CN109958591B - Air cooling device of wind driven generator bearing and wind driven generator comprising same - Google Patents
Air cooling device of wind driven generator bearing and wind driven generator comprising same Download PDFInfo
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- 238000001816 cooling Methods 0.000 title claims abstract description 107
- 238000005507 spraying Methods 0.000 claims description 5
- 230000032258 transport Effects 0.000 abstract description 39
- 239000007921 spray Substances 0.000 abstract description 10
- 238000012546 transfer Methods 0.000 abstract description 7
- 230000007547 defect Effects 0.000 abstract description 4
- 230000000694 effects Effects 0.000 description 10
- 238000012423 maintenance Methods 0.000 description 6
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- 230000002528 anti-freeze Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
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- 239000008358 core component Substances 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D80/00—Details, components or accessories not provided for in groups F03D1/00 - F03D17/00
- F03D80/60—Cooling or heating of wind motors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D80/00—Details, components or accessories not provided for in groups F03D1/00 - F03D17/00
- F03D80/70—Bearing or lubricating arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F03—MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
- F03D—WIND MOTORS
- F03D9/00—Adaptations of wind motors for special use; Combinations of wind motors with apparatus driven thereby; Wind motors specially adapted for installation in particular locations
- F03D9/20—Wind motors characterised by the driven apparatus
- F03D9/25—Wind motors characterised by the driven apparatus the apparatus being an electrical generator
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
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Abstract
本发明公开了一种风力发电机轴承的空气冷却装置及包括其的风力发电机,用于冷却风力发电机的轴承及轴承连接部件,空气冷却装置包括进风风扇、出风管路、射流装置和空气运输管道,射流装置用于将冷却空气喷射至轴承的表面和/或轴承连接部件的表面,空气运输管道的一端与进风风扇相连,空气运输管道的另一端与射流装置相连,出风管路与空气运输管道相互独立。本发明通过空气运输管道运输冷却空气至射流装置处,射流装置可以将冷却空气以高速射流的方式喷射至轴承的内圈的内表面和/或轴承连接部件的内表面,解决了现有技术中轴承空冷的对流换热强度较低的缺陷,提升了轴承空冷的冷却效率。
The invention discloses an air cooling device for a wind turbine bearing and a wind turbine comprising the same. The air cooling device is used for cooling the bearing and the bearing connecting parts of the wind turbine. The air cooling device includes an air inlet fan, an air outlet pipeline and a jet device. And the air transport duct, the jet device is used to spray the cooling air to the surface of the bearing and/or the surface of the bearing connecting part, one end of the air transport duct is connected with the air inlet fan, the other end of the air transport duct is connected with the jet device, the air outlet The piping and air transport piping are independent of each other. The invention transports the cooling air to the jet device through the air transport pipeline, and the jet device can spray the cooling air to the inner surface of the inner ring of the bearing and/or the inner surface of the bearing connecting part in the form of a high-speed jet, which solves the problem in the prior art. The defect of low convective heat transfer intensity of bearing air cooling improves the cooling efficiency of bearing air cooling.
Description
技术领域technical field
本发明涉及风力发电领域,特别涉及一种风力发电机轴承的空气冷却装置及包括其的风力发电机。The invention relates to the field of wind power generation, in particular to an air cooling device for a wind turbine bearing and a wind turbine comprising the same.
背景技术Background technique
轴承是风力发电机组的核心部件,也是机械故障的高发区。轴承运行时滚子和轨道摩擦产生热量,如果热量不能及时、有效的散发,将会导致轴承各部件以及与轴承连接的部件产生不同程度的过度变形。这将严重影响发电机的正常转动运行,并且逐渐破坏轴承结构,使得轴承寿命缩短,最终造成轴承无法正常运行甚至损毁。因此,合理的轴承冷却设计是发电机组正常运行的必要保障,尤其是对于永磁直驱发电机组,轴承体积较大,产热量也相对较大,合理有效冷却轴承的重要性更为突出。Bearings are the core components of wind turbines, and they are also a high-incidence area for mechanical failures. When the bearing is running, the friction between the rollers and the track generates heat. If the heat cannot be dissipated in time and effectively, it will lead to excessive deformation of various parts of the bearing and the parts connected to the bearing. This will seriously affect the normal operation of the generator, and gradually destroy the bearing structure, shorten the bearing life, and eventually cause the bearing to fail to operate normally or even be damaged. Therefore, a reasonable bearing cooling design is a necessary guarantee for the normal operation of the generator set, especially for the permanent magnet direct drive generator set, the bearing volume is large and the heat generation is relatively large, so the importance of reasonable and effective cooling of the bearing is more prominent.
