CN109944231A - A kind of vacuum preloading drainpipe - Google Patents
A kind of vacuum preloading drainpipe Download PDFInfo
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- CN109944231A CN109944231A CN201910361449.3A CN201910361449A CN109944231A CN 109944231 A CN109944231 A CN 109944231A CN 201910361449 A CN201910361449 A CN 201910361449A CN 109944231 A CN109944231 A CN 109944231A
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Abstract
Description
技术领域technical field
本发明属于岩土软基处理工程领域,特别是一种真空预压排水管。The invention belongs to the field of geotechnical soft foundation treatment engineering, in particular to a vacuum pre-pressurized drainage pipe.
背景技术Background technique
目前在岩土软基处理工程中采用的真空预压排水固结系统需要使用排水板进行排水固结,常用的排水板由塑料制成,按照一定间距的要求插入淤泥、吹填土等饱和软土地基当中,通过塑料排水板上的预制排水通道将饱和软土地基中的水分经真空泵吸出。这种塑料排水板刚度小柔性大,需要专用的插板设备进行安装,同时塑料排水板的插入深度有限,在真空泵吸水过程中排水板无法保持初始插入时的竖直状态,会沿深度方向发生波浪形屈曲,影响软基排水固结。此外,这种排水板需要在软土地基上铺设一定厚度的砂垫层,砂垫层顶部铺设密封膜才能保证排水板正常排水固结。排水板安装周期长、排水效果较差,且密封膜和塑料排水板为一次性耗材,无法重复使用,施工成本高。At present, the vacuum pre-pressed drainage consolidation system used in the treatment of rock and soil soft foundation needs to use a drainage board for drainage consolidation. In the soil foundation, the water in the saturated soft soil foundation is sucked out by the vacuum pump through the prefabricated drainage channel on the plastic drainage board. This kind of plastic drainage board has low rigidity and high flexibility, and requires special plug-in equipment for installation. At the same time, the insertion depth of the plastic drainage board is limited. During the suction process of the vacuum pump, the drainage board cannot maintain the vertical state of the initial insertion, and will occur in the depth direction. Wavy buckling affects drainage consolidation of soft foundations. In addition, this kind of drainage board needs to lay a certain thickness of sand cushion on the soft soil foundation, and a sealing film is laid on the top of the sand cushion to ensure the normal drainage and consolidation of the drainage board. The installation period of the drainage board is long, the drainage effect is poor, and the sealing film and the plastic drainage board are disposable consumables, which cannot be reused, and the construction cost is high.
发明内容SUMMARY OF THE INVENTION
本发明为解决公知技术中存在的技术问题而提供一种真空预压排水管,该排水套管具有安装周期短、排水效果好、可重复利用的优点。In order to solve the technical problems existing in the known technology, the present invention provides a vacuum pre-pressurized drainage pipe. The drainage sleeve has the advantages of short installation period, good drainage effect and reusability.
