CN109974138A - A kind of radiator, air-conditioner outdoor unit and air conditioner - Google Patents
A kind of radiator, air-conditioner outdoor unit and air conditioner Download PDFInfo
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- CN109974138A CN109974138A CN201910319896.2A CN201910319896A CN109974138A CN 109974138 A CN109974138 A CN 109974138A CN 201910319896 A CN201910319896 A CN 201910319896A CN 109974138 A CN109974138 A CN 109974138A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/06—Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
- F24F1/20—Electric components for separate outdoor units
- F24F1/24—Cooling of electric components
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D15/00—Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies
- F28D15/02—Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes
- F28D15/0266—Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes with separate evaporating and condensing chambers connected by at least one conduit; Loop-type heat pipes; with multiple or common evaporating or condensing chambers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D15/00—Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies
- F28D15/02—Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes
- F28D15/04—Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes with tubes having a capillary structure
- F28D15/043—Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes with tubes having a capillary structure forming loops, e.g. capillary pumped loops
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- Combustion & Propulsion (AREA)
- Cooling Or The Like Of Electrical Apparatus (AREA)
Abstract
Description
技术领域technical field
本申请涉及散热技术领域,例如涉及一种散热器、空调室外机和空调器。The present application relates to the technical field of heat dissipation, for example, to a radiator, an air conditioner outdoor unit and an air conditioner.
背景技术Background technique
变频模块是变频空调器中的重要元器件,变频模块的散热问题与空调器的可靠性密切相关。压缩机频率越高,变频模块发热越多,其次,芯片设计上更加紧凑,元器件的密度不断增加,且元器件的体积也趋于微小化,导致变频模块的散热越来越困难。The inverter module is an important component in the inverter air conditioner, and the heat dissipation problem of the inverter module is closely related to the reliability of the air conditioner. The higher the compressor frequency, the more heat the inverter module generates. Secondly, the chip design is more compact, the density of components continues to increase, and the volume of components tends to be miniaturized, making it more and more difficult to dissipate heat from the inverter module.
目前,空调器室外机变频模块的散热一般采用挤压型材散热器,通过改变散热翅片的面积和形状对散热器进行优化。At present, the heat dissipation of the frequency conversion module of the outdoor unit of the air conditioner generally adopts extruded profile radiators, and the radiators are optimized by changing the area and shape of the cooling fins.
在实现本公开实施例的过程中,发现相关技术中存在如下问题:现有的散热器仍无法对变频模块进行有效散热,尤其在高环温下,变频模块的温度急剧升高,而散热器的散热能力有限,严重影响了空调器的可靠性。In the process of implementing the embodiments of the present disclosure, it is found that the following problems exist in the related art: the existing heat sink still cannot effectively dissipate heat to the frequency conversion module, especially under high ambient temperature, the temperature of the frequency conversion module rises sharply, and the heat sink The heat dissipation capacity is limited, which seriously affects the reliability of the air conditioner.
发明内容Contents of the invention
为了对披露的实施例的一些方面有基本的理解,下面给出了简单的概括。所述概括不是泛泛评述,也不是要确定关键/重要组成元素或描绘这些实施例的保护范围,而是作为后面的详细说明的序言。In order to provide a basic understanding of some aspects of the disclosed embodiments, a brief summary is presented below. The summary is not intended to be an extensive overview nor to identify key/important elements or to delineate the scope of these embodiments, but rather serves as a prelude to the detailed description that follows.
根据本公开实施例的第一方面,提供了一种散热器。According to a first aspect of an embodiment of the present disclosure, a heat sink is provided.
在一些可选实施例中,所述散热器包括:第一散热构件,内部设置有第一工质管路,第二散热构件,内部设置有第二工质管路,第一管路部分,和第二管路部分;其中,所述第一工质管路和第二工质管路之间分别连接有所述第一管路部分和第二管路部分,构成工质回路,所述工质回路被设置为填充换热工质,所述第二工质管路包括一个或一个以上毛细管段。In some optional embodiments, the radiator includes: a first heat dissipation member with a first working fluid pipeline disposed inside, a second heat dissipation member with a second working medium pipeline disposed inside, the first pipeline part, and the second pipeline part; wherein, the first pipeline part and the second pipeline part are respectively connected between the first working fluid pipeline and the second working fluid pipeline to form a working fluid circuit, and the The working fluid circuit is configured to be filled with a heat exchange working fluid, and the second working fluid circuit includes one or more capillary tube sections.
根据本公开实施例的第二方面,提供了一种空调室外机。According to a second aspect of the embodiments of the present disclosure, an outdoor unit of an air conditioner is provided.
在一些可选实施例中,所述空调室外机包括如前述的散热器。In some optional embodiments, the air conditioner outdoor unit includes the aforementioned radiator.
根据本公开实施例的第三方面,提供了一种空调器。According to a third aspect of the embodiments of the present disclosure, an air conditioner is provided.
在一些可选实施例中,所述空调器包括如前述的空调室外机。In some optional embodiments, the air conditioner includes the aforementioned air conditioner outdoor unit.
