CN109985894A - Kitchen Waste Disposer - Google Patents

Kitchen Waste Disposer Download PDF

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Publication number
CN109985894A
CN109985894A CN201910354780.2A CN201910354780A CN109985894A CN 109985894 A CN109985894 A CN 109985894A CN 201910354780 A CN201910354780 A CN 201910354780A CN 109985894 A CN109985894 A CN 109985894A
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CN
China
Prior art keywords
crushing
residue
water
grinding
slag
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CN201910354780.2A
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Chinese (zh)
Inventor
胡红钱
周豪
高奇峰
顾胜涛
赵科斌
汤利
傅林杰
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Zhejiang Industry Polytechnic College
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Zhejiang Industry Polytechnic College
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Priority to CN201910354780.2A priority Critical patent/CN109985894A/en
Publication of CN109985894A publication Critical patent/CN109985894A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/0084Disintegrating by knives or other cutting or tearing members which chop material into fragments specially adapted for disintegrating garbage, waste or sewage
    • B02C18/0092Disintegrating by knives or other cutting or tearing members which chop material into fragments specially adapted for disintegrating garbage, waste or sewage for waste water or for garbage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/08Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers
    • B02C18/12Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers with drive arranged below container
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/14Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16Details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16Details
    • B02C18/24Drives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C21/00Disintegrating plant with or without drying of the material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/14Separating or sorting of material, associated with crushing or disintegrating with more than one separator
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C7/00Crushing or disintegrating by disc mills
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/40Destroying solid waste or transforming solid waste into something useful or harmless involving thermal treatment, e.g. evaporation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B5/00Operations not covered by a single other subclass or by a single other group in this subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/02Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
    • B30B9/12Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing
    • B30B9/14Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing operating with only one screw or worm
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B65B51/10Applying or generating heat or pressure or combinations thereof
    • B65B51/14Applying or generating heat or pressure or combinations thereof by reciprocating or oscillating members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B11/00Machines or apparatus for drying solid materials or objects with movement which is non-progressive
    • F26B11/12Machines or apparatus for drying solid materials or objects with movement which is non-progressive in stationary drums or other mainly-closed receptacles with moving stirring devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B23/00Heating arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00Details of general application not covered by group F26B21/00 or F26B23/00
    • F26B25/04Agitating, stirring, or scraping devices

Landscapes

  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Environmental & Geological Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

本发明公开了一种厨余垃圾处理器,包括破碎机构、渣水分离器、油水分离机构、残渣烘干发酵机构和热封包装机构;所述的破碎机构通过管路与渣水分离器相连;所述的渣水分离器通过管路分别与油水分离机构、残渣烘干发酵机构相连;所述的残渣烘干发酵机构安装在热封包装机构的上方。本发明把我们厨余垃圾变废为宝,不仅可以在家庭中起到环保以及资源回收利用的作用,在减少垃圾处理的同时洁净了家庭的环境卫生减少了垃圾的处理量,替每家每户减轻了负担,对于小区的用户而言更是方便减少倒垃圾和打扫卫生的次数,也方便了厨房的卫生,同时也美化了小区的环境卫生。

The invention discloses a kitchen waste disposer, comprising a crushing mechanism, a residue-water separator, an oil-water separation mechanism, a residue drying and fermentation mechanism and a heat-sealing packaging mechanism; the crushing mechanism is connected with the residue-water separator through a pipeline The residue-water separator is respectively connected with the oil-water separation mechanism and the residue drying and fermentation mechanism through pipelines; the residue drying and fermentation mechanism is installed above the heat-sealing packaging mechanism. The invention turns our kitchen waste into treasure, which can not only play the role of environmental protection and resource recycling in the family, but also cleans the family's environmental sanitation and reduces the amount of garbage disposal while reducing garbage disposal. The burden is reduced for the households, and for the users of the community, it is more convenient to reduce the number of garbage dumping and cleaning, which also facilitates the sanitation of the kitchen, and also beautifies the environmental sanitation of the community.

Description

厨余垃圾处理器Kitchen Waste Disposer

技术领域technical field

本发明涉及一种厨余垃圾处理器。The invention relates to a kitchen waste disposer.

背景技术Background technique

在城市化进程中,垃圾作为城市代谢的产物是城市发展的负担,世界上许多城市均有过垃圾围城的局面。中国垃圾处理行业起步晚,但通过近几年的发展,我国垃圾处理产业初具规模,垃圾处理市场容量有了显著增加,市场渗透率迅速提高,进入环卫行业的企业数量也在迅猛增加。全世界垃圾年均增长速度为8.42%,而中国垃圾增长率达到10%以上。全世界每年产生4.9亿吨垃圾,仅中国每年就产生近1.5亿吨城市垃圾。中国城市生活垃圾累积堆存量已达70亿吨。In the process of urbanization, garbage as a product of urban metabolism is the burden of urban development. Many cities in the world have been surrounded by garbage. China's waste treatment industry started late, but through the development in recent years, my country's waste treatment industry has begun to take shape, the capacity of the waste treatment market has increased significantly, the market penetration rate has increased rapidly, and the number of companies entering the sanitation industry has also increased rapidly. The average annual growth rate of garbage in the world is 8.42%, while the growth rate of garbage in China is more than 10%. The world produces 490 million tons of waste every year, and China alone produces nearly 150 million tons of municipal waste every year. The cumulative stockpile of municipal solid waste in China has reached 7 billion tons.

在如此巨大的垃圾压力下,有理由相信,垃圾处理产业会成为未来国内的明星产业。再生资源成为资源循环的新起点,同时成为循环经济的重要组成部分。另外,在废弃资源和废旧材料回收利用加工过程中,不但解决了资源短缺问题,同时降低了垃圾排放,正可谓"一举两得"。我国不断出台政策支持垃圾处理行业的发展,各地政府领导也开始高度重视垃圾填埋场建设,加大了投入,并且有效的提高了家庭生活品质,可以预测垃圾处理行业的前景十分广阔。鉴于此发明了本专利。Under such a huge pressure of garbage, there is reason to believe that the garbage disposal industry will become a star industry in China in the future. Renewable resources have become a new starting point for resource recycling and an important part of circular economy. In addition, in the process of recycling waste resources and waste materials, it not only solves the problem of resource shortage, but also reduces waste discharge, which can be described as "killing two birds with one stone". my country has continuously introduced policies to support the development of the garbage disposal industry. Local government leaders have also begun to attach great importance to the construction of garbage landfills, increased investment, and effectively improved the quality of family life. It can be predicted that the garbage disposal industry has a very broad prospect. This patent was invented in view of this.

发明内容SUMMARY OF THE INVENTION

本发明提供了一种厨余垃圾处理器,本发明把我们厨余垃圾变废为宝,不仅可以在家庭中起到环保以及资源回收利用的作用,在减少垃圾处理的同时洁净了家庭的环境卫生减少了垃圾的处理量,替每家每户减轻了负担,对于小区的用户而言更是方便减少倒垃圾和打扫卫生的次数,也方便了厨房的卫生,同时也美化了小区的环境卫生。The present invention provides a kitchen waste disposer, which turns our kitchen waste into treasure, which can not only play the role of environmental protection and resource recycling in the family, but also cleans the family environment while reducing waste disposal. Sanitation reduces the amount of garbage disposal and reduces the burden on each household. For users of the community, it is more convenient to reduce the number of garbage dumping and cleaning, which also facilitates the hygiene of the kitchen and beautifies the environmental hygiene of the community. .

