浆液由水和静态破碎剂组成且水和静态破碎剂的质量比为1:3。The above-mentioned internal injection type static crushing coal seam surrounding rock pressure relief device is characterized in that: the static crushing expansion slurry is composed of water and static crushing agent, and the mass ratio of water and static crushing agent is 1:3.
上述的一种内注式静态破碎煤层围岩卸压装置,其特征在于:所述管体为橡胶管体、硬塑料管体、防水瓦楞纸管体或防水牛皮纸管体。The above-mentioned internal injection type static crushing coal seam surrounding rock pressure relief device is characterized in that: the pipe body is a rubber pipe body, a hard plastic pipe body, a waterproof corrugated paper pipe body or a waterproof kraft paper pipe body.
上述的一种内注式静态破碎煤层围岩卸压装置,其特征在于:所述管头外凸件为圆台状外凸件,所述圆台状外凸件的大径端与管头箍紧件远离管体的一端连接,管尾内凹件为圆台状内凹件,所述圆台状内凹件的大径端与管尾箍紧件靠近管体的一端,所述圆台状内凹件的小径端伸入至管体内;The above-mentioned internal injection type static crushing coal seam surrounding rock pressure relief device is characterized in that: the outer convex part of the pipe head is a conical outer convex part, and the large diameter end of the circular conical convex part is fastened to the pipe head The inner concave part of the tube tail is a concave concave part, the large diameter end of the conical concave part and the end of the tube tail clamping part close to the pipe body, the concave concave part of the conical shape The small diameter end extends into the tube body;
管头箍紧件和管尾箍紧件均为钢圈。Both the pipe head clamp and the pipe end clamp are steel rings.
上述的一种内注式静态破碎煤层围岩卸压装置,其特征在于:所述注浆管设置在所述圆台状外凸件内,所述注浆管的一端与所述圆台状外凸件小径端的端面平齐,所述注浆管的另一端伸入至所述圆台状外凸件内且与管体连通,螺纹孔设置在所述圆台状外凸件内且位于所述注浆管旁侧,螺纹孔与管体连通,所述圆台状内凹件为密闭式圆台状内凹件。The above-mentioned internal injection type static crushing coal seam surrounding rock pressure relief device is characterized in that: the grouting pipe is arranged in the circular cone-shaped convex part, and one end of the grouting pipe is connected to the circular cone-shaped convex part. The end face of the small diameter end of the grouting pipe is flush, the other end of the grouting pipe extends into the conical convex part and communicates with the pipe body, and the threaded hole is arranged in the conical convex part and located in the grouting On the side of the pipe, the threaded hole is communicated with the pipe body, and the circular concave concave piece is a closed conical concave concave piece.
上述的一种内注式静态破碎煤层围岩卸压装置,其特征在于:所述注浆管设置在所述圆台状外凸件内,所述注浆管的一端与所述圆台状外凸件小径端的端面平齐,所述注浆管的另一端伸入至所述圆台状外凸件内且与管体连通,螺纹孔设置在所述圆台状内凹件小径端的端面上且与管体连通。The above-mentioned internal injection type static crushing coal seam surrounding rock pressure relief device is characterized in that: the grouting pipe is arranged in the circular cone-shaped convex part, and one end of the grouting pipe is connected to the circular cone-shaped convex part. The end face of the small diameter end of the grouting pipe is flush, the other end of the grouting pipe extends into the conical outer convex part and communicates with the pipe body, and the threaded hole is arranged on the end face of the small diameter end of the conical concave concave part and is connected to the pipe. body connectivity.
上述的一种内注式静态破碎煤层围岩卸压装置,其特征在于:所述注浆管设置在所述圆台状内凹件小径端的端面上,所述注浆管的一端与所述圆台状外凸件小径端的端面平齐,所述注浆管的另一端伸入至管体内,螺纹孔设置在所述圆台状外凸件小径端的端面上且与管体连通。The above-mentioned internal injection type static crushing coal seam surrounding rock pressure relief device is characterized in that: the grouting pipe is arranged on the end face of the small diameter end of the circular concave inner concave piece, and one end of the grouting pipe is connected to the circular cone. The end face of the small-diameter end of the truncated convex piece is flush, the other end of the grouting pipe extends into the pipe body, and the threaded hole is arranged on the end face of the small-diameter end of the conical convex piece and communicates with the pipe body.
