CN109969059A - Vehicle-mounted handler and handling method - Google Patents
Vehicle-mounted handler and handling method Download PDFInfo
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- CN109969059A CN109969059A CN201910140240.4A CN201910140240A CN109969059A CN 109969059 A CN109969059 A CN 109969059A CN 201910140240 A CN201910140240 A CN 201910140240A CN 109969059 A CN109969059 A CN 109969059A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60P—VEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
- B60P1/00—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading
- B60P1/54—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading using cranes for self-loading or self-unloading
- B60P1/5438—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading using cranes for self-loading or self-unloading with a moveable base
- B60P1/5442—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading using cranes for self-loading or self-unloading with a moveable base attached to the roof of the vehicle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60P—VEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
- B60P7/00—Securing or covering of load on vehicles
- B60P7/06—Securing of load
- B60P7/13—Securing freight containers or forwarding containers on vehicles
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- Loading Or Unloading Of Vehicles (AREA)
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Abstract
本发明公开了一种车载装卸装置及装卸方法,装置包括电动吊机、吊臂、两块过渡板、两级伸缩重载滑轨、吊臂纵移机构、吊臂横移机构、吊绳机构、两个包装箱和数个包装箱锁定机构,包装箱底部四角分别通过数个包装箱锁定机构固定在车厢厢体底板上,电动吊机固定在吊臂外端的下侧,吊臂横移机构设置在车厢厢体顶壁两端下,过渡板的两端与吊臂横移机构垂直固定连接成横移框架;吊臂纵移机构前端与吊臂前端及横板垂直连接,吊绳机构设置在包装箱顶部上。方法通过吊臂纵移机构和吊臂横移机构的交替移动,依次将两个包装箱吊运出车厢厢体或吊运进车厢厢体。本发明的装置结构紧凑、使用方便。方法机动灵活,维护保养方便,降低了装卸成本,提高了工作效率。
The invention discloses a vehicle-mounted loading and unloading device and a loading and unloading method. The device comprises an electric crane, a boom, two transition plates, two-stage telescopic heavy-duty slide rails, a boom vertical movement mechanism, a boom transverse movement mechanism, and a hanging rope mechanism , Two packing boxes and several packing box locking mechanisms. The four corners of the bottom of the packing box are respectively fixed on the bottom plate of the carriage body through several packing box locking mechanisms. The electric crane is fixed on the lower side of the outer end of the boom. It is arranged under the two ends of the top wall of the carriage body, and the two ends of the transition plate are vertically and fixedly connected to the traverse mechanism of the boom to form a traverse frame; on top of the box. Method The two packing boxes are hoisted out of the carriage body or hoisted into the carriage body in turn through the alternate movement of the vertical movement mechanism of the jib and the transverse movement mechanism of the jib. The device of the present invention has a compact structure and is convenient to use. The method is flexible, convenient for maintenance, reduces the cost of loading and unloading, and improves the work efficiency.
Description
技术领域technical field
本发明涉及一种车辆自备的装卸装置,特别是一种设置在厢体頂壁或方舱頂壁内、不占用厢体内主要使用空间、且不需要使用车外装卸车辆就能连续装卸厢体内多个箱体的车辆自备的装卸装置及装卸方法,属于特种车辆技术领域。The invention relates to a self-provided loading and unloading device for a vehicle, in particular to a loading and unloading device that is arranged in the top wall of a box body or the top wall of a shelter, does not occupy the main use space in the box, and can continuously load and unload the box without using an external loading and unloading vehicle. A self-provided loading and unloading device and a loading and unloading method for a vehicle with multiple boxes in the body belong to the technical field of special vehicles.
背景技术Background technique
目前,特种车辆携带的重型设备一般安装在包装箱内,数个包装箱并排固定在厢体底板或方舱底板上,这样的结构可以充分利用车辆空间。一般使用驻车现场的装卸设备如吊车或叉车装卸包装箱,需要数名操作人员在现场进行操作,才能完成包装箱的装卸。需要占用的装卸现场的辅助设备和人员较多,机动性较差,装卸成本高且劳动强度较大,工作效率低下。At present, the heavy equipment carried by special vehicles is generally installed in the packing box, and several packing boxes are fixed side by side on the bottom of the box body or the bottom of the shelter. Such a structure can make full use of the vehicle space. Generally, loading and unloading equipment such as cranes or forklifts are used at the parking site to load and unload packaging boxes, and several operators are required to operate on the site to complete the loading and unloading of packaging boxes. There are many auxiliary equipment and personnel on the loading and unloading site that need to be occupied, the mobility is poor, the loading and unloading cost is high, the labor intensity is high, and the work efficiency is low.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种不需要驻车现场提供装卸设备、机动灵活、装卸成本低和工作效率高的车载装卸装置及装卸方法。The purpose of the present invention is to provide a vehicle-mounted loading and unloading device and a loading and unloading method that do not require loading and unloading equipment on the parking site, are flexible, have low loading and unloading costs, and have high work efficiency.