为了达到上述目的,本发明的技术方案是:In order to achieve the above object, the technical scheme of the present invention is:

一种厨余垃圾处理器,包括破碎机构、渣水分离器、油水分离机构、残渣烘干发酵机构和热封包装机构;所述的破碎机构通过管路与渣水分离器相连;所述的渣水分离器通过管路分别与油水分离机构、残渣烘干发酵机构相连;所述的残渣烘干发酵机构安装在热封包装机构的上方。A kitchen waste disposer, comprising a crushing mechanism, a residue-water separator, an oil-water separation mechanism, a residue drying and fermentation mechanism and a heat-sealing packaging mechanism; the crushing mechanism is connected with the residue-water separator through a pipeline; the The residue-water separator is respectively connected with the oil-water separation mechanism and the residue drying and fermentation mechanism through pipelines; the residue drying and fermentation mechanism is installed above the heat-sealing packaging mechanism.

所述的破碎机构包括底座,所述的底座底部安装有破碎电机,所述的底座上表面安装有精研磨机构,所述的精研磨机构上安装有粗研磨机构;The crushing mechanism includes a base, a crushing motor is installed at the bottom of the base, a fine grinding mechanism is installed on the upper surface of the base, and a coarse grinding mechanism is installed on the fine grinding mechanism;

所述的粗研磨机构包括粗研磨底板,所述的粗研磨底板上安装有粗研磨工具,所述的粗研磨工具外套装有粗研磨保护罩;所述的粗研磨保护罩顶部开设有初研磨入口;所述的粗研磨底座上开设有矩形初研磨出口;所述的粗研磨工具包括垂直安装在粗研磨底座上矩形初研磨出口其中1条长边上的弧形摩擦板、垂直安装在粗研磨底座上矩形初研磨出口其中另1条长边和2条短边上的破碎壁,且所述的破碎壁和弧形摩擦板密封相连围成顶部开口的粗研磨工具本体,所述的粗研磨工具本体内安装有2根破碎轴;所述的2根破碎轴上从左往右依次安装有1个固定环、1个以上的环形链和1个以上的活动环,且所述的环形链和活动环依次间隔安装;所述的环形链上安装有1片以上的粗破碎刀片;所述的2根破碎轴的右端位于粗研磨工具本体外的部分分别安装有破碎齿轮,所述的2根破碎轴上的破碎齿轮相互啮合相连,且所述的其中1根破碎轴通过联轴器与粗研磨电机的电机轴相连;The rough grinding mechanism includes a rough grinding bottom plate, a rough grinding tool is installed on the rough grinding bottom plate, and a rough grinding protective cover is installed on the outer casing of the rough grinding tool; the top of the rough grinding protective cover is provided with a preliminary grinding The entrance; the rough grinding base is provided with a rectangular preliminary grinding outlet; the rough grinding tool includes an arc friction plate vertically installed on the rough grinding base and one long side of the rectangular preliminary grinding outlet, which is vertically installed on the rough grinding base. The crushing wall on the other long side and the two short sides of the rectangular primary grinding outlet on the grinding base, and the crushing wall and the arc-shaped friction plate are sealed and connected to form a rough grinding tool body with an opening at the top. Two crushing shafts are installed in the body of the grinding tool; a fixed ring, more than one annular chain and more than one movable ring are installed on the two crushing shafts in sequence from left to right, and the ring The chain and the movable ring are installed at intervals in turn; more than one rough crushing blade is installed on the said annular chain; the parts of the right ends of the two crushing shafts located outside the main body of the rough grinding tool are respectively equipped with crushing gears, and the said The crushing gears on the two crushing shafts are meshed with each other, and one of the crushing shafts is connected with the motor shaft of the rough grinding motor through a coupling;

所述的精研磨机构包括安装在底座上的精研磨保护罩,所述的精研磨保护罩内底面上安装有传动齿轮组,所述的传动齿轮组之上的精研磨保护罩内架设安装有精研磨底板,所述的传动齿轮组上的连接轴通过联轴器与精研磨电机的电机轴相连;所述的传动齿轮组通过齿轮啮合与传动轴相连;所述的传动轴穿过精研磨底板后固定安装有带孔内胆和精破碎刀片;所述的精研磨保护罩内的精研磨底板上固定安装有漏网状外胆,且所述的带孔内胆位于漏网状外胆内,所述的精破碎刀片位于带孔内胆内;所述的精研磨底板与漏网状外胆之间形成收集器通过管路与渣水分离器相连;所述的精研磨保护罩顶部内壁面上架设安装有粗研磨底板。The fine grinding mechanism includes a fine grinding protective cover installed on the base, a transmission gear set is installed on the inner bottom surface of the fine grinding protective cover, and a fine grinding protective cover is erected and installed in the fine grinding protective cover on the transmission gear set. The fine grinding base plate, the connecting shaft on the transmission gear set is connected with the motor shaft of the fine grinding motor through the coupling; the transmission gear set is connected with the transmission shaft through gear meshing; the transmission shaft passes through the fine grinding A perforated inner tank and a fine crushing blade are fixedly installed behind the bottom plate; a leak-mesh outer tank is fixedly installed on the fine-grinding bottom plate in the fine-grinding protective cover, and the perforated inner tank is located in the leak-mesh outer tank, The fine crushing blade is located in the inner pot with holes; a collector is formed between the fine grinding bottom plate and the leak-mesh outer pot and is connected to the slag water separator through a pipeline; the inner wall surface of the top of the fine grinding protective cover is Erection and installation of a rough grinding bottom plate.

所述的渣水分离器包括支撑架,所述的支撑架上安装有残渣接收桶、过滤装置和固定连接板;所述的残渣接收桶顶部安装有残渣接收管,所述的残渣接收管与精研磨底板、漏网状外胆之间的收集器管通过管路相连,所述的残渣接收桶与过滤装置连通;所述的过滤装置内安装有变螺距旋轴,所述的变螺距旋轴圆周外围还安装有带活动环和固定环的钢丝杆;所述的过滤装置的钢丝杆上的活动环之间有微小缝隙,所述的过滤装置侧面安装有挡板,且所述的挡板和过滤装置底部之间开设有储存分离渣水用的间隙;所述的固定连接板上安装有齿轮箱,所述的齿轮箱内安装有齿轮组,所述的齿轮组的连接轴通过联轴器与渣水分离电机相连;所述的齿轮组的连接轴还通过联轴器与变螺距旋轴相连。The slag-water separator includes a support frame on which a slag receiving bucket, a filtering device and a fixed connection plate are installed; The collector pipes between the fine grinding bottom plate and the leak-mesh outer bladder are connected by pipelines, and the residue receiving barrel is communicated with the filtering device; A steel wire rod with a movable ring and a fixed ring is also installed on the periphery of the circumference; there are tiny gaps between the movable rings on the steel wire rod of the filter device, a baffle plate is installed on the side of the filter device, and the baffle plate There is a gap for storing and separating slag and water between the filter device and the bottom of the filter device; a gear box is installed on the fixed connecting plate, a gear group is installed in the gear box, and the connecting shaft of the gear group passes through the coupling shaft The device is connected with the slag-water separation motor; the connecting shaft of the gear set is also connected with the variable pitch rotating shaft through a coupling.

所述的油水分离机构包括油水收集箱,所述的油水收集箱通过水收集管与水收集箱相连;所述的油水收集箱通过油收集管与油收集箱相连;且所述的油收集管的安装高度高于水收集管的安装高度;所述的油水收集箱通过管路与渣水分离器上的挡板、过滤装置底部储存分离渣水用的间隙连通。The oil-water separation mechanism includes an oil-water collection tank, and the oil-water collection tank is connected with the water collection tank through a water collection pipe; the oil-water collection tank is connected with the oil collection tank through an oil collection pipe; and the oil collection pipe The installation height of the oil-water collection tank is higher than that of the water collection pipe; the oil-water collection tank is communicated with the baffle plate on the slag-water separator and the gap at the bottom of the filter device for storing and separating slag-water through the pipeline.