本发明与现有技术相比具有以下优点:Compared with the prior art, the present invention has the following advantages:
1、本发明通过多个依次首尾连接的静态破碎卸压单元的配合,适应不同长度的钻孔的需求,在管体的两端的管头外凸件或管尾内凹件上设置用于安装单向阀的注浆管和用于排气的螺纹孔,实现静态破碎膨胀浆液的单向流入,避免静态破碎膨胀浆液的倒流,并设置防滑结构连接相邻的两个静态破碎卸压单元,避免静态破碎卸压单元因自重而滑出钻孔,使用效果好。1. The present invention adapts to the needs of drilling holes of different lengths through the cooperation of a plurality of static crushing and pressure-relief units connected end to end in sequence, and is provided on the outer convex parts of the pipe head or the inner concave parts of the pipe end at both ends of the pipe body for installation. The grouting pipe of the one-way valve and the threaded hole for exhausting can realize the one-way inflow of the static crushing and expanding slurry, avoid the backflow of the static crushing and expanding slurry, and set up a non-slip structure to connect two adjacent static crushing pressure relief units. Avoid the static crushing pressure relief unit slipping out of the hole due to its own weight, and the use effect is good.
2、本发明通过采用静态破碎膨胀浆液体积逐渐膨胀将煤层围岩胀裂,无需井下煤层施工的停工,无需人员撤离,煤层围岩致裂与开采作业同时进行,不影响其他工序的同时进行,提高了矿井的作业效率,极大提高了矿井安全系数,且操作简单,便于推广使用。2. The present invention expands and cracks the surrounding rock of the coal seam by gradually expanding the volume of the static crushing and expanding slurry, without the need for the shutdown of the underground coal seam construction, without the need for personnel to evacuate, and the fracturing of the surrounding rock of the coal seam and the mining operation are carried out at the same time, without affecting other processes. The operation efficiency of the mine is improved, the safety factor of the mine is greatly improved, and the operation is simple, which is convenient for popularization and use.
3、本发明通过利用静态破碎卸压单元将静态破碎膨胀浆液包裹在其内部,由于矿井破岩及应力集中区卸压位置通常是在顶板,针对煤岩倾斜或竖直向上的钻孔,利用将静态破碎膨胀浆液包裹的方式实现静态破碎膨胀浆液不倒流、不跑浆和不漏浆,采用静态破碎膨胀浆液体积膨胀产生的巨大膨胀力将煤层围岩胀裂,对煤层采掘面围岩扰动持久、缓慢,足够大的膨胀力能够促使煤层采掘面围岩内积聚的能量逐渐释放,避免应力集中区卸压后能量的再次快速积聚,绿色环保,安全可靠稳定,避免使用雷管、炸药对地下水的污染,使用效果好,成本较炸药等危险火工品成本大大降低,节省了矿井破岩及卸压的成本。3. In the present invention, the static crushing and expanding slurry is wrapped in the interior by using the static crushing and pressure-relief unit. Since the mine rock-breaking and stress-concentration zone pressure-relief position is usually on the roof, for the coal-rock inclined or vertical upward drilling, use The method of wrapping the static crushing and expanding slurry realizes that the static crushing and expanding slurry does not flow back, does not run away and does not leak. Long-lasting, slow, and large enough expansion force can promote the gradual release of the energy accumulated in the surrounding rock of the coal seam mining face, avoiding the rapid accumulation of energy again after pressure relief in the stress concentration area, green and environmental protection, safe, reliable and stable, avoiding the use of detonators and explosives to groundwater. The cost is much lower than the cost of dangerous pyrotechnics such as explosives, and the cost of rock breaking and pressure relief in the mine is saved.
4、本发明设计新颖合理,静态破碎卸压单元将静态破碎膨胀浆液包裹在其内部的方式对围岩卸压适应各种条件的围岩破碎环境,适用性强,管体可采用橡胶管体、硬塑料管体、防水瓦楞纸管体或防水牛皮纸管体,绿色、环保且成本很低。4. The design of the present invention is novel and reasonable. The static crushing and pressure relief unit wraps the static crushing and expanding slurry inside it to relieve pressure of the surrounding rock and adapt to the surrounding rock crushing environment of various conditions, and has strong applicability. The pipe body can be made of rubber. , hard plastic tube body, waterproof corrugated paper tube body or waterproof kraft paper tube body, green, environmentally friendly and low cost.
综上所述,本发明设计新颖合理,利用静态破碎卸压单元将静态破碎膨胀浆液包裹在其内部,实现静态破碎膨胀浆液在煤岩倾斜或竖直向上的钻孔内不倒流、在煤岩裂隙中不跑浆且不漏浆,采用静态破碎膨胀浆液体积逐渐膨胀将煤层围岩胀裂,缓慢持久且绿色环保,避免使用雷管、炸药对地下水的污染,便于推广使用。In summary, the design of the present invention is novel and reasonable, and the static crushing and expanding slurry is wrapped in the interior of the static crushing and pressure-relief unit, so that the static crushing and expanding slurry does not flow back in the coal-rock inclined or vertically upward drilling hole, and the static crushing and expanding slurry is There is no slurry running and no leakage in the fissure. The volume of the static crushing and expanding slurry is gradually expanded to expand the surrounding rock of the coal seam, which is slow and durable, and is environmentally friendly.
