CN109972154A - A kind of hot water pool for pickling steel pipe treatment and treatment process - Google Patents
A kind of hot water pool for pickling steel pipe treatment and treatment process Download PDFInfo
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 92
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 68
- 239000010959 steel Substances 0.000 title claims abstract description 68
- 238000000034 method Methods 0.000 title claims abstract description 22
- 230000008569 process Effects 0.000 title claims abstract description 19
- 238000005554 pickling Methods 0.000 title claims abstract description 18
- 238000004140 cleaning Methods 0.000 claims abstract description 48
- 238000000137 annealing Methods 0.000 claims abstract description 19
- 230000007246 mechanism Effects 0.000 claims abstract description 19
- 239000012535 impurity Substances 0.000 claims description 10
- 238000009434 installation Methods 0.000 claims description 7
- 239000000428 dust Substances 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 2
- 238000001035 drying Methods 0.000 abstract description 13
- 238000012545 processing Methods 0.000 abstract description 5
- 239000010410 layer Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 239000013618 particulate matter Substances 0.000 description 3
- 229910000746 Structural steel Inorganic materials 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
- B01D29/03—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements self-supporting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/02—Particle separators, e.g. dust precipitators, having hollow filters made of flexible material
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G3/00—Apparatus for cleaning or pickling metallic material
- C23G3/04—Apparatus for cleaning or pickling metallic material for cleaning pipes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/14—Drying solid materials or objects by processes not involving the application of heat by applying pressure, e.g. wringing; by brushing; by wiping
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/10—Arrangements for using waste heat
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
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- Environmental & Geological Engineering (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
本发明公开了一种酸洗钢管处理用热水池及处理工艺,具体涉及钢管加工领域,包括退火炉与清洗池,所述清洗池设于退火炉一侧,所述清洗池一侧设有板式换热组件以及另一侧设有积水擦拭组件;所述板式换热组件包括壳体,所述壳体内部设有换热机构,所述壳体顶部贯穿设有进气管以及侧面底部贯穿设有排气管,所述壳体侧面顶部贯穿设有进水管以及底部贯穿设有出水管。本发明使清洗后钢管表面的水渍快速蒸发,提高了钢管干燥效率,同时还可以有效避免因钢管表面水渍干燥速度慢而导致的水斑现象,与现有技术相比,有效提高了钢管的美观度,同时由于利用退火炉提供热源,因此不需要设置额外的热源,更加节能环保。
The invention discloses a hot water pool for pickling steel pipes and a treatment process, in particular to the field of steel pipe processing, including an annealing furnace and a cleaning pool, the cleaning pool is arranged on one side of the annealing furnace, and a plate The heat exchange component and the other side are provided with a water wiping component; the plate heat exchange component includes a casing, a heat exchange mechanism is arranged inside the casing, an air intake pipe is arranged through the top of the casing, and an air inlet pipe is arranged through the bottom of the side surface. There is an exhaust pipe, and a water inlet pipe runs through the top of the side surface of the casing and a water outlet pipe runs through the bottom. The invention makes the water spots on the surface of the steel pipe evaporate quickly after cleaning, improves the drying efficiency of the steel pipe, and at the same time can effectively avoid the phenomenon of water spots caused by the slow drying speed of the water spots on the surface of the steel pipe. At the same time, because the annealing furnace is used to provide the heat source, there is no need to set an additional heat source, which is more energy-saving and environmentally friendly.
Description
技术领域technical field
本发明涉及钢管加工技术领域,更具体地说,本发明涉及一种酸洗钢管处理用热水池及处理工艺。The invention relates to the technical field of steel pipe processing, and more specifically, the invention relates to a hot water pool for pickling steel pipes and a treatment process.