所述的残渣烘干发酵机构包括烘干容器,所述的烘干容器内安装有1个支撑架和2个法兰板;所述的支撑架上安装有2个热管支撑臂;所述的2个法兰板之间架设安装有带加热管的搅拌桶,使所述的加热管的搅拌桶刚好位于在热封包装机构进入端上方;所述的加热管的搅拌桶一端安装有残渣进入管,所述的残渣进入管与渣水分离器上变螺距旋轴下方连通;所述的2个加热管支撑臂与加热管的搅拌桶相接触;所述的2个法兰板之间安装有残渣烘干发酵旋转轴,且所述的残渣烘干发酵旋转轴位于加热管的搅拌桶内;所述的残渣烘干发酵旋转轴的一端位于法兰板外安装有残渣烘干发酵齿轮,所述的残渣烘干发酵齿轮通过与其啮合相连的连接齿轮上的连接轴与残渣烘干发酵电机的电机轴相连。The residue drying and fermenting mechanism includes a drying container, and a support frame and two flange plates are installed in the drying container; two heat pipe support arms are installed on the support frame; A stirring barrel with a heating pipe is erected between the two flange plates, so that the stirring barrel of the heating pipe is located just above the entry end of the heat-sealing packaging mechanism; one end of the stirring barrel of the heating pipe is installed with a residue to enter pipe, the residue inlet pipe is communicated with the bottom of the variable pitch rotating shaft on the slag-water separator; the two heating pipe support arms are in contact with the stirring barrel of the heating pipe; the two flange plates are installed between the two There is a residue drying and fermentation rotating shaft, and the residue drying and fermentation rotating shaft is located in the stirring barrel of the heating pipe; one end of the residue drying and fermentation rotating shaft is located outside the flange plate, and a residue drying and fermentation gear is installed, The residue drying and fermenting gear is connected with the motor shaft of the residue drying and fermenting motor through the connecting shaft on the connecting gear meshed with it.

所述的热封包装机构包括传输带、热封包装装置、平带;所述的传输带尾端的与平带相衔接,所述的与传输带尾端相衔接处的平带上安装有热封包装装置,所述的热封包装装置包括架设在平带上的牵引器、热封板和滚轮。The heat-sealing packaging mechanism includes a transmission belt, a heat-sealing packaging device, and a flat belt; the end of the transmission belt is connected with the flat belt, and the flat belt at the connection with the end of the transmission belt is installed with a heat sealer. A sealing and packaging device, the heat-sealing packaging device comprises a tractor, a heat-sealing plate and a roller mounted on a flat belt.

本发明的有益效果为:本发明的一种厨余垃圾处理器,自动化处理,即按下开关就可以处理倒入的厨余垃圾,无需其他操作,方便省力,为用户提供便捷服务。而且针对体积较大难处理的菜根和骨头等都可以进行处理。因此本发明减少了垃圾的处理,美化了家庭环境的卫生,有利于用户更便捷下厨;其次产品体积较小,可以适用于大部分的家庭用户;再者产品功能将厨余处理的更加广泛、更加的到位;更关键的是将厨余垃圾进行研磨、渣水分离、油水分离、烘干发酵、包装等进行一系列处理后的垃圾转化成有机肥,把我们厨余垃圾变废为宝,不仅可以在家庭中起到环保以及资源回收利用的作用,在减少垃圾处理的同时洁净了家庭的环境卫生减少了垃圾的处理量,替每家每户减轻了负担,对于小区的用户而言更是方便减少倒垃圾和打扫卫生的次数,也方便了厨房的卫生,同时也美化了小区的环境卫生。The beneficial effects of the present invention are as follows: the kitchen waste disposer of the present invention can be processed automatically, that is, the poured kitchen waste can be processed by pressing a switch without other operations, which is convenient and labor-saving, and provides convenient services for users. And it can be processed for large and difficult to handle vegetable roots and bones. Therefore, the present invention reduces the disposal of garbage, beautifies the sanitation of the home environment, and is beneficial for users to cook more conveniently; secondly, the product is small in size and can be suitable for most home users; moreover, the product function can treat kitchen waste more widely , more in place; the more important thing is to turn kitchen waste into organic fertilizer after a series of treatments such as grinding, slag-water separation, oil-water separation, drying fermentation, packaging, etc., turning our kitchen waste into treasure. , it can not only play the role of environmental protection and resource recycling in the family, but also clean the household's environmental sanitation while reducing garbage disposal, reduce the amount of garbage disposal, and lighten the burden for each household. For users in the community It is more convenient to reduce the number of garbage dumping and cleaning, and it also facilitates the sanitation of the kitchen, and also beautifies the environmental sanitation of the community.

附图说明Description of drawings

图1是本发明的一种厨余垃圾处理器的结构示意图;Fig. 1 is the structural representation of a kind of kitchen waste disposer of the present invention;

图2是图1中破碎机构的放大示意图;Fig. 2 is the enlarged schematic diagram of the crushing mechanism in Fig. 1;

图3是图2中未安装粗碾磨保护罩的粗研磨机构放大示意图;3 is an enlarged schematic view of the rough grinding mechanism without a rough grinding protective cover installed in FIG. 2;

图4是图2的未安装精碾磨保护罩的精碾磨机构放大示意图;4 is an enlarged schematic view of the fine grinding mechanism of FIG. 2 without a fine grinding protective cover installed;

图5是图1中渣水分离器的放大示意图;Fig. 5 is the enlarged schematic diagram of the slag-water separator in Fig. 1;

图6是图1中油水分离机构的放大示意图;Fig. 6 is the enlarged schematic diagram of oil-water separation mechanism in Fig. 1;

图7是图1中残渣烘干发酵机的放大示意图;Fig. 7 is the enlarged schematic diagram of the residue drying fermentation machine in Fig. 1;

图8是图1中热封包装机构的放大示意图。FIG. 8 is an enlarged schematic view of the heat-sealing packaging mechanism in FIG. 1 .

具体实施方式Detailed ways

本实施例的一种厨余垃圾处理器,如图1—8所示,包括破碎机构、渣水分离器、油水分离机构、残渣烘干发酵机构和热封包装机构;所述的破碎机构通过管路与渣水分离器相连;所述的渣水分离器通过管路分别与油水分离机构、残渣烘干发酵机构相连;所述的残渣烘干发酵机构安装在热封包装机构的上方。A kitchen waste disposer of this embodiment, as shown in Figures 1-8, includes a crushing mechanism, a residue-water separator, an oil-water separation mechanism, a residue drying and fermentation mechanism, and a heat-sealing packaging mechanism; the crushing mechanism passes through The pipeline is connected with the slag-water separator; the slag-water separator is respectively connected with the oil-water separation mechanism and the residue drying and fermentation mechanism through the pipeline; the residue drying and fermentation mechanism is installed above the heat-sealing packaging mechanism.