本公开实施例提供的技术方案可以包括以下有益效果:The technical solutions provided by the embodiments of the present disclosure may include the following beneficial effects:
本公开实施例提供的散热器包括第一散热构件和第二散热构件,两个散热构件可同时对待散热物体产生的热量进行散热,提高了散热器的散热效果,同时,本公开实施例提供的散热器中设置有毛细管段,增加了工质回路内的压力,有利于工质回路内换热工质的循环流动;毛细管段具有降温降压的作用,可对经过第二散热构件的换热工质进行二次降温,提高了散热器的散热能力。The heat sink provided by the embodiment of the present disclosure includes a first heat dissipation member and a second heat dissipation member, and the two heat dissipation members can dissipate heat generated by the object to be dissipated at the same time, thereby improving the heat dissipation effect of the heat sink. The radiator is provided with a capillary tube section, which increases the pressure in the working medium circuit and is beneficial to the circulating flow of the heat exchange working medium in the working medium loop; The working medium is cooled twice, which improves the heat dissipation capacity of the radiator.
以上的总体描述和下文中的描述仅是示例性和解释性的,不用于限制本申请。The foregoing general description and the following description are exemplary and explanatory only and are not intended to limit the application.
附图说明Description of drawings
一个或多个实施例通过与之对应的附图进行示例性说明,这些示例性说明和附图并不构成对实施例的限定,附图中具有相同参考数字标号的元件示为类似的元件,附图不构成比例限制,并且其中:One or more embodiments are exemplified by the accompanying drawings, which are not intended to limit the embodiments, and elements with the same reference numerals in the drawings are shown as similar elements, The drawings do not constitute a limitation of scale, and in which:
图1是本公开实施例提供的一种散热器的结构示意图;FIG. 1 is a schematic structural diagram of a heat sink provided by an embodiment of the present disclosure;
图2是本公开实施例提供的一种第一散热构件的结构示意图;2 is a schematic structural diagram of a first heat dissipation member provided by an embodiment of the present disclosure;
图3是本公开实施例提供的一种第一散热构件的另一结构示意图;Fig. 3 is another structural schematic diagram of a first heat dissipation member provided by an embodiment of the present disclosure;
图4是本公开实施例提供的一种第二散热构件的结构示意图;Fig. 4 is a schematic structural diagram of a second heat dissipation member provided by an embodiment of the present disclosure;
图5是本公开实施例提供的一种散热器在空调室外机中的安装位置的结构示意图。Fig. 5 is a schematic structural diagram of a radiator installed in an outdoor unit of an air conditioner according to an embodiment of the present disclosure.
附图标记:Reference number:
1:第一散热构件;2:第二散热构件;3:第一管路部分;4:第二管路部分;5:风机;6:变频模块;7:风机支架;11:第一工质管路;12:散热翅片;13:连接孔;21:散热管段;22:毛细管段;111:导热管段;112:第一汇流管段;113:第二汇流管段;114:第一端口;115:第二端口;116:第一端工艺孔;117:第二端工艺孔;211:第一连通端;212:第二连通端;213:第三连通端;214:第四连通端。1: First heat dissipation member; 2: Second heat dissipation member; 3: First pipeline part; 4: Second pipeline part; 5: Fan; 6: Frequency conversion module; 7: Fan support; 11: First working medium pipeline; 12: cooling fin; 13: connecting hole; 21: cooling pipe section; 22: capillary tube section; 111: heat conducting pipe section; 112: first manifold section; 113: second manifold section; 114: first port; 115 116: the first end process hole; 117: the second end process hole; 211: the first communication end; 212: the second communication end; 213: the third communication end; 214: the fourth communication end.
具体实施方式Detailed ways
以下描述和附图充分地示出本文的具体实施方案,以使本领域的技术人员能够实践它们。一些实施方案的部分和特征可以被包括在或替换其他实施方案的部分和特征。本文的实施方案的范围包括权利要求书的整个范围,以及权利要求书的所有可获得的等同物。本文中,术语“第一”、“第二”等仅被用来将一个元素与另一个元素区分开来,而不要求或者暗示这些元素之间存在任何实际的关系或者顺序。实际上第一元素也能够被称为第二元素,反之亦然。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的结构、装置或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种结构、装置或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的结构、装置或者设备中还存在另外的相同要素。本文中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。The following description and the accompanying drawings sufficiently illustrate specific embodiments herein to enable those skilled in the art to practice them. Portions and features of some embodiments may be included in or substituted for those of other embodiments. The scope of the embodiments herein includes the full scope of the claims, and all available equivalents of the claims. Herein, the terms "first", "second", etc. are only used to distinguish one element from another element without requiring or implying any actual relationship or order between these elements. In fact the first element can also be called the second element and vice versa. Furthermore, the terms "comprising", "comprising" or any other variation thereof are intended to cover a non-exclusive inclusion such that a structure, means or apparatus comprising a series of elements includes not only those elements but also other elements not expressly listed elements, or also elements inherent in the structure, device or equipment. Without further limitations, an element defined by the phrase "comprising a" does not preclude the presence of additional identical elements in the structure, device or equipment comprising said element. Various embodiments herein are described in a progressive manner, each embodiment focuses on the differences from other embodiments, and the same and similar parts of the various embodiments may be referred to each other.