对于现有风力发电机组,通常采用液体冷却或者空气冷却的方法将轴承温度控制在合理的范围内。液体冷却具有冷却效率高的优点,其能提供的冷却功率上限往往大于现有轴承的产热量。但是,液冷系统不可避免的涉及到腐蚀、泄漏、防冻等问题,其成本相对较高,需要定期维护,因此轴承液冷只在一部分机型上得到了应用,现今更为广泛采用的方式是空气冷却。轴承空冷具有易实现、成本低、基本免维护等明显优点。一种常见的空气冷却方式是,冷却空气通过风扇驱动至轴承附近,冷却空气流经部分暴露在外的轴承表面,将轴承产生的大部分热量从这些表面带走。然而,由于轴承空冷的有效散热面积有限、空冷的对流换热强度远低于液冷等原因,现有的轴承空冷方式所能提供的冷却功率已接近其极限,对于产热量较大的轴承,空气冷却甚至可能无法满足冷却需求。因此,如何进一步提升轴承空冷效率,即空冷的对流换热强度,对于轴承设计和运行、轴承冷却设计和实施具有重要意义。For existing wind turbines, liquid cooling or air cooling are usually used to control the bearing temperature within a reasonable range. Liquid cooling has the advantage of high cooling efficiency, and the upper limit of cooling power it can provide is often greater than the heat generation of existing bearings. However, the liquid cooling system inevitably involves problems such as corrosion, leakage, and antifreeze. Its cost is relatively high and requires regular maintenance. Therefore, bearing liquid cooling has only been applied on some models. The more widely used method today is Air cooling. Bearing air cooling has obvious advantages such as easy implementation, low cost and basically maintenance-free. A common form of air cooling is where the cooling air is driven by a fan near the bearing, and the cooling air flows over the partially exposed bearing surfaces, removing most of the heat generated by the bearing away from these surfaces. However, due to the limited effective heat dissipation area of the bearing air cooling and the convection heat transfer intensity of the air cooling is much lower than that of the liquid cooling, the cooling power provided by the existing bearing air cooling method is close to its limit. Air cooling may not even meet the cooling needs. Therefore, how to further improve the bearing air cooling efficiency, that is, the convective heat transfer intensity of air cooling, is of great significance for bearing design and operation, as well as bearing cooling design and implementation.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是为了克服现有技术中风力发电机中轴承空冷的对流换热强度较低的缺陷,提供一种风力发电机轴承的空气冷却装置及包括其的风力发电机。The technical problem to be solved by the present invention is to provide an air cooling device for a wind turbine bearing and a wind turbine including the same in order to overcome the defect of low convective heat transfer intensity of bearing air cooling in the prior art.
本发明是通过下述技术方案来解决上述技术问题:The present invention solves the above-mentioned technical problems through the following technical solutions:
一种风力发电机轴承的空气冷却装置,用于冷却风力发电机的轴承及轴承连接部件,所述空气冷却装置包括进风风扇和出风管路,其特点在于,所述空气冷却装置还包括射流装置和空气运输管道,所述射流装置用于将冷却空气喷射至所述轴承的表面和/或所述轴承连接部件的表面,所述空气运输管道的一端与所述进风风扇相连,所述空气运输管道远离所述进风风扇的一端与所述射流装置相连,所述出风管路与所述空气运输管道相互独立。An air cooling device for a bearing of a wind turbine, used for cooling a bearing and a bearing connection part of a wind turbine, the air cooling device comprises an air inlet fan and an air outlet pipe, and is characterized in that the air cooling device further comprises A jet device and an air transport duct, the jet device is used for spraying cooling air to the surface of the bearing and/or the surface of the bearing connecting part, one end of the air transport duct is connected with the air intake fan, so One end of the air transport duct away from the air inlet fan is connected to the jet device, and the air outlet duct and the air transport duct are independent of each other.