所述的破碎机构包括底座8,所述的底座8底部安装有破碎电机7,所述的底座8上表面安装有精研磨机构2,所述的精研磨机构2上安装有粗研磨机构1;The crushing mechanism includes a base 8, a crushing motor 7 is installed at the bottom of the base 8, a fine grinding mechanism 2 is installed on the upper surface of the base 8, and a coarse grinding mechanism 1 is installed on the fine grinding mechanism 2;

所述的粗研磨机构1包括粗研磨底板9,所述的粗研磨底板9上安装有粗研磨工具,所述的粗研磨工具外套装有粗研磨保护罩4;所述的粗研磨保护罩4顶部开设有初研磨入口;所述的粗研磨底座9上开设有矩形初研磨出口;所述的粗研磨工具包括垂直安装在粗研磨底座9上矩形初研磨出口其中1条长边上的弧形摩擦板14、垂直安装在粗研磨底座9上矩形初研磨出口其中另1条长边和2条短边上的破碎壁15,且所述的破碎壁15和弧形摩擦板14密封相连围成顶部开口的粗研磨工具本体,所述的粗研磨工具本体内安装有2根破碎轴16;所述的2根破碎轴16上从左往右依次安装有1个固定环17、1个以上的环形链18和1个以上的活动环19,且所述的环形链18和活动环19依次间隔安装,固定环17的作用是将环形链18固定在破碎轴16上使之不会发生偏移,最后由固定环17将叠加的环形链18固定从而使其不会产生轴线移动;所述的环形链18上安装有1片以上的粗破碎刀片20,粗破碎刀片20的原理类似于电锯切割树木的原理;所述的2根破碎轴16的右端位于粗研磨工具本体外的部分分别安装有破碎齿轮21,所述的2根破碎轴16上的破碎齿轮21相互啮合相连,且所述的其中1根破碎轴16通过联轴器与粗研磨电机的电机轴相连;The rough grinding mechanism 1 includes a rough grinding base plate 9, a rough grinding tool is installed on the rough grinding base plate 9, and a rough grinding protective cover 4 is installed on the outer casing of the rough grinding tool; the rough grinding protective cover 4 The top is provided with a preliminary grinding inlet; the described rough grinding base 9 is provided with a rectangular preliminary grinding outlet; the described rough grinding tool comprises an arc that is vertically installed on the rough grinding base 9 on one long side of the rectangular preliminary grinding outlet. The friction plate 14, the crushing wall 15 on the other long side and the two short sides of the rectangular primary grinding outlet vertically installed on the rough grinding base 9, and the crushing wall 15 and the arc-shaped friction plate 14 are sealed and connected to form a A rough grinding tool body with an opening at the top, two crushing shafts 16 are installed in the rough grinding tool body; a fixing ring 17 is installed on the two crushing shafts 16 in sequence from left to right, and more than one The endless chain 18 and more than one movable ring 19, and the endless chain 18 and the movable ring 19 are installed at intervals in sequence, the function of the fixed ring 17 is to fix the endless chain 18 on the crushing shaft 16 so that it will not be offset , and finally the superimposed annular chain 18 is fixed by the fixing ring 17 so that it will not move axially; the annular chain 18 is equipped with more than one coarse crushing blade 20, and the principle of the coarse crushing blade 20 is similar to that of an electric saw The principle of cutting trees; the parts of the right ends of the two crushing shafts 16 located outside the body of the rough grinding tool are respectively equipped with crushing gears 21, and the crushing gears 21 on the two crushing shafts 16 are meshed and connected to each other, and the One of the crushing shafts 16 is connected with the motor shaft of the rough grinding motor through a coupling;

所述的精研磨机构2包括安装在底座8上的精研磨保护罩5,所述的精研磨保护罩5内底面上安装有传动齿轮组6,所述的传动齿轮组6之上的精研磨保护罩5内架设安装有精研磨底板22,所述的传动齿轮组6上的连接轴通过联轴器与精研磨电机7的电机轴相连;所述的传动齿轮组6通过齿轮啮合与传动轴10相连;所述的传动轴10穿过精研磨底板22后固定安装有带孔内胆11和精破碎刀片12;所述的精研磨保护罩5内的精研磨底板22上固定安装有漏网状外胆13,且所述的带孔内胆11位于漏网状外胆13内,所述的精破碎刀片12位于带孔内胆11内;所述的精研磨底板22与漏网状外胆13之间形成收集器通过管路与渣水分离器相连;所述的精研磨保护罩5顶部内壁面上架设安装有粗研磨底板9。The fine grinding mechanism 2 includes a fine grinding protective cover 5 mounted on the base 8 , a transmission gear set 6 is installed on the inner bottom surface of the fine grinding protective cover 5 , and the fine grinding on the transmission gear set 6 is A fine grinding base plate 22 is erected and installed in the protective cover 5, and the connecting shaft on the described transmission gear set 6 is connected with the motor shaft of the fine grinding motor 7 through a coupling; the described transmission gear set 6 is meshed with the transmission shaft through gears. 10 are connected; the drive shaft 10 is fixedly installed with a hole liner 11 and a fine crushing blade 12 after passing through the fine grinding bottom plate 22; the fine grinding bottom plate 22 in the fine grinding protective cover 5 is fixedly installed with a leaking mesh. The outer bladder 13, and the holed inner bladder 11 is located in the leak-mesh outer bladder 13, and the fine crushing blade 12 is located in the perforated inner bladder 11; The collector formed between them is connected to the slag-water separator through a pipeline; a rough grinding bottom plate 9 is erected on the inner wall surface of the top of the fine grinding protective cover 5 .

所述的渣水分离器包括支撑架23,所述的支撑架23上安装有残渣接收桶24、过滤装置25和固定连接板26;所述的残渣接收桶24顶部安装有残渣接收管27,所述的残渣接收管27与精研磨底板22、漏网状外胆13之间的收集器通过管路相连,所述的残渣接收桶24与过滤装置25连通;所述的过滤装置25内安装有变螺距旋轴30,所述的变螺距旋轴30圆周外围还安装有带活动环和固定环的钢丝杆31;所述的过滤装置25的钢丝杆31上的活动环之间有微小缝隙,所述的过滤装置25侧面安装有挡板32,且所述的挡板32和过滤装置25底部之间开设有储存分离渣水用的间隙;所述的固定连接板26上安装有齿轮箱28,所述的齿轮箱28内安装有齿轮组,所述的齿轮组的连接轴通过联轴器与渣水分离电机29相连;所述的齿轮组的连接轴还通过联轴器与变螺距旋轴30相连。The slag-water separator includes a support frame 23 on which a residue receiving barrel 24, a filtering device 25 and a fixed connection plate 26 are installed; a residue receiving pipe 27 is installed on the top of the residue receiving barrel 24, The residue receiving pipe 27 is connected with the collector between the fine grinding bottom plate 22 and the leak-mesh outer bladder 13 through pipelines, and the residue receiving barrel 24 is communicated with the filtering device 25; The variable pitch screw shaft 30 is also provided with a steel wire rod 31 with a movable ring and a fixed ring on the circumference of the variable pitch screw shaft 30; there are tiny gaps between the movable rings on the steel wire rod 31 of the filter device 25, A baffle plate 32 is installed on the side of the filter device 25, and a gap for storing and separating slag water is opened between the baffle plate 32 and the bottom of the filter device 25; a gear box 28 is installed on the fixed connecting plate 26. , a gear set is installed in the gear box 28, and the connecting shaft of the gear set is connected with the slag-water separation motor 29 through a coupling; the connecting shaft of the gear set is also connected with the variable pitch screw through the coupling The shaft 30 is connected.

所述的油水分离机构包括油水收集箱33,所述的油水收集箱33通过水收集管34与水收集箱35相连;所述的油水收集箱33通过油收集管36与油收集箱37相连;且所述的油收集管36的安装高度高于水收集管34的安装高度;所述的油水收集箱33通过管路与渣水分离器上的挡板32、过滤装置25底部储存分离渣水用的间隙连通。The oil-water separation mechanism includes an oil-water collection tank 33, and the oil-water collection tank 33 is connected with the water collection tank 35 through the water collection pipe 34; the oil-water collection tank 33 is connected with the oil collection tank 37 through the oil collection pipe 36; And the installation height of the oil collecting pipe 36 is higher than the installation height of the water collecting pipe 34; used for gap connection.

