CN109970433A - The new recovering technology of waste material before building ceramic tiles are burnt into - Google Patents

The new recovering technology of waste material before building ceramic tiles are burnt into Download PDF

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Publication number
CN109970433A
CN109970433A CN201910263130.7A CN201910263130A CN109970433A CN 109970433 A CN109970433 A CN 109970433A CN 201910263130 A CN201910263130 A CN 201910263130A CN 109970433 A CN109970433 A CN 109970433A
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CN
China
Prior art keywords
powder
mud pit
burnt
mud
waste material
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Pending
Application number
CN201910263130.7A
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Chinese (zh)
Inventor
唐伟民
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Zibo Shanding Ceramic Technology Co Ltd
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Zibo Shanding Ceramic Technology Co Ltd
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Priority to CN201910263130.7A priority Critical patent/CN109970433A/en
Publication of CN109970433A publication Critical patent/CN109970433A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • C04B33/132Waste materials; Refuse; Residues
    • C04B33/1324Recycled material, e.g. tile dust, stone waste, spent refractory material
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/62204Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products using waste materials or refuse
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/60Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Treatment Of Sludge (AREA)

Abstract

The new recovering technology of waste material before being burnt into the invention discloses building ceramic tiles, include the following steps: S1: the powder collecting the powder tailed under spray tower cyclone dust collectors and tower and generating in press pressing process, S2: it just needs to carry out above-mentioned powder at this time to concentrate slurrying processing, S3: a transition mud pit is created, wherein transition mud pit is made of stock tank and blender, S4: newly-built transition mud pit is subjected to slurrying processing, S5: the powder in step S4 is stirred and slurrying processing, S6: after the processing of step S5 slurrying with stir process, sieving is transferred to big mud pit homogenizing.The consumption of the big usage amount for reducing industry water of this method and the energy, improves production efficiency and powder quality, so that process flow more simplifies.