本发明为解决公知技术中存在的技术问题所采取的技术方案是:一种真空预压排水管,包括顶部密封层、底部锥形头和与所述底部锥形头同轴固接的中心液压管以及排水套管,所述排水套管套装在所述中心液压管的外侧,所述排水套管的两端与所述中心液压管密封连接,在所述排水套管的外侧连接有多个沿周向均布的排水板及其透水保护结构,所述排水板包含两种,一种为横向排水板,另一种为纵向排水板,所述横向排水板设有与所述排水套管连通的、与排水套管长度方向垂直的横向排水孔,所述纵向排水板设有与所述排水套管连通的、与排水套管长度方向平行的纵向排水孔,所述横向排水板和所述纵向排水板交错布置,所述透水保护结构包括柔性透水填充体和透水保护套,所述柔性透水填充体设置在相邻的所述横向排水板和所述纵向排水板之间,所述透水保护套包裹在所述柔性透水填充体、所述横向排水板和所述纵向排水板的外侧;所述顶部密封层设置在所述柔性透水填充体、所述横向排水板和所述纵向排水板的顶部。The technical solution adopted by the present invention to solve the technical problems existing in the known technology is: a vacuum pre-pressurized drainage pipe, comprising a top sealing layer, a bottom conical head and a central hydraulic pressure coaxially fixed with the bottom conical head a pipe and a drainage sleeve, the drainage sleeve is sleeved on the outside of the central hydraulic pipe, the two ends of the drainage sleeve are sealed with the central hydraulic pipe, and the outside of the drainage sleeve is connected with a plurality of Drainage boards and their water-permeable protection structures evenly distributed along the circumferential direction, the drainage boards include two types, one is a transverse drainage board, and the other is a longitudinal drainage board, and the transverse drainage board is provided with a drainage sleeve connected to the drainage sleeve. 2. Transverse drainage holes perpendicular to the longitudinal direction of the drainage casing, the longitudinal drainage plate is provided with longitudinal drainage holes that communicate with the drainage casing and are parallel to the longitudinal direction of the drainage casing. The drainage boards are arranged in a staggered manner, the water permeable protection structure includes a flexible water permeable filling body and a water permeable protective cover, the flexible water permeable filling body is arranged between the adjacent transverse drainage boards and the longitudinal drainage boards, and the water permeable protective cover wrapping on the outside of the flexible water permeable filling body, the transverse drainage board and the longitudinal drainage board; the top sealing layer is arranged on the top of the flexible water permeable filling body, the transverse drainage board and the longitudinal drainage board .
在上述方案的基础上,本发明还做了如下改进:On the basis of the above scheme, the present invention has also made the following improvements:
所述柔性透水填充物为蜂窝状工程橡胶。The flexible water-permeable filler is honeycomb-shaped engineering rubber.
所述透水保护套是由土工布制成的。The water-permeable protective cover is made of geotextile.
所述顶部密封层是由工程硅胶制成的。The top sealing layer is made of engineered silicone.
本发明具有的优点和积极效果是:采用螺旋桩安装设备打入,插入深度大,安装周期短;在一根竖直设置的转轴上设置多根能够水平伸入软土中的高真空预压排水管,可根据实际工程需要灵活性组装,适用性强;多根水平设置的真空预压排水管通过加载液压提高刚度,通过转轴转动将具有足够刚度的真空预压排水管水平推入软土中,真空预压排水管伸入土中的深度可以达到20m左右,覆盖面积大,真空预压排水管周围压力差小,不易变形,排水固结效果好,固结排水效率高。通过排水通道抽真空,不需要在软土地基上铺设砂垫层以及在砂垫层顶部铺设密封膜就可进行排水固结,所需工程材料少、排水效果好,可以重复使用,施工成本低,经济效益高。The advantages and positive effects of the invention are as follows: the screw pile installation equipment is used for driving, the insertion depth is large, and the installation period is short; a plurality of high-vacuum preloads that can horizontally extend into the soft soil are arranged on a vertically arranged rotating shaft The drainage pipe can be assembled flexibly according to actual engineering needs, and has strong applicability; multiple horizontally arranged vacuum pre-pressurized drainage pipes are loaded with hydraulic pressure to increase the rigidity, and the vacuum pre-pressed drainage pipes with sufficient rigidity are horizontally pushed into the soft soil through the rotation of the rotating shaft. The depth of the vacuum pre-pressed drainage pipe into the soil can reach about 20m, the coverage area is large, the pressure difference around the vacuum pre-pressed drainage pipe is small, it is not easy to deform, the drainage consolidation effect is good, and the consolidation drainage efficiency is high. By vacuuming through the drainage channel, it is not necessary to lay a sand cushion on the soft soil foundation and lay a sealing film on the top of the sand cushion to perform drainage consolidation. It requires less engineering materials and has a good drainage effect. It can be reused and the construction cost is low. , high economic efficiency.
附图说明Description of drawings
图1为本发明的横截面示意图;1 is a schematic cross-sectional view of the present invention;
图2为图1的A-A剖视图;Fig. 2 is the A-A sectional view of Fig. 1;
图3为图1的B-B剖视图;Fig. 3 is the B-B sectional view of Fig. 1;
图4为本发明的应用结构示意图;Fig. 4 is the application structure schematic diagram of the present invention;
图5为本发明应用结构中螺旋桩的示意图;Fig. 5 is the schematic diagram of the screw pile in the application structure of the present invention;
图6为本发明应用结构中管盘的示意图。FIG. 6 is a schematic diagram of the tube coil in the application structure of the present invention.
