CN109968450B - Polymer tubular product excircle is intelligent drilling equipment in batches - Google Patents

Polymer tubular product excircle is intelligent drilling equipment in batches Download PDF

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Publication number
CN109968450B
CN109968450B CN201910292306.1A CN201910292306A CN109968450B CN 109968450 B CN109968450 B CN 109968450B CN 201910292306 A CN201910292306 A CN 201910292306A CN 109968450 B CN109968450 B CN 109968450B
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China
Prior art keywords
high polymer
transverse
polymer pipe
pipes
polymer
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CN201910292306.1A
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Chinese (zh)
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CN109968450A (en
Inventor
曾维楚
邓平
刘广
张立群
左煌
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Zhuzhou Hongda Polymer Materials Co ltd
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Zhuzhou Hongda Polymer Materials Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01Means for holding or positioning work
    • B26D7/02Means for holding or positioning work with clamping means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/20Cutting beds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27Means for performing other operations combined with cutting
    • B26D7/32Means for performing other operations combined with cutting for conveying or stacking cut product
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/16Perforating by tool or tools of the drill type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01Means for holding or positioning work
    • B26D2007/013Means for holding or positioning work the work being tubes, rods or logs

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Earth Drilling (AREA)

Abstract

The invention discloses polymer pipe excircle batch intelligent drilling equipment which comprises a rack main body and a polymer pipe clamping device arranged below the rack main body, wherein the polymer pipe clamping device can simultaneously clamp and fix a plurality of polymer pipes, and a plurality of main shaft power drill bits are arranged on the rack main body, and the polymer pipe clamping device and the rack main body can relatively move so as to drive the plurality of main shaft power drill bits to drill a plurality of polymer pipes simultaneously along the axial direction of the polymer pipes. The invention is suitable for the batch drilling processing of the high molecular pipes, improves the production efficiency and meets the production requirement of high-speed development.

Description

Polymer tubular product excircle is intelligent drilling equipment in batches
Technical Field
The invention relates to high polymer pipe drilling equipment, in particular to high polymer pipe excircle batch intelligent drilling equipment, and belongs to the technical field of high polymer pipe drilling processing.
Background
The high polymer materials are classified into natural high polymer materials and synthetic high polymer materials according to sources. The natural polymer is a polymer substance existing in animals, plants and living bodies, and can be classified into natural fibers, natural resins, natural rubber, animal glue, and the like. The synthetic polymer material mainly refers to three synthetic materials of plastics, synthetic rubber and synthetic fibers, and further comprises an adhesive, a coating and various functional polymer materials. The high molecular pipe made of high molecular material has many kinds, for example, the high molecular polyethylene pipe is a novel plastic pipe with wear resistance, impact resistance, corrosion resistance, impact energy absorption, no scaling, no water absorption and extremely low self-lubricating friction coefficient.
Along with the improvement of corresponding demands of pipe product drilling and the demands of cost control, the traditional drilling device has low productivity due to the small number of disposable drilling holes, and can not meet the production demands of high-speed development, and the mass production is the key of improving the productivity and meeting the production demands of enterprises. At present, the efficiency of the gang drill structure used by a part of pipe products is improved when drilling is carried out, but the limitation that only single product and equipment can be drilled at one time is high in customizing cost and long in period exists, the method is not suitable for debugging and processing of multi-specification products, and the 360-degree arbitrary angle of drilling of the pipe products can not be met, and multi-direction automatic processing can not be realized. And meanwhile, the flexibility and the automation degree are to be improved.
The related patent of the related polymer pipe drilling technology is not searched for, but the related patent literature of part of non-polymer pipe drilling technology is as follows:
1. the invention discloses a combined drilling device for processing a blowing pipe of a bag type dust collector, which comprises a rotating shaft, wherein one end of the rotating shaft is connected with an output shaft of a motor through a transmission chain, a plurality of vertical transmission bevel gears are arranged on the shaft, each vertical transmission bevel gear is correspondingly meshed with a plurality of transverse bevel gears, each transverse bevel gear is correspondingly connected with a respective drill bit, and the blowing pipe is arranged below each drill bit.
2. The application publication number is CN 105728779A, and the application publication date is China patent of 2016, 7 month and 6 days discloses a synchronous drilling device of steel pipe multi-actuator, and it includes base, first work frame, second work frame, first actuating mechanism, drilling mechanism and supporting mechanism, wherein: the base is horizontally arranged, and the two ends of the base are vertically provided with a first side frame and a second side frame which are oppositely arranged; the first working frame is positioned above the base and parallel to the base, two ends of the first working frame are respectively arranged on the first side frame and the second side frame, and a plurality of guide holes penetrating through the upper surface and the lower surface of the first working frame are arranged on the first working frame in parallel along the horizontal direction; the second working frame is positioned on the first working frame and parallel to the first working frame, and two ends of the second working frame are respectively movably arranged on the first side frame and the second side frame; the first driving mechanism is connected with the second working frame and drives the second working frame to move up and down in the vertical direction; the drilling mechanism comprises a plurality of vertically arranged drilling rods and a plurality of drilling components, the number of the drilling rods is consistent with that of the guide holes, the top ends of the drilling rods are connected with the first working frame, and the bottom ends of the drilling rods respectively penetrate through the guide holes to be connected with the drilling components; the supporting mechanism comprises a second driving mechanism, a first upright and a second upright which are oppositely arranged, wherein the first upright and the second upright are vertically arranged, the first upright and the second upright are respectively arranged on the base, a first supporting component and a second supporting component which are used for clamping the steel pipe are respectively arranged on the opposite surfaces of the first upright and the second upright, and the second driving mechanism is connected with the first supporting component and the second supporting component and drives the first supporting component and the second supporting component to rotate.