背景技术Background technique
钢管按截面形状分为圆形、方形、矩形和异形钢管;按材质分为碳素结构钢钢管、低合金结构钢钢管、合金钢钢管和复合钢管;按用途分为输送管道用、工程结构用、热工设备用、石油化工工业用、机械制造用、地质钻探用、高压设备用钢管等;按生产工艺分为无缝钢管和焊接钢管,其中无缝钢管又分热轧和冷轧(拔)两种,焊接钢管又分直缝焊接钢管和螺旋缝焊接钢管,钢管在加工过程中,需要进行酸洗。Steel pipes are divided into round, square, rectangular and special-shaped steel pipes according to their cross-sectional shapes; according to their materials, they are divided into carbon structural steel pipes, low-alloy structural steel pipes, alloy steel pipes and composite steel pipes; , steel pipes for thermal equipment, petrochemical industry, machinery manufacturing, geological drilling, high-pressure equipment, etc.; according to the production process, it is divided into seamless steel pipes and welded steel pipes, of which seamless steel pipes are further divided into hot-rolled and cold-rolled (drawn) ) two kinds of welded steel pipes are divided into straight seam welded steel pipes and spiral seam welded steel pipes. In the process of processing, the steel pipes need to be pickled.
在钢管进行酸洗时,表面形成氧化膜保护层,提高钢管的反腐能力,酸洗之后,需要通过清水对钢管进行冲洗,以便于去除钢管表面的酸液,在冲洗之后,现有技术中会对钢管进行晾干,晾干时,钢管处于正常温度下。When the steel pipe is pickled, an oxide film protective layer is formed on the surface to improve the anti-corrosion ability of the steel pipe. After pickling, the steel pipe needs to be washed with clean water to remove the acid solution on the surface of the steel pipe. The steel pipe is air-dried, and when it is dry, the steel pipe is at normal temperature.
但是其在实际实施时,这种在常温下对钢管进行晾干的方式存在一些缺点,即晾干过程中,由于温度原因,钢管表面的水渍干燥速度较慢,同时完全干燥后还会形成水斑,严重影响了钢管的美观度。However, in its actual implementation, this method of drying steel pipes at room temperature has some disadvantages, that is, during the drying process, due to the temperature, the water stains on the surface of the steel pipes dry at a slower rate, and at the same time they will form after complete drying. Water spots seriously affect the aesthetics of steel pipes.
发明内容SUMMARY OF THE INVENTION
为了克服现有技术的上述缺陷,本发明的实施例提供一种酸洗钢管处理用热水池及处理工艺,通过对清洗池中的水进行加热,从而使清洗后钢管表面的水渍由于温度较高的原因会快速蒸发,提高了钢管干燥效率,同时还可以有效避免因钢管表面水渍干燥速度慢而导致的水斑现象,与现有技术相比,有效提高了钢管的美观度,同时由于利用退火炉提供热源,因此不需要设置额外的热源,更加节能环保,以解决上述背景技术中提出的问题。In order to overcome the above-mentioned defects of the prior art, an embodiment of the present invention provides a hot water pool for pickling steel pipe treatment and a treatment process. By heating the water in the cleaning pool, the water stains on the surface of the steel pipe after cleaning are The reason for the high temperature will evaporate quickly, which improves the drying efficiency of the steel pipe. At the same time, it can effectively avoid the phenomenon of water spots caused by the slow drying speed of water stains on the surface of the steel pipe. Compared with the existing technology, it effectively improves the aesthetics of the steel pipe. The annealing furnace is used to provide the heat source, so no additional heat source is required, which is more energy-saving and environmentally friendly, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:一种酸洗钢管处理用热水池及处理工艺,包括退火炉与清洗池,所述清洗池设于退火炉一侧,所述清洗池一侧设有板式换热组件以及另一侧设有积水擦拭组件;In order to achieve the above purpose, the present invention provides the following technical solutions: a hot water pool for pickling steel pipes and a treatment process, including an annealing furnace and a cleaning pool, the cleaning pool is provided on one side of the annealing furnace, and the cleaning pool is provided on one side. There is a plate heat exchange component and a water wiping component on the other side;