本发明通过以下技术方案予以实现:The present invention is achieved through the following technical solutions:
一种车载装卸装置,包括电动吊机、吊臂、两块过渡板、两级伸缩重载滑轨、吊臂纵移机构、吊臂横移机构、吊绳机构、两个包装箱和数个包装箱锁定机构,两个包装箱并排放置在车厢厢体内,包装箱底部四角分别通过数个包装箱锁定机构固定在车厢厢体底板上;所述吊臂为开口朝下的槽形,位于车厢厢体頂壁下侧和包装箱顶部之间,电动吊机固定在吊臂外端的下侧;过渡板的端面呈倒置的L形,两级伸缩重载滑轨分别在设置在吊臂两侧和过渡板之间,两级伸缩重载滑轨前端分别与吊臂两侧连接,两级伸缩重载滑轨后端分别与横板两端垂直固定连接;吊臂横移机构设置在车厢厢体顶壁两端下,两块过渡板的两端分别与吊臂横移机构连接成横移框架;吊臂纵移机构前端与吊臂前端连接,吊臂纵移机构后端与横板垂直固定连接;吊臂纵移机构后端位于车厢厢体后壁上;吊绳机构设置在包装箱顶部上,装卸包装箱时,电动吊机下侧的吊钩勾住吊绳机构的中部。A vehicle-mounted loading and unloading device includes an electric crane, a boom, two transition plates, two-stage telescopic heavy-duty slide rails, a boom vertical movement mechanism, a boom transverse movement mechanism, a sling mechanism, two packing boxes and several Packing box locking mechanism, two packing boxes are placed side by side in the carriage body, and the four corners of the bottom of the packing box are respectively fixed on the bottom plate of the carriage body through several packing box locking mechanisms; Between the lower side of the top wall of the box and the top of the packing box, the electric crane is fixed on the lower side of the outer end of the boom; the end face of the transition plate is in an inverted L shape, and the two-stage telescopic heavy-duty slide rails are respectively arranged on both sides of the boom Between the two-stage telescopic heavy-duty slide rail and the transition plate, the front ends of the two-stage telescopic heavy-duty slide rails are respectively connected to both sides of the boom, and the rear ends of the two-stage telescopic heavy-duty slide rails are respectively vertically and fixedly connected to both ends of the transverse plate; the boom transverse movement mechanism is arranged in the carriage. Below both ends of the top wall of the body, the two ends of the two transition plates are respectively connected with the boom transverse movement mechanism to form a transverse movement frame; the front end of the boom longitudinal movement mechanism is connected with the front end of the boom, and the rear end of the boom longitudinal movement mechanism is perpendicular to the transverse plate Fixed connection; the rear end of the vertical movement mechanism of the boom is located on the rear wall of the carriage body; the sling mechanism is arranged on the top of the packing box, and the hook on the lower side of the electric crane hooks the middle of the sling mechanism when loading and unloading the packing box.
本发明的目的还可以通过以下技术措施来进一步实现。The purpose of the present invention can also be further achieved by the following technical measures.
进一步的,所述吊臂纵移机构包括两个直线推进器,所述直线推进器分别平行设置在对应的过渡板内侧,第一直线推进器后固定端固定在车厢厢体顶壁后端下,第一直线推进器前移动端与两级伸缩重载滑轨中间板的前部上侧铰接;第二直线推进器后固定端固定在横板一端内侧,第二直线推进器前移动端与吊臂前部铰接。Further, the boom longitudinal movement mechanism includes two linear thrusters, the linear thrusters are respectively arranged in parallel on the inner side of the corresponding transition plate, and the rear fixed end of the first linear thruster is fixed at the rear end of the top wall of the carriage body. down, the front moving end of the first linear thruster is hinged with the front upper side of the middle plate of the two-stage telescopic heavy-duty slide rail; the rear fixed end of the second linear thruster is fixed on the inner side of one end of the horizontal plate, and the second linear thruster moves forward The ends are hinged to the front of the boom.
进一步的,所述吊臂横移机构包括分别横置在车厢厢体顶壁前后两端的齿条、分别位于吊臂横移机构后端两角的齿轮和过渡板两端的直角杆件,以及吊臂横移驱动机构,齿条外垂直侧面分别固定在对应直角杆件的内下侧,直角杆件分别固定在车厢厢体顶壁的横向两端上,滑轨分别固定在对应直角杆件的内上侧,远离车厢厢体一侧壁的过渡板两端分别与滚轮铰接,所述滚轮分别嵌入对应的滑轨内;齿轮分别固定在吊臂横移驱动机构的两端上,齿条与其下侧的齿轮啮合。Further, the boom traverse mechanism includes racks that are placed transversely on the front and rear ends of the top wall of the carriage body, gears located at the two corners of the rear end of the boom traverse mechanism, and right-angle rods at both ends of the transition plate, and a crane. Arm traverse drive mechanism, the outer vertical sides of the rack are respectively fixed on the inner and lower sides of the corresponding right-angle rods, the right-angle rods are respectively fixed on the lateral ends of the top wall of the carriage body, and the slide rails are respectively fixed on the corresponding right-angle rods. On the inner and upper side, the two ends of the transition plate away from the side wall of the carriage body are hinged with rollers respectively, and the rollers are respectively embedded in the corresponding slide rails; The gears on the lower side mesh.
进一步的,所述吊臂横移驱动机构包括驱动电机-减速机组件、两根传动轴和数个轴承支撑座,所述驱动电机-减速机组件通过固定支架垂直固定在后横梁上,减速机输出轴两端分别通过联轴器与对应的传动轴一端连接,传动轴另一端分别与对应的齿轮固定连接,水平设置的传动轴两端分别通过轴承支撑座支撑在远离车厢厢体一侧壁的过渡板上。Further, the boom traverse drive mechanism includes a drive motor-reducer assembly, two transmission shafts and several bearing support seats, the drive motor-reducer assembly is vertically fixed on the rear beam through a fixing bracket, and the reducer Both ends of the output shaft are respectively connected with one end of the corresponding transmission shaft through couplings, and the other end of the transmission shaft is fixedly connected with the corresponding gears respectively. transition board.
进一步的,所述吊绳机构包括两根起吊钢丝绳和四个吊耳,所述吊耳分别固定在包装箱顶部四角上,起吊钢丝绳两端分别与包装箱顶部两对角的吊耳连接,两根起吊钢丝绳中部相交成X形,两根起吊钢丝绳的相交处套在吊环中;起吊时,电动吊机的吊钩勾住两根钢丝绳相交处的吊环。Further, the hoisting rope mechanism includes two hoisting wire ropes and four hoisting ears, the hoisting lugs are respectively fixed on the four corners of the top of the packaging box, and the two ends of the hoisting wire ropes are respectively connected with the two diagonal hoisting ears on the top of the packaging box. The middle of the hoisting wire rope intersects to form an X shape, and the intersection of the two hoisting wire ropes is set in the hoisting ring; when hoisting, the hook of the electric hoist hooks the hoisting ring at the intersection of the two wire ropes.