图中:1、螺旋桩;1-1、过管孔;1-2、螺旋翼;2、真空预压排水管;2-1、中心液压管;2-2、排水套管;2-3、柔性透水填充体;2-4、横向排水板;2-5、纵向排水板;2-6、透水保护套;2-7、顶部密封层;2-8、底部锥形头;3、转轴;4、电机;5、真空泵;6、排水主管;7、液压主管;8、液压泵;9、管盘;9-1、轴承Ⅰ;9-2、管槽;9-3、管槽壁;9-4、进出管口;10、轴承Ⅱ。In the picture: 1. Spiral pile; 1-1, Pipe hole; 1-2, Spiral wing; 2. Vacuum pre-pressurized drainage pipe; 2-1, Central hydraulic pipe; 2-2, Drainage casing; 2-3 , flexible permeable filling body; 2-4, horizontal drainage plate; 2-5, longitudinal drainage plate; 2-6, permeable protective sleeve; 2-7, top sealing layer; 2-8, bottom cone head; 3, rotating shaft ;4, motor; 5, vacuum pump; 6, drain main pipe; 7, hydraulic main pipe; 8, hydraulic pump; 9, pipe coil; 9-1, bearing I; 9-2, pipe groove; 9-3, pipe groove wall ; 9-4, inlet and outlet nozzles; 10, bearing II.
具体实施方式Detailed ways
为能进一步了解本发明的发明内容、特点及功效,兹例举以下实施例,并配合附图详细说明如下:In order to further understand the content of the invention, features and effects of the present invention, the following embodiments are exemplified and described in detail with the accompanying drawings as follows:
请参阅图1~图3,一种真空预压排水管2,包括顶部密封层2-7、底部锥形头2-8和与所述底部锥形头2-8同轴固接的中心液压管2-1以及排水套管2-2,所述排水套管2-2套装在所述中心液压管2-1的外侧,所述排水套管2-2的两端与所述中心液压管2-1密封连接,在所述排水套管2-2的外侧连接有多个沿周向均布的排水板及其透水保护结构,所述排水板包含两种,一种为横向排水板2-4,另一种为纵向排水板2-5,所述横向排水板2-4设有与所述排水套管2-2连通的、与排水套管2-2长度方向垂直的横向排水孔,所述纵向排水板2-5设有与所述排水套管2-2连通的、与排水套管2-2长度方向平行的纵向排水孔,所述横向排水板2-4和所述纵向排水板2-5交错布置,所述透水保护结构包括柔性透水填充体2-3和透水保护套2-6,所述柔性透水填充体2-3设置在相邻的所述横向排水板2-4和所述纵向排水板2-5之间,所述透水保护套2-6包裹在所述柔性透水填充体2-3、所述横向排水板2-4和所述纵向排水板2-5的外侧;所述顶部密封层2-7设置在所述柔性透水填充体2-3、所述横向排水板2-4和所述纵向排水板2-5的顶部。Please refer to FIGS. 1 to 3 , a vacuum pre-pressurized drainage pipe 2 includes a top sealing layer 2-7, a bottom conical head 2-8 and a central hydraulic pressure coaxially fixed to the bottom conical head 2-8 A pipe 2-1 and a drainage sleeve 2-2, the drainage sleeve 2-2 is sleeved on the outside of the central hydraulic pipe 2-1, and the two ends of the drainage sleeve 2-2 are connected to the central hydraulic pipe 2-1 Sealed connection, a plurality of drainage boards and their water permeable protection structures are connected to the outer side of the drainage sleeve 2-2 evenly distributed along the circumferential direction. The drainage boards include two types, one is the horizontal drainage board 2-4 , the other is a longitudinal drainage plate 2-5, the transverse drainage plate 2-4 is provided with a transverse drainage hole communicated with the drainage sleeve 2-2 and perpendicular to the length direction of the drainage sleeve 2-2, so The longitudinal drainage plate 2-5 is provided with longitudinal drainage holes that communicate with the drainage sleeve 2-2 and are parallel to the longitudinal direction of the drainage sleeve 2-2. The transverse drainage plate 2-4 and the longitudinal drainage plate 2-5 are arranged in a staggered manner, the water-permeable protection structure includes a flexible water-permeable filling body 2-3 and a water-permeable protective cover 2-6, and the flexible water-permeable filling body 2-3 is arranged on the adjacent lateral drainage plates 2-4 and 2-6. Between the longitudinal drainage plates 2-5, the water permeable protective cover 2-6 is wrapped around the outside of the flexible water permeable filling body 2-3, the transverse drainage plate 2-4 and the longitudinal drainage plate 2-5 ; The top sealing layer 2-7 is arranged on the top of the flexible water-permeable filling body 2-3, the transverse drainage plate 2-4 and the longitudinal drainage plate 2-5.