3. The invention patent in China with the application publication number of CN 106881472A and the application publication date of 2017, 6 and 23 discloses an automatic drilling device for a pipe fitting with multiple specifications, which comprises a base, wherein an output shaft of a longitudinal servo motor is connected with a ball screw, and the ball screw is supported by a bearing and assembled on the base; a workbench is arranged above the base, a rolling guide rail is arranged between the workbench and the base, a conical fixture driving rotating mechanism is arranged on the workbench, and the mechanism comprises a supporting frame, a rotating servo motor, a speed reducer and a center height adjusting device; the lower part of the center height adjusting device is connected with a speed reducer, the center height adjusting device is provided with a positioning ring and a deflector rod, the positioning ring and the deflector rod are connected with a conical clamp, the conical clamp is composed of two cones, a tensioning screw rod and a nut at the right end of the tensioning screw rod, a supporting frame is arranged below the conical clamp, and a rotor is arranged on the supporting frame.
4. The invention patent in China with the application publication number of CN 107214361A and the application publication date of 2017, 9 and 29 discloses a metal pipe drilling device for producing aerated blocks, which comprises a bottom plate, wherein a first cylinder and a base are respectively arranged on the left side of the bottom plate in a fixed mounting mode and a horizontal sliding mode, and the first cylinder is connected with the base; the rotary shafts rotatably mounted on the base are arranged on the base along the front-rear direction, the right end of each rotary shaft is connected with a drill bit, and the left end of any one rotary shaft of all rotary shafts is connected with a motor fixedly mounted on the base; each rotating shaft is provided with a belt wheel; a transmission belt for connecting the belt wheels in a transmission way is arranged between all the belt wheels; the right side installs fixing base, the seat that slides in mode, horizontal slip mode respectively on the bottom plate, the seat right-hand member that slides intercepts and has No. two cylinders, fixing base, the seat upper end that slides are the cambered surface that 90 degrees central angles correspond.
5. The Chinese patent with the authorized notice number of CN 205310415U and the authorized notice date of 2016, 6 and 15 discloses a device for simultaneously drilling a plurality of pipe clamps, which comprises a frame, a lifting table, a workbench, a work piece fixing structure, a multi-shaft drilling structure, a lifting cylinder and a positioning fixed length pushing structure, wherein the lifting table is arranged on the front side of the frame in a sliding manner along the vertical direction, the workbench is arranged on the lifting table in a sliding manner along the front-back direction, the work piece fixing structure is arranged on the left-right direction, the multi-shaft drilling structure is arranged on the frame and used for driving the lifting table to slide up and down, the positioning fixed length pushing structure is arranged on one side of the frame in a rotating manner and is matched with the lifting table, a plurality of drill bits are arranged side by side along the left-right direction and are positioned right above the work piece fixing structure, one end of the work piece is propped against the upper part of the positioning fixed length pushing structure when being fixed on the work piece fixing structure, the lower part of the positioning fixed length pushing structure is propped against the lifting table, and the positioning fixed length pushing structure can push the work piece to a preset length when the lifting table is lowered to a preset position.
None of the drilling apparatuses in the above patent documents is suitable for mass drilling processing.
In conclusion, the outer circle batch intelligent drilling equipment for the high-molecular pipes is designed, so that the equipment is suitable for batch drilling processing of the high-molecular pipes, the production efficiency is improved, and the technical problem that needs of high-speed development in production are urgently solved is solved.
Disclosure of Invention
Aiming at the defects in the prior art, the technical problem to be solved by the invention is to provide the intelligent drilling equipment for the outer circle of the high-molecular pipe in batches, which is applicable to the drilling processing of the high-molecular pipe in batches, improves the production efficiency and meets the production requirement of high-speed development.
In order to solve the technical problems, the invention adopts the following technical scheme: the utility model provides a polymer tubular product excircle is intelligent drilling equipment in batches, its includes frame main part and the polymer tubular product clamping device of setting in frame main part below, and polymer tubular product clamping device can centre gripping simultaneously and fix many polymer tubular products, is provided with a plurality of main shaft power drill bits in the frame main part, can relative movement between polymer tubular product clamping device and the frame main part to drive a plurality of main shaft power drill bits and carry out drilling processing to many polymer tubular products simultaneously along polymer tubular product axial.
Preferably, the frame main body is of a gantry structure, a lifting beam capable of moving up and down is arranged on the frame main body, and a plurality of spindle power drills are arranged on the lifting beam along the length direction of the lifting beam; the lifting beam is provided with a plurality of mounting holes, each spindle power drill bit is correspondingly arranged in one mounting hole, and the side part of the lifting beam positioned at each mounting hole is provided with a connecting screw; after the main shaft power drill bit is inserted into the mounting hole, the main shaft power drill bit is screwed into the mounting hole through the connecting screw to tightly prop against the inner peripheral surface of the mounting hole, so that the main shaft power drill bit is connected to the lifting cross beam.
Preferably, the high polymer pipe clamping device comprises a working platform, a plurality of telescopic power cylinders with first tip cones and second tip cones, wherein the telescopic power cylinders are arranged on one side of the working platform, and the second tip cones are arranged on the other side of the working platform; when in clamping, the first top cone is driven to move by the telescopic power cylinder, so that the first top cones and the second top cones are respectively inserted into two ends of the plurality of high polymer pipes, and the high polymer pipes are axially clamped along the high polymer pipes through the first top cones and the second top cones.
Preferably, the high polymer pipe clamping device further comprises a loading and unloading manipulator and a deflector rod mechanism, wherein the loading and unloading manipulator and the deflector rod mechanism are used for automatically clamping the high polymer pipe, and the high polymer pipe can be pulled away from the second top cone through the deflector rod mechanism.