所述板式换热组件包括壳体,所述壳体内部设有换热机构,所述壳体顶部贯穿设有进气管以及侧面底部贯穿设有排气管,所述壳体侧面顶部贯穿设有进水管以及底部贯穿设有出水管;The plate heat exchange assembly includes a shell, a heat exchange mechanism is arranged inside the shell, an air intake pipe runs through the top of the shell and an exhaust pipe runs through the bottom of the side surface, and the top of the side surface of the shell is provided with an exhaust pipe. The water inlet pipe and the bottom are provided with a water outlet pipe;
所述积水擦拭组件包括安装板,所述安装板固定设于清洗池侧面,所述安装板顶部固定设有侧板,所述侧板上嵌套设有轴承,所述轴承内侧设有转杆,所述转杆外侧套接设有旋转辊,所述旋转辊外侧套接设有吸水海绵层。The water wiping assembly includes a mounting plate, the mounting plate is fixed on the side of the cleaning pool, a side plate is fixed on the top of the mounting plate, a bearing is nested on the side plate, and the inner side of the bearing is provided with a rotating plate. The outer side of the rotating rod is sleeved with a rotating roller, and the outer side of the rotating roller is sleeved with a water-absorbing sponge layer.
在一个优选地实施方式中,所述进水管上设有第一吸泵,所述出水管上设有第二吸泵与截止阀。In a preferred embodiment, the water inlet pipe is provided with a first suction pump, and the water outlet pipe is provided with a second suction pump and a stop valve.
在一个优选地实施方式中,所述排气管端部设有尾气处理器,所述进气管端部与退火炉连接,所述进气管上设有初级过滤组件,所述初级过滤组件包括机壳,所述机壳内部设有滤尘袋。In a preferred embodiment, the end of the exhaust pipe is provided with an exhaust processor, the end of the inlet pipe is connected to the annealing furnace, and the inlet pipe is provided with a primary filter assembly, and the primary filter assembly includes a machine The shell is provided with a dust filter bag inside the shell.
在一个优选地实施方式中,所述侧板侧面固定设有L形支架,所述L形支架顶端固定设有电机,所述电机与转杆传动连接。In a preferred embodiment, an L-shaped bracket is fixedly arranged on the side of the side plate, and a motor is fixedly arranged at the top of the L-shaped bracket, and the motor is connected with the rotating rod in a driving manner.
在一个优选地实施方式中,所述换热机构包括安装框,所述安装框内侧设有换热盘管,所述换热盘管顶端与进气管连接以及底端与排气管连接。In a preferred embodiment, the heat exchange mechanism includes an installation frame, a heat exchange coil is arranged inside the installation frame, and the top end of the heat exchange coil is connected to the intake pipe and the bottom end of the heat exchange coil is connected to the exhaust pipe.
在一个优选地实施方式中,所述清洗池内部设有支撑机构,所述支撑机构包括栅格板,所述栅格板底部固定设有支撑杆。In a preferred embodiment, a support mechanism is provided inside the cleaning tank, and the support mechanism includes a grid plate, and a support rod is fixed at the bottom of the grid plate.
在一个优选地实施方式中,所述清洗池内部设有除杂滤网,所述除杂滤网设于支撑机构顶部,所述除杂滤网外侧固定设有橡胶连接环,所述橡胶连接环顶部固定设有下连接圈,所述下连接圈外侧套接设有连接绳,所述连接绳端部设有悬挂钩。In a preferred embodiment, the inside of the cleaning tank is provided with an impurity-removing filter, the impurity-removing filter is arranged on the top of the support mechanism, and a rubber connection ring is fixed on the outside of the impurity-removing filter, and the rubber connection The top of the ring is fixed with a lower connecting ring, the outer side of the lower connecting ring is sleeved with a connecting rope, and the end of the connecting rope is provided with a hanging hook.