请参阅图4~图6,上述真空预压排水管2的应用装置,包括竖直设置的螺旋桩1,在所述螺旋桩1内安装有与其同轴设置的转轴3,所述转轴3由电机4驱动,采用轴承Ⅱ10支承。所述转轴3采用中空结构,在所述转轴3的中空结构内穿装有液压主管7和排水主管6,所述液压主管7和所述排水主管6通过旋转支撑部件与所述转轴3连接,在所述转轴3旋转时,所述液压主管7和所述排水主管6是静止的。在所述排水主管6上连接有真空泵5,在所述液压主管7上连接有液压泵8。Please refer to FIGS. 4 to 6 , the above-mentioned application device for the vacuum pre-pressed drainage pipe 2 includes a vertically arranged screw pile 1 , and a rotating shaft 3 arranged coaxially with the screw pile 1 is installed in the screw pile 1 , and the rotating shaft 3 is formed by It is driven by motor 4 and supported by bearing II10. The rotating shaft 3 adopts a hollow structure, and a hydraulic main pipe 7 and a drainage main pipe 6 are pierced in the hollow structure of the rotating shaft 3. The hydraulic main pipe 7 and the drainage main pipe 6 are connected with the rotating shaft 3 through a rotating support member, When the rotating shaft 3 rotates, the hydraulic main pipe 7 and the drainage main pipe 6 are stationary. A vacuum pump 5 is connected to the drain main pipe 6 , and a hydraulic pump 8 is connected to the hydraulic main pipe 7 .
在所述螺旋桩1的桩身上设有沿螺旋方向均布的多个过管孔1-1和螺旋翼1-2。The pile body of the helical pile 1 is provided with a plurality of passage holes 1-1 and helical wings 1-2 uniformly distributed along the helical direction.
在所述转轴3的外侧上安装有从上至下依次设置的多个水平设置的管盘9,所述管盘9固定在所述螺旋桩1内,多个所述管盘9与多个所述过管孔1-1一一对应,所述管盘9通过轴承Ⅰ9-1与所述转轴3连接,将上述真空预压排水管2盘卷在所述管盘9上,并使真空预压排水管2水平穿出对应的所述过管孔1-1,所述真空预压排水管2的顶部穿过所述转轴3的侧壁,所述真空预压排水管2的中心液压管2-1与所述液压主管7连接,所述真空预压排水管2的排水套管2-2与所述排水主管6连接,所述真空预压排水管2的底端为自由端。所述真空预压排水管2在加载液压后、在转轴3的带动下,可以伸出或回收。管盘9采用轴承Ⅰ9-1支承在转轴3上,在转轴3转动时,管盘9始终保持静止。A plurality of horizontally arranged tube coils 9 arranged in sequence from top to bottom are installed on the outside of the rotating shaft 3 . The tube coils 9 are fixed in the screw pile 1 . The pipe-passing holes 1-1 are in one-to-one correspondence, the pipe coil 9 is connected to the rotating shaft 3 through the bearing I9-1, the above-mentioned vacuum pre-pressurized drainage pipe 2 is coiled on the pipe coil 9, and the vacuum The pre-pressurized drain pipe 2 horizontally penetrates the corresponding pipe-passing hole 1-1, the top of the vacuum pre-pressurized drain pipe 2 passes through the side wall of the rotating shaft 3, and the central hydraulic pressure of the vacuum pre-pressurized drain pipe 2 The pipe 2-1 is connected to the hydraulic main pipe 7, the drainage sleeve 2-2 of the vacuum pre-pressurized drainage pipe 2 is connected to the drainage main pipe 6, and the bottom end of the vacuum pre-pressurized drainage pipe 2 is a free end. The vacuum pre-pressurized drainage pipe 2 can be extended or recovered after being loaded with hydraulic pressure and driven by the rotating shaft 3 . The tube coil 9 is supported on the rotating shaft 3 by the bearing I9-1. When the rotating shaft 3 rotates, the tube coil 9 always remains stationary.