Preferably, the high polymer pipe clamping device further comprises a loading and unloading manipulator for automatically clamping the high polymer pipe, a power cylinder mechanism is arranged on the working platform and connected with the sliding block, and the sliding block can move back or be fixed along the guide post under the driving of the power cylinder mechanism.
Preferably, a plurality of rotary power heads are arranged on the other side of the working platform, and a plurality of tip cones are respectively fixedly connected to the plurality of rotary power heads; the first tip cones are rotatably connected to piston rods of the telescopic power cylinders.
Preferably, the high polymer pipe clamping device further comprises a transverse supporting beam, a guide pillar is arranged on the working platform, a supporting sliding block capable of moving or fixing along the guide pillar back and forth is arranged on the guide pillar, the supporting sliding block is fixedly connected with the transverse supporting beam, and a plurality of telescopic power cylinders are arranged on the transverse supporting beam.
Preferably, a plurality of transverse clamping mechanisms for the high polymer pipes are further arranged on the working platform between the first tip cone and the second tip cone; and clamping the middle parts of the plurality of polymer pipes along the radial direction of the polymer pipes by utilizing a plurality of polymer pipe transverse clamping mechanisms.
Preferably, a sliding block is also connected on the guide post between the first tip cone and the second tip cone in a sliding way, a transverse guide rail is fixedly connected on the sliding block, and a plurality of high polymer pipe transverse clamping mechanisms are connected on the transverse guide rail.
Preferably, the transverse clamping mechanism for the high polymer pipe comprises a base block, a transverse power cylinder arranged on the base block and a supporting block arranged on one side part of the base block, wherein the supporting block is used for supporting the high polymer pipe, a pressing block is arranged on a piston rod of the transverse power cylinder, and the supporting block and the pressing block are both made of high polymer materials; during fixing, the transverse power cylinder is utilized to act, so that the high polymer pipe is pressed and fixed on the supporting block through the pressing block.
The invention has the beneficial effects that: according to the invention, the plurality of high polymer pipe clamping devices are matched with the movable rack with the plurality of rows of drill bits, so that the drilling processing of the plurality of high polymer pipes can be performed at the same time, the high polymer pipe clamping device is suitable for the batch drilling processing of the high polymer pipes, the production efficiency is improved, and the production requirement of high-speed development is met. The telescopic power cylinder drives the top cone to act, and the top cones positioned at the two ends of the high polymer pipe are used for axially clamping or unclamping the high polymer pipe, so that automatic clamping is realized; in addition, a plurality of polymer pipes can be clamped simultaneously by utilizing the matching of the first tip cones and the second tip cones, and the high-speed drilling machine is suitable for the batch drilling processing of the polymer pipes, improves the production efficiency and meets the production requirement of high-speed development. The first and second top cones are made of high polymer materials, so that when the high polymer pipe is clamped, the high polymer pipe can be prevented from deforming, the processing quality of products is improved, the friction force between the first top cone and the pipe can be improved, and synchronous rotation between the high polymer pipe and the first top cone is ensured. Through setting up initiative tip cone and follow-up tip cone mutually supporting, realized the automation rotation of polymer tubular product, further improved production efficiency. The plurality of telescopic power cylinders are arranged on the movable transverse supporting beam, so that the positions of the plurality of telescopic power cylinders can be flexibly adjusted according to actual working conditions, the distance between the first tip cone and the second tip cone is flexibly adjusted, and the movable transverse supporting beam is suitable for processing high polymer pipes with different lengths. Through being provided with a plurality of polymer tubular product horizontal fixture, utilize a plurality of polymer tubular product horizontal fixture to radially carry out the centre part to a plurality of polymer tubular product along the polymer tubular product and centre gripping, the steadiness of polymer tubular product when can further guaranteeing the drilling improves processingquality. The number and the positions of the transverse guide rails can be set according to the requirements of actual working conditions, and different positions of the high polymer pipe are clamped, so that the high polymer pipe clamping device has higher practicability. Through the concrete structural design of the transverse clamping mechanism for the high polymer pipe, the stability of the high polymer pipe during drilling can be guaranteed, and thus the drilling effect is guaranteed. In addition, the supporting blocks and the pressing blocks for clamping and fixing the high-molecular pipe are made of high-molecular materials, so that the surface of the high-molecular pipe is not damaged, and the processing quality of the product is improved. Through setting up unloading manipulator and driving lever mechanism and cooperatees or through setting up unloading manipulator and power cylinder mechanism and cooperateing, realized the process of automatic unloading of going up of polymer tubular product, further improved production efficiency.