进一步的,所述包装箱锁定机构包括分别设置在包装箱四角两侧的包装箱锁定槽以及和包装箱锁定槽位置对应的锁定器,所述锁定器包括锁定器壳体、电磁线圈、锁舌和压簧,电磁线圈位于锁定器壳体内,锁舌设置在电磁线圈内,压簧位于锁舌后端和锁定器壳体的内壁之间,锁定器壳体分别固定在车厢厢体底板上;锁定包装箱时,电磁线圈失电,锁舌前端在电磁力的驱动下伸进对应的包装箱锁定槽中锁定包装箱。锁定器壳体靠近包装箱一侧的立板向外弯曲出导向斜角α,所述α=30°~40°。Further, the packing box locking mechanism includes packing box locking grooves respectively arranged on both sides of the four corners of the packing box and a locker corresponding to the position of the packing box locking groove, and the locker includes a locker housing, an electromagnetic coil, and a lock tongue. and compression spring, the electromagnetic coil is located in the locker housing, the lock tongue is arranged in the electromagnetic coil, the compression spring is located between the rear end of the lock tongue and the inner wall of the locker housing, and the locker housing is respectively fixed on the bottom plate of the carriage body; When the packing box is locked, the electromagnetic coil is de-energized, and the front end of the lock tongue extends into the corresponding packing box locking groove under the drive of the electromagnetic force to lock the packing box. The vertical plate on the side of the locker housing close to the packing box is bent outward to form a guiding oblique angle α, where α=30°˜40°.
一种车载装卸装置的装卸方法,包括以下A、包装箱吊运出车厢厢体,B、包装箱吊运进车厢厢体两种工况的不同步骤:A loading and unloading method of a vehicle-mounted loading and unloading device, comprising the following steps of A, the packing box is lifted out of the carriage body, and B, the packing box is lifted into the carriage body under two different working conditions:
A、包装箱吊运出车厢厢体A. The packing box is hoisted out of the carriage body
A1)包装箱解锁A1) Unlock the box
在包装箱卸下前,运输车辆的PLC控制器发讯,车厢厢体内两个包装箱四角的各锁定器内电磁线圈分别得电产生电磁力,使得对应的锁舌后移进电磁线圈内,压簧受压,锁舌前端后移脱离对应的包装箱锁定槽,包装箱解锁;Before the packaging box is unloaded, the PLC controller of the transport vehicle sends a signal, and the electromagnetic coils in the locks at the four corners of the two packaging boxes in the carriage are respectively energized to generate electromagnetic force, so that the corresponding lock tongue is moved back into the electromagnetic coil. When the compression spring is pressed, the front end of the lock tongue moves backward and leaves the corresponding packing box locking groove, and the packing box is unlocked;
A2)吊钩下降吊起第一个包装箱A2) The hook is lowered to lift the first packing box
接着PLC控制器再发讯启动电动吊机,吊钩下降勾住第一个包装箱顶部两根起吊钢丝绳中部相交处的吊环;然后吊钩上升,第一个包装箱底部脱离车厢厢体底板;Then the PLC controller sends a signal to start the electric crane, the hook descends and hooks the lifting ring at the intersection of the middle of the two lifting wire ropes on the top of the first packaging box; then the hook rises, and the bottom of the first packaging box is separated from the bottom of the car body;
A3)第一个包装箱卸在地面上A3) The first packing box is unloaded on the ground
第一直线推进器接收到PLC控制器发出的外伸信号,第一直线推进器前移动端外伸到位,推动两级伸缩重载滑轨的中间板外移,从而同时带动固定在中间板两侧的内导轨条和外导轨条及外导轨槽外移,吊臂和两级伸缩重载滑轨后端的横板随之外移,吊臂前端下电动吊机的吊钩吊住的第一个包装箱前部移出车厢厢体;接着,第二直线推进器前移动端外伸到位,推动吊臂在两级伸缩重载滑轨的内导轨槽的导向下外移,吊钩吊住的第一个包装箱完全移出车厢厢体;然后吊钩下降,使第一个包装箱的底面落到地面上;吊钩脱离两根起吊钢丝绳后上升复位,完成第一个包装箱的卸出;The first linear thruster receives the outreach signal sent by the PLC controller, and the front moving end of the first linear thruster extends in place, and pushes the middle plate of the two-stage telescopic heavy-duty slide rail to move outward, thereby simultaneously driving the middle plate fixed in the middle. The inner rails, outer rails and outer rail grooves on both sides of the plate move outwards, the boom and the horizontal plate at the rear end of the two-stage telescopic heavy-duty slides move outwards, and the hooks of the electric crane under the front end of the boom are suspended. The front part of the first packing box is moved out of the carriage body; then, the front moving end of the second linear thruster extends out to the right position, pushing the boom to move outward under the guidance of the inner rail groove of the two-stage telescopic heavy-duty slide rail, and the hook lifts the The first packing box is completely moved out of the car body; then the hook is lowered, so that the bottom surface of the first packing box falls to the ground; the hook is lifted and reset after being separated from the two lifting wire ropes, and the unloading of the first packing box is completed. out;
A4)吊臂后移复位A4) The boom is moved back and reset
第一直线推进器接收到PLC控制器发出的内缩信号,第一直线推进器前移动端先内缩到位,接着第二直线推进器前移动端内缩到位,此时吊钩回到车厢厢体中部且靠近车厢厢体一纵向侧壁的起始位置;The first linear thruster receives the retraction signal sent by the PLC controller, the front moving end of the first linear thruster retracts in place first, then the front moving end of the second linear thruster retracts in place, and the hook returns to the position. The starting position of the middle of the car body and close to a longitudinal side wall of the car body;
A5)吊臂横移至远离车厢厢体一纵向侧壁的位置A5) The boom traverses to a position away from a longitudinal side wall of the car body
吊臂横移驱动机构的驱动电机-减速机组件收到PLC控制器发出的启动信号,驱动电机- 减速机组件启动,减速机输出轴两端分别带动对应的传动轴旋转,传动轴端头的齿轮同步旋转,横移框架载着吊臂纵移机构向着车厢厢体一纵向侧壁方向横移到位;The drive motor-reducer assembly of the boom traverse drive mechanism receives the start signal sent by the PLC controller, the drive motor-reducer assembly starts, and the two ends of the output shaft of the reducer drive the corresponding drive shafts to rotate, and the end of the drive shaft ends. The gears rotate synchronously, and the traverse frame carries the vertical movement mechanism of the boom to traverse in place toward a longitudinal side wall of the carriage body;
A6)第二个包装箱卸在地面上A6) The second packing box is unloaded on the ground