本文中的术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本文和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。在本文的描述中,除非另有规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是机械连接或电连接,也可以是两个元件内部的连通,可以是直接相连,也可以通过中间媒介间接相连,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。The terms "vertical", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", " The orientation or positional relationship indicated by "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing this text and simplifying the description, rather than indicating or implying that the referred device or element must Having a particular orientation, being constructed and operating in a particular orientation, and therefore not to be construed as limiting the invention. In the description herein, unless otherwise stipulated and limited, the terms "installation", "connection" and "connection" should be interpreted in a broad sense, for example, it can be a mechanical connection or an electrical connection, and it can also be the internal communication of two components, It may be directly connected or indirectly connected through an intermediary, and those skilled in the art can understand the specific meanings of the above terms according to specific situations.
本文中,除非另有说明,术语“多个”表示两个或两个以上。As used herein, unless stated otherwise, the term "plurality" means two or more.
本公开实施例提供了一种散热器。Embodiments of the present disclosure provide a heat sink.
本公开实施例提供的散热器包括:第一散热构件,内部设置有第一工质管路,第二散热构件,内部设置有第二工质管路,第一管路部分,和第二管路部分;其中,第一工质管路和第二工质管路之间分别连接有第一管路部分和第二管路部分,构成工质回路,工质回路被设置为填充换热工质,第二工质管路包括一个或一个以上毛细管段。The radiator provided by the embodiments of the present disclosure includes: a first heat dissipation component with a first working fluid pipeline inside, a second heat dissipation component with a second working fluid pipeline inside, a first pipeline part, and a second tube The first pipeline part and the second pipeline part are respectively connected between the first working medium pipeline and the second working medium pipeline to form a working medium circuit, and the working medium circuit is set to fill the heat exchange work Substance, the second working fluid pipeline includes one or more than one capillary section.
可选的,如图1所示,本公开实施例提供的散热器包括第一散热构件1,第二散热构件2,其中,第一散热构件1内部设置有第一工质管路11,第二散热构件2内部设置有第二工质管路,第一工质管路11和第二工质管路采用第一管路部分3和第二管路部分4连通,构成工质回路,可选的,工质回路的路径依次为第一工质管路11、第一管路部分3、第二工质管路、第二管路部分4,再从第二管路部分4回到第一工质管路11,完成一次工质循环。可选的,第一管路部分3的外径可以为6-9mm,管壁的厚度可以为1-1.5mm,或者,第二管路部分4的外径也可以为6-9mm,管壁的厚度可以为1-1.5mm。可选的,第一管路部分3和第二管路部分4可以为柔性管路,其材质可以为塑料。Optionally, as shown in FIG. 1 , the radiator provided by the embodiment of the present disclosure includes a first heat dissipation component 1 and a second heat dissipation component 2 , wherein the first heat dissipation component 1 is provided with a first working medium pipeline 11 inside, and the second heat dissipation component The inside of the second heat dissipation member 2 is provided with a second working medium pipeline, and the first working medium pipeline 11 and the second working medium pipeline are connected by the first pipeline part 3 and the second pipeline part 4 to form a working medium circuit, which can Optionally, the path of the working medium circuit is the first working medium pipeline 11, the first pipeline part 3, the second working medium pipeline, the second pipeline part 4, and then returns from the second pipeline part 4 to the first A working medium pipeline 11 completes a working medium cycle. Optionally, the outer diameter of the first pipeline part 3 can be 6-9mm, and the thickness of the pipe wall can be 1-1.5mm, or, the outer diameter of the second pipeline part 4 can also be 6-9mm, and the thickness of the pipe wall can be 1-1.5mm. The thickness can be 1-1.5mm. Optionally, the first pipeline part 3 and the second pipeline part 4 can be flexible pipelines, and their material can be plastic.
可选的,第二散热构件2具有与第一管路部分3连通的第一外接端口,或者,第二散热构件2具有与第二管路部分4连通的第二外接端口;可选的,第一外接端口的内径与第一管路部分3的内径相同,或者,第二外接端口的内径与第二管路部分4的内径相同。无论以何种连接方式,第二散热构件2均可以实现与第一管路部分3和第二管路部分4的连通。Optionally, the second heat dissipation member 2 has a first external port that communicates with the first pipeline portion 3, or, the second heat dissipation component 2 has a second external port that communicates with the second pipeline portion 4; optionally, The inner diameter of the first external port is the same as that of the first pipeline part 3 , or the inner diameter of the second external port is the same as that of the second pipeline part 4 . Regardless of the connection method, the second heat dissipation member 2 can communicate with the first pipeline part 3 and the second pipeline part 4 .