下面通过附图和实施例,对本发明的技术方案做进一步的详细描述。The technical solutions of the present invention will be further described in detail below through the accompanying drawings and embodiments.
附图说明Description of drawings
图1为本发明的一种使用状态图。Fig. 1 is a use state diagram of the present invention.
图2为本发明的另一种使用状态图。FIG. 2 is another use state diagram of the present invention.
图3为本发明静态破碎卸压单元的第一种结构示意图。FIG. 3 is a first structural schematic diagram of the static crushing and pressure relief unit of the present invention.
图4为本发明静态破碎卸压单元的第二种结构示意图。FIG. 4 is a schematic diagram of the second structure of the static crushing and pressure relief unit of the present invention.
图5为本发明静态破碎卸压单元的第三种结构示意图。Fig. 5 is a schematic diagram of the third structure of the static crushing and pressure relief unit of the present invention.
图6为本发明两个第一种结构或两个第二种结构的静态破碎卸压单元的连接关系示意图。FIG. 6 is a schematic diagram of the connection relationship between two static crushing and pressure relief units of the first structure or two of the second structure of the present invention.
图7为本发明两个第三种结构的静态破碎卸压单元的连接关系示意图。7 is a schematic diagram of the connection relationship between two static crushing and pressure relief units of the third structure of the present invention.
附图标记说明:Explanation of reference numbers:
1—管体; 2—管头箍紧件; 3—管尾箍紧件;1—pipe body; 2—pipe head clamp; 3—pipe end clamp;
4—管头外凸件; 5—管尾内凹件; 6—单向阀;4—The outer convex part of the pipe head; 5—The inner concave part of the pipe end; 6—The one-way valve;
7—螺纹孔; 8—防滑结构; 9—钻孔;7—threaded hole; 8—anti-skid structure; 9—drilled hole;
10—煤层围岩。10—Coal seam surrounding rock.
具体实施方式Detailed ways
如图1至图7所示,本发明包括设置在煤层围岩10中预先钻探的钻孔9内的静态破碎卸压机构和用于将所述静态破碎卸压机构封堵在钻孔9内的封孔锚固块,所述静态破碎卸压机构包括多个依次首尾连接的静态破碎卸压单元,所述静态破碎卸压单元包括圆形的管体1以及设置在管体1管头端部的管头箍紧件2和设置在管体1管尾端部的管尾箍紧件3,管头箍紧件2和管尾箍紧件3均为圆环形箍紧件,管头箍紧件2的内径等于管体1的内径,管头箍紧件2的外径小于管体1的外径,管尾箍紧件3的内径等于管头箍紧件2的外径,管尾箍紧件3的外径等于管体1的外径,管头箍紧件2远离管体1的一端设置有管头外凸件4,管尾箍紧件3靠近管体1的一端设置有与管头外凸件4配合且伸入至管体1内的管尾内凹件5,管尾箍紧件3的内侧壁上设置有与下一个所述静态破碎卸压单元中的管头箍紧件2配合且伸出至管体1外的防滑结构8,管头外凸件4或管尾内凹件5上设置有与管体1连通的注浆管,所述注浆管内设置有单向阀6,静态破碎膨胀浆液通过注浆泵和单向阀6流入至管体1内,管头外凸件4或管尾内凹件5上设置有用于排气的螺纹孔7,螺纹孔7与螺钉螺纹配合。As shown in FIG. 1 to FIG. 7 , the present invention includes a static crushing and pressure-relief mechanism arranged in a pre-drilled borehole 9 in the surrounding rock 10 of the coal seam, and a static crushing and pressure-relief mechanism for sealing the static crushing and pressure-relief mechanism in the borehole 9 The hole sealing anchor block, the static crushing and pressure relief mechanism includes a plurality of static crushing and pressure relief units connected end to end in sequence, and the static crushing and pressure relief unit includes a circular pipe body 1 and a pipe head end of the pipe body 1. The pipe head clamp 2 and the pipe end clamp 3 arranged at the end of the pipe body 1, the pipe head clamp 2 and the pipe end clamp 3 are annular clamps, and the pipe head clamp The inner diameter of the clamp 2 is equal to the inner diameter of the pipe body 1, the outer diameter of the pipe head clamp 2 is smaller than the outer diameter of the pipe body 1, the inner diameter of the pipe end clamp 3 is equal to the outer diameter of the pipe head clamp 2, and the pipe end clamp The outer diameter of the clamp 3 is equal to the outer diameter of the pipe body 1, the end of the pipe head clamp 2 away from the pipe body 1 is provided with a pipe head protruding part 4, and the end of the pipe end clamp 3 close to the pipe body 1 is provided with a The inner concave part 5 of the pipe tail which cooperates with the outer convex part 4 of the pipe head and extends into the pipe body 1; The anti-skid structure 8 is fitted with the clamp 2 and protrudes out of the pipe body 1. The outer convex part 4 of the pipe head or the inner concave part 5 of the pipe tail is provided with a grouting pipe that communicates with the pipe body 1. The grouting pipe is provided with There is a one-way valve 6, the static crushing and expanding slurry flows into the pipe body 1 through the grouting pump and the one-way valve 6, and the outer convex part 4 of the pipe head or the inner concave part 5 of the pipe tail is provided with a threaded hole 7 for exhausting, The threaded hole 7 is threaded with the screw.