在一个优选地实施方式中,所述悬挂钩内侧设有上连接圈,所述上连接圈固定设于清洗池内壁上。In a preferred embodiment, an upper connecting ring is provided on the inner side of the hanging hook, and the upper connecting ring is fixed on the inner wall of the cleaning tank.
本发明的技术效果和优点:Technical effect and advantage of the present invention:
1、本发明通过对清洗池中的水进行加热,从而使清洗后钢管表面的水渍由于温度较高的原因会快速蒸发,提高了钢管干燥效率,同时还可以有效避免因钢管表面水渍干燥速度慢而导致的水斑现象,与现有技术相比,有效提高了钢管的美观度,同时由于利用退火炉提供热源,因此不需要设置额外的热源,更加节能环保;1. The present invention heats the water in the cleaning pool, so that the water stains on the surface of the steel pipe after cleaning will evaporate quickly due to the high temperature, which improves the drying efficiency of the steel pipe, and at the same time, it can also effectively avoid drying due to water stains on the surface of the steel pipe. Compared with the existing technology, the water spot phenomenon caused by the slow speed effectively improves the aesthetics of the steel pipe. At the same time, because the annealing furnace is used to provide the heat source, there is no need to set an additional heat source, which is more energy-saving and environmentally friendly;
2、通过设有初级过滤组件,以便于避免高温废气中的颗粒物附着在换热盘管的表面而影响水与高温废气换热效果的情况发生,有效保证了水与高温废气的换热效率;2. By setting up the primary filter assembly, it is convenient to prevent the particles in the high-temperature exhaust gas from adhering to the surface of the heat exchange coil and affecting the heat exchange effect between water and high-temperature exhaust gas, effectively ensuring the heat exchange efficiency between water and high-temperature exhaust gas;
3、通过设有积水擦拭组件,以便于在使得转杆通过旋转辊带动吸水海绵层对钢管底部的积水进行擦拭,避免钢管底部积水较多而无法快速干燥的情况;3. By installing the accumulated water wiping component, it is convenient for the rotating rod to drive the water-absorbing sponge layer to wipe the accumulated water at the bottom of the steel pipe through the rotating roller, so as to avoid the situation that there is too much water accumulated at the bottom of the steel pipe and cannot be dried quickly;
4、通过设有除杂滤网,以便于快速对清洗池中的废弃物进行清洗。4. Through the impurity removal filter, it is convenient to quickly clean the waste in the cleaning pool.
附图说明Description of drawings
图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明的板式换热组件结构示意图;Fig. 2 is a structural schematic diagram of the plate heat exchange assembly of the present invention;
图3为本发明的积水擦拭组件侧视结构示意图;3 is a schematic side view of the structure of the water wiping assembly of the present invention;
图4为本发明的初级过滤组件立体结构示意图;Fig. 4 is the schematic diagram of the three-dimensional structure of the primary filter assembly of the present invention;
图5为本发明的换热机构结构示意图;5 is a schematic structural diagram of the heat exchange mechanism of the present invention;
图6为本发明的图1中A部分结构示意图;Fig. 6 is a schematic structural view of part A in Fig. 1 of the present invention;
图7为本发明的图1中B部分结构示意图。Fig. 7 is a schematic structural diagram of part B in Fig. 1 of the present invention.