在本方案中,冷却空气由进风风扇进入,沿空气运输管道与进风风扇相连的一端流向空气运输管道另一端,从而进入射流装置,再由射流装置向轴承的表面和/或轴承连接部件的表面喷射,达到冷却轴承和轴承连接部件的目的,变热后的空气由出风管路排出风力发电机内部。射流装置将冷却空气以高速射流的方式向轴承的表面和/或轴承连接部件的表面喷射,增强了空气对流换热强度,加强了轴承空气冷却的效果。In this solution, the cooling air is entered by the air intake fan, and flows along the end of the air transport duct connected with the intake fan to the other end of the air transport duct, thereby entering the jet device, and then the jet device flows to the surface of the bearing and/or the bearing connecting part The surface is sprayed to achieve the purpose of cooling the bearing and the bearing connecting parts, and the heated air is discharged from the wind turbine through the air outlet pipe. The jet device sprays the cooling air to the surface of the bearing and/or the surface of the bearing connecting part in the form of high-speed jet, which enhances the strength of air convection heat transfer and enhances the effect of air cooling of the bearing.
较佳地,所述射流装置固定在所述轴承的内表面上和/或所述轴承连接部件的内表面上,所述轴承与所述轴承连接部件接合,所述轴承包括内圈和外圈,所述射流装置用于将冷却空气喷射至所述内圈的内表面和/或所述轴承连接部件的内表面。Preferably, the fluidic device is fixed on the inner surface of the bearing and/or the inner surface of the bearing connecting part, the bearing is engaged with the bearing connecting part, the bearing includes an inner ring and an outer ring , the jet device is used for spraying cooling air to the inner surface of the inner ring and/or the inner surface of the bearing connecting part.
在本方案中,冷却空气主要冷却轴承的内圈的内表面和/或轴承连接部件的内表面。In this solution, the cooling air mainly cools the inner surface of the inner ring of the bearing and/or the inner surface of the bearing connecting part.
较佳地,所述射流装置包括至少一根射流环管和多个射流孔;Preferably, the jet device includes at least one jet loop and a plurality of jet holes;
所述射流环管与所述空气运输管道远离所述进风风扇的一端连接,所述射流环管由至少一根圆弧管形成,所述射流环管的外径小于所述内圈的内径,所述射流环管与所述轴承同轴;The jet ring pipe is connected to the end of the air transport pipe away from the air inlet fan, the jet ring pipe is formed by at least one circular arc pipe, and the outer diameter of the jet ring pipe is smaller than the inner diameter of the inner ring , the jet ring tube is coaxial with the bearing;
多个所述射流孔设于所述射流环管上,且设于所述射流环管的径向外侧,并沿所述射流环管的周向方向间隔设置。A plurality of the jet holes are arranged on the jet ring pipe, and are arranged on the radially outer side of the jet ring pipe, and are arranged at intervals along the circumferential direction of the jet ring pipe.
在本方案中,冷却空气经由空气运输管道进入射流环管,再经由射流环管上的射流孔喷射至内圈的内表面和/或轴承连接部件的内表面,达到轴承及轴承连接部件冷却的效果。射流环管与轴承同轴,射流孔设于射流环管上,且沿射流环管的周向方向设置在射流环管的径向外侧,以满足轴承能够均匀降温。为了使冷却空气能够喷向轴承的内圈的内表面和/或轴承连接部件的内表面,射流环管的外径需要小于内圈内径。为保证轴承的冷却效果,可设置多根射流环管。In this solution, the cooling air enters the jet ring pipe through the air transport pipe, and is sprayed to the inner surface of the inner ring and/or the inner surface of the bearing connecting part through the jet holes on the jet ring pipe, so as to achieve the cooling effect of the bearing and the bearing connecting part. Effect. The jet ring tube is coaxial with the bearing, and the jet hole is arranged on the jet ring tube, and is arranged on the radial outer side of the jet ring tube along the circumferential direction of the jet ring tube, so that the bearing can be cooled evenly. In order for the cooling air to be sprayed on the inner surface of the inner ring of the bearing and/or the inner surface of the bearing connecting part, the outer diameter of the jet ring tube needs to be smaller than the inner diameter of the inner ring. In order to ensure the cooling effect of the bearing, multiple jet rings can be arranged.