需要说明的是,管头箍紧件2的内径等于管体1的内径,管头箍紧件2的外径小于管体1的外径,管尾箍紧件3的内径等于管头箍紧件2的外径的目的是便于相邻两个静态破碎卸压单元的对接,保证多个依次首尾连接的静态破碎卸压单元组成的静态破碎卸压机构形成一个外径一直的圆柱体,便于与钻孔9配合,通过多个依次首尾连接的静态破碎卸压单元的配合,适应不同长度的钻孔的需求,在管体1的两端的管头外凸件4或管尾内凹件5上设置用于安装单向阀6的注浆管和用于排气的螺纹孔7,实现静态破碎膨胀浆液的单向流入,避免静态破碎膨胀浆液的倒流,并设置防滑结构8连接相邻的两个静态破碎卸压单元,避免静态破碎卸压单元因自重而滑出钻孔;通过采用静态破碎膨胀浆液体积逐渐膨胀将煤层围岩胀裂,无需井下煤层施工的停工,无需人员撤离,煤层围岩致裂与开采作业同时进行,不影响其他工序的同时进行,提高了矿井的作业效率,极大提高了矿井安全系数,且操作简单;利用静态破碎卸压单元将静态破碎膨胀浆液包裹在其内部,由于矿井破岩及应力集中区卸压位置通常是在顶板,针对煤岩倾斜或竖直向上的钻孔,利用将静态破碎膨胀浆液包裹的方式实现静态破碎膨胀浆液不倒流、不跑浆和不漏浆,采用静态破碎膨胀浆液体积膨胀产生的巨大膨胀力将煤层围岩胀裂,对煤层采掘面围岩扰动持久、缓慢,足够大的膨胀力能够促使煤层采掘面围岩内积聚的能量逐渐释放,避免应力集中区卸压后能量的再次快速积聚,绿色环保,安全可靠稳定,避免使用雷管、炸药对地下水的污染,使用效果好,成本较炸药等危险火工品成本大大降低,节省了矿井破岩及卸压的成本;静态破碎卸压单元将静态破碎膨胀浆液包裹在其内部的方式对围岩卸压适应各种条件的围岩破碎环境,适用性强,管体可采用橡胶管体、硬塑料管体、防水瓦楞纸管体或防水牛皮纸管体,绿色、环保且成本很低。It should be noted that the inner diameter of the pipe head clamp 2 is equal to the inner diameter of the pipe body 1, the outer diameter of the pipe head clamp 2 is smaller than the outer diameter of the pipe body 1, and the inner diameter of the pipe end clamp 3 is equal to the pipe head clamp The purpose of the outer diameter of the piece 2 is to facilitate the docking of two adjacent static crushing and pressure-relief units, and to ensure that the static crushing and pressure-relief mechanism composed of multiple static crushing and pressure-relief units connected end to end forms a cylinder with a straight outer diameter, which is convenient for Cooperate with the borehole 9, through the cooperation of a plurality of static crushing and pressure relief units connected end to end in sequence, to meet the needs of boreholes of different lengths. The grouting pipe for installing the one-way valve 6 and the threaded hole 7 for exhausting are arranged on it, so as to realize the one-way inflow of the static crushing and expanding slurry, avoid the backflow of the static crushing and expanding slurry, and set the anti-skid structure 8 to connect the adjacent ones. Two static crushing and pressure-relief units prevent the static crushing and pressure-relief unit from sliding out of the borehole due to its own weight; by using the static crushing and expanding slurry volume to expand gradually, the surrounding rock of the coal seam is expanded and fractured, without the need for downtime for underground coal seam construction, without the need for personnel to evacuate, and the coal seam The fracturing of the surrounding rock and the mining operation are carried out at the same time, without affecting other processes at the same time, which improves the operation efficiency of the mine, greatly improves the safety factor of the mine, and is easy to operate; the static crushing and pressure relief unit is used to wrap the static crushing expansion slurry in the mine. Inside, because the mine rock breaking and stress concentration area pressure relief position is usually on the roof, for the inclined or vertical upward drilling of the coal rock, the static crushing and expanding slurry is wrapped to realize that the static crushing and expanding slurry does not flow back or run away. Slurry and non-leakage slurry, the huge expansion force generated by the volume expansion of static crushing and expanding slurry is used to swell the surrounding rock of the coal seam, and the disturbance to the surrounding rock of the coal seam mining face is lasting and slow, and a large enough swelling force can promote the coal seam mining face. The energy is gradually released to avoid the rapid accumulation of energy again after the stress concentration area is relieved. It is green and environmentally friendly, safe, reliable and stable. It avoids the use of detonators and explosives to pollute the groundwater. , which saves the cost of rock breaking and pressure relief in the mine; the static crushing and pressure relief unit wraps the static crushing and expanding slurry inside it to relieve pressure on the surrounding rock and adapt to the surrounding rock crushing environment of various conditions. It adopts rubber tube body, hard plastic tube body, waterproof corrugated paper tube body or waterproof kraft paper tube body, which is green, environmentally friendly and low cost.