附图标记为:1退火炉、2清洗池、3板式换热组件、4积水擦拭组件、5换热机构、6进气管、7排气管、8进水管、9出水管、10吸水海绵层、11第一吸泵、12第二吸泵、13截止阀、14尾气处理器、15初级过滤组件、16机壳、17滤尘袋、18安装板、19侧板、20轴承、21转杆、22旋转辊、23 L形支架、24电机、25安装框、26换热盘管、27支撑机构、28栅格板、29支撑杆、30除杂滤网、31橡胶连接环、32下连接圈、33连接绳、34悬挂钩、35上连接圈、36壳体。Reference numerals are: 1 annealing furnace, 2 cleaning pool, 3 plate heat exchange components, 4 water wiping components, 5 heat exchange mechanism, 6 air intake pipes, 7 exhaust pipes, 8 water inlet pipes, 9 water outlet pipes, 10 water absorbing sponges Layer, 11 first suction pump, 12 second suction pump, 13 globe valve, 14 exhaust gas processor, 15 primary filter assembly, 16 casing, 17 dust filter bag, 18 mounting plate, 19 side plate, 20 bearing, 21 rotating rod , 22 rotating rollers, 23 L-shaped brackets, 24 motors, 25 mounting frames, 26 heat exchange coils, 27 supporting mechanisms, 28 grid plates, 29 supporting rods, 30 impurity removal filters, 31 rubber connecting rings, 32 lower connections Ring, 33 connecting rope, 34 hanging hook, 35 upper connecting ring, 36 shell.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
如附图1与附图2所示的一种酸洗钢管处理用热水池及处理工艺,包括退火炉1与清洗池2,所述清洗池2设于退火炉1一侧,所述清洗池2一侧设有板式换热组件3以及另一侧设有积水擦拭组件4;As shown in the accompanying drawings 1 and 2, a hot water tank for pickling steel pipe treatment and the processing process, including an annealing furnace 1 and a cleaning pool 2, the cleaning pool 2 is provided on one side of the annealing furnace 1, and the cleaning pool 2. One side is provided with a plate heat exchange component 3 and the other side is provided with a water wiping component 4;
所述板式换热组件3包括壳体36,所述壳体36内部设有换热机构5,所述壳体36顶部贯穿设有进气管6以及侧面底部贯穿设有排气管7,所述壳体36侧面顶部贯穿设有进水管8以及底部贯穿设有出水管9;The plate heat exchange assembly 3 includes a housing 36, the housing 36 is provided with a heat exchange mechanism 5, the top of the housing 36 is provided with an air intake pipe 6 and the bottom of the side is provided with an exhaust pipe 7. The top of the side of the housing 36 is provided with a water inlet pipe 8 and the bottom is provided with a water outlet pipe 9;
所述进水管8上设有第一吸泵11,所述出水管上设有第二吸泵12与截止阀13;The water inlet pipe 8 is provided with a first suction pump 11, and the water outlet pipe is provided with a second suction pump 12 and a stop valve 13;
所述排气管7端部设有尾气处理器14,所述进气管6端部与退火炉1连接;The end of the exhaust pipe 7 is provided with a tail gas processor 14, and the end of the intake pipe 6 is connected to the annealing furnace 1;
所述换热机构5包括安装框25,所述安装框25内侧设有换热盘管26,所述换热盘管26顶端与进气管6连接以及底端与排气管7连接;The heat exchange mechanism 5 includes an installation frame 25, and a heat exchange coil 26 is arranged inside the installation frame 25, and the top end of the heat exchange coil 26 is connected with the intake pipe 6 and the bottom end is connected with the exhaust pipe 7;
所述清洗池2内部设有支撑机构27,所述支撑机构27包括栅格板28,所述栅格板28底部固定设有支撑杆29。The cleaning tank 2 is provided with a support mechanism 27 inside, and the support mechanism 27 includes a grid plate 28 , and a support rod 29 is fixed on the bottom of the grid plate 28 .