Drawings
Fig. 1 is a schematic perspective view of embodiment 1 of the present invention;
fig. 2 is a schematic front view of embodiment 1 of the present invention;
FIG. 3 is a schematic perspective view of a lifting beam with multiple spindle power drills according to embodiment 1 of the present invention;
Fig. 4 is a schematic perspective view of a polymer tube clamping device in embodiment 1 of the present invention;
Fig. 5 is a schematic front view of a polymer tube clamping device in embodiment 1 of the present invention;
FIG. 6 is a schematic view of a partial top view structure of embodiment 1 of the present invention at two of the plurality of tip cones;
FIG. 7 is a schematic perspective view of the combination of the rotary disc and the tip cone in embodiment 1 of the present invention;
FIG. 8 is a schematic view showing a partial perspective structure of a cross rail in embodiment 1 of the present invention;
Fig. 9 is a schematic view showing a partial perspective structure at a plurality of lateral guide rails in embodiment 1 of the present invention;
FIG. 10 is a schematic view of a partial perspective structure of a transverse clamping mechanism for a polymer pipe in embodiment 1 of the present invention;
FIG. 11 is a schematic view of a partial structure of a transverse clamping mechanism for a polymer pipe in embodiment 1 of the present invention;
fig. 12 is a schematic view of a partial structure of a transverse clamping mechanism for a polymer pipe in embodiment 1 of the present invention;
Fig. 13 is a schematic diagram showing the front view structure of embodiment 2 of the present invention;
In the figure: 1. the machine frame comprises a machine frame main body, a high polymer pipe clamping device, a high polymer pipe, a main shaft power drill, a lifting cross beam, a connecting screw, a working platform, a tip cone I, a telescopic power cylinder, a tip cone II, a rotary power head, a rotary disk, a turbine worm mechanism and a coupler, wherein the working platform is a rotary shaft of the machine frame main body, the high polymer pipe clamping device, the high polymer pipe, the main shaft power drill, the lifting cross beam, the connecting screw, the working platform, the tip cone I, the telescopic power cylinder, the tip cone II, the rotary power head, the rotary disk and the rotary power head are respectively arranged in sequence, the rotary disk is provided with a rotary disk and a rotary shaft coupling, 15, a servo motor, 16, a transverse supporting beam, 17, a guide post, 18, a supporting slide block, 19, a macromolecular pipe transverse clamping mechanism, 20, a slide block, 21, a transverse guide rail, 22, a limiting part, 23, a base block, 24, a transverse power cylinder, 25, a supporting block, 26, a pressing block, 261, an arc-shaped part, 27, a loading and unloading manipulator, 28 and a deflector rod mechanism.
Detailed Description
The technical scheme of the invention is further elaborated below with reference to the drawings and specific embodiments.
Example 1: as shown in fig. 1 and fig. 2, a polymer tubular product excircle is intelligent drilling equipment in batches, it includes frame main part 1 and polymer tubular product clamping device 2 of setting in frame main part 1 below, and polymer tubular product clamping device 2 can simultaneously centre gripping fixed many polymer tubular products 3, is provided with a plurality of main shaft power drill bits 4 on frame main part 1, can relative movement between polymer tubular product clamping device 2 and frame main part 1, thereby drive a plurality of main shaft power drill bits 4 and carry out drilling processing to many polymer tubular products 3 simultaneously along polymer tubular product axial. According to the embodiment, the plurality of high polymer pipe clamping devices are matched with the movable rack with the plurality of rows of drill bits, so that drilling processing can be carried out on the plurality of high polymer pipes simultaneously. Therefore, the embodiment can be suitable for the batch drilling processing of the high polymer pipes, improves the production efficiency and meets the production requirement of high-speed development. The rack main body 1 and the high polymer pipe clamping device 2 can relatively move, wherein the first mode is to fix the high polymer pipe clamping device 2 variably, and the rack main body 1 is driven to move back and forth along the high polymer pipe clamping device 2 by matching a servo motor with a screw rod nut mechanism; in another form, the rack main body 1 is fixed, and the servo motor is matched with the screw-nut mechanism to drive the high polymer pipe clamping device 2 to move back and forth along the rack main body 1.
The machine frame body 1 is of a gantry structure, a lifting beam 5 capable of moving up and down is arranged on the machine frame body 1, the lifting beam 5 can also be driven by matching a servo motor with a screw nut mechanism, and a plurality of spindle power drills 4 are arranged on the lifting beam 5 along the length direction of the lifting beam 5. When the frame main body 1 moves in place, the main shaft power drill bits 4 are located above the polymer pipes 3, and at the moment, the lifting cross beam 5 is controlled to drive the main shaft power drill bits 4 to move downwards simultaneously, so that drilling processing is carried out on the polymer pipes 3.
As shown in fig. 3, a plurality of mounting holes (not shown in the figure) are formed in the lifting beam 5, each spindle power drill bit 4 is correspondingly arranged in one mounting hole, and a connecting screw 6 is arranged on the side part of the lifting beam 5 at each mounting hole; after the spindle power drill 4 is inserted into the mounting hole, the spindle power drill 4 is screwed into the mounting hole by the connecting screw 6 to tightly prop up the spindle power drill 4 on the inner peripheral surface of the mounting hole, so that the spindle power drill 4 is connected to the lifting cross beam 5. The main shaft power drill bit with the structure can be adjusted in the height direction, and is convenient to adjust when high polymer pipes with different specifications are processed.
As shown in fig. 4 and 5, the polymer pipe clamping device 2 comprises a working platform 7, a plurality of telescopic power cylinders 9 with first tip cones 8 arranged on one side of the working platform 7, and a plurality of second tip cones 10 arranged on the other side of the working platform 7; during clamping, the first top cone 8 is driven to move by the telescopic power cylinder 9, so that the first top cones 8 and the second top cones 10 are respectively inserted into two ends of the plurality of high polymer pipes 3, and the high polymer pipes 3 are clamped along the axial direction of the high polymer pipes through the first top cone 8 and the second top cones 10. According to the embodiment, the telescopic power cylinder drives the top cone to act, and the top cones positioned at the two ends of the high polymer pipe are used for axially clamping or loosening and clamping the high polymer pipe, so that automatic clamping is realized; in addition, a plurality of polymer pipes can be clamped simultaneously by utilizing the matching of the first tip cones and the second tip cones, and the high-speed drilling machine is suitable for the batch drilling processing of the polymer pipes, improves the production efficiency and meets the production requirement of high-speed development.
Because this embodiment is in order to centre gripping polymer tubular product, and polymer material has self characteristics, therefore, tip cone one 8 and tip cone two 10 all adopt polymer material to make, like this when centre gripping, can prevent polymer tubular product deformation, improve product processingquality and can improve the frictional force between tip cone and the tubular product, guarantee synchronous rotation between polymer tubular product and the tip cone. Here, in order to further improve the friction between the tip cone and the pipe, a grain may be further added to the outer surface of the tip cone. The telescopic power cylinder 9 can adopt a hydraulic cylinder or a pneumatic cylinder, so that the actual clamping force can be adjusted by adjusting the oil pressure or the air pressure according to the actual clamping force, and a pressure alarm device is further arranged on an oil way or an air way of the hydraulic cylinder or the pneumatic cylinder, and sends out an alarm signal when the pressure does not reach or exceeds a set range.