安装时采用螺旋桩安装设备将上述应用装置打入指定深度,启动电机4正转,同时启动液压泵8,在液压的作用下,真空预压排水管2的刚度变强;在电机的驱动下,转轴3转动,推动刚度变强的真空预压排水管2伸出螺旋桩1贯入周围土体中,直至位于真空预压排水管2顶端的限位器触发,表明真空预压排水管2已全部贯入土体中,电机4和液压泵8关闭。During installation, the screw pile installation equipment is used to drive the above application device into the specified depth, start the motor 4 to rotate forward, and start the hydraulic pump 8 at the same time. , the rotating shaft 3 rotates, and pushes the vacuum pre-pressing drainage pipe 2 with increased rigidity to extend out of the screw pile 1 and penetrate into the surrounding soil until the stopper at the top of the vacuum pre-pressing drainage pipe 2 is triggered, indicating that the vacuum pre-pressing drainage pipe 2 It has completely penetrated into the soil, and the motor 4 and the hydraulic pump 8 are turned off.
启动软土地基表面的真空泵5,在排水套管2-2与中心液压管2-1之间形成的密封环形空间的内部以及排水主管6内形成60~100kPa的负压,使得真空预压排水管2附近土体内的孔隙水流入排水套管2-2内,进而通过排水主管6抽到地基表面。通过地表的水平管道排至加固处理区域之外。Start the vacuum pump 5 on the surface of the soft ground to form a negative pressure of 60-100kPa in the sealed annular space formed between the drainage sleeve 2-2 and the central hydraulic pipe 2-1 and in the drainage main pipe 6, so that the vacuum pre-pressurizes the drainage. The pore water in the soil near the pipe 2 flows into the drainage casing 2-2, and then is pumped to the foundation surface through the drainage main pipe 6. Discharge out of the reinforcement treatment area through horizontal pipes at the surface.
直至土体达到预定强度后关闭真空泵5,启动电机4反转,转轴3拉动真空预压排水管2使其盘卷至静止的管盘9中,直至位于真空预压排水管2自由端的限位器触发,表明真空预压排水管2已全部收回。然后采用螺旋桩安装设备将上述应用装置取出并回收,以待重复利用;采用砂石料或土料回填桩孔,完成软土地基加固。After the soil reaches the predetermined strength, turn off the vacuum pump 5, start the motor 4 in reverse, and the rotating shaft 3 pulls the vacuum pre-pressurized drainage pipe 2 to coil it into the stationary pipe coil 9 until it is located at the limit of the free end of the vacuum pre-pressed drainage pipe 2. The trigger is triggered, indicating that the vacuum pre-pressure drain pipe 2 has been fully retracted. Then, the above-mentioned application device is taken out and recycled by screw pile installation equipment for reuse; the pile hole is backfilled with sand and gravel material or soil material to complete the reinforcement of the soft soil foundation.
应用时,在上述真空预压排水管2的两端均安装有限位器,可有效控制真空预压排水管2的收放长度。During application, limiters are installed at both ends of the above-mentioned vacuum pre-pressurized drainage pipe 2 , which can effectively control the retractable length of the vacuum pre-pressed drainage pipe 2 .