具体实施方式为:实际使用时,向清洗池2内部蓄水,然后将进水管8的端部与清洗池2的出水口进行连接,然后启动第一吸泵11,第一吸泵11通过进水管8将清洗池2内部的水泵送到壳体36内部,壳体36中的水又被出水管9上的第二吸泵12泵送到清洗池2内部,进而形成循环,在水的循环过程中,退火炉1产生的高温废气由进气管6进入到机壳16内部,高温废气与换热盘管26内部的水发生换热,进而提高水的温度,换热后的废气由排气管7进入到尾气处理器14中,此时清洗池2内部的水温逐渐上升,对钢管进行清洗时,将钢管放入到清洗池2中,由于清洗池2中的水温较高,因此在将钢管由清洗池2中取出时,钢管表面的水渍由于温度较高的原因会快速蒸发,提高了钢管干燥效率,同时还可以有效避免因钢管表面水渍干燥速度慢而导致的水斑现象,与现有技术相比,有效提高了钢管的美观度,同时由于利用退火炉1提供热源,因此不需要设置额外的热源,更加节能环保。The specific embodiment is: in actual use, water is stored in the cleaning tank 2, and then the end of the water inlet pipe 8 is connected to the water outlet of the cleaning tank 2, and then the first suction pump 11 is started, and the first suction pump 11 passes through the inlet and outlet. The water pipe 8 sends the water inside the cleaning tank 2 to the inside of the casing 36, and the water in the casing 36 is pumped to the inside of the cleaning tank 2 by the second suction pump 12 on the water outlet pipe 9, thereby forming a cycle, and in the water circulation During the process, the high-temperature exhaust gas generated by the annealing furnace 1 enters the casing 16 through the intake pipe 6, and the high-temperature exhaust gas exchanges heat with the water in the heat exchange coil 26, thereby increasing the temperature of the water. The pipe 7 enters the exhaust gas processor 14. At this time, the water temperature inside the cleaning tank 2 gradually rises. When cleaning the steel pipe, the steel pipe is put into the cleaning tank 2. Since the water temperature in the cleaning tank 2 is relatively high, When the steel pipe is taken out from the cleaning tank 2, the water spots on the surface of the steel pipe will evaporate rapidly due to the high temperature, which improves the drying efficiency of the steel pipe, and at the same time can effectively avoid the water spot phenomenon caused by the slow drying speed of the water stains on the surface of the steel pipe. Compared with the prior art, the aesthetics of the steel pipe is effectively improved, and at the same time, since the annealing furnace 1 is used to provide a heat source, no additional heat source is required, which is more energy-saving and environmentally friendly.
如附图1与附图4所示的一种酸洗钢管处理用热水池及处理工艺,还包括初级过滤组件15,所述初级过滤组件15设于进气管6上,所述初级过滤组件15包括机壳16,所述机壳16内部设有滤尘袋17。As shown in FIG. 1 and FIG. 4 , a hot water pool for pickling steel pipe and the treatment process further includes a primary filter assembly 15 , the primary filter assembly 15 is arranged on the intake pipe 6 , and the primary filter assembly 15 It includes a casing 16, and the casing 16 is provided with a dust filter bag 17 inside.
具体实施方式为:通过设有初级过滤组件15,以便于利用机壳16内部的滤尘袋17将退火炉1产生的高温废气中的颗粒物进行过滤,从而避免高温废气中的颗粒物附着在换热盘管26的表面而影响水与高温废气换热效果的情况发生,有效保证了水与高温废气的换热效率。The specific embodiment is: by providing a primary filter assembly 15, it is convenient to use the dust filter bag 17 inside the casing 16 to filter the particulate matter in the high-temperature exhaust gas generated by the annealing furnace 1, so as to prevent the particulate matter in the high-temperature exhaust gas from adhering to the heat exchange plate. The surface of the pipe 26 affects the heat exchange effect between the water and the high-temperature exhaust gas, which effectively ensures the heat exchange efficiency between the water and the high-temperature exhaust gas.