The other side of the working platform 7 is provided with a plurality of rotary power heads 11, and a plurality of second tip cones 10 are respectively fixedly connected to the rotary power heads 11; the plurality of tip cones 8 are respectively connected to piston rods of the plurality of telescopic power cylinders 9 in a rotating way through bearings. A plurality of first tip cones 8 are rotatably connected to a piston rod of a telescopic power cylinder 9 to form a follow-up tip cone; fixedly connecting a plurality of second tip cones 10 on a plurality of rotary power heads 11 respectively to form active tip cones; the rotation of the rotation power head 11 is controlled, and the active tip cone is utilized to drive the high polymer pipe 3 to rotate together with the follow-up tip cone, so that a plurality of high polymer pipes 3 can rotate on the working platform 7. When drilling holes on the surfaces of different bus positions of the high polymer pipe, the high polymer pipe needs to be rotated, and the automatic rotation of the high polymer pipe is realized by arranging the active tip cone and the follow-up tip cone to be matched with each other, so that the production efficiency is further improved.
As shown in fig. 6 and 7, each rotary power head 11 comprises a turntable 12 rotatably connected to a working platform and a worm gear mechanism 13 connected with the turntable 12, wherein a plurality of worm gear mechanisms 13 are connected together through a coupling 14, one worm gear mechanism 13 is also connected with a servo motor 15 in a matched transmission manner, and each tip cone two 10 is connected with one turntable 12. Through the design, one servo motor can drive a plurality of rotary power heads to synchronously rotate. In addition, in the embodiment, the turntable adopts a chuck, and adopts a structure of matching the chuck with the tip cone, so that the second tip cone is convenient to replace.
As shown in fig. 4 and 5, the polymer pipe clamping device further comprises a transverse supporting beam 16, a guide pillar 17 is arranged on the working platform 7, a supporting sliding block 18 capable of moving or fixing back and forth along the guide pillar 17 is arranged on the guide pillar 17, the supporting sliding block 18 is fixedly connected with the transverse supporting beam 16, and a plurality of telescopic power cylinders 9 are arranged on the transverse supporting beam 16. Through the arrangement, the positions of the telescopic power cylinders can be flexibly adjusted according to actual working conditions, so that the distance between the first tip cone and the second tip cone is flexibly adjusted, and the telescopic power cylinder is suitable for processing high polymer pipes with different lengths. In this embodiment, two guide posts 17 are provided, which are all disposed along the axial length direction of the polymer pipe, two support sliders 18 are also provided, the two support sliders 18 are respectively connected to the two guide posts 17 in a sliding manner, one transverse support beam 16 is provided, and the two support sliders 18 support the same transverse support beam 16 together. The fixing of the transverse supporting beams 16 on the guide posts 17 can be achieved by arranging detachable limiting components on the guide posts 17 located at two sides of each supporting slider 18, for example, two clamping rings are respectively clamped on the guide posts 17 located at two sides of the supporting slider 18, and one supporting slider 18 is axially limited by the two clamping rings, so that the transverse supporting beams 16 are fixed on the guide posts 17 after the transverse supporting beams 16 are moved and adjusted in place.
As shown in fig. 4,5, 8 and 9, a plurality of transverse clamping mechanisms 19 for the polymer pipe are further arranged on the working platform 7 between the first tip cone 8 and the second tip cone 10; the middle parts of the plurality of polymer pipes 3 are clamped along the radial direction of the polymer pipes by utilizing a plurality of polymer pipe transverse clamping mechanisms 19. By additionally arranging the transverse clamping mechanism of the high polymer pipe, the stability of the high polymer pipe during drilling can be further ensured, and the processing quality is improved.
A slide block 20 is also connected on the guide post 17 between the first tip cone 8 and the second tip cone 10 in a sliding way, a transverse guide rail 21 is fixedly connected on the slide block 20, and a plurality of transverse clamping mechanisms 19 for the high polymer pipes are connected on the transverse guide rail 21. Here, the number and the positions of the transverse guide rails 21 can be set according to the requirements of actual working conditions, and different positions of the polymer pipe can be clamped, so that the device has higher practicability. In this embodiment, three transverse guide rails 21 are provided in total, the length direction of the transverse guide rails 21 is perpendicular to the axial direction of the polymer tube, and a plurality of polymer tube transverse clamping mechanisms 19 are sequentially provided on the transverse guide rails 21 along the length direction of the transverse guide rails 21. Each transverse guide rail 21 is correspondingly provided with two sliding blocks 20, and the two sliding blocks 20 are respectively matched and slidingly connected with the two guide posts 17 to jointly support one transverse guide rail 21. The fixing of the transverse rail 21 to the guide post 17 and the fixing of the transverse support beam 16 to the guide post 17 can be achieved in the same way, i.e. by means of limiting members 22 arranged on both sides of each slide 20.