本实施例中,所述封孔锚固块沿钻孔9长度方向的长度不小于1m;所述封孔锚固块为树脂锚固剂,所述树脂锚固剂通过锚杆钻机均匀的塞入钻孔9内。In this embodiment, the length of the sealing and anchoring block along the length direction of the borehole 9 is not less than 1 m; the sealing and anchoring block is a resin anchoring agent, and the resin anchoring agent is uniformly inserted into the drilling hole 9 by the bolt drill. Inside.
需要说明的是,封孔锚固块沿钻孔9长度方向的长度不小于1m的目的是避免静态破碎卸压机构被封堵过浅,导致静态破碎膨胀浆液水化反应时产生喷孔现象而发生安全事故。It should be noted that the purpose of the length of the plugging anchor block along the length of the borehole 9 is not less than 1m to prevent the static crushing and pressure relief mechanism from being blocked too shallowly, resulting in the phenomenon of spray holes during the hydration reaction of the static crushing expansion slurry. security incident.
本实施例中,所述防滑结构8为多个沿管尾箍紧件3内侧壁周向均匀设置在管尾箍紧件3的内侧壁上的金属丝,一个防滑结构8中的金属丝的数量至少为三个。In this embodiment, the anti-skid structure 8 is a plurality of metal wires uniformly arranged on the inner side wall of the pipe end clamp 3 along the circumference of the inner side wall of the pipe end clamp 3 . The number is at least three.
需要说明的是,防滑结构8为多个沿管尾箍紧件3内侧壁周向均匀设置在管尾箍紧件3的内侧壁上的金属丝,实现管尾箍紧件3和下一个所述静态破碎卸压单元中的管头箍紧件2配合,下一个所述静态破碎卸压单元中的管头箍紧件2被塞入管尾箍紧件3内,多个金属丝介于管头箍紧件2和管尾箍紧件3之间,对管头箍紧件2和管尾箍紧件3进行均匀的挤压密实,避免静态破碎卸压单元因自重而滑出钻孔。It should be noted that the anti-skid structure 8 is a plurality of metal wires uniformly arranged on the inner side wall of the pipe end clamp 3 along the inner side wall of the pipe end clamp 3, so as to realize the connection between the pipe end clamp 3 and the next one. The pipe head clamps 2 in the static crushing and pressure relief unit are matched, and the pipe head clamps 2 in the next static crushing and pressure relief unit are inserted into the pipe end clamps 3, and a plurality of metal wires are interposed between the pipes. Between the head clamp 2 and the pipe end clamp 3, the pipe head clamp 2 and the pipe end clamp 3 are evenly squeezed and compacted to prevent the static crushing and pressure relief unit from sliding out of the drilled hole due to its own weight.
本实施例中,所述钻孔9长度方向的中轴线与水平面的夹角为0°~90°。In this embodiment, the angle between the central axis of the borehole 9 in the longitudinal direction and the horizontal plane is 0°˜90°.
需要说明的是,如图1所示,钻孔9长度方向的中轴线与水平面的夹角介于0°~90°之间,静态破碎卸压机构由下至上倾斜的插入钻孔9中;如图2所示,钻孔9长度方向的中轴线与水平面的夹角为90°,静态破碎卸压机构由下至上垂直的插入钻孔9中,静态破碎卸压机构适应各种不同的钻孔9角度。It should be noted that, as shown in FIG. 1 , the angle between the central axis of the borehole 9 in the longitudinal direction and the horizontal plane is between 0° and 90°, and the static crushing and pressure relief mechanism is inserted into the borehole 9 obliquely from bottom to top; As shown in Figure 2, the angle between the central axis of the borehole 9 in the length direction and the horizontal plane is 90°, and the static crushing and pressure relief mechanism is vertically inserted into the borehole 9 from bottom to top. The static crushing and pressure relief mechanism is suitable for various drills. Hole 9 angle.