较佳地,当所述射流装置包括两根及两根以上沿所述射流环管的轴向方向排布的射流环管时,沿所述射流环管的轴向方向上相邻的两所述射流环管间的距离为所述射流孔的直径的4-20倍。Preferably, when the jet device includes two or more jet loops arranged along the axial direction of the jet loop, two adjacent jet loops in the axial direction of the jet loop The distance between the jet rings is 4-20 times the diameter of the jet holes.
在本方案中,当设置多根射流环管时,沿射流环管的轴向方向上相邻的两射流环管需要满足一定的距离,在满足轴承冷却效果的同时,也需要保证射流环管间不相互影响,节约成本。In this solution, when multiple jet rings are set up, the two adjacent jet rings in the axial direction of the jet rings need to meet a certain distance. While satisfying the bearing cooling effect, it is also necessary to ensure that the jet rings They do not affect each other and save costs.
较佳地,当所述射流装置包括两根及两根以上沿所述射流环管的轴向方向排布的射流环管时,多根所述射流环管与所述空气运输管道的连接处沿所述射流环管的周向错开设置。Preferably, when the jet device includes two or more jet loops arranged along the axial direction of the jet loop, a plurality of the jet loops are connected to the air transport pipe at the joints. They are arranged staggered along the circumferential direction of the jet ring.
在本方案中,多根射流环管与空气运输管道的连接处沿射流环管的周向错开设置是为了使多根射流环管之间不发生干涉,也便于安装和后期的维修保养。In this solution, the joints of the plurality of jet loops and the air transport pipes are staggered along the circumferential direction of the jet loops to prevent interference between the plurality of jet loops, and to facilitate installation and later maintenance.
较佳地,所述射流装置包括射流通道、至少一个射流喷头和多个射流孔;Preferably, the jet device includes a jet channel, at least one jet nozzle and a plurality of jet holes;
所述射流通道的一端与所述空气运输管道远离所述进风风扇的一端连接,所述射流通道由至少一根管路形成;One end of the jet channel is connected with one end of the air transport pipe away from the air intake fan, and the jet channel is formed by at least one pipeline;
所述射流喷头的一端与所述射流通道远离所述空气运输管道的一端连接,所述射流喷头沿所述内圈的周向方向设置;One end of the jet nozzle is connected with one end of the jet channel away from the air transport pipe, and the jet nozzle is arranged along the circumferential direction of the inner ring;
多个所述射流孔设于所述射流喷头上,且所述射流孔与所述内圈的内表面相对,多个所述射流孔沿所述内圈的周向和轴向间隔设置。The plurality of jet holes are arranged on the jet nozzle, and the jet holes are opposite to the inner surface of the inner ring, and the plurality of jet holes are arranged at intervals along the circumferential direction and the axial direction of the inner ring.
在本方案中,冷却空气经由空气运输管道进入射流通道,再由射流通道流向射流喷头,由射流喷头上的射流孔向内圈喷射,达到轴承冷却的目的。射流通道由多根管路连接而成,便于拼接和安装,也便于后期的维修与保养。射流喷头沿内圈的周向方向设置及射流孔沿内圈的周向和轴向间隔设置都是为了能够让轴承均匀降温。In this scheme, the cooling air enters the jet channel through the air transport pipe, then flows from the jet channel to the jet nozzle, and is sprayed to the inner ring from the jet hole on the jet nozzle to achieve the purpose of bearing cooling. The jet channel is connected by a plurality of pipelines, which is convenient for splicing and installation, as well as for later repair and maintenance. The arrangement of the jet nozzles along the circumferential direction of the inner ring and the arrangement of the jet holes along the circumferential and axial intervals of the inner ring are all to allow the bearing to cool down evenly.