PLC控制器发讯,依次重复步骤A3)和步骤A4),完成第二个包装箱卸在地面上及吊臂后移复位和吊臂后移复位;The PLC controller sends a signal, and repeats step A3) and step A4) in turn to complete the unloading of the second packing box on the ground and the rearward movement of the boom to reset and the rearward movement of the boom to reset;
B、包装箱吊运进车厢厢体内B. The packing box is hoisted into the carriage body
B1)第一个包装箱装进车厢厢体内B1) The first packing box is loaded into the carriage body
第一直线推进器接收到PLC控制器发出的外伸启动信号,第一直线推进器前移动端外伸到位,推动两级伸缩重载滑轨的中间板外移,从而同时带动固定在中间板两侧的内导轨条和外导轨条及外导轨槽外移,吊臂和两级伸缩重载滑轨后端的横板外移,然后第二直线推进器接收到外伸启动信号,第二直线推进器前移动端外伸到位推动吊臂在两级伸缩重载滑轨的内导轨槽的导向下外移至吊臂前端下,电动吊机的吊钩位于第一个包装箱上侧;接着吊钩下降勾住第一个包装箱顶部两根起吊钢丝绳中部的吊环后上升;第一直线推进器接收到内缩启动信号,第一直线推进器前移动端先内缩到位,接着第二直线推进器前移动端内缩到位,此时吊钩吊着的第一个包装箱完全吊运进车厢厢体内,且位于靠近车厢厢体一纵向侧壁的位置;吊钩下降,第一个包装箱在其四角外锁定器的导向下准确落到车厢厢体底板的预定位置上,吊钩脱离第一个包装箱顶部两根起吊钢丝绳后上升;The first linear thruster receives the outreach start signal sent by the PLC controller, and the front moving end of the first linear thruster extends in place, pushing the middle plate of the two-stage telescopic heavy-duty slide rail to move out, thereby simultaneously driving the fixed The inner rails, outer rails and outer rail grooves on both sides of the middle plate move outward, the boom and the horizontal plate at the rear end of the two-stage telescopic heavy-duty slide rails move outward, and then the second linear thruster receives the outreach start signal, and the first The front moving end of the two linear thrusters extends in place and pushes the boom to move outward under the guidance of the inner guide groove of the two-stage telescopic heavy-duty slide rail to the front end of the boom, and the hook of the electric crane is located on the upper side of the first packing box ;Then the hook descends and hooks the lifting rings in the middle of the two lifting wire ropes on the top of the first packing box and then rises; the first linear thruster receives the retraction start signal, and the front moving end of the first linear thruster retracts in place first, Then the front moving end of the second linear thruster is retracted in place. At this time, the first packaging box hung by the hook is completely hoisted into the car body, and is located close to a longitudinal side wall of the car body; the hook is lowered, The first packing box falls exactly on the predetermined position of the bottom of the carriage under the guidance of its four-corner outer locks, and the hook lifts up after being separated from the two lifting wire ropes on the top of the first packing box;
B2)吊臂横移至远离车厢厢体一纵向侧壁的位置B2) The boom traverses to a position away from a longitudinal side wall of the car body
PLC控制器发讯,重复步骤A5),横移框架载着吊臂纵移机构向着远离车厢厢体一纵向侧壁方向横移到位;The PLC controller sends a signal, and repeats step A5), the traverse frame carries the vertical movement mechanism of the boom and traverses to a position away from the longitudinal side wall of the carriage body;
B3)第二个包装箱装进车厢包装箱内B3) The second packing box is packed into the carriage packing box
PLC控制器发讯,重复步骤B1),第二个包装箱装进车厢包装箱内远离车厢厢体另一纵向侧壁的位置内;The PLC controller sends a signal, and repeats step B1), and the second packing box is loaded into the packing box of the carriage at a position away from the other longitudinal side wall of the carriage body;
B4)锁定器锁定两个包装箱B4) Locker locks two boxes
PLC控制器发讯,设置在两个包装箱四角的锁定器内电磁线圈分别失电,电磁力消失,锁舌前端在压簧复位力的作用下分别外伸进入对应的包装箱锁定槽中,第一包装箱和第二包装箱分别被锁定,从而完成两个包装箱吊运进车厢厢体的作业。The PLC controller sends a signal, the electromagnetic coils in the lockers arranged at the four corners of the two packaging boxes are de-energized respectively, the electromagnetic force disappears, and the front end of the lock tongue extends into the corresponding box locking groove under the action of the restoring force of the compression spring. The first packing box and the second packing box are locked respectively, so as to complete the operation of hoisting the two packing boxes into the carriage body.
本发明的装置结构紧凑、使用方便,应用领域广泛,既可用于厢式车或车载方舱,也可用于房车和其他特种车辆。设置在车厢厢体頂壁下侧的吊臂纵移机构和吊臂横移机构不占用车厢厢体内的使用空间,设置在被吊运包装箱顶部上的吊绳机构提高了吊运的稳定性。本发明的方法通过吊臂纵移机构和吊臂横移机构的纵横向交替移动和吊钩升降能将车厢厢体内的两个包装箱卸到地面上,或将地面上的两个包装箱装进车厢厢体内。不需要驻车现场提供装卸设备,通过两级伸缩重载滑轨对吊臂两侧的支撑,使得吊臂能分别从车厢厢体纵向两侧后端完全伸出,从而能装卸车厢厢体内两个并排放置且长度较长的包装箱,本发明的方法机动灵活,维护保养方便,降低了装卸成本,提高了工作效率。The device of the invention has a compact structure, is convenient to use, and has a wide range of application fields, and can be used not only for vans or vehicle-mounted shelters, but also for RVs and other special vehicles. The boom vertical movement mechanism and the boom transverse movement mechanism arranged on the lower side of the top wall of the carriage body do not occupy the usable space in the carriage body, and the suspending rope mechanism arranged on the top of the hoisted packing box improves the stability of hoisting . The method of the invention can unload the two packing boxes in the carriage body to the ground through the vertical and horizontal alternate movement of the vertical and horizontal movement mechanism of the boom and the horizontal movement of the boom and the lifting and lowering of the hook, or load the two packing boxes on the ground. into the compartment. There is no need to provide loading and unloading equipment at the parking site. The two-stage telescopic heavy-duty slide rails support both sides of the boom, so that the boom can be fully extended from the rear ends of the longitudinal sides of the car body, so that the two sides of the car body can be loaded and unloaded. The packaging boxes are arranged side by side and have a long length. The method of the invention is flexible, convenient for maintenance, reduces the cost of loading and unloading, and improves the work efficiency.
