CN109985480A - 废气处理系统 - Google Patents
废气处理系统 Download PDFInfo
- Publication number
- CN109985480A CN109985480A CN201910335706.6A CN201910335706A CN109985480A CN 109985480 A CN109985480 A CN 109985480A CN 201910335706 A CN201910335706 A CN 201910335706A CN 109985480 A CN109985480 A CN 109985480A
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- Prior art keywords
- tower
- collecting tank
- pipe
- tube
- exhaust
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000007921 spray Substances 0.000 claims abstract description 23
- 238000010521 absorption reaction Methods 0.000 claims abstract description 14
- 239000002912 waste gas Substances 0.000 claims abstract description 14
- 229920000742 Cotton Polymers 0.000 claims abstract description 11
- 241000220317 Rosa Species 0.000 claims abstract description 11
- 230000004308 accommodation Effects 0.000 claims abstract description 7
- 230000001699 photocatalysis Effects 0.000 claims abstract description 7
- 238000007146 photocatalysis Methods 0.000 claims abstract description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound 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Abstract
本发明公开了一种废气处理系统，包括依次连接的废气收集箱、喷淋塔、除雾器、过滤箱、光催化室、吸附箱；废气收集箱连接有多个收集管，每个收集管上均安装有引风机；喷淋塔包括塔体、位于塔体底部的集液槽、安装在塔体内部位于集液槽上方的喷淋管、连接喷淋管和集液槽的连接管、安装在连接管上的高压水泵、安装在集液槽上方的过滤网、安装在塔体下端的进气管、安装在塔体上端的出气管；除雾器包括除雾箱、安装在除雾箱内的吸收笼，吸收笼包括两块平行设置的网板，网板与除雾箱内壁形成容纳空间，容纳空间内放置有空心球；过滤箱内安装有过滤棉；吸附箱内安装有活性炭板，吸附箱的出口通过排气管连接一排放烟囱，排气管上安装抽风机，更环保。
Description
技术领域
本发明涉及废气处理系统。
背景技术
油漆等喷涂以及UV电镀生产过程中会产生废气，目前的一般处理方式是将废气经过水幕处理、除雾处理、活性炭吸附处理最后通过引风机排放到大气中。
也可参照公开号为CN105363332A的专利公开了一种电镀废气处理系统，包括：电镀池，在所述的电镀池上端设置了吸风罩，从吸风罩空气出口的废气进入到除尘器，去除后的废气通过管道进入换热器，在换热器上设置了废气进口，废气出口，并且设置了两个冷却水循环口，废气从废气出口排出通过管道进入到洗涤塔。
这种方式废气处理程度不够，排放的空气含颗粒等杂质较多，污染大。
发明内容
针对现有技术存在的不足，本发明的目的在于一种废气处理系统，排出的气体更环保。