As shown in fig. 1,2, 4,5, 8 and 9, the specific drilling steps in this embodiment are as follows:
when the whole drilling process does not need to rotate the high polymer pipe, the concrete steps are as follows:
a. Placing a plurality of polymer pipes 3 on a working platform 7, controlling a plurality of telescopic power cylinders 9 to act simultaneously, driving a first tip cone 8 to move by using the telescopic power cylinders 9, and clamping the plurality of polymer pipes 3 along the axial direction of the polymer pipes through the first tip cone 8 and a second tip cone 10;
b. Controlling the transverse clamping mechanisms 19 of the plurality of polymer pipes to act simultaneously, and clamping the plurality of polymer pipes 3 along the radial direction of the polymer pipes by utilizing the transverse clamping mechanisms 19 of the plurality of polymer pipes;
c. the frame main body 1, the high polymer pipe clamping device and the lifting cross beam 5 are controlled to be matched, so that a plurality of spindle power drills 4 are driven to sequentially drill holes on the high polymer pipe 3 along the axial direction of the high polymer pipe 3;
d. after drilling, the transverse clamping mechanisms 19 of the high polymer pipes are controlled to act simultaneously again, so that the transverse clamping mechanisms 19 of the high polymer pipes send out the transverse clamping of the high polymer pipes 3;
e. And controlling the telescopic power cylinders 9 to act simultaneously again, driving the tip cone 8 to move reversely by using the telescopic power cylinders 9, and taking out the plurality of polymer pipes 3 from the axial clamping of the plurality of polymer pipes 3.
When the high polymer pipe needs to be rotated in the whole drilling process, the concrete steps are as follows:
1) Placing a plurality of polymer pipes 3 on a working platform, controlling a plurality of telescopic power cylinders 9 to act simultaneously, driving a first tip cone 8 to move by using the telescopic power cylinders 9, and clamping the plurality of polymer pipes 3 along the axial direction of the polymer pipes through the first tip cone 8 and a second tip cone 10;
2) Controlling the transverse clamping mechanisms 19 of the plurality of polymer pipes to act simultaneously, and clamping the plurality of polymer pipes 3 along the radial direction of the polymer pipes by utilizing the transverse clamping mechanisms 19 of the plurality of polymer pipes;
3) The control rack main body 1, the high polymer pipe clamping device and the lifting cross beam 5 are matched to drive the main shaft power drill bits 4 to drill holes in the high polymer pipe 3 in sequence along the axial direction of the high polymer pipe 3;
4) When the high polymer pipe 3 needs to be rotated, controlling the plurality of spindle power drills 4 to stop drilling, and controlling the high polymer pipe transverse clamping mechanisms 19 to act simultaneously again, so that the high polymer pipe transverse clamping mechanisms 19 send out the transverse clamping of the high polymer pipe 3;
5) The plurality of rotary power heads 11 are controlled to rotate, the active tip cone is utilized to drive the polymer pipe and the follow-up tip cone to rotate together, so that the plurality of polymer pipes 3 rotate on the working platform 7 by a certain angle, and the plurality of rotary power heads 11 are controlled to stop rotating after rotating in place;
6) Controlling the transverse clamping mechanisms 19 of the plurality of polymer pipes to act simultaneously, transversely clamping the plurality of polymer pipes 3 again by using the transverse clamping mechanisms 19 of the plurality of polymer pipes, and then controlling the power drill heads 4 of the plurality of spindles to continue drilling;
7) After the whole drilling operation is finished, the transverse clamping mechanisms 19 of the high polymer pipe are controlled to act simultaneously again, so that the transverse clamping mechanisms 19 of the high polymer pipe send out the transverse clamping of the high polymer pipe 3;
8) Controlling the telescopic power cylinders 9 to act simultaneously again, driving the tip cone I8 to move reversely by using the telescopic power cylinders 9, clamping the plurality of polymer pipes 3 in the axial direction, and taking out the plurality of polymer pipes 3;
wherein, when the high polymer pipe needs to be rotated for a plurality of times, the steps 4) to 6) can be repeated until the step 7) is turned after the drilling is completed.
According to the embodiment, through the design, the automatic control of the clamping process of the high polymer pipe in the batch drilling processing is realized, and the production efficiency of the batch drilling processing is further improved.
As shown in fig. 10 to 12, the polymer tube transverse clamping mechanism 19 includes a base block 23, a transverse power cylinder 24 disposed on the base block 23, and a supporting block 25 disposed on a side portion of the base block 23, the supporting block 25 is used for supporting the polymer tube 3, a pressing block 26 is disposed on a piston rod of the transverse power cylinder 24, the supporting block 25 and the pressing block 26 are made of polymer materials, preferably polymer materials with self-lubricating performance, such as fluoroplastic, etc.; in the fixing process, the transverse power cylinder 24 is used for acting, so that the high polymer pipe 3 is pressed and fixed on the supporting block 25 through the pressing block 26. In this embodiment, the lateral power cylinder 24 may be a pneumatic cylinder or a hydraulic cylinder. When the drilling machine works, the high polymer pipe 3 is placed on the supporting block 25, the transverse power cylinder 24 is controlled to act, the pressing block 26 is driven to move to press and fix the high polymer pipe 3 on the supporting block 25, and drilling is carried out after fixing is finished. Therefore, the stability of the high polymer pipe in drilling can be guaranteed, and the drilling effect is guaranteed. In addition, the supporting blocks and the pressing blocks for clamping and fixing the high-molecular pipe are made of high-molecular materials, so that the surface of the high-molecular pipe is not damaged, and the processing quality of the product is improved.
The supporting block 25 is L-shaped, one side part of the pressing block 26 is provided with an arc 261, and the curvature of the arc 261 side part of the pressing block 26 is matched with the curvature of the high polymer pipe 3; during fixing, the lateral power cylinder 24 is used for acting, so that the arc 261 side part of the pressing block 26 is contacted with one side outer peripheral surface of the polymer tube 3, and the other side outer peripheral surface of the polymer tube 3 is pressed and contacted with the L-shaped supporting block 25. The clamping and fixing device is more suitable for clamping and fixing the high polymer pipe.
The L-shaped supporting block 25 is detachably connected to a side portion of the base block 23 by a screw, for example, and the pressing block 26 is detachably connected to a piston rod of the lateral power cylinder 24 by a screw, for example. When the polymer pipes with different specifications are required to be processed, the corresponding L-shaped supporting blocks 25 and pressing blocks 26 are replaced, so that the universality of the embodiment is improved.