本发明的优点和特点,将通过下面优选实施例的非限制性说明进行图示和解释,这些实施例,是参照附图仅作为例子给出的。The advantages and features of the present invention will be illustrated and explained by the following non-limiting description of preferred embodiments, which are given by way of example only with reference to the accompanying drawings.
附图说明Description of drawings
图1是本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2是图1的A-A剖视放大图;Fig. 2 is the A-A sectional enlarged view of Fig. 1;
图3是图1的Ⅰ部放大图;Fig. 3 is an enlarged view of part I of Fig. 1;
图4是本发明吊臂横移机构的结构示意图;Fig. 4 is the structural representation of the jib traverse mechanism of the present invention;
图5是图1的Ⅱ部放大图;FIG. 5 is an enlarged view of part II of FIG. 1;
图6是吊臂横移驱动机构的结构示意图;Fig. 6 is the structural representation of the boom traverse drive mechanism;
图7是包装箱吊运出车厢厢体的示意图。FIG. 7 is a schematic diagram of the packaging box being lifted out of the carriage body.
具体实施方式Detailed ways
下面结合附图和实施例对本发明作进一步说明。The present invention will be further described below with reference to the accompanying drawings and embodiments.
在本实施例中,如图7中的车厢厢体10的左端为前端,车厢厢体10的右端为后端。In this embodiment, as shown in FIG. 7 , the left end of the carriage body 10 is the front end, and the right end of the carriage body 10 is the rear end.
如图1~图7所示,本实际例的车载装卸装置包括电动吊机1、吊臂2、两块过渡板3、两级伸缩重载滑轨4、吊臂纵移机构5、吊臂横移机构6、吊绳机构7、两个包装箱8和16个包装箱锁定机构9,两个包装箱8并排放置在车厢厢体10内,包装箱8底部四角分别通过8 个包装箱锁定机构9固定在车厢厢体底板101上。如图5所示,包装箱锁定机构9包括分别设置在包装箱8四角两侧的包装箱锁定槽81以及和包装箱锁定槽81位置对应的锁定器91,所述锁定器91包括锁定器壳体911、电磁线圈912、锁舌913和压簧914,电磁线圈912位于锁定器壳体911内,锁舌913设置在电磁线圈912内,压簧914位于锁舌913后端和锁定器壳体911的内壁之间,锁定器壳体911分别固定在车厢厢体底板101上。锁定包装箱8时,电磁线圈912失电,锁舌913在电磁力的驱动下伸进对应的包装箱锁定槽81中锁定包装箱8。包装箱8底部四角外的锁定器91对包装箱8起到稳固的锁定作用,使得运输过程中车厢厢体 10内的两个包装箱8不会移动,确保运输安全。如图5所示,锁定器壳体911靠近包装箱8 一侧的立板向外弯曲出导向斜角α,本实施例的α=35°,导向斜角α可在包装箱8下落过程中,引导包装箱8下部精确定位在车厢厢体底板101上,便于锁舌913伸进包装箱锁定槽81 内锁定包装箱8。As shown in Figures 1 to 7, the vehicle loading and unloading device of this practical example includes an electric crane 1, a boom 2, two transition plates 3, a two-stage telescopic heavy-duty slide rail 4, a boom longitudinal movement mechanism 5, and a boom Traverse mechanism 6, sling mechanism 7, two packing boxes 8 and 16 packing boxes locking mechanism 9, two packing boxes 8 are placed side by side in the carriage body 10, the bottom four corners of the packing box 8 are respectively locked by 8 packing boxes The mechanism 9 is fixed on the bottom plate 101 of the car body. As shown in FIG. 5 , the packing box locking mechanism 9 includes packing box locking grooves 81 respectively disposed on both sides of the four corners of the packing box 8 and a locker 91 corresponding to the position of the packing box locking groove 81 , and the locker 91 includes a locker shell Body 911, electromagnetic coil 912, lock tongue 913 and compression spring 914, the electromagnetic coil 912 is located in the locker housing 911, the lock tongue 913 is arranged in the electromagnetic coil 912, and the compression spring 914 is located at the rear end of the lock tongue 913 and the locker housing Between the inner walls of the 911, the locker housings 911 are respectively fixed on the bottom plate 101 of the carriage body. When the packing box 8 is locked, the electromagnetic coil 912 is de-energized, and the locking tongue 913 is driven by the electromagnetic force to extend into the corresponding packing box locking groove 81 to lock the packing box 8 . The locks 91 outside the four corners of the bottom of the packing box 8 play a firm locking effect on the packing box 8, so that the two packing boxes 8 in the carriage body 10 will not move during transportation, ensuring safe transportation. As shown in FIG. 5 , the vertical plate on the side of the locker housing 911 close to the packing box 8 is bent outward to form a guiding oblique angle α. In this embodiment, α=35°, and the guiding oblique angle α can be used during the falling process of the packaging box 8 , guide the lower part of the packing box 8 to be accurately positioned on the bottom plate 101 of the carriage body, so that the lock tongue 913 can be inserted into the packing box locking groove 81 to lock the packing box 8 .
如图3和图4所示,吊臂2为开口朝下的槽形,位于车厢厢体頂壁102下侧和包装箱8顶部之间,槽形的吊臂2增大了吊臂2的抗弯截面模量。电动吊机1固定在吊臂2外端的下侧,过渡板3的端面呈倒置的L形,两级伸缩重载滑轨4分别在设置在吊臂2两侧和过渡板 3之间,两级伸缩重载滑轨4的后端分别与横板40两端垂直固定连接。两块过渡板3的两端分别与吊臂横移机构6连接成横移框架60。As shown in FIGS. 3 and 4 , the boom 2 is in the shape of a slot with an opening facing downward, and is located between the lower side of the top wall 102 of the carriage body and the top of the packing box 8 . The slot-shaped boom 2 increases the size of the boom 2 . Flexural section modulus. The electric crane 1 is fixed on the lower side of the outer end of the boom 2. The end face of the transition plate 3 is in an inverted L shape. The rear ends of the stage telescopic heavy-duty slide rails 4 are respectively vertically and fixedly connected to both ends of the transverse plate 40 . Both ends of the two transition plates 3 are respectively connected with the boom traverse mechanism 6 to form a traverse frame 60 .