所述的残渣烘干发酵机构包括烘干容器48,所述的烘干容器内安装有1个支撑架41和2个法兰板40;所述的支撑架41上安装有2个热管支撑臂42;所述的2个法兰板40之间架设安装有加热管的搅拌桶38,使所述的加热管的搅拌桶38刚好位于在热封包装机构进入端上方;所述的加热管的搅拌桶38一端安装有残渣进入管39,所述的残渣进入管39与渣水分离器上变螺距旋轴30下方连通;所述的2个热管支撑臂42与加热管的搅拌桶38相接触;所述的2个法兰板40之间安装有残渣烘干发酵旋转轴42,且所述的残渣烘干发酵旋转轴42位于带加热管的搅拌桶38内;所述的残渣烘干发酵旋转轴42的一端位于法兰板40外安装有残渣烘干发酵齿轮43,所述的残渣烘干发酵齿轮43通过与其啮合相连的连接齿轮上的连接轴与残渣烘干发酵电机的电机轴相连。The residue drying and fermentation mechanism includes a drying container 48, and a support frame 41 and two flange plates 40 are installed in the drying container; two heat pipe support arms are installed on the support frame 41 42; A stirring barrel 38 with a heating pipe is erected between the two flange plates 40, so that the stirring barrel 38 of the heating pipe is located just above the entry end of the heat-sealing packaging mechanism; A residue inlet pipe 39 is installed at one end of the stirring barrel 38, and the residue inlet pipe 39 is communicated with the bottom of the variable pitch screw shaft 30 on the slag-water separator; the two heat pipe support arms 42 are in contact with the stirring barrel 38 of the heating pipe The residue drying and fermentation rotating shaft 42 is installed between the two flange plates 40, and the residue drying and fermentation rotating shaft 42 is located in the stirring barrel 38 with heating pipe; the residue drying and fermentation One end of the rotating shaft 42 is located outside the flange plate 40, and a residue drying and fermentation gear 43 is installed. .

所述的热封包装机构包括传输带44、热封包装装置、平带45;所述的传输带44尾端的与平带45相衔接,所述的与传输带44尾端相衔接处的平带45上安装有热封包装装置,所述的热封包装装置包括架设在平带45上的牵引器47、热封板3和滚轮48。The heat-sealing packaging mechanism includes a transmission belt 44, a heat-sealing packaging device, and a flat belt 45; A heat-sealing packaging device is installed on the belt 45 , and the heat-sealing packaging device includes a tractor 47 , a heat-sealing plate 3 and a roller 48 , which are erected on the flat belt 45 .

本实施例的一种厨余垃圾处理器,设计成封闭结构是为了方便安装刀具组和空间的最大化利用,也便于水管的安装。其中破碎机构中的粗研磨机构1的作用是将粗加工厨余垃圾,精研磨机构2的作用是对食物的再次加工。当我们把厨余垃圾通过粗研磨机构2的粗研磨保护罩4顶部初研磨入口倒入后,厨余垃圾首先进入粗研磨机构1进行初步的破碎,其中粗破碎刀片20通过两根破碎轴16连接的破碎齿轮21完成两根轴之间的传动。当粗研磨电机高速旋转时带动破碎齿轮21转动从而带动两根带粗破碎刀片20的破碎轴16进行啮合一样的转动,当大块的骨头或者块状的物体掉入其中时,骨头会被破碎,一部分小的骨头或者块状物体受理离心力的作用被甩到弧形摩擦板14上进行再次破碎和磨碎,然后再次落入到两个破碎轴16之间进行挤压压碎,另外,一部分的骨头则是又被反弹回弧形摩擦板14进行再次破碎,再一次落入两个破碎轴16之间直到通过啮合的间隙,最终把难以破碎的厨余垃圾包括菜叶,蛋壳,菜根,大块的骨头以及其他的大块物品研磨成小块的物体,同时破碎轴16的设计也有保护功能,如有较硬的异物掉入其中时,环形链会和固定环打滑,从而进行系统保护。The kitchen waste disposer of the present embodiment is designed to be a closed structure in order to facilitate the installation of the tool set and maximize the utilization of space, and also facilitate the installation of water pipes. Among them, the role of the rough grinding mechanism 1 in the crushing mechanism is to rough process the kitchen waste, and the role of the fine grinding mechanism 2 is to reprocess the food. When we pour the kitchen waste through the primary grinding inlet at the top of the rough grinding protective cover 4 of the rough grinding mechanism 2, the kitchen waste first enters the rough grinding mechanism 1 for preliminary crushing, wherein the rough crushing blade 20 passes through the two crushing shafts 16 The connected crushing gear 21 completes the transmission between the two shafts. When the rough grinding motor rotates at high speed, it drives the crushing gear 21 to rotate, thereby driving the two crushing shafts 16 with the rough crushing blades 20 to rotate in the same meshing manner. When large pieces of bone or block objects fall into it, the bones will be broken. , a part of the small bones or block objects are thrown onto the arc-shaped friction plate 14 for re-crushing and grinding under the action of centrifugal force, and then fall again between the two crushing shafts 16 to be squeezed and crushed. The bones are bounced back to the arc-shaped friction plate 14 to be broken again, and fall between the two crushing shafts 16 again until they pass through the meshing gap, and finally the hard-to-break kitchen waste including vegetable leaves, eggshells, vegetable roots , large bones and other large objects are ground into small objects, and the design of the crushing shaft 16 also has a protective function. Protect.

被破碎成小块的厨余垃圾会和水混合再进入精研磨机构2进一步的破碎,在装有带孔内胆11、漏网状外胆13的两层的容器中进行高速旋转的研磨,其中带孔内胆11是连接精研磨电机7上的传动轴10的,漏网状外胆13是固定不动的。当带孔内胆11和精破碎刀片12高速旋转时由于空隙比较小,水溶液不会立刻流完而是会在容器中停滞一些时间,这时候精破碎刀片12就可以在溶液中起到了细碎的作用,把大的颗粒都细碎成极小的颗粒,高速旋转时离心力把较大的颗粒状物体往外甩动,当大颗粒碰到带孔内胆11和漏网状外胆13交界处时,由于带孔内胆11是在旋转的漏网状外胆13固定不动就会形成二次细碎,而小颗粒就会和水混合在一起通过带孔内胆11和漏网状外胆13的小孔向外漏出到底部的收集器中,在刀片和侧面的研磨过程中还有一部分颗粒会通过和漏网状外胆13的底部进行研磨,最后通过漏网往外漏出入收集器中;然后通过管道利用残渣接收管27接收入渣水分离器上的残渣接收桶24内,从而进行下一步的处理。The kitchen waste that has been broken into small pieces will be mixed with water and then enter the fine grinding mechanism 2 for further crushing, and the grinding will be carried out at a high speed in a two-layer container equipped with a perforated inner liner 11 and a leak-mesh outer liner 13. The perforated inner pot 11 is connected to the drive shaft 10 on the fine grinding motor 7, and the leak-mesh outer pot 13 is fixed. When the perforated liner 11 and the fine crushing blade 12 are rotated at high speed, due to the relatively small gap, the aqueous solution will not flow out immediately but will stagnate in the container for some time. The large particles are crushed into extremely small particles, and the centrifugal force swings the larger granular objects out during high-speed rotation. The perforated inner pot 11 is fixed to form secondary fines when the rotating leaky mesh outer bladder 13 is fixed, and the small particles are mixed with water through the small holes of the perforated inner bladder 11 and the leaky mesh outer bladder 13. It leaks out into the collector at the bottom, and during the grinding process of the blade and the side, a part of the particles will pass through the bottom of the leak-mesh outer bladder 13 for grinding, and finally leak out into the collector through the leak-mesh; The pipe 27 is received into the residue receiving bucket 24 on the slag water separator, so as to carry out the next processing.