本公开实施例提供的散热器中,第二工质管路包括一个或一个以上毛细管段22。毛细管段22的设置,一方面,增加了工质回路内的压力,有利于换热工质在工质回路内的循环流动,提高了换热工质在工质回路内流动性和流动速率,例如,在工质回路为非真空条件下,可实现换热工质在工质回路内的自循环流动;或者,在第一散热构件1与第二散热构件2处于同一水平面的条件下,可实现换热工质在工质回路内的自循环流动;第二方面,毛细管段22具有降温降压的作用,可对经过第二散热构件2的换热工质进行二次降温,提高了散热器的散热效果。可选的,毛细管段22与第二管路部分4直接连通。In the radiator provided by the embodiment of the present disclosure, the second working medium pipeline includes one or more capillary tube sections 22 . The setting of the capillary section 22, on the one hand, increases the pressure in the working medium loop, which is beneficial to the circulating flow of the heat exchange working medium in the working medium loop, and improves the fluidity and flow rate of the heat exchange working medium in the working medium loop. For example, under the condition that the working fluid circuit is non-vacuum, the self-circulation flow of the heat exchange working fluid in the working fluid circuit can be realized; Realize the self-circulation flow of the heat exchange working medium in the working medium circuit; secondly, the capillary tube section 22 has the function of cooling down and reducing the pressure, which can be used for secondary cooling of the heat exchange working medium passing through the second heat dissipation member 2, which improves the heat dissipation. cooling effect of the device. Optionally, the capillary section 22 is in direct communication with the second pipeline portion 4 .
可选的,毛细管段的数量可以为一个以上,一个以上的毛细管段可以串联的设置在第二工质管路上;或者,一个以上的毛细管段可以并联的设置在第二工质管路上。无论采用串联还是并联的形式,一个以上的毛细管段均可以与第二管路部分4正常连接。Optionally, there may be more than one capillary section, and more than one capillary section may be arranged in series on the second working fluid pipeline; or, more than one capillary section may be arranged in parallel on the second working fluid pipeline. Regardless of the series or parallel connection, more than one capillary section can be normally connected to the second pipeline part 4 .
本公开实施例提供的散热器中,工质回路内填充有换热工质,换热工质可以为可进行相变的相变工质。可选的,此处的换热工质可以为电子氟化液。可选的,无需对工质回路进行抽真空,即可将换热工质灌注入工质回路。可选的,本公开实施例对工质回路内换热工质的填充量不作具体限制。In the radiator provided by the embodiments of the present disclosure, the working fluid circuit is filled with a heat-exchanging working medium, and the heat-exchanging working medium may be a phase-change working medium capable of undergoing a phase change. Optionally, the heat exchange working medium here may be electronic fluorinated fluid. Optionally, the heat exchange working medium can be poured into the working medium circuit without vacuumizing the working medium circuit. Optionally, the embodiment of the present disclosure does not specifically limit the filling amount of the heat exchange working medium in the working medium circuit.
可选的,第一散热构件1还可称为蒸发端,第二散热构件2还可称为冷凝端,第一管路部分3还可称为气体管路,第二管路部分4还可称为液体管路。采用本公开实施例提供的散热器进行散热的散热过程可以描述为:第一散热构件1作为蒸发端,与待散热的物体导热接触,接收热量后,第一散热构件1内的液态换热工质受热后变为气态,并将未散失的热量带走,气态的换热工质经气体管路3进入第二散热构件2,第二散热构件2作为冷凝端,将气态工质的热量进行散失,热量散失后,气态的换热工质变为液态,经液态管路4流回第一散热构件1,进行下一次散热循环。Optionally, the first heat dissipation member 1 may also be referred to as an evaporation end, the second heat dissipation member 2 may also be referred to as a condensation end, the first pipeline portion 3 may also be referred to as a gas pipeline, and the second pipeline portion 4 may also be referred to as a gas pipeline. called the liquid line. The heat dissipation process of using the heat sink provided by the embodiment of the present disclosure for heat dissipation can be described as follows: the first heat dissipation member 1 acts as an evaporation end, and is in thermal contact with the object to be dissipated. After receiving heat, the liquid heat exchange process in the first heat dissipation member 1 After being heated, the mass becomes gaseous and takes away the undissipated heat. The gaseous heat exchange working medium enters the second heat dissipation member 2 through the gas pipeline 3, and the second heat dissipation member 2 serves as the condensing end, and the heat of the gaseous working After the heat is dissipated, the gaseous heat exchange working medium becomes liquid, and flows back to the first heat dissipation member 1 through the liquid pipeline 4 for the next heat dissipation cycle.
可选的,第一管路部分3包括一个或一个以上第一管路,可选的,当第一管路部分3包括一个以上第一管路时,一个以上第一管路的两端汇流,两端的汇流口分别与第一工质管路和第二工质管路连通;可选的,第二管路部分4包括一个或一个以上第二管路,可选的,当第二管路部分4包括一个以上第二管路时,一个以上第二管路的两端汇流,两端的汇流口分别与第一工质管路和第二工质管路连通。Optionally, the first pipeline portion 3 includes one or more first pipelines. Optionally, when the first pipeline portion 3 includes more than one first pipeline, the two ends of the one or more first pipelines converge. , the confluence ports at both ends are respectively communicated with the first working fluid pipeline and the second working fluid pipeline; optionally, the second pipeline part 4 includes one or more second pipelines, optionally, when the second pipeline When the circuit part 4 includes more than one second pipeline, two ends of the one or more second pipelines converge, and the confluence ports at the two ends are respectively connected to the first working medium pipeline and the second working medium pipeline.