Description

The new recovering technology of waste material before building ceramic tiles are burnt into
Technical field
The new recovering technology of waste material before being burnt into the present invention relates to powder recovery technology field more particularly to building ceramic tiles.
Background technique
The new recovering technology of waste material is to tail under spray tower cyclone dust collectors and tower before traditional building ceramic tiles are burnt into The powder generated in powder and press pressing process is all that 50% or so water is then added, carries out by pouring into slurrying pond Stir slurrying after, reuse slush pump squeeze into mud pit mixing reuse.Such processing mode needs to increase by 50% or so Water stirring and slurrying processing, in this way, which increased moisture needs to increase the energy consumption of spray drying tower.
Summary of the invention
The new recovering technology of waste material before being burnt into the invention proposes building ceramic tiles, to solve to propose in above-mentioned background technique The problem of.
The new recovering technology of waste material, includes the following steps: before being burnt into the invention proposes building ceramic tiles
S1: the powder collecting the powder tailed under spray tower cyclone dust collectors and tower and being generated in press pressing process, it is above-mentioned The collection mode of powder include it is a variety of, be first manpower collect, when powder is more and is deposited in certain, cleaned using manpower Collection is cleaned reluctant place when powder is deposited in pipeline or manpower, is received using dry bag-type dust remover Collection, then the powder after above-mentioned collection is further processed;
S2: useless powder does not have block objects, fine powder and spray drying tower exhaust emissions mainly under spray tower drying tower cyclone dust collectors When bag filter generate fine powder and press compression moulding process generate powder leakage and in order to handle press process fugitive dust compared with Big problem concentrates the powder under bag-type dust;
S3: a transition mud pit is created, wherein transition mud pit is made of stock tank and blender, wherein the process of stir process It is carried out in sedimentation basin, when the specific gravity and flow velocity arrival certain limit in stock tank, big homogenizing mud pit is just flowed into, wherein intending 6~8 meters of the transition mud pit diameter of excavation, 5~6 meters of depth;
S4: the powder in step S4 is stirred and is handled with slurrying, traditional mixing plant is 10 turns per minute, now such as Modern mixing plant is 20 turns per minute, and revolution improves two times, one layer, present three layers of tradition of mud agitator arm;
S5: after the processing of step S4 slurrying with stir process, sieving is transferred to big mud pit homogenizing, meanwhile, the mud of big mud pit Slurry circulation flows into transition mud pit.
Preferably, dry collector used in step S1 is dry bag-type dust remover, and the powder of collection is adsorbed on cloth In bag, and the dry collector carries out deashing in the way of impact rapping, and the dust cleared up is largely dry powder-shaped, It is suitble to large centralised dust pelletizing system.
Preferably, it is not needed in step S2 plus aquation is starched, but directly carry out the processing of mud slurrying.
Preferably, increase Quick multi-layer agitating device, will not influence to use when lower conducive to mud moisture content.
Preferably, the mixing plant in step S5 is blender, and wherein the power of blender is 0.37~0.55W, and axis turns Speed is 40~136 rpms, and axial length is 60~100cm, impeller diameter 20cm.
The new recovering technology of waste material, beneficial effect are before building ceramic tiles proposed by the present invention are burnt into: the program is directed to Traditional scheme and improve, eliminate needed in old scheme in mud pit be added water the step of and need to grind using ball mill The step of mill, greatly reduces the use of material and the consumption of the energy, production efficiency and yield is improved, so that structure More simplify.
Specific embodiment
It is next combined with specific embodiments below that the present invention will be further described.
Embodiment 1
The new recovering technology of waste material, includes the following steps: before being burnt into the invention proposes building ceramic tiles
S1: the powder collecting the powder tailed under spray tower cyclone dust collectors and tower and being generated in press pressing process, it is above-mentioned The collection mode of powder include it is a variety of, be first manpower collect, when powder is more and is deposited in certain, cleaned using manpower Collection is cleaned reluctant place when powder is deposited in pipeline or manpower, is received using dry bag-type dust remover Collection, then the powder after above-mentioned collection is further processed;
S2: useless powder does not have block objects, fine powder and spray drying tower exhaust emissions mainly under spray tower drying tower cyclone dust collectors When bag filter generate fine powder and press compression moulding process generate powder leakage and in order to handle press process fugitive dust compared with Big problem concentrates the powder under bag-type dust;
S3: a transition mud pit is created, wherein transition mud pit is made of stock tank and blender, wherein the process of stir process It is carried out in sedimentation basin, when the specific gravity and flow velocity arrival certain limit in stock tank, big homogenizing mud pit is just flowed into, wherein intending 6 meters of the transition mud pit diameter of excavation, 5 meters of depth;
S4: the powder in step S4 is stirred and is handled with slurrying, traditional mixing plant is 10 turns per minute, now such as Modern mixing plant is 20 turns per minute, and revolution improves two times, one layer, present three layers of tradition of mud agitator arm;
S5: after the processing of step S4 slurrying with stir process, sieving is transferred to big mud pit homogenizing, meanwhile, the mud of big mud pit Slurry circulation flows into transition mud pit.