本发明的上述技术目的是通过以下技术方案得以实现的：一种废气处理系统，包括依次连接的废气收集箱、喷淋塔、除雾器、过滤箱、光催化室、吸附箱；所述废气收集箱连接有多个收集管，每个所述收集管上均安装有引风机；所述喷淋塔包括塔体、位于塔体底部的集液槽、安装在塔体内部位于集液槽上方的喷淋管、连接喷淋管和集液槽的连接管、安装在连接管上的高压水泵、安装在集液槽上方的过滤网、安装在塔体下端的进气管、安装在塔体上端的出气管；所述除雾器包括除雾箱、安装在除雾箱内的吸收笼，所述吸收笼包括两块平行设置的网板，网板与除雾箱内壁形成容纳空间，容纳空间内放置有空心球；所述过滤箱内安装有过滤棉；所述吸附箱内安装有活性炭板，吸附箱的出口通过排气管连接一排放烟囱，排气管上安装抽风机。
废气通过多个进气管收集进入废气收集箱并进行处理，处理成本更低。废气从废气收集箱进入喷淋塔进行去除粉尘颗粒，之后进入除雾器，去除气体中的水雾，经过过滤箱进一步吸附颗粒，之后经过光催化室将有机物转化为无机物，之后经过吸附箱去除异味，最后通过抽风机从排放烟囱排出。
进一步的，所述塔体还连接有补水管，所述补水管上设置有补水阀，所述补水管位于过滤网上方，所述进气管位于过滤网下方。
集液槽中的水通过高压水泵抽出从喷淋管排出，喷淋管出来的水经过过滤网后重新流入集液槽，形成一循环。在此过程中水会减少，因此需要补水管进行补水，且补水管位于进气管上方，在工作时可以直接进行补水，还能提升除尘效果，补水阀在不工作时关闭。
进一步的，所述进气管自与塔体的连接处倾斜向上设置，且与水平面的倾斜角度为5-8度。
集液槽内的水面不高于进气管与塔体的连接处的最下端，如此气体进入后先与水面接触进行一次吸附，但倾斜角度过大会导致气体不易进入，因此倾斜角度设计为5-8度。
进一步的，所述集液槽内放置一安装板，所述安装板靠近过滤网的一端固定有与过滤网的网孔对应的戳针，所述安装板上方固定一浮板，所述浮板设置在远离进气管的一端，所述进气管远离塔体的一端形成一延伸段，延伸段自与进气管连接一端倾斜向上设置，且延伸段的高端高于过滤网的上表面，所述集液槽底部安装有排水管，所述排水管上安装排水阀。
一般情况下由于浮板在上面，因此安装板位于水面下，保证气体进来后能与水面接触，且浮板远离进气管设置，浮板造成的影响很小。水进入后，浮板带动安装上浮，使得戳针插入过滤网的网孔内对过滤网进行疏通，且由于延伸段的设置，集液槽内的水不会倒流。同时戳针也会粘附有水，可以对气体进行进一步除杂。
进一步的，所述集液槽为倒置的圆台状，所述连接管与集液槽的连接处位于集液槽的底部。
便于水向集液槽的底部集中被抽走。
进一步的，所述吸收笼间隔设置两个，且两个所述吸收笼上下设置。
有效提升水雾的被吸收率。
进一步的，所述过滤棉设置两层，且两层过滤棉间隔设置。
双重吸附，颗粒吸附效果更好，且可以减少更换频率。
综上所述，本发明具有以下有益效果：本发明结构简单，废气处理成本低，气体排放更环保。
附图说明
图1为实施例的结构示意图；
图2为喷淋塔的结构示意图；
图3为除雾器的结构示意图；
图4为过滤箱的结构示意图。
附图标记：1、废气收集箱；11、收集管；12、引风机；2、喷淋塔；21、塔体；22、集液槽；231、喷淋管；232、连接管；24、高压水泵；25、过滤网；26、进气管；261、延伸段；27、出气管；28、补水管；281、补水阀；29、排水管；291、排水阀；3、安装板；31、戳针；32、浮板；4、除雾器；41、吸收笼；411、网板；412、空心球；42、除雾箱；5、过滤箱；51、过滤棉；6、光催化室；7、吸附箱；81、排气管；82、排放烟囱；83、抽风机。
具体实施方式
本具体实施例仅仅是对本发明的解释，其并不是对本发明的限制，本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改，但只要在本发明的权利要求范围内都受到专利法的保护。
一种废气处理系统，包括依次通过管道连接的废气收集箱1、喷淋塔2、除雾器4、过滤箱5、光催化室6、吸附箱7。
废气收集箱1连接有多个收集管11，每个收集管11上均安装有引风机12，多个收集管11吸收范围更广。
喷淋塔2包括塔体21、位于塔体21底部的集液槽22、安装在塔体21内部位于集液槽22上方的喷淋管231、连接喷淋管231和集液槽22的连接管232、安装在连接管232上的高压水泵24、焊接在集液槽22上方的过滤网25、安装在塔体21下端的进气管26、安装在塔体21上端的出气管27。塔体21整体呈圆筒状且顶部为外凸的圆弧面，集液槽22为倒置的圆台状，连接管232与集液槽22的连接处位于集液槽22的底部。塔体21还连接有补水管28，补水管28上设置有补水阀281，补水管28位于过滤网25上方，进气管26位于过滤网25下方。