如附图1与附图3所示的一种酸洗钢管处理用热水池及处理工艺,还包括积水擦拭组件4,所述积水擦拭组件4固定设于清洗池2另一侧,所述积水擦拭组件4包括吸水海绵层10,所述积水擦拭组件4还包括安装板18,所述安装板18固定设于清洗池2侧面,所述安装板18顶部固定设有侧板19,所述侧板19上嵌套设有轴承20,所述轴承20内侧设有转杆21,所述转杆21外侧套接设有旋转辊22,所述吸水海绵层10套接设于旋转辊22外侧,所述侧板19侧面固定设有L形支架23,所述L形支架23顶端固定设有电机24,所述电机24与转杆21传动连接。As shown in accompanying drawings 1 and 3, a hot water pool for pickling steel pipe treatment and its treatment process also includes a stagnant water wiping assembly 4, which is fixed on the other side of the cleaning pool 2, so that The stagnant water wiping assembly 4 includes a water-absorbing sponge layer 10, the stagnant water wiping assembly 4 also includes a mounting plate 18, the mounting plate 18 is fixed on the side of the cleaning pool 2, and the top of the mounting plate 18 is fixed with a side plate 19 , the side plate 19 is nested with a bearing 20, the inner side of the bearing 20 is provided with a rotating rod 21, and the outer side of the rotating rod 21 is sleeved with a rotating roller 22, and the water-absorbing sponge layer 10 is sleeved on the rotating shaft. Outside the roller 22, an L-shaped support 23 is fixed on the side of the side plate 19, and a motor 24 is fixed on the top of the L-shaped support 23, and the motor 24 is connected to the rotating rod 21 through transmission.
具体实施方式为:通过设有积水擦拭组件4,以便于在将钢管由清洗池2中取出时,利用电机24带动转杆21旋转,进而使得转杆21通过旋转辊22带动吸水海绵层10对钢管底部的积水进行擦拭,避免钢管底部积水较多而无法快速干燥的情况。The specific implementation method is as follows: by providing the stagnant water wiping assembly 4, so that when the steel pipe is taken out from the cleaning pool 2, the motor 24 is used to drive the rotating rod 21 to rotate, and then the rotating rod 21 drives the water-absorbing sponge layer 10 through the rotating roller 22 Wipe the accumulated water at the bottom of the steel pipe to avoid the situation where there is too much water at the bottom of the steel pipe and cannot be dried quickly.
如附图1、附图6和附图7所示的一种酸洗钢管处理用热水池及处理工艺,还包括除杂滤网30,所述除杂滤网30设于清洗池2内,所述除杂滤网30设于支撑机构27顶部,所述除杂滤网30外侧固定设有橡胶连接环31,所述橡胶连接环31顶部固定设有下连接圈32,所述下连接圈32外侧套接设有连接绳33,所述连接绳33端部设有悬挂钩34,所述悬挂钩34内侧设有上连接圈35,所述上连接圈35固定设于清洗池2内壁上。As shown in accompanying drawing 1, accompanying drawing 6 and accompanying drawing 7, a kind of hot water tank for pickling steel pipe treatment and processing process, also includes impurity removal filter screen 30, and described impurity removal filter screen 30 is arranged in cleaning tank 2, The impurity-removing filter screen 30 is arranged on the top of the support mechanism 27 , a rubber connecting ring 31 is fixed on the outside of the impurity-removing filter screen 30 , and a lower connecting ring 32 is fixed on the top of the rubber connecting ring 31 . The outer side of 32 is sleeved with a connecting rope 33, the end of the connecting rope 33 is provided with a hanging hook 34, the inner side of the hanging hook 34 is provided with an upper connecting ring 35, and the upper connecting ring 35 is fixed on the inner wall of the cleaning pool 2 .
具体实施方式为:通过设有除杂滤网30,以便于利用除杂滤网30对清洗过程中产生的废弃物进行遮挡,清洗完成后,可以直接将悬挂钩34由上连接圈35上取下,然后拉动悬挂钩34底部的连接绳33,进而将除杂滤网30由清洗池2内部取出,以便于快速对清洗池2中的废弃物进行清洗。The specific embodiment is as follows: by providing the impurity removal filter 30, it is convenient to use the impurity removal filter 30 to block the waste generated in the cleaning process. After the cleaning is completed, the hanging hook 34 can be directly removed from the upper connecting ring 35. Then, pull the connecting rope 33 at the bottom of the hanging hook 34, and then take out the impurity-removing filter 30 from the cleaning tank 2, so as to quickly clean the waste in the cleaning tank 2.