Used dry collector is dry bag-type dust remover in step S1, and the powder of collection is adsorbed in cloth bag, and The dry collector carries out deashing in the way of impact rapping, and the dust cleared up is largely dry powder-shaped, is suitble to big Type centralization dust pelletizing system.
It is not needed in step S2 plus aquation is starched, but directly carry out the processing of mud slurrying.
Increase Quick multi-layer agitating device, stock tank use will not be influenced when lower conducive to mud moisture content.
Mixing plant in step S5 is blender, and wherein the power of blender is 0.37W, and axis revolving speed is 40 revolutions per minute Clock, axial length 60cm, impeller diameter 20cm.
Embodiment 2
The new recovering technology of waste material, includes the following steps: before being burnt into the invention proposes building ceramic tiles
S1: the powder collecting the powder tailed under spray tower cyclone dust collectors and tower and being generated in press pressing process, it is above-mentioned The collection mode of powder include it is a variety of, be first manpower collect, when powder is more and is deposited in certain, cleaned using manpower Collection is cleaned reluctant place when powder is deposited in pipeline or manpower, is received using dry bag-type dust remover Collection, then the powder after above-mentioned collection is further processed;
S2: useless powder does not have block objects, fine powder and spray drying tower exhaust emissions mainly under spray tower drying tower cyclone dust collectors When bag filter generate fine powder and press compression moulding process generate powder leakage and in order to handle press process fugitive dust compared with Big problem concentrates the powder under bag-type dust;
S3: a transition mud pit is created, wherein transition mud pit is made of stock tank and blender, wherein the process of stir process It is carried out in sedimentation basin, when the specific gravity and flow velocity arrival certain limit in stock tank, big homogenizing mud pit is just flowed into, wherein intending 7 meters of the transition mud pit diameter of excavation, 5.5 meters of depth;
S4: the powder in step S4 is stirred and is handled with slurrying, traditional mixing plant is 10 turns per minute, now such as Modern mixing plant is 20 turns per minute, and revolution improves two times, one layer, present three layers of tradition of mud agitator arm;
S5: after the processing of step S4 slurrying with stir process, sieving is transferred to big mud pit homogenizing, meanwhile, the mud of big mud pit Slurry circulation flows into transition mud pit.
Used dry collector is dry bag-type dust remover in step S1, and the powder of collection is adsorbed in cloth bag, and The dry collector carries out deashing in the way of impact rapping, and the dust cleared up is largely dry powder-shaped, is suitble to big Type centralization dust pelletizing system.
It is not needed in step S2 plus aquation is starched, but directly carry out the processing of mud slurrying.
Increase Quick multi-layer agitating device, will not influence to use when lower conducive to mud moisture content.
Mixing plant in step S5 is blender, and wherein the power of blender is 0.45W, and axis revolving speed is 80 revolutions per minute Clock, axial length 80cm, impeller diameter 20cm.
Embodiment 3
The new recovering technology of waste material, includes the following steps: before being burnt into the invention proposes building ceramic tiles
S1: the powder collecting the powder tailed under spray tower cyclone dust collectors and tower and being generated in press pressing process, it is above-mentioned The collection mode of powder include it is a variety of, be first manpower collect, when powder is more and is deposited in certain, cleaned using manpower Collection is cleaned reluctant place when powder is deposited in pipeline or manpower, is received using dry bag-type dust remover Collection, then the powder after above-mentioned collection is further processed;
S2: useless powder does not have block objects, fine powder and spray drying tower exhaust emissions mainly under spray tower drying tower cyclone dust collectors When bag filter generate fine powder and press compression moulding process generate powder leakage and in order to handle press process fugitive dust compared with Big problem concentrates the powder under bag-type dust;
S3: a transition mud pit is created, wherein transition mud pit is made of stock tank and blender, wherein the process of stir process It is carried out in sedimentation basin, when the specific gravity and flow velocity arrival certain limit in stock tank, big homogenizing mud pit is just flowed into, wherein intending 8 meters of the transition mud pit diameter of excavation, 6 meters of depth;
S4: the powder in step S4 is stirred and is handled with slurrying, traditional mixing plant is 10 turns per minute, now such as Modern mixing plant is 20 turns per minute, and revolution improves two times, one layer, present three layers of tradition of mud agitator arm;
S5: after the processing of step S4 slurrying with stir process, sieving is transferred to big mud pit homogenizing, meanwhile, the mud of big mud pit Slurry circulation flows into transition mud pit.
Used dry collector is dry bag-type dust remover in step S1, and the powder of collection is adsorbed in cloth bag, and The dry collector carries out deashing in the way of impact rapping, and the dust cleared up is largely dry powder-shaped, is suitble to big Type centralization dust pelletizing system.
It is not needed in step S2 plus aquation is starched, but directly carry out the processing of mud slurrying.
Increase Quick multi-layer agitating device, will not influence to use when lower conducive to mud moisture content.
Mixing plant in step S5 is blender, and wherein the power of blender is 0.55W, and axis revolving speed is 136 revolutions per minute Clock, axial length 100cm, impeller diameter 20cm.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto, Anyone skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.