空调室外机的变频模块设置有多个大功率元器件,随着空调器外机小型化,以及空调器功能多样化的需要,空调器外机电控模块的芯片设计上更加紧凑,元器件的密度不断增加,且元器件的体积也趋于微小化。因此,大功率元器件发热功耗越来越大,热流密度急剧升高。可选的,采用本公开实施例提供的散热器对空调的变频模块进行散热时,可将变频模块产生的热量有效散失。例如,本公开实施例提供的散热器的散热能力表现为:环境温度为52℃时,采用现有的散热器进行散热时,大功率元器件的壳温为九十多摄氏度,甚至超过100℃,采用本公开实施例提供的散热器对变频模块进行降温,环境温度为52℃时,大功率元器件壳温为72-82℃。可见,本公开实施例提供的散热器比现有的散热器给大功率元器件多降20-25℃,从而使变频模块顺利运行,提高了空调器运行的可靠性。The frequency conversion module of the outdoor unit of the air conditioner is equipped with a number of high-power components. With the miniaturization of the outdoor unit of the air conditioner and the need for diversified functions of the air conditioner, the chip design of the control module of the outdoor unit of the air conditioner is more compact, and the components are more compact. Densities continue to increase, and components tend to be miniaturized. Therefore, the heating power consumption of high-power components is increasing, and the heat flux density is rising sharply. Optionally, when the heat sink provided by the embodiment of the present disclosure is used to dissipate heat from the frequency conversion module of the air conditioner, the heat generated by the frequency conversion module can be effectively dissipated. For example, the heat dissipation capability of the heat sink provided by the embodiment of the present disclosure is as follows: when the ambient temperature is 52°C, when the existing heat sink is used for heat dissipation, the case temperature of the high-power component is more than 90°C, or even exceeds 100°C , using the heat sink provided by the embodiment of the present disclosure to cool down the frequency conversion module, when the ambient temperature is 52°C, the case temperature of the high-power component is 72-82°C. It can be seen that the radiator provided by the embodiment of the present disclosure lowers the high-power components by 20-25°C than the existing radiator, thereby enabling the frequency conversion module to run smoothly and improving the reliability of the air conditioner.
可选的,本公开实施例提供的散热器中,第二工质管路还包括散热管段21,散热管段21通过毛细管段22与第二管路部分4连通,可选的,此处的散热管段21可以描述为非毛细管段。可选的,第二工质管路包括散热管段21和毛细管段22,其中,毛细管段22位于第二工质管路与第二管路部分4连接的一端,有利于工质回路内换热工质的循环流动,提高散热器的散热效率。第二工质管路与第二管路部分4连接的部位设置有毛细管段22,第一散热构件1中的换热工质受热汽化后,第二管路部分4的压力较大,无法经第二管路部分4流入第二散热构件2,从而选择第一管路部分3流入第二散热构件2,有利于工质回路内换热工质的自循环流动。可选的,毛细管段22在第二工质管路中的位置可以如图1所示。可选的,毛细管段22的长度可以为40-200mm。可选的,毛细管段22的内径与散热管段21的内径之比为1:3-1:5。可选的,第二散热构件2由两层铝板压合而成。可选的,第二工质管路的散热管段21和毛细管段22一体成型。Optionally, in the radiator provided by the embodiment of the present disclosure, the second working fluid pipeline further includes a heat dissipation pipe section 21, and the heat dissipation pipe section 21 communicates with the second pipeline section 4 through the capillary tube section 22. Optionally, the heat dissipation here Section 21 can be described as a non-capillary section. Optionally, the second working medium pipeline includes a heat dissipation pipe section 21 and a capillary tube section 22, wherein the capillary tube section 22 is located at one end of the second working medium pipeline connecting with the second pipeline part 4, which is conducive to heat exchange in the working medium circuit. The circulating flow of the working medium improves the heat dissipation efficiency of the radiator. A capillary section 22 is provided at the part where the second working fluid pipeline is connected to the second pipeline part 4. After the heat exchange working fluid in the first heat dissipation member 1 is heated and vaporized, the pressure of the second pipeline part 4 is relatively large and cannot pass through. The second pipeline portion 4 flows into the second heat dissipation member 2, so that the first pipeline portion 3 is selected to flow into the second heat dissipation member 2, which is beneficial to the self-circulation flow of the heat exchange working medium in the working medium circuit. Optionally, the position of the capillary section 22 in the second working medium pipeline may be as shown in FIG. 1 . Optionally, the length of the capillary section 22 may be 40-200 mm. Optionally, the ratio of the inner diameter of the capillary tube section 22 to the inner diameter of the heat dissipation tube section 21 is 1:3-1:5. Optionally, the second heat dissipation member 2 is formed by pressing two layers of aluminum plates. Optionally, the heat dissipation pipe section 21 and the capillary tube section 22 of the second working medium pipeline are integrally formed.