较佳地,沿所述内圈的轴向方向上,所述射流喷头的轴向总长度大于所述内圈的轴向总长度的1/2。Preferably, along the axial direction of the inner ring, the total axial length of the jet nozzle is greater than 1/2 of the total axial length of the inner ring.
在本方案中,射流喷头的轴向总长度不宜过短,否则无法冷却整个内圈的内表面。In this solution, the total axial length of the jet nozzle should not be too short, otherwise the inner surface of the entire inner ring cannot be cooled.
较佳地,所述射流孔的轴向方向与所述内圈的轴向方向的夹角为45°-90°,所述射流孔与所述内圈的内壁沿所述轴承的径向方向间的最短距离不超过200mm且不超过所述射流孔的直径的20倍。Preferably, the included angle between the axial direction of the jet hole and the axial direction of the inner ring is 45°-90°, and the jet hole and the inner wall of the inner ring are along the radial direction of the bearing. The shortest distance between them does not exceed 200 mm and does not exceed 20 times the diameter of the jet hole.
在本方案中,射流孔的轴向方向与内圈的轴向方向的夹角在45°-90°间和射流孔与内圈的内壁沿轴承的径向方向间的最短距离均是为了防止经过射流孔喷射出的冷却空气到达内圈内表面前的射流强度大幅度衰减。In this solution, the angle between the axial direction of the jet hole and the axial direction of the inner ring is between 45°-90° and the shortest distance between the jet hole and the inner wall of the inner ring along the radial direction of the bearing is to prevent The jet intensity before the cooling air ejected through the jet holes reaches the inner surface of the inner ring is greatly attenuated.
较佳地,沿所述内圈的周向和轴向方向上相邻的两所述射流孔的孔距为所述射流孔的直径的2-10倍。Preferably, the distance between the two adjacent jet holes in the circumferential and axial directions of the inner ring is 2-10 times the diameter of the jet holes.
在本方案中,沿所述内圈的周向或轴向方向上相邻的两所述射流孔的孔距是为了保证轴承能够均匀降温。In this solution, the distance between the two adjacent jet holes in the circumferential or axial direction of the inner ring is to ensure that the bearing can be cooled evenly.
较佳地,所述射流装置与所述空气运输管道的弯折处及连接处采用形状圆滑的结构,用于降低高速气流在所述射流装置与所述空气运输管道的弯折处及连接处中的压力损失。Preferably, the bend and the connection between the jet device and the air transport pipe adopt a structure with a smooth shape, which is used to reduce the high-speed airflow at the bend and the connection between the jet device and the air transport pipe. pressure loss in .
较佳地,所述出风风扇设于所述出风管路上或所述出风风扇靠近所述出风管路设置。Preferably, the air outlet fan is arranged on the air outlet duct or the air outlet fan is arranged close to the air outlet duct.
在本方案中,出风风扇有利于促进气流排出风力发电机的内部。In this solution, the air outlet fan is beneficial to promote the air flow out of the inside of the wind turbine.
一种风力发电机,包括轴承和轴承连接部件,所述轴承连接部件为定子的中心部分,其特点在于,所述风力发电机还包括如上述的风力发电机轴承的空气冷却装置。A wind power generator includes a bearing and a bearing connecting part, the bearing connecting part is the central part of the stator, and is characterized in that the wind power generator further comprises the above-mentioned air cooling device for the wind power generator bearing.
本发明的积极进步效果在于:本发明通过空气运输管道运输冷却空气至射流装置处,射流装置可以将冷却空气以高速射流的方式喷射至喷向轴承的内圈的内表面和/或轴承连接部件的内表面,解决了现有技术中轴承空冷的对流换热强度较低的缺陷,提升了轴承空冷的冷却效率。The positive improvement effect of the present invention is that: the present invention transports the cooling air to the jet device through the air transport pipeline, and the jet device can spray the cooling air to the inner surface of the inner ring of the bearing and/or the bearing connecting part in the form of a high-speed jet. It solves the defect of low convective heat transfer intensity of bearing air cooling in the prior art, and improves the cooling efficiency of bearing air cooling.