本实施例中,所述静态破碎膨胀浆液由水和静态破碎剂组成且水和静态破碎剂的质量比为1:3。In this embodiment, the static crushing and swelling slurry is composed of water and static crushing agent, and the mass ratio of water and static crushing agent is 1:3.
本实施例中,所述管体1为橡胶管体、硬塑料管体、防水瓦楞纸管体或防水牛皮纸管体。In this embodiment, the pipe body 1 is a rubber pipe body, a hard plastic pipe body, a waterproof corrugated paper pipe body or a waterproof kraft paper pipe body.
需要说明的是,橡胶管体质地软,且具有极好的密闭性可防止静态破碎膨胀浆液的外流,具有极好的膨胀性,使静态破碎剂在膨胀时随静态破碎剂的体积同时膨胀而不会胀裂,并且可较好的传递膨胀力;另外,橡胶具有较好的耐磨性,在将静态破碎卸压机构捅入钻孔9的过程中不会因孔壁的粗糙而破裂,避免静态破碎膨胀浆液的外流,适用于硬岩煤层;It should be noted that the rubber tube body is soft and has excellent airtightness, which can prevent the outflow of static crushing and expanding slurry, and has excellent expansion properties, so that the static crushing agent expands with the volume of the static crushing agent when it expands. It will not burst, and can transmit the expansion force better; in addition, the rubber has good wear resistance, and will not be broken due to the roughness of the hole wall during the process of inserting the static crushing and pressure relief mechanism into the borehole 9. Avoid the outflow of static crushing expansion slurry, suitable for hard rock coal seams;
硬塑料管体、防水瓦楞纸管体或防水牛皮纸管体具有一个的硬度同时又易被撑开,可较好的传递膨胀力,硬岩煤层和软岩煤层均适用。The hard plastic pipe body, waterproof corrugated paper pipe body or waterproof kraft paper pipe body has a hardness and is easy to be stretched, which can better transmit the expansion force, and is suitable for both hard rock coal seams and soft rock coal seams.
本实施例中,所述管头外凸件4为圆台状外凸件,所述圆台状外凸件的大径端与管头箍紧件2远离管体1的一端连接,管尾内凹件5为圆台状内凹件,所述圆台状内凹件的大径端与管尾箍紧件3靠近管体1的一端,所述圆台状内凹件的小径端伸入至管体1内;In this embodiment, the pipe head outer convex part 4 is a circular conical convex part, the large diameter end of the circular conical convex part is connected with the end of the pipe head clamping part 2 away from the pipe body 1, and the pipe tail is concave inside. Part 5 is a conical concave part, the large diameter end of the concave concave part and the end of the tube end clamp 3 close to the pipe body 1, the small diameter end of the conical concave part extends into the pipe body 1 Inside;
管头箍紧件2和管尾箍紧件3均为钢圈。Both the pipe head clamp 2 and the pipe end clamp 3 are steel rings.
需要说明的是,管头外凸件4为圆台状外凸件且管尾内凹件5为圆台状内凹件的目的是便于注浆管的安装,管头箍紧件2和管尾箍紧件3均为钢圈,可将相邻管体1以及相配合的管头外凸件4和管尾内凹件5箍紧连接为一个整体,防止静态破碎膨胀浆液的渗流。It should be noted that the purpose of the outer convex part 4 of the pipe head being a conical convex part and the concave part 5 of the pipe tail being a concave concave part is to facilitate the installation of the grouting pipe, the pipe head clamp 2 and the pipe tail clamp. The tightening parts 3 are steel rings, which can fasten and connect the adjacent pipe bodies 1 and the matching outer convex part 4 of the pipe head and the inner concave part 5 of the pipe tail as a whole to prevent the seepage of the statically broken and expanded slurry.
本实施例中,所述注浆管设置在所述圆台状外凸件内,所述注浆管的一端与所述圆台状外凸件小径端的端面平齐,所述注浆管的另一端伸入至所述圆台状外凸件内且与管体1连通,螺纹孔7设置在所述圆台状外凸件内且位于所述注浆管旁侧,螺纹孔7与管体1连通,所述圆台状内凹件为密闭式圆台状内凹件。In this embodiment, the grouting pipe is arranged in the conical outer convex part, one end of the grouting pipe is flush with the end face of the small diameter end of the conical convex convex part, and the other end of the grouting pipe The threaded hole 7 is arranged in the circular truncated convex part and is located beside the grouting pipe, and the threaded hole 7 is communicated with the pipe body 1. The truncated concave piece is a closed truncated truncated concave piece.