可选的,本公开实施例提供的散热器中,第一散热构件1包括第一散热基体,第一工质管路11形成于第一散热基体内,减少了接触热阻,提高了第一散热构件的散热能力。可选的,第一散热基体与其内部的第一工质管路11一体成型,例如,可采用挤压成型的制备方法进行第一散热构件的制备。可选的,第一散热基体可以为块状,具有六个表面,当待散热物体为空调器的变频模块时,第一散热基体的第一表面与空调器的变频模块导热接触。可选的,第一散热基体的材质可以为铝合金。可选的,第一散热构件1与待散热物体之间可通过涂覆导热硅脂或贴附导热片的方法进行导热接触,减小第一散热构件1与待散热物体的接触部位的接触热阻。Optionally, in the heat sink provided by the embodiment of the present disclosure, the first heat dissipation member 1 includes a first heat dissipation base, and the first working fluid pipeline 11 is formed in the first heat dissipation base, which reduces the contact thermal resistance and improves the first heat dissipation. The heat dissipation capacity of the heat dissipation member. Optionally, the first heat dissipation base and the first working fluid pipeline 11 in it are integrally formed, for example, the first heat dissipation member can be prepared by using an extrusion molding method. Optionally, the first heat dissipation substrate may be block-shaped with six surfaces. When the object to be dissipated is an inverter module of an air conditioner, the first surface of the first heat dissipation substrate is in thermal contact with the inverter module of the air conditioner. Optionally, the material of the first heat dissipation substrate may be aluminum alloy. Optionally, thermal contact between the first heat dissipation member 1 and the object to be dissipated can be conducted by applying thermal conductive silicone grease or attaching a thermal conductive sheet to reduce the contact heat of the contact portion between the first heat dissipation member 1 and the object to be dissipated. resistance.
可选的,第一工质管路包括多个导热管段、第一汇流管段和第二汇流管段,第一汇流管段与多个导热管段的第一端连通,第二汇流管段与多个导热管段的第二端连通。为了减小第一散热构件的接触热阻,第一工质管路11内设置了多个导热管段111,如图2所示。此处的“第一端”为多个导热管段的端口的集合,类似的,此处的“第二端”为多个导热管段的另一端口的集合。可选的,多个导热管段111平行并排设置,第一汇流管段112与多个导热管段111的第一端相交,第二汇流管段113与多个导热管段111的第二端相交,此处的相交可以是垂直相交。Optionally, the first working fluid pipeline includes a plurality of heat-conducting pipe segments, a first confluence pipe segment, and a second confluence pipe segment, the first confluence pipe segment communicates with the first ends of the plurality of heat-conducting pipe segments, and the second confluence pipe segment communicates with the plurality of heat-conducting pipe segments connected at the second end. In order to reduce the contact thermal resistance of the first heat dissipation member, a plurality of heat conduction pipe sections 111 are arranged in the first working fluid pipeline 11 , as shown in FIG. 2 . The "first end" here is a collection of ports of multiple heat conduction pipe segments, and similarly, the "second end" here is a collection of other ports of multiple heat conduction pipe segments. Optionally, a plurality of heat conduction pipe sections 111 are arranged parallel and side by side, the first confluence pipe section 112 intersects the first ends of the plurality of heat conduction pipe sections 111, and the second confluence pipe section 113 intersects the second ends of the plurality of heat conduction pipe sections 111, where The intersection may be a perpendicular intersection.
可选的,采用直接挤压成型的制备方法进行包含有多个导热管段111、第一汇流管段112和第二汇流管段113的第一散热构件坯体的制备,制备得到的第一散热构件的坯体中,多个导热管段111为两端开口的通孔,此处的开口可以如图3所示的第一端工艺孔116和第二端工艺孔117,将第一端工艺孔116和第二端工艺孔117进行密封,得到第一散热构件1。可选的,多个导热管段111之间的距离不相等。第一散热构件坯体中,多个导热管段111的两端分别延伸至第一散热基体的第三表面和第四表面,第三表面与第四表面相对设置。Optionally, the preparation method of the direct extrusion molding method is used to prepare the first heat dissipation member blank comprising a plurality of heat conduction pipe sections 111, the first confluence pipe section 112 and the second confluence pipe section 113, and the prepared first heat dissipation member In the green body, a plurality of heat-conducting pipe sections 111 are through holes with openings at both ends. The openings here can be the first end process hole 116 and the second end process hole 117 as shown in FIG. The process hole 117 at the second end is sealed to obtain the first heat dissipation member 1 . Optionally, the distances between the multiple heat pipe segments 111 are not equal. In the first heat dissipation member blank, both ends of the plurality of heat conduction pipe segments 111 respectively extend to the third surface and the fourth surface of the first heat dissipation substrate, and the third surface and the fourth surface are disposed opposite to each other.