A plurality of the polymer tube transverse clamping mechanisms 19 are arranged on each transverse guide rail 21, and the polymer tube transverse clamping mechanisms 19 can move back and forth or be fixed along the transverse guide rails 21. The length direction of the transverse guide rail 21 is perpendicular to the axial direction of the high polymer pipe. The number and the positions of the transverse clamping mechanisms 19 of the high polymer pipe on each transverse guide rail 21 can be set according to the requirements of actual working conditions, and the practicability is improved. The transverse clamping mechanisms 19 for the plurality of high polymer pipes are arranged, so that the plurality of high polymer pipes can be clamped and fixed simultaneously, batch processing can be conveniently carried out, and the processing efficiency is improved.
Along the length direction of the transverse guide rail 21, a plurality of through holes (not shown in the figure) are arranged on the transverse guide rail 21, and threaded holes (not shown in the figure) are arranged at the bottom of the base block of each high polymer pipe transverse clamping mechanism 19; when the polymer tube transverse clamping mechanism 19 moves in place on the transverse guide rail 21, the plurality of connecting screws respectively penetrate through a plurality of through holes in the transverse guide rail and are screwed into threaded holes (not shown in the figure) at the bottoms of the base blocks of the plurality of polymer tube transverse clamping mechanisms, so that the plurality of polymer tube transverse clamping mechanisms 19 are fixed on the transverse guide rail 21.
Example 2: the difference from example 1 is that: as shown in fig. 13, the polymer tube clamping device further includes a loading and unloading manipulator 27 for automatically clamping the polymer tube 3, and a lever mechanism 28 disposed near the second end cone 10, where one end of the polymer tube 3 can be pulled away from the second end cone 10 by the lever mechanism 28.
Before drilling, a plurality of polymer pipes 3 are placed on the working platform 7 through the feeding and discharging mechanical arm 27, after drilling is finished, the telescopic power cylinder 9 drives the first end cone 8 to retract, one end of the polymer pipe 3 is separated from the first end cone 8, the driving lever mechanism 28 is controlled to act, the driving lever mechanism 28 is utilized to drive the other end of the polymer pipe 3 away from the second end cone 10, the other end of the polymer pipe 3 is separated from the second end cone 10, and the polymer pipe 3 is taken out from the working platform 7 through the feeding and discharging mechanical arm 27. Thus, the automatic feeding and discharging procedures of the high polymer pipe 3 are realized, and the production efficiency is further improved. The automatic feeding and discharging manipulator device can comprise an automatic sensor, a pipe sucker and the like.
Example 3: the difference from example 1 is that: the high polymer pipe clamping device further comprises a loading and unloading manipulator used for automatically clamping the high polymer pipe.
The transverse guide rail is fixed on the guide post without adopting a limiting part, and a power cylinder mechanism is arranged on the working platform and can adopt an air cylinder or an oil cylinder. The power cylinder mechanism is connected with the sliding block, and the sliding block can move back and forth or be fixed along the guide post under the drive of the power cylinder mechanism.
Before drilling processing, a plurality of polymer pipes are placed on a working platform through an upper and lower feeding mechanical arm, after drilling processing is finished, a telescopic power cylinder drives a first tip cone to retract, one end of the polymer pipe is separated from the first tip cone, a power cylinder mechanism is controlled to drive sliding movement, the polymer pipe is clamped by a polymer pipe transverse clamping mechanism to move, the other end of the polymer pipe is separated from the second tip cone, and the polymer pipe transverse clamping mechanism is controlled to loosen the clamping of the polymer pipe, so that the polymer pipe is taken out from the working platform through the upper and lower feeding mechanical arm.
The automatic control is realized, the manual sliding block is not needed, the automatic cone removing process of the high polymer pipe is realized, the high polymer pipe is required to be supported and fixed along the axial direction by the two top cones positioned at the two ends of the high polymer pipe before processing, one of the two top cones is movable (like the first top cone), the other one is fixed (like the second top cone), when the high polymer pipe is required to be removed from the top cone after processing is finished, the movable top cone can move backwards, one end of the high polymer pipe is separated from the movable top cone, but the fixed top cone cannot move, so that the other end of the high polymer pipe is separated from the fixed top cone, and the other end of the high polymer pipe is separated from the fixed top cone.
In conclusion, the plurality of high polymer pipe clamping devices are matched with the movable rack with the multiple rows of drill bits, so that the drilling processing of the plurality of high polymer pipes can be performed simultaneously, the high polymer pipe clamping device is suitable for the batch drilling processing of the high polymer pipes, the production efficiency is improved, and the production requirement of high-speed development is met. The telescopic power cylinder drives the top cone to act, and the top cones positioned at the two ends of the high polymer pipe are used for axially clamping or unclamping the high polymer pipe, so that automatic clamping is realized; in addition, a plurality of polymer pipes can be clamped simultaneously by utilizing the matching of the first tip cones and the second tip cones, and the high-speed drilling machine is suitable for the batch drilling processing of the polymer pipes, improves the production efficiency and meets the production requirement of high-speed development. The first and second top cones are made of high polymer materials, so that when the high polymer pipe is clamped, the high polymer pipe can be prevented from deforming, the processing quality of products is improved, the friction force between the first top cone and the pipe can be improved, and synchronous rotation between the high polymer pipe and the first top cone is ensured. Through setting up initiative tip cone and follow-up tip cone mutually supporting, realized the automation rotation of polymer tubular product, further improved production efficiency. The plurality of telescopic power cylinders are arranged on the movable transverse supporting beam, so that the positions of the plurality of telescopic power cylinders can be flexibly adjusted according to actual working conditions, the distance between the first tip cone and the second tip cone is flexibly adjusted, and the movable transverse supporting beam is suitable for processing high polymer pipes with different lengths. Through being provided with a plurality of polymer tubular product horizontal fixture, utilize a plurality of polymer tubular product horizontal fixture to radially carry out the centre part to a plurality of polymer tubular product along the polymer tubular product and centre gripping, the steadiness of polymer tubular product when can further guaranteeing the drilling improves processingquality. The number and the positions of the transverse guide rails can be set according to the requirements of actual working conditions, and different positions of the high polymer pipe are clamped, so that the high polymer pipe clamping device has higher practicability. Through the concrete structural design of the transverse clamping mechanism for the high polymer pipe, the stability of the high polymer pipe during drilling can be guaranteed, and thus the drilling effect is guaranteed. In addition, the supporting blocks and the pressing blocks for clamping and fixing the high-molecular pipe are made of high-molecular materials, so that the surface of the high-molecular pipe is not damaged, and the processing quality of the product is improved. Through setting up unloading manipulator and driving lever mechanism and cooperatees or through setting up unloading manipulator and power cylinder mechanism and cooperateing, realized the process of automatic unloading of going up of polymer tubular product, further improved production efficiency.