附图说明Description of drawings
图1为本发明实施例1的风力发电机的空气冷却装置及包括其的风力发电机的结构示意图。FIG. 1 is a schematic structural diagram of an air cooling device for a wind turbine and a wind turbine including the same according to Embodiment 1 of the present invention.
图2为本发明实施例1的射流装置的结构示意图。FIG. 2 is a schematic structural diagram of the jet device according to Embodiment 1 of the present invention.
图3为本发明实施例2的射流装置的结构示意图。FIG. 3 is a schematic structural diagram of a jet device according to Embodiment 2 of the present invention.
附图标记说明:Description of reference numbers:
10 进风风扇10 intake fan
20 空气运输管道20 Air Transport Ducts
30 射流装置30 Jet device
301 射流环管301 Jet Loop
302 射流孔302 jet hole
303 射流通道303 Jet channel
304 射流喷头304 jet nozzle
40 出风管路40 Air outlet pipe
50 出风风扇50 Exhaust fan
60 轴承60 Bearings
601 内圈601 inner ring
602 外圈602 outer ring
70 轴承连接部件70 Bearing connection parts
80 冷却空气80 Cooling air
具体实施方式Detailed ways
下面通过实施例的方式进一步说明本发明,但并不因此将本发明限制在所述的实施例范围之中。The present invention is further described below by way of examples, but the present invention is not limited to the scope of the described examples.
实施例1Example 1
本发明提供一种风力发电机轴承的空气冷却装置及包括其的风力发电机,用于冷却风力发电机的轴承。如图1-2所示,空气冷却装置包括进风风扇10、空气运输管道20、射流装置30、出风管路40和出风风扇50。风力发电机除了包括上述中的空气冷却装置外,还包括轴承60和轴承连接部件70,轴承连接部件70为定子的中心部分,射流装置30固定在轴承60的内表面上,出风管路40设于轴承连接部件70上,出风管路40一端与风力发电机内部连通,另一端与风力发电机外部环境连通。在其他可替代的实施方式中,射流装置30还可以设置在轴承60的内表面上和/或轴承连接部件70的内表面上,或者射流装置30的至少一部分需要靠近轴承60的内表面和/或轴承连接部件70的内表面设置,以达到较好的冷却效果。The invention provides an air cooling device for a wind generator bearing and a wind generator comprising the same, which are used for cooling the bearing of the wind generator. As shown in FIGS. 1-2 , the air cooling device includes an
射流装置30用于将冷却空气80喷射至轴承60的表面和轴承连接部件70的表面,特别是轴承连接部件70靠近轴承60的表面。空气运输管道20的一端与进风风扇10相连,空气运输管道20远离进风风扇10的一端与射流装置30相连,出风管路40与空气运输管道20相互独立,空气运输管道20用于将冷却空气80由进风风扇10处运输至射流装置30处。在其他可替代的实施方式中,射流装置30不局限于将冷却空气80既喷射至轴承60的表面,也喷射至轴承连接部件70的表面,至少满足喷射至其中一个的表面,特别是轴承60的温度较高的表面和/或轴承连接部件70的温度较高的表面。The
轴承60包括2个内圈601和1个外圈602,内圈601固定不动,外圈602可以转动,轴承60的热量主要是由于发电机在运行过程中,内圈601和外圈602与轴承滚子相互摩擦所产生的,从而引起内圈601和外圈602的温度升高。射流装置30主要是用于冷却内圈601的内表面的温度和轴承连接部件70靠近轴承60部分的内表面的温度,内圈601与轴承连接部件70接合,内圈601的一部分热量由轴承连接部件70散出,另一部分热量由射流装置30所喷射的冷却空气80带走。需要注意的是,在其他可替代的实施方式中,内圈601和外圈602的数量不局限于固定数值,也不局限于内圈601固定不动,外圈602可以转动,均可根据实际需求进行更换。外圈602的冷却方法属于本领域的现有技术,在此不做赘述。The bearing 60 includes two