可选的,第一汇流管段112设置有与第一管路部分3连通的第一端口114,第二汇流管段113设置有与第二管路部分4连通的第二端口115。如图2所示,第一端口114和第二端口115分别位于第一散热基体的同一表面的两端。可选的,第一端口114和第二端口115均位于第一散热基体的第五表面。Optionally, the first confluence pipe section 112 is provided with a first port 114 communicating with the first pipeline part 3 , and the second confluence pipe section 113 is provided with a second port 115 communicating with the second pipeline part 4 . As shown in FIG. 2 , the first port 114 and the second port 115 are respectively located at two ends of the same surface of the first heat dissipation base. Optionally, both the first port 114 and the second port 115 are located on the fifth surface of the first heat dissipation base.
可选的,本公开实施例提供的散热器的第一散热基体的表面还设置有散热翅片12。第一散热基体与散热翅片12可采用直接挤压成型的制备方法制备得到,材质可以为铝合金。本公开实施例对散热翅片12的数量不作具体限制。可选的,多个散热翅片12的间距可以不相等。多个散热翅片12设置于第一散热基体的第二表面,第二表面与第一表面相对设置,可选的,散热翅片12垂直于第一散热基体的第二表面,散热翅片12的自由端至第二表面的垂直距离为30-20mm,散热翅片12的厚度为1.5mm。Optionally, the surface of the first heat dissipation base of the heat sink provided by the embodiment of the present disclosure is further provided with heat dissipation fins 12 . The first heat-dissipating base and the heat-dissipating fins 12 can be prepared by a direct extrusion method, and the material can be aluminum alloy. The embodiment of the present disclosure does not specifically limit the number of the heat dissipation fins 12 . Optionally, the distances between the plurality of heat dissipation fins 12 may be unequal. A plurality of heat dissipation fins 12 are disposed on the second surface of the first heat dissipation base, and the second surface is disposed opposite to the first surface. Optionally, the heat dissipation fins 12 are perpendicular to the second surface of the first heat dissipation base, and the heat dissipation fins 12 The vertical distance from the free end of the fins to the second surface is 30-20mm, and the thickness of the heat dissipation fins 12 is 1.5mm.
可选的,第一散热基体的表面设置有用于固定第一散热构件的连接孔13,如图3所示。可选的,连接孔13可以为内螺纹孔。可选的,第一散热基体上设置有连接孔的区域与设置有第一工质管路和散热翅片12的区域不重叠。可选的,连接孔13为两端延伸至第一散热基体的第一表面和第二表面的通孔。Optionally, the surface of the first heat dissipation base is provided with connecting holes 13 for fixing the first heat dissipation member, as shown in FIG. 3 . Optionally, the connecting hole 13 may be an internal thread hole. Optionally, the area where the connection holes are provided on the first heat dissipation base does not overlap with the area where the first working fluid pipeline and the heat dissipation fins 12 are provided. Optionally, the connection hole 13 is a through hole with both ends extending to the first surface and the second surface of the first heat dissipation base.
可选的,本公开实施例提供的第二散热构件2包括第二散热基体,第二工质管路形成于第二散热基体内,减小了接触热阻,提高了第二散热构件的散热能力。可选的,第二散热基体的材质为吹胀板,可同时进行自然对流散热和风冷散热,具有较高的传热能力、较高的热传导率、重量轻等优点。可选的,吹胀板的形状可以为平板状。Optionally, the second heat dissipation member 2 provided by the embodiment of the present disclosure includes a second heat dissipation matrix, and the second working fluid pipeline is formed in the second heat dissipation matrix, which reduces the contact thermal resistance and improves the heat dissipation of the second heat dissipation member. ability. Optionally, the material of the second heat dissipation substrate is an inflatable plate, which can perform natural convection heat dissipation and air cooling heat dissipation at the same time, and has the advantages of high heat transfer capacity, high thermal conductivity, and light weight. Optionally, the shape of the inflation plate may be flat.
本公开实施例对第二工质管路中的散热管段21的形状不作具体限制,可选的,散热管段21的形状可以如图1和图4所示,散热管段21包括与第一管路部分3直接连通的第一散热管段,和与毛细管段22直接连通的第二散热管段,第一散热管段与第二散热管段连通。可选的,第一散热管段与第二散热管段的连通部位可以为一处,也可以为多处。可选的,第一散热管段包括与第一管路部分3直接连通的第一连通端211,和与第一连通端211相对的第二连通端212,第二散热管段包括与毛细管段22直接连通的第三连通端213,和与第三连通端213相对的第四连通端214,其中,第一散热管段和第二散热管段通过第二连通端212和第四连通端214直接连通,增长了散热管段21的路径,提高了第二散热构件2的散热效果。The embodiment of the present disclosure does not specifically limit the shape of the heat dissipation pipe section 21 in the second working fluid pipeline. Optionally, the shape of the heat dissipation pipe section 21 may be as shown in FIG. 1 and FIG. 4 . The first radiating pipe section directly communicated with the part 3, and the second radiating pipe section which is directly communicated with the capillary section 22, the first radiating pipe section is communicated with the second radiating pipe section. Optionally, the first radiating pipe section and the second radiating pipe section may be connected at one location or at multiple locations. Optionally, the first heat dissipation pipe section includes a first communication end 211 that is directly connected to the first pipe section 3 and a second communication end 212 that is opposite to the first communication end 211. The second heat dissipation pipe section includes a direct connection to the capillary tube section 22. The connected third communication end 213, and the fourth communication end 214 opposite to the third communication end 213, wherein the first radiating pipe section and the second radiating pipe section are directly communicated through the second communicating end 212 and the fourth communicating end 214, increasing The path of the heat dissipation pipe section 21 is improved, and the heat dissipation effect of the second heat dissipation member 2 is improved.