如图4所示,吊臂纵移机构5前端与吊臂2前端垂直连接,吊臂纵移机构5后端位于车厢厢体后壁103上。吊臂纵移机构5包括两个直线推进器,所述直线推进器分别平行设置在对应的过渡板3内侧,第一直线推进器后固定端511固定在车厢厢体顶壁102后端下,第一直线推进器前移动端512与两级伸缩重载滑轨中间板41的前部上侧铰接。第二直线推进器后固定端521固定在横板40的一端内侧,第二直线推进器前移动端522与吊臂2前部铰接。本实施例的第一直线推进器51和第二直线推进器52均选用电动推杆,也可采用气缸或油缸等直线推进器。As shown in FIG. 4 , the front end of the boom longitudinal movement mechanism 5 is vertically connected to the front end of the boom 2 , and the rear end of the boom longitudinal movement mechanism 5 is located on the rear wall 103 of the carriage body. The boom longitudinal movement mechanism 5 includes two linear thrusters, which are respectively arranged in parallel on the inner side of the corresponding transition plate 3, and the rear fixed end 511 of the first linear thruster is fixed under the rear end of the top wall 102 of the carriage body. , the front moving end 512 of the first linear propeller is hinged with the upper side of the front part of the middle plate 41 of the two-stage telescopic heavy-duty slide rail. The rear fixed end 521 of the second linear thruster is fixed on the inner side of one end of the horizontal plate 40 , and the front moving end 522 of the second linear thruster is hinged with the front part of the boom 2 . The first linear thruster 51 and the second linear thruster 52 in this embodiment both use electric push rods, and linear thrusters such as air cylinders or oil cylinders can also be used.
如图3、图4和图6所示,吊臂横移机构6包括分别横置在车厢厢体顶壁102前后两端的齿条61、分别位于吊臂横移机构6后端两角的齿轮62和横移框架60两端的直角杆件63,以及吊臂横移驱动机构64,齿条61的外垂直侧面分别通过多个间隔设置的紧固螺钉固定在对应的直角杆件63的内下侧,直角杆件63分别焊接固定在车厢厢体顶壁102的纵向两侧上,滑轨66分别通过多个间隔设置的紧固螺钉固定在对应的直角杆件63的内上侧,远离车厢厢体一侧壁103的过渡板3两端分别与滚轮65铰接,滚轮65分别嵌入对应的滑轨66内。齿条61 与其下侧的齿轮62啮合。As shown in FIG. 3 , FIG. 4 and FIG. 6 , the boom traverse mechanism 6 includes racks 61 , which are placed on the front and rear ends of the top wall 102 of the carriage body respectively, and gears located at the two corners of the rear end of the boom traverse mechanism 6 , respectively. 62 and the right-angle rods 63 at both ends of the traverse frame 60, as well as the boom traverse drive mechanism 64, the outer vertical sides of the rack 61 are respectively fixed to the inner and lower sides of the corresponding right-angle rods 63 through a plurality of spaced fastening screws. The right-angle rods 63 are welded and fixed on the longitudinal sides of the top wall 102 of the carriage body respectively, and the slide rails 66 are respectively fixed on the inner and upper sides of the corresponding right-angle rods 63 through a plurality of spaced fastening screws, away from the carriage. Both ends of the transition plate 3 of the side wall 103 of the box body are hinged with the rollers 65 respectively, and the rollers 65 are respectively embedded in the corresponding slide rails 66 . The rack 61 meshes with the gear 62 on the lower side thereof.
如图6所示,吊臂横移驱动机构64包括驱动电机-减速机组件641、两根传动轴642和4 个轴承支撑座643,驱动电机-减速机组件641通过固定支架644垂直固定在远离车厢厢体纵向一侧壁103的过渡板3上,减速机输出轴644两端分别通过联轴器645与对应的传动轴642 一端连接,传动轴642另一端分别与对应的齿轮62固定连接,水平设置的传动轴642两端分别通过轴承支撑座643支撑在远离车厢厢体一侧壁103的过渡板3的垂直面上。驱动电机-减速机组件641驱动齿轮62转动时,带动后横梁63两端的滚轮65沿着滑轨66滚动,从而带动横移框架60横移。As shown in FIG. 6 , the boom traverse drive mechanism 64 includes a drive motor-reducer assembly 641 , two transmission shafts 642 and four bearing supports 643 , and the drive motor-reducer assembly 641 is vertically fixed at a distance away from the On the transition plate 3 of the longitudinal side wall 103 of the carriage body, both ends of the output shaft 644 of the reducer are respectively connected with one end of the corresponding transmission shaft 642 through the coupling 645, and the other end of the transmission shaft 642 is respectively fixedly connected with the corresponding gear 62, Both ends of the horizontally arranged transmission shaft 642 are respectively supported on the vertical surface of the transition plate 3 away from the side wall 103 of the carriage body through the bearing support seat 643 . When the drive motor-reducer assembly 641 drives the gear 62 to rotate, it drives the rollers 65 at both ends of the rear beam 63 to roll along the slide rails 66, thereby driving the traverse frame 60 to traverse.
如图2所示,吊绳机构7设置在包装箱8顶部上,其包括两根起吊钢丝绳71和四个吊耳 72,所述吊耳72分别固定在包装箱8顶部四角上,起吊钢丝绳71两端分别与包装箱顶部两对角的吊耳72连接,两根起吊钢丝绳中部相交成X形,两根起吊钢丝绳71的相交处套在吊环73中。起吊时,电动吊机1的吊钩11勾住两根钢丝绳71相交处的吊环73。吊绳机构7 能大大减少在吊装过程中包装箱8晃动的问题,提高包装箱8吊运的安全性和稳定性。As shown in FIG. 2 , the hanging rope mechanism 7 is arranged on the top of the packing box 8 , and includes two lifting wire ropes 71 and four lifting lugs 72 . The lifting lugs 72 are respectively fixed on the four corners of the top of the packing box 8 . The two ends are respectively connected with the two diagonal lifting lugs 72 on the top of the packing box. When hoisting, the hook 11 of the electric hoist 1 hooks the hoisting ring 73 at the intersection of the two steel wire ropes 71 . The hanging rope mechanism 7 can greatly reduce the shaking problem of the packaging box 8 during the hoisting process, and improve the safety and stability of the packaging box 8 hoisting.