The "plurality" described in the above embodiments means the number of "two or more". The above embodiments are only for illustrating the present invention, not for limiting the present invention, and various changes and modifications may be made by one skilled in the relevant art without departing from the spirit and scope of the present invention, so that all equivalent technical solutions shall fall within the scope of the present invention, which is defined by the claims.

Claims (4)

1. The utility model provides a polymer tubular product excircle is intelligent drilling equipment in batches which characterized in that: the high polymer pipe clamping device can clamp and fix a plurality of high polymer pipes simultaneously, and a plurality of main shaft power drill bits are arranged on the frame main body, and can move relatively between the high polymer pipe clamping device and the frame main body, so that the plurality of main shaft power drill bits are driven to move axially along the high polymer pipes and drill holes on the high polymer pipes simultaneously;
The high polymer pipe clamping device comprises a working platform, a plurality of telescopic power cylinders with first tip cones and second tip cones, wherein the telescopic power cylinders are arranged on one side of the working platform, and the second tip cones are arranged on the other side of the working platform; when in clamping, the first top cones are driven by the telescopic power cylinder to move, so that the first top cones and the second top cones are respectively inserted into two ends of the plurality of high polymer pipes, and the high polymer pipes are axially clamped along the high polymer pipes through the first top cones and the second top cones;
A plurality of transverse clamping mechanisms for the high polymer pipes are also arranged on the working platform between the first tip cone and the second tip cone; clamping the middle parts of the plurality of polymer pipes along the radial direction of the polymer pipes by using a plurality of polymer pipe transverse clamping mechanisms;
The transverse clamping mechanism for the high polymer pipe comprises a base block, a transverse power cylinder arranged on the base block and a supporting block arranged on one side part of the base block, wherein the supporting block is used for supporting the high polymer pipe, a pressing block is arranged on a piston rod of the transverse power cylinder, and the supporting block and the pressing block are both made of high polymer materials; during fixing, the transverse power cylinder is utilized to act, so that the high polymer pipe is pressed and fixed on the supporting block through the pressing block;
the support block is L-shaped, one side part of the pressing block is arranged into an arc shape, and the curvature of the arc-shaped side part of the pressing block is matched with the curvature of the high polymer pipe;
The other side of the working platform is provided with a plurality of rotary power heads, and a plurality of tip cones are respectively fixedly connected to the rotary power heads; the first tip cones are rotationally connected to piston rods of the telescopic power cylinders;
The high polymer pipe clamping device further comprises a transverse supporting beam, a guide post is arranged on the working platform, a supporting sliding block capable of moving back and forth or being fixed along the guide post is arranged on the guide post, the supporting sliding block is fixedly connected with the transverse supporting beam, and a plurality of telescopic power cylinders are arranged on the transverse supporting beam;
the guide post between the first tip cone and the second tip cone is also connected with a sliding block in a sliding way, a transverse guide rail is fixedly connected on the sliding block, and a plurality of transverse clamping mechanisms for the high polymer pipes are connected on the transverse guide rail.
2. The polymer pipe outer circle batch intelligent drilling equipment according to claim 1, wherein: the machine frame main body is of a gantry structure, a lifting beam capable of moving up and down is arranged on the machine frame main body, and a plurality of spindle power drills are arranged on the lifting beam along the length direction of the lifting beam; the lifting beam is provided with a plurality of mounting holes, each spindle power drill bit is correspondingly arranged in one mounting hole, and the side part of the lifting beam positioned at each mounting hole is provided with a connecting screw; after the main shaft power drill bit is inserted into the mounting hole, the main shaft power drill bit is screwed into the mounting hole through the connecting screw to tightly prop against the inner peripheral surface of the mounting hole, so that the main shaft power drill bit is connected to the lifting cross beam.
3. The polymer pipe outer circle batch intelligent drilling equipment according to claim 1, wherein: the high polymer pipe clamping device further comprises a loading and unloading manipulator and a deflector rod mechanism, wherein the loading and unloading manipulator and the deflector rod mechanism are used for automatically clamping the high polymer pipe, and the high polymer pipe can be pulled away from the second top cone through the deflector rod mechanism.
4. The polymer pipe outer circle batch intelligent drilling equipment according to claim 1, wherein: the high polymer pipe clamping device further comprises a loading and unloading manipulator for automatically clamping the high polymer pipe, a power cylinder mechanism is arranged on the working platform and connected with the sliding block, and the sliding block can move back or be fixed along the guide post under the driving of the power cylinder mechanism.
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CN114688851B (en) * 2022-01-26 2023-05-23 福建泰宁竹圣日用品有限公司 Fresh bamboo drying equipment
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