如图3所示,实际使用时,所述注浆管的一端与所述圆台状外凸件小径端的端面平齐,所述注浆管的另一端伸入至所述圆台状外凸件内且与管体1连通的目的是避免注浆管伸出圆台状外凸件外,减少静态破碎卸压单元的体积,同时便于配合另一个静态破碎卸压单元,螺纹孔7设置在所述圆台状外凸件内且位于所述注浆管旁侧,螺纹孔7与管体1连通,在圆台状外凸件上完成注浆管和螺纹孔7的设置,需要说明的是,向管体1内注浆时,不可避免的会存在多余的气体,需要将管体1内的气体排出,注浆时,保持螺纹孔7向上倾斜,便于气体的排出,因此,采用该结构的静态破碎卸压单元时,从圆台状外凸件侧向管体1内注浆,圆台状外凸件向上倾斜,保持螺纹孔7向上倾斜,圆台状内凹件为密闭式圆台状内凹件,当管体1的注浆量与螺纹孔7的排浆量一致时,说明管体1注浆已满,利用螺杆密封螺纹孔7。As shown in Fig. 3, in actual use, one end of the grouting pipe is flush with the end face of the small diameter end of the conical outer convex part, and the other end of the grouting pipe extends into the conical convex part And the purpose of communicating with the pipe body 1 is to prevent the grouting pipe from protruding out of the conical convex part, reducing the volume of the static crushing and pressure relief unit, and at the same time, it is convenient to cooperate with another static crushing and pressure relief unit. The threaded hole 7 is arranged on the circular table. The grouting pipe and the threaded hole 7 are arranged on the conical convex part and are located on the side of the grouting pipe. When grouting in 1, there will inevitably be excess gas, and it is necessary to discharge the gas in the pipe body 1. During grouting, keep the threaded hole 7 inclined upward to facilitate the discharge of gas. Therefore, the static crushing and unloading of this structure is adopted. When the unit is pressed, grouting is performed from the side of the circular truncated convex part into the pipe body 1, the circular truncated convex part is inclined upward, and the threaded hole 7 is kept inclined upward. When the grouting amount of the body 1 is consistent with the grouting amount of the threaded hole 7, it means that the grouting of the pipe body 1 is full, and the threaded hole 7 is sealed with a screw.
本实施例中,所述注浆管设置在所述圆台状外凸件内,所述注浆管的一端与所述圆台状外凸件小径端的端面平齐,所述注浆管的另一端伸入至所述圆台状外凸件内且与管体1连通,螺纹孔7设置在所述圆台状内凹件小径端的端面上且与管体1连通。In this embodiment, the grouting pipe is arranged in the conical outer convex part, one end of the grouting pipe is flush with the end face of the small diameter end of the conical convex convex part, and the other end of the grouting pipe The threaded hole 7 is arranged on the end face of the small diameter end of the conical concave member and communicates with the pipe body 1 , extending into the conical outer convex member and communicating with the pipe body 1 .
如图4所示,实际使用时,将注浆管设置在所述圆台状外凸件内,将螺纹孔7设置在所述圆台状内凹件小径端的端面上且与管体1连通,避免将螺纹孔7和注浆管设置在圆台状外凸件时,螺纹孔7占据注浆管的安装位置,需要说明的是,向管体1内注浆时,不可避免的会存在多余的气体,需要将管体1内的气体排出,注浆时,保持螺纹孔7向上倾斜,便于气体的排出,因此,采用该结构的静态破碎卸压单元时,从圆台状外凸件侧向管体1内注浆,圆台状外凸件向下倾斜,则圆台状内凹件向上倾斜,则螺纹孔7保持向上倾斜,当管体1的注浆量与螺纹孔7的排浆量一致时,说明管体1注浆已满,利用螺杆密封螺纹孔7。As shown in FIG. 4 , in actual use, the grouting pipe is set in the conical outer convex part, and the threaded hole 7 is set on the end face of the small diameter end of the conical concave part and communicated with the pipe body 1 to avoid When the threaded hole 7 and the grouting pipe are arranged on the truncated convex part, the threaded hole 7 occupies the installation position of the grouting pipe. It should be noted that when grouting into the pipe body 1, there will inevitably be excess gas. , it is necessary to discharge the gas in the pipe body 1. When grouting, keep the threaded hole 7 inclined upward to facilitate the discharge of gas. Therefore, when the static crushing and pressure relief unit of this structure is adopted, the circular frustum-shaped convex part is lateral to the pipe body. 1. Grouting inside, the circular truncated convex part is inclined downward, then the circular truncated inner concave part is inclined upward, and the threaded hole 7 is kept inclined upward. When the grouting amount of the pipe body 1 is the same as that of the threaded hole 7, It means that the pipe body 1 is full of grouting, and the threaded hole 7 is sealed with a screw.