本发明工作原理:The working principle of the present invention:
参照说明书附图1与附图2,本发明通过对清洗池2中的水进行加热,从而使清洗后钢管表面的水渍由于温度较高的原因会快速蒸发,提高了钢管干燥效率,同时还可以有效避免因钢管表面水渍干燥速度慢而导致的水斑现象,与现有技术相比,有效提高了钢管的美观度,同时由于利用退火炉1提供热源,因此不需要设置额外的热源,更加节能环保;With reference to accompanying drawings 1 and 2 of the description, the present invention heats the water in the cleaning pool 2, so that the water stains on the surface of the steel pipe after cleaning will evaporate quickly due to the high temperature, which improves the drying efficiency of the steel pipe, and at the same time It can effectively avoid the phenomenon of water spots caused by the slow drying speed of water stains on the surface of the steel pipe. Compared with the prior art, the appearance of the steel pipe is effectively improved. At the same time, since the heat source is provided by the annealing furnace 1, no additional heat source is required. More energy saving and environmental protection;
参照说明书附图1与附图4,通过设有初级过滤组件15,以便于避免高温废气中的颗粒物附着在换热盘管26的表面而影响水与高温废气换热效果的情况发生,有效保证了水与高温废气的换热效率;Referring to Fig. 1 and Fig. 4 of the description, the primary filter assembly 15 is provided to avoid the occurrence of the situation that the particulate matter in the high-temperature exhaust gas adheres to the surface of the heat exchange coil 26 and affects the heat exchange effect between the water and the high-temperature exhaust gas, effectively guaranteeing The heat exchange efficiency between water and high temperature exhaust gas is improved;
参照说明书附图1与附图3,通过设有积水擦拭组件4,以便于在使得转杆21通过旋转辊22带动吸水海绵层10对钢管底部的积水进行擦拭,避免钢管底部积水较多而无法快速干燥的情况;Referring to the accompanying drawings 1 and 3 of the description, the water wiping assembly 4 is provided, so that the rotating rod 21 drives the water-absorbing sponge layer 10 through the rotating roller 22 to wipe the water at the bottom of the steel pipe, so as to avoid the accumulation of water at the bottom of the steel pipe. There are too many situations that cannot be dried quickly;
参照说明书附图1、附图6和附图7,通过设有除杂滤网30,以便于快速对清洗池2中的废弃物进行清洗。With reference to accompanying drawing 1, accompanying drawing 6 and accompanying drawing 7 of specification, by setting the impurity removal filter screen 30, in order to quickly clean the waste in the cleaning pool 2.
最后应说明的几点是:首先,在本申请的描述中,需要说明的是,除非另有规定和限定,术语“安装”、“相连”、“连接”应做广义理解,可以是机械连接或电连接,也可以是两个元件内部的连通,可以是直接相连,“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变,则相对位置关系可能发生改变;The last points to be noted are: First of all, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, and may be mechanical connection. or electrical connection, or internal communication between two components, or direct connection, "up", "down", "left", "right", etc. are only used to indicate relative positional relationship, when the absolute position of the object being described changes, the relative positional relationship may change;
其次:本发明公开实施例附图中,只涉及到与本公开实施例涉及到的结构,其他结构可参考通常设计,在不冲突情况下,本发明同一实施例及不同实施例可以相互组合;Secondly: in the drawings of the disclosed embodiments of the present invention, only the structures related to the disclosed embodiments are involved, other structures can refer to the usual design, and the same embodiment and different embodiments of the present invention can be combined with each other if there is no conflict;
最后:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally: the above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the present invention within the scope of protection.
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Application publication date: 20190705 |
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