当收集到的渣水溶液随着管道流入残渣接收管27内然后流入残渣接收桶24后,通过渣水分离电机29带动齿轮箱28内的齿轮组转动然后带动变螺距旋轴30转动,变螺距旋轴30的转动将残渣接收桶中的残渣和废水带动起来,变螺距旋轴30将渣水溶液带入到带活动环和固定环的钢丝杆31所在的过滤装置25中,内部有变螺距旋轴30外部装有带活动环和固定环的钢丝杆31,在保护内部变螺距旋轴30同时进行渣水分离,其中固定环在运作过程中始终保持不动而活动环则随着内部变螺距旋轴30的转动而随之转动起到了挤压作用,去渣后的油水溶液不断被挤压,其中水通过过滤装置25的钢丝杆31上的活动环之间有微小缝隙流出,经挡板32和过滤装置25底部的储存分离渣水用的间隙后进入下一道油水分离机构,而渣被不断的挤压而保留在渣水分离机当中,同时带活动环和固定环的钢丝杆31外围还会安装漏网,对分离的时候被意外挤压在外的小部分渣进行再次分离,挤压过后的厨余残渣则随着内部变螺距旋轴30的旋动从变螺距旋轴30中向下排出掉进入烘干发酵机构,从而完成渣水的分离。此渣水分离器可在运行过程保持连续稳定挤压分离,渣水分离器故障发生率较低,可长期处于工作状态。其高功效的出渣脱水功能远超于平均水准,挤压分离性能更远优于市场上相同规格的压榨机以及离心机,性价比高。其厨余出水率高达到85%,物料脱水后干度更高达到20%左右,呈现出普通压榨机或者脱水机难以达到的效果。When the collected slag aqueous solution flows into the slag receiving pipe 27 and then into the slag receiving bucket 24 along the pipeline, the slag water separation motor 29 drives the gear set in the gear box 28 to rotate and then drives the variable pitch shaft 30 to rotate. The rotation of the shaft 30 drives the residue and waste water in the residue receiving barrel, and the variable pitch screw shaft 30 brings the slag aqueous solution into the filter device 25 where the steel wire rod 31 with the movable ring and the fixed ring is located, and there is a variable pitch screw shaft inside. 30 The outside is equipped with a steel wire rod 31 with a movable ring and a fixed ring, which protects the internal variable pitch screw shaft 30 and simultaneously separates the slag and water. The rotation of the shaft 30 and the subsequent rotation play a squeezing effect, the oil-water solution after the slag removal is continuously squeezed, and the water flows out through a tiny gap between the movable rings on the steel wire rod 31 of the filter device 25, and passes through the baffle 32. And the gap at the bottom of the filter device 25 for storing and separating the slag and water enters the next oil-water separation mechanism, and the slag is continuously squeezed and kept in the slag-water separator. A slip screen will be installed to separate a small part of the slag that was accidentally squeezed out during separation, and the extruded kitchen waste residue will be discharged downward from the variable pitch screw shaft 30 with the rotation of the internal variable pitch screw shaft 30 It falls into the drying and fermentation mechanism to complete the separation of the slag and water. The slag-water separator can maintain continuous and stable extrusion separation during operation, and the slag-water separator has a low failure rate and can be in working condition for a long time. Its high-efficiency slag removal and dewatering function is far beyond the average level, and its extrusion separation performance is far superior to the same specifications of the press and centrifuge on the market, and it is cost-effective. Its kitchen waste water yield is as high as 85%, and the dryness of the material after dehydration is as high as about 20%, showing an effect that is difficult to achieve by ordinary presses or dehydrators.

当渣水分离后的渣经过渣水分离器上变螺距旋轴30下方连通的残渣进入管39进入残渣烘干发酵机构,然后利用电热阻丝来加热所述的残渣烘干发酵机构上加热管的搅拌桶38上的热管内壁,加热管的搅拌桶38内的残渣烘干发酵旋转轴42将渣缓慢搅拌使得渣受热均匀,最终达到烘干的一个目的。使得渣可以均匀的受热最后达到杀菌处理的效果,当加热管的搅拌桶38中的渣烘干之后会随着残渣烘干发酵旋转轴42的不断搅拌而传动到下方的热封包装机构上。When the slag after the slag-water separation passes through the slag inlet pipe 39 connected under the variable-pitch rotary shaft 30 on the slag-water separator, it enters the residue drying and fermenting mechanism, and then uses the electric heating resistance wire to heat the upper heating pipe of the residue drying and fermenting mechanism. On the inner wall of the heat pipe on the stirring barrel 38, the residue in the stirring barrel 38 of the heating pipe is dried and fermented. The rotating shaft 42 slowly stirs the residue so that the residue is heated evenly, and finally achieves a purpose of drying. So that the slag can be heated evenly and finally achieve the effect of sterilization. When the slag in the stirring barrel 38 of the heating pipe is dried, it will be transferred to the lower heat-sealing packaging mechanism along with the continuous stirring of the slag drying and fermentation rotating shaft 42 .

进入油水分离机构的油水溶液,将会对油水溶液中的油和水经过两次的沉淀和分离从而得到水循环的再次利用,首先当经过渣水分离后从过滤装置25的钢丝杆31上的活动环之间缝隙流出的油水流入挡板32和过滤装置25底部的储存分离渣水用的间隙再通过导管进入油水收集箱33中,经沉淀的油水其油会上浮,水则下沉,油通过上面的油收集管36流入到油收集箱37中,而水则通过下面的水收集管34流入到水收集箱35中,这是第一次的沉淀和过滤,当流入油收集箱37中的油储存到一定时,密度高的油会因为密度的原因上浮,而密度低的油则以及一部分的水也会在下面,当需要收集的时候只需要通过打开油收集箱上部的管道开口即可。而水收集箱35内的水则会通过管道收集水,从而得到水的在次利用。The oil-water solution entering the oil-water separation mechanism will undergo two precipitation and separation of the oil and water in the oil-water solution to obtain the reuse of the water cycle. The oil and water flowing out of the gap between the rings flows into the baffle 32 and the gap at the bottom of the filter device 25 for storing and separating the slag and water, and then enters the oil-water collection tank 33 through the conduit. The upper oil collection pipe 36 flows into the oil collection tank 37, and the water flows into the water collection tank 35 through the lower water collection pipe 34. This is the first precipitation and filtration. When the oil is stored to a certain extent, the oil with high density will float up due to the density, while the oil with low density and a part of the water will also be below. When it needs to be collected, it is only necessary to open the pipe opening on the upper part of the oil collection tank. . The water in the water collection tank 35 will be collected through the pipeline, so as to obtain the secondary utilization of the water.

当烘干发酵机构的落下来的烘干后的渣作为有机肥经过传输带44的传送落入到平带45传送的热封包装装置上的包装纸中,利用两个滚轮48进行包装,热封包装装置先将包装纸热封成桶状的封闭空间,然后通过平带传递一部分的距离实现间歇的切割包装,从而切断包装纸;最后形成袋装的有机肥,其热封的原理是利用电阻加热这个原理实现,在转动的同时不仅对包装纸进行热封,也将包装纸向后推进,最后达到包装的目的。When the dried slag dropped from the drying fermentation mechanism falls into the wrapping paper on the heat-sealing packaging device conveyed by the flat belt 45 as organic fertilizer through the transmission of the conveyor belt 44, the two rollers 48 are used for packaging, and the heat The sealing and packaging device first heat-seals the packaging paper into a barrel-shaped closed space, and then transmits a part of the distance through the flat belt to achieve intermittent cutting and packaging, thereby cutting the packaging paper; finally, the bagged organic fertilizer is formed. The principle of heat sealing is to use The principle of resistance heating is realized. While rotating, it not only heat-seals the wrapping paper, but also pushes the wrapping paper backwards, and finally achieves the purpose of packaging.