本实施例中,所述注浆管设置在所述圆台状内凹件小径端的端面上,所述注浆管的一端与所述圆台状外凸件小径端的端面平齐,所述注浆管的另一端伸入至管体1内,螺纹孔7设置在所述圆台状外凸件小径端的端面上且与管体1连通。In this embodiment, the grouting pipe is arranged on the end face of the small diameter end of the conical concave inner part, and one end of the grouting pipe is flush with the end face of the small diameter end of the conical outer convex part, and the grouting pipe The other end extends into the pipe body 1 , and the threaded hole 7 is provided on the end surface of the small diameter end of the conical outer convex member and communicates with the pipe body 1 .
如图5所示,实际使用时,向管体1内注浆时,不可避免的会存在多余的气体,需要将管体1内的气体排出,注浆时,保持螺纹孔7向上倾斜,便于气体的排出,因此,采用该结构的静态破碎卸压单元时,从圆台状内凹件侧向管体1内注浆,圆台状内凹件向下倾斜,则圆台状外凸件向上倾斜,则螺纹孔7保持向上倾斜,当管体1的注浆量与螺纹孔7的排浆量一致时,说明管体1注浆已满,利用螺杆密封螺纹孔7。As shown in Figure 5, in actual use, when grouting into the pipe body 1, there will inevitably be excess gas, and the gas in the pipe body 1 needs to be discharged. Therefore, when the static crushing and pressure relief unit of this structure is adopted, grouting is carried out from the concave concave part of the conical shape into the pipe body 1, the concave concave part of the conical concave part is inclined downward, and the convex part of the conical conical shape is inclined upward, Then the threaded hole 7 remains inclined upward. When the grouting amount of the pipe body 1 is consistent with the slurry discharge amount of the threaded hole 7, it means that the grouting of the pipe body 1 is full, and the threaded hole 7 is sealed with a screw.
本发明使用时,根据钻孔9的长度确定静态破碎卸压单元的数量,配置静态破碎膨胀浆液,采用多个注浆泵分别对多个静态破碎卸压单元的的管体1内注入静态破碎膨胀浆液,静态破碎膨胀浆液通过注浆泵和单向阀6流入至管体1内,通过螺纹孔7对管体1内气体进行排气,当管体1注浆已满,利用螺杆密封螺纹孔7,将多个装满静态破碎膨胀浆液的静态破碎卸压单元依次收尾连接,插入钻孔9内,利用封孔锚固块对钻孔9进行封堵,静态破碎膨胀浆液膨胀缓慢进行,采用静态破碎膨胀浆液体积膨胀产生的巨大膨胀力将煤层围岩胀裂,对煤层采掘面围岩扰动持久、缓慢,足够大的膨胀力能够促使煤层采掘面围岩内积聚的能量逐渐释放,避免应力集中区卸压后能量的再次快速积聚,使用效果好。When the present invention is used, the number of static crushing and pressure-relieving units is determined according to the length of the borehole 9, the static crushing and expanding slurry is configured, and a plurality of grouting pumps are used to inject static crushing into the pipe bodies 1 of the plurality of static crushing and pressure-relieving units respectively. Expansion slurry, static crushing expansion slurry flows into the pipe body 1 through the grouting pump and the one-way valve 6, and the gas in the pipe body 1 is exhausted through the threaded hole 7. When the pipe body 1 is full of grouting, the screw is used to seal the thread In hole 7, a plurality of static crushing and pressure-relief units filled with static crushing and expanding slurry are sequentially connected to the ends, inserted into hole 9, and the hole 9 is blocked by sealing and anchoring blocks, and the expansion of static crushing and expanding slurry is carried out slowly. The huge expansion force generated by the volume expansion of the static crushing and expanding slurry will swell the surrounding rock of the coal seam, and disturb the surrounding rock of the coal seam mining face for a long time and slowly. A large enough swelling force can promote the gradual release of the energy accumulated in the surrounding rock of the coal seam mining face and avoid stress. After the pressure is relieved in the concentrated area, the energy is quickly accumulated again, and the use effect is good.
以上所述,仅是本发明的较佳实施例,并非对本发明作任何限制,凡是根据本发明技术实质对以上实施例所作的任何简单修改、变更以及等效结构变化,均仍属于本发明技术方案的保护范围内。The above are only preferred embodiments of the present invention and do not limit the present invention. Any simple modifications, changes and equivalent structural changes made to the above embodiments according to the technical essence of the present invention still belong to the technology of the present invention. within the scope of the program.
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