在本实施例中,所述柔性透水填充体2-3是由蜂窝状工程橡胶制成的,结实耐用。所述透水保护套2-6是由土工布制成的,经济耐用,能够有效防止透水通道堵塞。所述顶部密封层2-7是由工程硅胶制成的,结实耐用。In this embodiment, the flexible water-permeable filling body 2-3 is made of honeycomb engineering rubber, which is strong and durable. The water-permeable protective cover 2-6 is made of geotextile, which is economical and durable, and can effectively prevent the water-permeable channel from being blocked. The top sealing layer 2-7 is made of engineering silicone, which is strong and durable.
所述液压泵8和所述电机4安装在所述螺旋桩1的内侧顶部,结构紧凑。所述液压泵8和所述电机4也可以安装在螺旋桩1的外面。真空泵5设置在软土地基表面。所述液压主管7通过万向接口Ⅰ与所述液压泵8连接,安装方便,便于使用。同理,所述排水主管6通过万向接口Ⅱ与所述真空泵5连接。所述电机4通过变速箱与所述转轴3连接。为了便于所述真空预压排水管2的水平伸出,在所述管盘9上设有从内至外直径逐渐扩大的水平螺旋状管槽9-2,管槽9-2设有管槽壁9-3,在所述管盘9的外侧设有与相应所述过管孔1-1相对的进出管口9-4,所述进出管口9-4与所述管槽9-2连接,并沿所述管槽9-2的进出口切向设置。The hydraulic pump 8 and the motor 4 are installed on the inner top of the screw pile 1, and the structure is compact. The hydraulic pump 8 and the motor 4 can also be installed outside the screw pile 1 . The vacuum pump 5 is installed on the soft ground surface. The hydraulic main pipe 7 is connected with the hydraulic pump 8 through the universal interface I, which is convenient to install and use. Similarly, the drain main pipe 6 is connected to the vacuum pump 5 through the universal joint II. The motor 4 is connected to the rotating shaft 3 through a gearbox. In order to facilitate the horizontal extension of the vacuum pre-pressurized drainage pipe 2, the pipe coil 9 is provided with a horizontal spiral pipe groove 9-2 whose diameter gradually expands from the inside to the outside, and the pipe groove 9-2 is provided with a pipe groove The wall 9-3, on the outside of the tube coil 9, is provided with an inlet and outlet pipe port 9-4 opposite to the corresponding pipe passage hole 1-1, the inlet and outlet pipe port 9-4 and the pipe groove 9-2 connected and arranged tangentially along the inlet and outlet of the pipe groove 9-2.
应用实例:Applications:
螺旋桩1外径为2m,桩长10m,螺旋翼1-2宽度为0.3m,螺距为0.5m,真空预压排水管2直径为0.16m,管长为17m,螺旋桩1内共设置30盘真空预压排水管2。按照设计数量和要求将预设数量的真空预压排水管贯入需要排水的软土中实施真空预压,加固区域面积为200m×200m,深度为10m,采用上述真空预压排水管2,1~2个月即可完成。而采用既有排水板,在施工人数相同的情况下,需要6~8个月。The outer diameter of the screw pile 1 is 2m, the length of the pile is 10m, the width of the screw wings 1-2 is 0.3m, and the pitch is 0.5m. Disk vacuum pre-pressurized drain pipe 2. According to the design quantity and requirements, a preset number of vacuum pre-pressed drainage pipes are inserted into the soft soil to be drained for vacuum pre-pressing. The area of the reinforcement area is 200m×200m and the depth is 10m. The above-mentioned vacuum pre-pressurized drainage pipes 2, 1 ~2 months to complete. However, if the existing drainage board is used, it will take 6 to 8 months under the condition of the same number of construction workers.
尽管上面结合附图对本发明的优选实施例进行了描述,但是本发明并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,并不是限制性的,本领域的普通技术人员在本发明的启示下,在不脱离本发明宗旨和权利要求所保护的范围的情况下,还可以做出很多形式,这些均属于本发明的保护范围之内。Although the preferred embodiments of the present invention have been described above with reference to the accompanying drawings, the present invention is not limited to the above-mentioned specific embodiments. Under the inspiration of the present invention, personnel can also make many forms without departing from the scope of the present invention and the protection scope of the claims, which all belong to the protection scope of the present invention.
Claims (4)
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