射流装置30包括两根射流环管301及多个开设在射流环管301上的射流孔302,射流孔302设于射流环管301的径向外侧。射流环管301直径为100mm,其与空气运输管道20远离进风风扇10的一端连接,射流环管301的进口连接处设置成Y型,减少冷却空气80运输时的压力损失。射流环管301与空气运输管道20连接的一端沿射流环管301的周向错开设置,使多根射流环管之间不发生干涉,也便于安装和后期的维修保养。射流环管301固定在内圈601上,在其他可替代的实施方式中,射流环管301不局限固定在内圈601上,也可固定在轴承连接部件70上,需要保证射流装置30的稳定性,具体固定方式没有详细说明,本领域技术人员可采用现有技术中公知的固定方式,例如卡箍固定。射流环管301的进口连接处不局限于Y型,也可采用其他圆滑结构,主要是为了减少冷却空气80运输时的压力损失,除射流环管301的进口连接处外,其弯折处及空气运输管道20的连接处和弯折处均可采用圆滑结构。The
射流环管301由4根圆弧管连接而成,便于拼接和安装,也便于后期的维修与保养。为了使冷却空气80能够喷向内圈601的内表面和轴承连接部件70的内表面,特别是轴承连接部件70靠近轴承60部分的内表面,射流环管301的外径小于内圈601的内径,射流环管301直径为100mm。两根射流环管301均与轴承60同轴,每根射流环管301对应不同的内圈601,保证每个内圈601的内表面都能冷却均匀。沿射流环管301的轴向方向上相邻的两射流环管301间的距离为180mm。The
在其他可替代的实施方式中,射流环管301不局限于两根,也不局限于每根射流环管301对应不同的内圈601,需要满足的是相邻两射流环管301间需要满足一定的间距,能够达到足够的轴承60及轴承连接部件70的冷却效果即可。射流环管301不局限于由4根圆弧管连接而成,可采用至少一根圆弧管形成。射流环管301不局限于将冷却空气80既喷射至内圈601的内表面,也喷射至轴承连接部件70的内表面,至少满足喷射至其中一个的内表面,特别是内圈601的温度较高的内表面和/或轴承连接部件70的温度较高的内表面。沿射流环管301的轴向方向上相邻的两射流环管301间的距离不局限于180mm,一般采用射流孔302的直径的4-20倍。射流环管301的直径不局限于100mm,为了防止经过射流孔302喷射出的冷却空气80到达内圈601内表面和/或轴承连接部件70的的内表面前的射流强度大幅度衰减,需满足射流环管301上的射流孔302与内圈601的内壁沿轴承60的径向方向间的最短距离不超过200mm且不超过射流孔302直径的20倍。In other alternative embodiments, the
射流孔302设于射流环管301的径向外侧,射流孔302直径为10mm,射流孔302沿射流环管301的周向方向间隔设置。射流孔302的轴向方向与内圈601的轴向方向的夹角为90°,沿内圈601的周向方向上相邻的两射流孔302的孔距为40mm。在其他可替代的实施方式中,射流孔302直径不局限于10mm,为了使得冷却空气80以较高的流速通过射流孔302形成射流,一般采用射流孔302的直径不宜过大,需要取较小的数值。射流孔302的轴向方向与内圈601的轴向方向的夹角不局限于90°,一般采用45°-90°,90°最佳。沿内圈601的周向方向上相邻的两射流孔302的孔距不局限于40mm,一般可采用射流孔302直径的2-10倍。The jet holes 302 are arranged on the radially outer side of the
出风风扇50设置在出风管路40上,出风管路40用于将经过加热的空气排出。冷却空气80取自风力发电机内部或外部环境中的空气,风力发电机内部的空气可由进风风扇10直接吸入向空气运输管道20传输,进风风扇10用于驱动冷却空气80高速喷射至轴承60的表面和/或轴承连接部件70的表面。外部环境中的空气需要经过过滤、除湿处理后,再由进风风扇10吸入向空气运输管道20传输。冷却空气80经由空气运输管道20进入射流环管301,再经由射流环管301上的射流孔302喷射至内圈601的内表面和轴承连接部件70的内表面,达到轴承60和轴承连接部件70靠近轴承60的部分的冷却的效果。变热后的空气通过出风风扇50的动力被引导至出风管路40,由出风管路40排出至风力发电机外部。在其他可替代的实施方式中,出风风扇50还可靠近出风管路40设置。The
本实施例通过空气运输管道20运输冷却空气80至射流装置30处,射流装置30可以将冷却空气80集中喷向轴承60的内圈601的内表面和轴承连接部件70的内表面,解决了现有技术中轴承60空冷的对流换热强度较低的缺陷,提升了轴承60空冷的冷却效率。In this embodiment, the cooling
实施例2Example 2
本实施例的结构与实施例1基本相同,其不同之处在于射流装置30不同。The structure of this embodiment is basically the same as that of Embodiment 1, and the difference lies in that the