一种车载装卸装置的装卸方法,包括以下A、包装箱8吊运出车厢厢体10,B、包装箱8 吊运进车厢厢体10两种工况的不同步骤:A loading and unloading method for a vehicle-mounted loading and unloading device includes the following different steps in two working conditions: A, the packing box 8 is hoisted out of the carriage body 10, and B, the packing box 8 is lifted and transported into the carriage body 10:
A、包装箱吊运出车厢厢体10A. The packing box is hoisted out of the carriage body 10
A1)包装箱8解锁A1) Box 8 unlocked
在包装箱8卸下前,运输车辆的PLC控制器发讯,车厢厢体10内两个包装箱8四角的各锁定器91内电磁线圈912分别得电产生电磁力,使得对应的锁舌913后移进电磁线圈912内,压簧914受压,锁舌913前端后移脱离对应的包装箱锁定槽81,包装箱8解锁。Before the packing box 8 is unloaded, the PLC controller of the transport vehicle sends a signal, and the electromagnetic coils 912 in the locks 91 at the four corners of the two packing boxes 8 in the carriage body 10 are respectively energized to generate electromagnetic force, so that the corresponding latches 913 When it is moved back into the electromagnetic coil 912, the compression spring 914 is pressed, the front end of the lock tongue 913 is moved back and away from the corresponding packing box locking groove 81, and the packing box 8 is unlocked.
A2)吊钩11下降吊起第一个包装箱8A2) The hook 11 is lowered to lift the first packing box 8
接着PLC控制器再发讯启动电动吊机1,吊钩11下降勾住第一个包装箱8顶部两根起吊钢丝绳71中部相交处的吊环73;然后吊钩11上升,第一个包装箱8底部脱离车厢厢体底板 101;Then the PLC controller sends a signal to start the electric crane 1, the hook 11 descends and hooks the lifting ring 73 at the intersection of the middle of the two lifting wire ropes 71 on the top of the first packing box 8; then the hook 11 rises, and the first packing box 8 The bottom is separated from the bottom plate 101 of the carriage body;
A3)第一个包装箱8卸在地面上A3) The first packing box 8 is unloaded on the ground
第一直线推进器51接收到接着PLC控制器发出的外伸信号,第一直线推进器前移动端 511外伸到位,推动两级伸缩重载滑轨4的中间板41外移,从而同时带动固定在中间板41 两侧的内导轨条42和外导轨条43及外导轨槽44外移,吊臂2和两级伸缩重载滑轨4后端的横板40随之外移,吊臂2前端下电动吊机1的吊钩11吊住的第一个包装箱8前部移出车厢厢体10。接着,第二直线推进器前移动端521外伸到位,推动吊臂1在两级伸缩重载滑轨4 的内导轨槽45的导向下外移,吊钩11吊住的第一个包装箱8完全移出车厢厢体10。然后吊钩11下降,使第一个包装箱8的底面落到地面上。吊钩11脱离吊环73后上升复位,完成第一个包装箱8的卸出。The first linear thruster 51 receives the outreach signal sent by the PLC controller, and the front moving end 511 of the first linear thruster extends in place, and pushes the middle plate 41 of the two-stage telescopic heavy-duty slide rail 4 to move out, thereby At the same time, the inner rails 42, the outer rails 43 and the outer rail grooves 44 fixed on both sides of the middle plate 41 are driven to move outward, and the boom 2 and the horizontal plate 40 at the rear end of the two-stage telescopic heavy-duty rail 4 move outward along with it. The front part of the first packing box 8 hanged by the hook 11 of the electric crane 1 under the front end of the arm 2 is moved out of the carriage body 10 . Next, the front moving end 521 of the second linear thruster is extended to the outer position, pushing the boom 1 to move outward under the guidance of the inner rail groove 45 of the two-stage telescopic heavy-duty slide rail 4, and the first packing box hung by the hook 11 8 Remove the car body 10 completely. The hook 11 is then lowered so that the bottom surface of the first packing box 8 falls to the ground. After the hook 11 is separated from the lifting ring 73, it rises and resets, and the unloading of the first packing box 8 is completed.
A4)吊臂2后移复位A4) Boom 2 is moved back and reset
第一直线推进器51接收到PLC控制器发出的内缩信号,第一直线推进器前移动端511 先内缩到位,接着第二直线推进器前移动端521内缩到位,此时吊钩11回到电动吊机1启动前位于车厢厢体中部且靠近车厢厢体一纵向侧壁103的起始位置。The first linear thruster 51 receives the retraction signal sent by the PLC controller, the front moving end 511 of the first linear thruster retracts in place first, and then the front moving end 521 of the second linear thruster retracts in place. The hook 11 returns to the starting position in the middle of the car body and close to a longitudinal side wall 103 of the car body before the electric crane 1 is started.
A5)吊臂横移至远离车厢厢体一纵向侧壁103的位置A5) The boom traverses to a position away from a longitudinal side wall 103 of the carriage body
吊臂横移驱动机构64的驱动电机-减速机组件641收到PLC控制器发出的启动信号,驱动电机-减速机组件641启动,减速机输出轴644两端分别带动对应的传动轴642旋转,传动轴642端头的齿轮62同步旋转,横移框架60载着吊臂纵移机构5向着车厢厢体一纵向侧壁 103方向横移到位。The drive motor-reducer assembly 641 of the boom traverse drive mechanism 64 receives the start signal sent by the PLC controller, the drive motor-reducer assembly 641 starts, and the two ends of the reducer output shaft 644 drive the corresponding transmission shafts 642 to rotate respectively, The gear 62 at the end of the transmission shaft 642 rotates synchronously, and the traverse frame 60 carries the boom longitudinal movement mechanism 5 and traverses in place in the direction of a longitudinal side wall 103 of the carriage body.