可选的,第二散热构件2的表面还设置有散热加强件,散热加强件可以与第二散热基体一体成型,散热加强件的形状可以是矩形、三角形等,散热加强件可增加第二散热构件的散热面积,提高第二散热构件的散热能力。Optionally, the surface of the second heat dissipation member 2 is further provided with a heat dissipation reinforcement, the heat dissipation reinforcement can be integrally formed with the second heat dissipation base, the shape of the heat dissipation reinforcement can be a rectangle, a triangle, etc., and the heat dissipation reinforcement can increase the second heat dissipation. The heat dissipation area of the component improves the heat dissipation capability of the second heat dissipation component.
可选的,第二散热构件2的第二散热基体上设置有连接部件,用于将第二散热构件2固定,此处的连接部件可以是U形卡接件,可与第二散热基体一体成型。Optionally, the second heat dissipation base of the second heat dissipation member 2 is provided with a connecting part for fixing the second heat dissipation member 2. The connecting part here can be a U-shaped clip, which can be integrated with the second heat dissipation base. forming.
本公开实施例同时提供了一种包括前述散热器的空调室外机和空调器。Embodiments of the present disclosure also provide an air conditioner outdoor unit and an air conditioner including the aforementioned radiator.
可选的,如图5所示,散热器在空调室外机中的安装位置可以是:散热器的第一散热构件1与变频模块6导热接触,可选的,第一散热构件1的第一散热基体与大功率元器件的下表面接触,获取大功率元器件的热量,并进行散热,第二散热构件2安装于空调室外机的风机支架上,进行自然对流散热和风冷散热。可选的,本公开实施例提供的散热器安装于空调室外机时,第一工质管路11与第二工质管路具有高度差,竖直方向上,第一工质管路11的高度低于第二工质管路的高度,有利于工质回路内换热工质的循环流动。此时的循环流动方法可以是:第一工质管路11内的换热工质受热变为气体,气体沿第一管路部分3向上运动,进入第二工质管路,第二工质管路内的气态换热工质经散热后变为液态,液态工质在毛细管段的压力和重力作用下,经第二管路部分4向下运动,流回第一工质管路11,完成一次散热循环。Optionally, as shown in Figure 5, the installation position of the radiator in the outdoor unit of the air conditioner may be: the first heat dissipation component 1 of the radiator is in thermal contact with the frequency conversion module 6, and optionally, the first heat dissipation component 1 of the first heat dissipation component 1 The heat dissipation base contacts the lower surface of the high-power components to obtain heat from the high-power components and dissipate heat. The second heat dissipation member 2 is installed on the fan bracket of the outdoor unit of the air conditioner to perform natural convection heat dissipation and air-cooled heat dissipation. Optionally, when the radiator provided by the embodiments of the present disclosure is installed on the outdoor unit of the air conditioner, there is a height difference between the first working medium pipeline 11 and the second working medium pipeline. In the vertical direction, the height of the first working medium pipeline 11 The height is lower than that of the second working medium pipeline, which is beneficial to the circulating flow of the heat exchange working medium in the working medium circuit. The circulating flow method at this time may be: the heat exchange working medium in the first working medium pipeline 11 is heated and becomes gas, the gas moves upward along the first pipeline part 3, enters the second working medium pipeline, and the second working medium The gaseous heat exchange working medium in the pipeline becomes liquid after heat dissipation, and the liquid working medium moves downward through the second pipeline part 4 under the pressure and gravity of the capillary section, and flows back to the first working medium pipeline 11. Complete a cooling cycle.
可选的,第二散热构件2可安装在空调室外机的风机支架7上,与现有的安装在风机5侧部相比,本公开实施例提供的第二散热构件2的安装位置在空调室外机中的空间较大,有利于增加第二散热构件2的体积,提高散热面积,且,风机5上部的气流流动更加顺畅,进一步提高了第二散热构件2的散热能力。Optionally, the second heat dissipation member 2 can be installed on the fan bracket 7 of the outdoor unit of the air conditioner. Compared with the existing installation on the side of the fan 5, the installation position of the second heat dissipation member 2 provided by the embodiment of the present disclosure is in the air conditioner The larger space in the outdoor unit is conducive to increasing the volume of the second heat dissipation member 2 and improving the heat dissipation area, and the air flow on the upper part of the fan 5 is smoother, which further improves the heat dissipation capacity of the second heat dissipation member 2 .
本发明并不局限于上面已经描述并在附图中示出的结构,并且可以在不脱离其范围进行各种修改和改变。本发明的范围仅由所附的权利要求来限制。The present invention is not limited to the structures that have been described above and shown in the accompanying drawings, and various modifications and changes may be made without departing from the scope thereof. The scope of the present invention is limited only by the appended claims.
Claims (10)
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