进气管26自与塔体21的连接处倾斜向上设置，且与水平面的倾斜角度为5-8度。进气管26远离塔体21的一端形成一延伸段261，延伸段261为管状结构，延伸段261自与进气管26连接一端倾斜向上设置，且延伸段261的高端高于过滤网25的上表面；废气收集箱1的出气口与延伸段261连接。集液槽22内放置一安装板3，安装板3靠近过滤网25的一端固定有与过滤网25的网孔对应的戳针31，安装板3上方固定一浮板32，浮板32设置在远离进气管26的一端。集液槽22底部安装有排水管29，排水管29上安装排水阀291。
除雾器4包括除雾箱42、安装在除雾箱42内的吸收笼41，吸收笼41包括两块平行设置的网板411，网板411为具有网孔的板，网板411与除雾箱42内壁形成容纳空间，容纳空间内放置有空心球412；吸收笼41间隔设置两个，且两个吸收笼41上下设置。
过滤箱5内安装有过滤棉51，过滤棉51设置两层，且两层过滤棉51间隔设置。
吸附箱7内安装有活性炭板，吸附箱7的出口通过排气管81连接一排放烟囱82，排气管81上安装抽风机83。
一般情况下由于浮板32在上面，浮板32上表面与水面平齐，因此安装板3位于水面下，保证气体进来后能与水面接触。废气从废气收集箱1进入喷淋塔2进行去除粉尘颗粒，之后进入除雾器4，去除气体中的水雾，经过过滤箱5进一步吸附颗粒，之后经过光催化室6将有机物转化为无机物，之后经过吸附箱7去除异味，最后通过抽风机83从排放烟囱82排出。当补水管28的水进入后，浮板32带动安装上浮，使得戳针31插入过滤网25的网孔内对过滤网25进行疏通，且由于延伸段261的设置，集液槽22内的水不会倒流。同时戳针31也会粘附有水，可以对气体进行进一步除杂。通过排水阀291的启闭可以保持水面高度。
Claims (7)
1.一种废气处理系统，其特征在于：包括依次连接的废气收集箱(1)、喷淋塔(2)、除雾器(4)、过滤箱(5)、光催化室(6)、吸附箱(7)；所述废气收集箱(1)连接有多个收集管(11)，每个所述收集管(11)上均安装有引风机(12)；所述喷淋塔(2)包括塔体(21)、位于塔体(21)底部的集液槽(22)、安装在塔体(21)内部位于集液槽(22)上方的喷淋管(231)、连接喷淋管(231)和集液槽(22)的连接管(232)、安装在连接管(232)上的高压水泵(24)、安装在集液槽(22)上方的过滤网(25)、安装在塔体(21)下端的进气管(26)、安装在塔体(21)上端的出气管(27)；所述除雾器(4)包括除雾箱(42)、安装在除雾箱(42)内的吸收笼(41)，所述吸收笼(41)包括两块平行设置的网板(411)，网板(411)与除雾箱(42)内壁形成容纳空间，容纳空间内放置有空心球(412)；所述过滤箱(5)内安装有过滤棉(51)；所述吸附箱(7)内安装有活性炭板，吸附箱(7)的出口通过排气管(81)连接一排放烟囱(82)，排气管(81)上安装抽风机(83)。
2.根据权利要求1所述的废气处理系统，其特征是：所述塔体(21)还连接有补水管(28)，所述补水管(28)上设置有补水阀(281)，所述补水管(28)位于过滤网(25)上方，所述进气管(26)位于过滤网(25)下方。
3.根据权利要求2所述的废气处理系统，其特征是：所述进气管(26)自与塔体(21)的连接处倾斜向上设置，且与水平面的倾斜角度为5-8度。
4.根据权利要求3所述的废气处理系统，其特征是：所述集液槽(22)内放置一安装板(3)，所述安装板(3)靠近过滤网(25)的一端固定有与过滤网(25)的网孔对应的戳针(31)，所述安装板(3)上方固定一浮板(32)，所述浮板(32)设置在远离进气管(26)的一端，所述进气管(26)远离塔体(21)的一端形成一延伸段(261)，延伸段(261)自与进气管(26)连接一端倾斜向上设置，且延伸段(261)的高端高于过滤网(25)的上表面，所述集液槽(22)底部安装有排水管(29)，所述排水管(29)上安装排水阀(291)。
5.根据权利要求1所述的废气处理系统，其特征是：所述集液槽(22)为倒置的圆台状，所述连接管(232)与集液槽(22)的连接处位于集液槽(22)的底部。
6.根据权利要求1所述的废气处理系统，其特征是： 所述吸收笼(41)间隔设置两个，且两个所述吸收笼(41)上下设置。
7.根据权利要求1所述的废气处理系统，其特征是：所述过滤棉(51)设置两层，且两层过滤棉(51)间隔设置。
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