A6)第二个包装箱8卸在地面上A6) The second packing box 8 is unloaded on the ground
PLC控制器发讯,依次重复步骤A3)和步骤A4),完成第二个包装箱8卸在地面上及吊臂2后移复位。The PLC controller sends a signal, and repeats steps A3) and A4) in sequence to complete the unloading of the second packing box 8 on the ground and the rearward movement of the boom 2 to reset.
B、包装箱8吊运进车厢厢体10内B. The packing box 8 is hoisted into the carriage body 10
B1)第一个包装箱8装进车厢厢体10内B1) The first packing box 8 is loaded into the carriage body 10
第一直线推进器51接收到PLC控制器发出的外伸启动信号,第一直线推进器前移动端 511外伸到位,推动两级伸缩重载滑轨4的中间板41外移,从而同时带动固定在中间板41 两侧的内导轨条42和外导轨条43及外导轨槽44外移,吊臂2和两级伸缩重载滑轨4后端的横板40外移。然后第二直线推进器52接收到外伸启动信号,第二直线推进器前移动端521外伸到位,推动吊臂2在两级伸缩重载滑轨4的内导轨槽45的导向下外移至吊臂2前端下,电动吊机1的吊钩11位于第一个包装箱8上侧,接着吊钩11下降勾住第一个包装箱8顶部两根起吊钢丝绳中部71中部相交处的吊环73后上升。第一直线推进器51接收到内缩启动信号,第一直线推进器前移动端511先内缩到位,接着第二直线推进器前移动端521内缩到位,此时吊钩11吊着第一个包装箱8完全吊运进车厢厢体10内,且位于靠近车厢厢体一纵向侧壁103的位置。吊钩11下降,第一个包装箱8在其四角外锁定器91的导向下准确落到车厢厢体底板101的预定位置上,吊钩11脱离第一个包装箱8顶部两根起吊钢丝绳中部相交处的吊环73后上升。The first linear thruster 51 receives the outstretching start signal sent by the PLC controller, and the front moving end 511 of the first linear thruster extends in place, and pushes the middle plate 41 of the two-stage telescopic heavy-duty slide rail 4 to move out, thereby At the same time, the inner rail bars 42, outer rail bars 43 and outer rail grooves 44 fixed on both sides of the middle plate 41 are driven to move outward, and the horizontal plate 40 at the rear end of the boom 2 and the two-stage telescopic heavy-duty slide rail 4 is moved outward. Then the second linear thruster 52 receives the outstretching start signal, and the front moving end 521 of the second linear thruster extends in place, pushing the boom 2 to move outward under the guidance of the inner guide groove 45 of the two-stage telescopic heavy-duty slide rail 4 Under the front end of the boom 2, the hook 11 of the electric crane 1 is located on the upper side of the first packing box 8, and then the hook 11 descends to hook the lifting ring at the intersection of the middle part 71 of the middle part 71 of the two lifting wire ropes on the top of the first packing box 8. Rising after 73. The first linear thruster 51 receives the retraction start signal, the front moving end 511 of the first linear thruster is retracted in place first, and then the front moving end 521 of the second linear thruster is retracted in place, at this time the hook 11 is hanging The first packing box 8 is completely hoisted into the carriage body 10 and is located near a longitudinal side wall 103 of the carriage body. The hook 11 descends, and the first packing box 8 accurately falls to the predetermined position on the bottom plate 101 of the carriage under the guidance of its four-corner outer locks 91, and the hook 11 is separated from the middle of the two lifting wire ropes on the top of the first packing box 8 The lifting ring 73 at the intersection then rises.
B2)吊臂2横移至远离车厢厢体一纵向侧壁103的位置B2) The boom 2 is moved laterally to a position away from a longitudinal side wall 103 of the carriage body
PLC控制器发讯,重复步骤A5),横移框架60载着吊臂纵移机构5向着远离车厢厢体一纵向侧壁103方向横移到位。The PLC controller sends a signal, and the step A5) is repeated. The traverse frame 60 carries the boom vertical movement mechanism 5 and traverses in place in a direction away from a longitudinal side wall 103 of the carriage body.
B3)第二个包装箱8装进车厢厢体10内B3) The second packing box 8 is loaded into the carriage body 10
PLC控制器发讯,重复步骤B1),第二个包装箱8装进车厢厢体10内,并远离车厢厢体一纵向侧壁103。The PLC controller sends a signal, and the step B1) is repeated. The second packing box 8 is loaded into the carriage body 10 and is away from a longitudinal side wall 103 of the carriage body.
B4)锁定器91锁定两个包装箱8B4) The lock 91 locks the two packing boxes 8
PLC控制器发讯,设置两个包装箱8四角的锁定器91内电磁线圈912分别失电,电磁力消失,锁舌913前端在压簧914复位力的作用下分别外伸进入对应的包装箱锁定槽81中,第一包装箱和第二包装箱得到锁定,从而完成两个包装箱8吊运进车厢厢体10的作业。The PLC controller sends a signal, the electromagnetic coils 912 in the locks 91 at the four corners of the two packaging boxes 8 are respectively de-energized, and the electromagnetic force disappears. In the locking groove 81 , the first packing box and the second packing box are locked, so that the operation of lifting the two packing boxes 8 into the carriage body 10 is completed.
本发明的吊臂纵移机构5和吊臂横移机构6均可以在断电应急状态下进行手动操作。Both the boom vertical movement mechanism 5 and the boom transverse movement mechanism 6 of the present invention can be manually operated in an emergency state of power failure.
除上述实施例外,本发明还可以有其他实施方式,凡采用等同替换或等效变换形成的技术方案,均落在本专利要求的保护范围。In addition to the above-mentioned embodiments, the present invention can also have other embodiments, and all technical solutions formed by equivalent replacement or equivalent transformation fall within the protection scope of the patent requirements.
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| CN109969059B (en) | 2024-04-30 |
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Denomination of invention: Vehicle loading and unloading device and loading and unloading method Granted publication date: 20240430 Pledgee: Bank of Jiangsu Limited by Share Ltd. Zhenjiang branch Pledgor: JIANGSU JIECHENG VEHICLE-MOUNTED ELECTRONIC AND INFORMATION ENGINEERING Co.,Ltd. Registration number: Y2025980064035 |