如图3所示,射流装置30包括射流通道303、多个射流喷头304和多个射流孔302。射流通道303的一端空气运输管道20远离进风风扇10的一端连接,射流通道303远离空气运输管道20的一端与射流喷头304连接。射流通道303由多根管路连接而成,便于拼接和安装,也便于后期的维修与保养。射流喷头304沿内圈601的周向方向设置,能够使内圈601均匀降温。沿内圈601的轴向方向上,射流喷头304的轴向总长度小于内圈601的轴向总长度的1/2,在满足足够的轴承冷却效果的同时,还能降低成本。射流通道303固定在内圈601上,在其他可替代的实施方式中,射流通道303不局限固定在内圈601上,也可固定在轴承连接部件70上,需要保证射流装置30的稳定性,具体固定方式没有详细说明,本领域技术人员可采用现有技术中公知的固定方式,例如,卡箍固定。射流喷头304不局限于多个,至少采用一个射流喷头304。As shown in FIG. 3 , the
射流孔302设于射流喷头304上,且射流孔302与内圈601的内表面相对,多个射流孔302沿内圈601的周向和轴向间隔设置。沿内圈601的轴向方向上相邻的两射流孔302的孔距也可采用射流孔302直径的2-10倍。冷却空气80经由空气运输管道20进入射流通道303,再由射流通道303流向射流喷头304,由射流喷头304上的射流孔302向内圈601喷射,达到轴承60冷却的目的。在其他可替代的实施方式中,射流喷头304上的射流孔302不局限于只将冷却空气80喷射至内圈601的内表面,也可喷射至轴承连接部件70的内表面,至少满足喷射至其中一个的内表面,特别是内圈601的温度较高的内表面和/或轴承连接部件70的温度较高的内表面。The jet holes 302 are arranged on the
虽然以上描述了本发明的具体实施方式,但是本领域的技术人员应当理解,这仅是举例说明,本发明的保护范围是由所附权利要求书限定的。本领域的技术人员在不背离本发明的原理和实质的前提下,可以对这些实施方式做出多种变更或修改,但这些变更和修改均落入本发明的保护范围。Although the specific embodiments of the present invention are described above, those skilled in the art should understand that this is only an illustration, and the protection scope of the present invention is defined by the appended claims. Those skilled in the art can make various changes or modifications to these embodiments without departing from the principle and essence of the present invention, but these changes and modifications all fall within the protection scope of the present invention.
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CN205277723U (en) * | 2015-12-31 | 2016-06-01 | 北京金风科创风电设备有限公司 | Wind generating set and base bearing cooling system thereof |
CN107044390A (en) * | 2017-05-12 | 2017-08-15 | 北京金风科创风电设备有限公司 | Wind generating set and cooling control method thereof |
CN108019324A (en) * | 2017-12-06 | 2018-05-11 | 北京金风科创风电设备有限公司 | Shafting cooling system, control method thereof and wind generating set |
CN109667732A (en) * | 2019-02-20 | 2019-04-23 | 浙江大学 | Wind power generating set |
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CN205277723U (en) * | 2015-12-31 | 2016-06-01 | 北京金风科创风电设备有限公司 | Wind generating set and base bearing cooling system thereof |
CN107044390A (en) * | 2017-05-12 | 2017-08-15 | 北京金风科创风电设备有限公司 | Wind generating set and cooling control method thereof |
CN108019324A (en) * | 2017-12-06 | 2018-05-11 | 北京金风科创风电设备有限公司 | Shafting cooling system, control method thereof and wind generating set |
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