Claims (5)

  1. The new recovering technology of waste material before 1. building ceramic tiles are burnt into, which comprises the following steps:
    S1: the powder collecting the powder tailed under spray tower cyclone dust collectors and tower and being generated in press pressing process, it is above-mentioned The collection mode of powder include it is a variety of, be first manpower collect, when powder is more and is deposited in certain, cleaned using manpower Collection is cleaned reluctant place when powder is deposited in pipeline or manpower, is received using dry bag-type dust remover Collection, then the powder after above-mentioned collection is further processed;
    S2: useless powder does not have block objects, fine powder and spray drying tower exhaust emissions mainly under spray tower drying tower cyclone dust collectors When bag filter generate fine powder and press compression moulding process generate powder leakage and in order to handle press process fugitive dust compared with Big problem concentrates the powder under bag-type dust;
    S3: a transition mud pit is created, wherein transition mud pit is made of stock tank and blender, wherein the process of stir process It is carried out in sedimentation basin, when the specific gravity and flow velocity arrival certain limit in stock tank, big homogenizing mud pit is just flowed into, wherein intending 6~8 meters of the transition mud pit diameter of excavation, 5~6 meters of depth;
    S4: the powder in step S4 is stirred and is handled with slurrying, traditional mixing plant is 10 turns per minute, now such as Modern mixing plant is 20 turns per minute, and revolution improves two times, one layer, present three layers of tradition of mud agitator arm;
    S5: after the processing of step S4 slurrying with stir process, sieving is transferred to big mud pit homogenizing, meanwhile, the mud of big mud pit Slurry circulation flows into transition mud pit.
  2. The new recovering technology of waste material before 2. building ceramic tiles according to claim 1 are burnt into, it is characterised in that: in step S1 Used dry collector is dry bag-type dust remover, and the powder of collection is adsorbed in cloth bag, and the dry collector utilizes The mode of impact rapping carries out deashing, and the dust cleared up is largely dry powder-shaped, is suitble to large centralised dust pelletizing system.
  3. The new recovering technology of waste material before 3. building ceramic tiles according to claim 1 are burnt into, it is characterised in that: in step S2 It does not need plus aquation is starched, but directly carry out the processing of mud slurrying.
  4. The new recovering technology of waste material before 4. building ceramic tiles according to claim 1 are burnt into, it is characterised in that: increase quick Multilayer agitating device will not influence to use when lower conducive to mud moisture content.
  5. The new recovering technology of waste material before 5. building ceramic tiles according to claim 1 are burnt into, it is characterised in that: in step S5 Mixing plant be blender, wherein the power of blender be 0.37~0.55W, axis revolving speed be 40~136 rpms, axial length For 60~100cm, impeller diameter 20cm.
CN201910263130.7A 2019-04-02 2019-04-02 The new recovering technology of waste material before building ceramic tiles are burnt into Pending CN109970433A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110978250A (en) * 2019-12-31 2020-04-10 江西中材新材料有限公司 Dust recovery and treatment device and method, device for preparing foamed ceramic slurry

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2002030572A1 (en) * 2000-10-12 2002-04-18 The Penn State Research Foundation Dynamic control and enhanced chemical milling of ceramics to submicron particle sizes
US20030017933A1 (en) * 2001-07-23 2003-01-23 Taiyo Yuden Co., Ltd. Recycled ceramic slurry, recycled ceramic powder, ceramic electronic part, and fabricating methods therefor
CN203440254U (en) * 2013-08-09 2014-02-19 舟山弘业环保材料有限公司 Autoclaved aerated concrete block cut waste material recycling device
CN106977212A (en) * 2017-04-07 2017-07-25 佛山欧神诺陶瓷股份有限公司 A kind of method and its recovery system of powder classification recycling
CN207874515U (en) * 2018-01-16 2018-09-18 广东金牌陶瓷有限公司 A kind of big plate green compact leftover pieces wet method automatic recycling device of ceramics
CN109289669A (en) * 2018-10-18 2019-02-01 内蒙古中谷矿业有限责任公司 A kind of system and its processing method of environmental protection convenient treated coal ash and dedusting ash
CN208645661U (en) * 2018-07-06 2019-03-26 广东清远蒙娜丽莎建陶有限公司 Powder reclaiming device more than brick machine

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2002030572A1 (en) * 2000-10-12 2002-04-18 The Penn State Research Foundation Dynamic control and enhanced chemical milling of ceramics to submicron particle sizes
US20030017933A1 (en) * 2001-07-23 2003-01-23 Taiyo Yuden Co., Ltd. Recycled ceramic slurry, recycled ceramic powder, ceramic electronic part, and fabricating methods therefor
CN203440254U (en) * 2013-08-09 2014-02-19 舟山弘业环保材料有限公司 Autoclaved aerated concrete block cut waste material recycling device
CN106977212A (en) * 2017-04-07 2017-07-25 佛山欧神诺陶瓷股份有限公司 A kind of method and its recovery system of powder classification recycling
CN207874515U (en) * 2018-01-16 2018-09-18 广东金牌陶瓷有限公司 A kind of big plate green compact leftover pieces wet method automatic recycling device of ceramics
CN208645661U (en) * 2018-07-06 2019-03-26 广东清远蒙娜丽莎建陶有限公司 Powder reclaiming device more than brick machine
CN109289669A (en) * 2018-10-18 2019-02-01 内蒙古中谷矿业有限责任公司 A kind of system and its processing method of environmental protection convenient treated coal ash and dedusting ash

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110978250A (en) * 2019-12-31 2020-04-10 江西中材新材料有限公司 Dust recovery and treatment device and method, device for preparing foamed ceramic slurry
CN110978250B (en) * 2019-12-31 2025-04-18 江西中材新材料有限公司 Dust recovery and treatment device and method, and device for preparing foamed ceramic slurry

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Application publication date: 20190705