本实施例的一种厨余垃圾处理器,自动化处理,即按下开关就可以处理倒入的厨余垃圾,无需其他操作,方便省力,为用户提供便捷服务。而且针对体积较大难处理的菜根和骨头等都可以进行处理;渣水分离部分的渣水处理,可以将渣和水进行二次处理,将渣水溶液85%的水进行回收利用;因此本实施例减少了垃圾的处理,美化了家庭环境的卫生,有利于用户更便捷下厨;其次产品体积较小,可以适用于大部分的家庭用户;再者产品功能将厨余处理的更加广泛、更加的到位;更关键的是将厨余垃圾进行研磨、渣水分离、油水分离、烘干发酵、包装等进行一系列处理后的垃圾转化成有机肥,把我们厨余垃圾变废为宝,不仅可以在家庭中起到环保以及资源回收利用的作用,在减少垃圾处理的同时洁净了家庭的环境卫生减少了垃圾的处理量,替每家每户减轻了负担,对于小区的用户而言更是方便减少倒垃圾和打扫卫生的次数,也方便了厨房的卫生,同时也美化了小区的环境卫生。The kitchen waste disposer of this embodiment is automated, that is, the poured kitchen waste can be processed by pressing a switch, and no other operations are required, which is convenient and labor-saving, and provides convenient services for users. In addition, the large and difficult-to-treat vegetable roots and bones can be treated; in the slag water treatment in the slag-water separation part, the slag and water can be treated twice, and 85% of the water in the slag aqueous solution can be recycled; therefore, this implementation For example, it reduces the disposal of garbage, beautifies the sanitation of the home environment, and helps users to cook more conveniently; secondly, the product is small in size, which can be applied to most household users; moreover, the product function makes the kitchen waste treatment more extensive and more efficient. The most important thing is to turn kitchen waste into organic fertilizer after grinding, slag-water separation, oil-water separation, drying fermentation, packaging, etc., and turn our kitchen waste into treasure, not only It can play a role in environmental protection and resource recycling in the family, while reducing garbage disposal, it cleans the environment of the family, reduces the amount of garbage disposal, and reduces the burden on each household, especially for the users of the community. It is convenient to reduce the number of garbage dumping and cleaning, and it also facilitates the hygiene of the kitchen, and also beautifies the environmental hygiene of the community.

Claims (6)

1.一种厨余垃圾处理器,其特征在于,包括破碎机构、渣水分离器、油水分离机构、残渣烘干发酵机构和热封包装机构;所述的破碎机构通过管路与渣水分离器相连;所述的渣水分离器通过管路分别与油水分离机构、残渣烘干发酵机构相连;所述的残渣烘干发酵机构安装在热封包装机构的上方。1. a kitchen waste disposer is characterized in that, comprises crushing mechanism, slag-water separator, oil-water separation mechanism, residue drying fermentation mechanism and heat-sealing packaging mechanism; Described crushing mechanism is separated from slag-water by pipeline The slag-water separator is connected to the oil-water separation mechanism and the residue drying and fermenting mechanism respectively through pipelines; the residue drying and fermenting mechanism is installed above the heat-sealing packaging mechanism. 2.如权利要求1所述的一种厨余垃圾处理器,其特征在于,所述的破碎机构包括底座(8),所述的底座(8)底部安装有破碎电机(7),所述的底座(8)上表面安装有精研磨机构(2),所述的精研磨机构(2)上安装有粗研磨机构(1);2. The kitchen waste disposer according to claim 1, wherein the crushing mechanism comprises a base (8), and a crushing motor (7) is installed at the bottom of the base (8), and the A fine grinding mechanism (2) is installed on the upper surface of the base (8), and a rough grinding mechanism (1) is installed on the fine grinding mechanism (2); 所述的粗研磨机构(1)包括粗研磨底板(9),所述的粗研磨底板(9)上安装有粗研磨工具,所述的粗研磨工具外套装有粗研磨保护罩(4);所述的粗研磨保护罩(4)顶部开设有初研磨入口;所述的粗研磨底座(9)上开设有矩形初研磨出口;所述的粗研磨工具包括垂直安装在粗研磨底座(9)上矩形初研磨出口其中1条长边上的弧形摩擦板(14)、垂直安装在粗研磨底座(9)上矩形初研磨出口其中另1条长边和2条短边上的破碎壁(15),且所述的破碎壁(15)和弧形摩擦板(14)密封相连围成顶部开口的粗研磨工具本体,所述的粗研磨工具本体内安装有2根破碎轴(16);所述的2根破碎轴(16)上从左往右依次安装有1个固定环(17)、1个以上的环形链(18)和1个以上的活动环(19),且所述的环形链(18)和活动环(19)依次间隔安装;所述的环形链(18)上安装有1片以上的粗破碎刀片(20);所述的2根破碎轴(16)的右端位于粗研磨工具本体外的部分分别安装有破碎齿轮(21),所述的2根破碎轴(16)上的破碎齿轮(21)相互啮合相连,且所述的其中1根破碎轴(16)通过联轴器与粗研磨电机的电机轴相连;The rough grinding mechanism (1) comprises a rough grinding bottom plate (9), a rough grinding tool is installed on the rough grinding bottom plate (9), and a rough grinding protective cover (4) is provided on the outer casing of the rough grinding tool; The top of the rough grinding protective cover (4) is provided with a preliminary grinding inlet; the rough grinding base (9) is provided with a rectangular preliminary grinding outlet; the rough grinding tool comprises a vertical grinding base (9) The arc friction plate (14) on one long side of the upper rectangular primary grinding outlet, and the crushing wall ( 15), and the crushing wall (15) and the arc friction plate (14) are sealed and connected to form a rough grinding tool body with an opening at the top, and two crushing shafts (16) are installed in the rough grinding tool body; One fixed ring (17), one or more annular chains (18) and one or more movable rings (19) are sequentially installed on the two crushing shafts (16) from left to right. The annular chain (18) and the movable ring (19) are installed at intervals in sequence; more than one coarse crushing blade (20) is installed on the annular chain (18); the right ends of the two crushing shafts (16) are located at The parts outside the body of the rough grinding tool are respectively equipped with crushing gears (21), the crushing gears (21) on the two crushing shafts (16) are meshed with each other, and one of the crushing shafts (16) passes through The coupling is connected with the motor shaft of the rough grinding motor; 所述的精研磨机构(2)包括安装在底座(8)上的精研磨保护罩(5),所述的精研磨保护罩(5)内底面上安装有传动齿轮组(6),所述的传动齿轮组(6)之上的精研磨保护罩(5)内架设安装有精研磨底板(22),所述的传动齿轮组(6)上的连接轴通过联轴器与精研磨电机(7)的电机轴相连;所述的传动齿轮组(6)通过齿轮啮合与传动轴(10)相连;所述的传动轴(10)穿过精研磨底板(22)后固定安装有带孔内胆(11)和精破碎刀片(12);所述的精研磨保护罩(5)内的精研磨底板(22)上固定安装有漏网状外胆(13),且所述的带孔内胆(11)位于漏网状外胆(13)内,所述的精破碎刀片(12)位于带孔内胆(11)内;所述的精研磨底板(22)与漏网状外胆(13)之间形成收集器通过管路与渣水分离器相连;所述的精研磨保护罩(5)顶部内壁面上架设安装有粗研磨底板(9)。The fine grinding mechanism (2) includes a fine grinding protective cover (5) mounted on the base (8), and a transmission gear set (6) is installed on the inner bottom surface of the fine grinding protective cover (5). A fine grinding base plate (22) is erected in the fine grinding protective cover (5) above the transmission gear set (6), and the connecting shaft on the transmission gear set (6) is connected to the fine grinding motor ( 7) is connected to the motor shaft; the transmission gear set (6) is connected to the transmission shaft (10) through gear meshing; the transmission shaft (10) is fixedly installed with a belt hole after passing through the fine grinding base plate (22). The gallbladder (11) and the fine crushing blade (12); the fine grinding bottom plate (22) in the fine grinding protective cover (5) is fixedly installed with a leak-mesh outer pot (13), and the perforated inner pot is (11) is located in the leak-mesh outer bladder (13), the fine crushing blade (12) is located in the perforated inner bladder (11); the fine grinding bottom plate (22) and the leak-mesh outer bladder (13) are located A collector formed between them is connected to the slag-water separator through a pipeline; a rough grinding bottom plate (9) is erected on the top inner wall of the fine grinding protective cover (5). 3.如权利要求1所述的一种厨余垃圾处理器,其特征在于,所述的渣水分离器包括支撑架(23),所述的支撑架(23)上安装有残渣接收桶(24)、过滤装置(25)和固定连接板(26);所述的残渣接收桶(24)顶部安装有残渣接收管(27),所述的残渣接收管(27)与精研磨底板(22)、漏网状外胆(13)之间的收集器通过管路相连,所述的残渣接收桶(24)与过滤装置(25)连通;所述的过滤装置(25)内安装有变螺距旋轴(30),所述的变螺距螺旋轴(30)圆周外围还安装有带活动环和固定环的钢丝杆(31);所述的过滤装置(25)的钢丝杆(31)上的活动环之间有微小缝隙,所述的过滤装置(25)侧面安装有挡板(32),且所述的挡板(32)和过滤装置(25)底部之间开设有储存分离渣水用的间隙;所述的固定连接板(26)上安装有齿轮箱(28),所述的齿轮箱(28)内安装有齿轮组,所述的齿轮组的连接轴通过联轴器与渣水分离电机(29)相连;所述的齿轮组的连接轴还通过联轴器与变螺距旋轴(30)相连。3. The kitchen waste disposer according to claim 1, wherein the slag water separator comprises a support frame (23), and a residue receiving bucket (23) is installed on the support frame (23). 24), a filtering device (25) and a fixed connection plate (26); a residue receiving pipe (27) is installed on the top of the residue receiving barrel (24), and the residue receiving pipe (27) is connected to the fine grinding bottom plate (22). ), the collectors between the leaky net-shaped outer bladders (13) are connected by pipelines, and the residue receiving barrel (24) is communicated with the filter device (25); the filter device (25) is equipped with a variable pitch screw A shaft (30), a wire rod (31) with a movable ring and a fixed ring is also installed on the circumference of the variable pitch helical shaft (30); There are tiny gaps between the rings, a baffle plate (32) is installed on the side of the filter device (25), and a device for storing and separating slag water is opened between the baffle plate (32) and the bottom of the filter device (25). Clearance; a gear box (28) is installed on the fixed connecting plate (26), a gear group is installed in the gear box (28), and the connecting shaft of the gear group is separated from the slag water through a coupling The motor (29) is connected; the connecting shaft of the gear set is also connected with the variable pitch screw shaft (30) through a coupling. 4.如权利要求1所述的一种厨余垃圾处理器,其特征在于,所述的油水分离机构包括油水收集箱(33),所述的油水收集箱(33)通过水收集管(34)与水收集箱(35)相连;所述的油水收集箱(33)通过油收集管(36)与油收集箱(37)相连;且所述的油收集管(36)的安装高度高于水收集管(34)的安装高度;所述的油水收集箱(33)通过管路与渣水分离器上的挡板(32)、过滤装置(25)底部储存分离渣水用的间隙连通。4. The kitchen waste disposer according to claim 1, wherein the oil-water separation mechanism comprises an oil-water collection tank (33), and the oil-water collection tank (33) passes through a water collection pipe (34). ) is connected with the water collection tank (35); the oil-water collection tank (33) is connected with the oil collection tank (37) through the oil collection pipe (36); and the installation height of the oil collection pipe (36) is higher than The installation height of the water collection pipe (34); the oil-water collection box (33) is connected with the baffle plate (32) on the slag water separator and the gap at the bottom of the filter device (25) for storing and separating slag water through the pipeline. 5.如权利要求1所述的一种厨余垃圾处理器,其特征在于,所述的残渣烘干发酵机构包括烘干容器(48),所述的烘干容器内安装有1个支撑架(41)和2个法兰板(40);所述的支撑架(41)上安装有2个热管支撑臂(42);所述的2个法兰板(40)之间架设安装有加热管的搅拌桶(38),使所述的加热管的搅拌桶(38)刚好位于在热封包装机构进入端上方;所述的加热管的搅拌桶(38)一端安装有残渣进入管(39),所述的残渣进入管(39)与渣水分离器上变螺距旋轴(30)下方连通;所述的2个热管支撑臂(42)与加热管的搅拌桶(38)相接触;所述的2个法兰板(40)之间安装有残渣烘干发酵旋转轴(42),且所述的残渣烘干发酵旋转轴(42)位于加热管的搅拌桶(38)内;所述的残渣烘干发酵旋转轴(42)的一端位于法兰板(40)外安装有残渣烘干发酵齿轮(43),所述的残渣烘干发酵齿轮(43)通过与其啮合相连的连接齿轮上的连接轴与残渣烘干发酵电机的电机轴相连。5 . The kitchen waste disposer according to claim 1 , wherein the residue drying and fermentation mechanism comprises a drying container (48), and a support frame is installed in the drying container. 6 . (41) and two flange plates (40); two heat pipe support arms (42) are installed on the support frame (41); a heater is installed between the two flange plates (40). The stirring barrel (38) of the heating pipe is located just above the inlet end of the heat-sealing packaging mechanism; the stirring barrel (38) of the heating pipe is provided with a residue inlet pipe (39) at one end. ), the residue entry pipe (39) is communicated with the bottom of the variable pitch rotating shaft (30) on the slag-water separator; the two heat pipe support arms (42) are in contact with the stirring barrel (38) of the heating pipe; A residue drying and fermentation rotating shaft (42) is installed between the two flange plates (40), and the residue drying and fermentation rotating shaft (42) is located in the stirring barrel (38) of the heating pipe; One end of the residue drying and fermenting rotating shaft (42) is located outside the flange plate (40), and a residue drying and fermenting gear (43) is installed, and the residue drying and fermentation gear (43) is connected to the connecting gear by meshing with it. The connecting shaft is connected with the motor shaft of the residue drying and fermenting motor. 6.如权利要求1所述的一种厨余垃圾处理器,其特征在于,所述的热封包装机构包括传输带(44)、热封包装装置平带(45);所述的传输带(44)尾端的与平带(45)相衔接,所述的与传输带(44)尾端相衔接处的平带(45)上安装有热封包装装置,所述的热封包装装置包括架设在平带(45)上的牵引器(47)、热封板(3)和滚轮(48)。6. The kitchen waste disposer according to claim 1, wherein the heat-sealing packaging mechanism comprises a conveyor belt (44) and a flat belt (45) of a heat-sealing packaging device; the conveyor belt (44) The tail end is connected with the flat belt (45), and a heat sealing packaging device is installed on the flat belt (45) at the connection with the tail end of the transmission belt (44), and the heat sealing packaging device includes Tractors (47), heat-sealing plates (3) and rollers (48) mounted on the flat belt (45).
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CN113120178A (en) * 2021-05-13 2021-07-16 昆明理工大学 Equipment and method for treating waste materials of marine fishing boat
CN113857221B (en) * 2021-10-14 2022-07-12 新沂市新南环保产业技术研究院有限公司 Garbage crushing fermentation recycling device
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CN114367367A (en) * 2022-01-12 2022-04-19 苏州市职业大学 Automatic kitchen garbage treatment machine
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