CN109931605B - Multistage air distribution radial outer thick and inner thin cyclone burner - Google Patents
Multistage air distribution radial outer thick and inner thin cyclone burner Download PDFInfo
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Abstract
Description
技术领域Technical Field
本发明涉及一种燃烧器,具体涉及一种多级配风的径向外浓内淡的旋流燃烧器。The invention relates to a burner, in particular to a radial outer-concentrated and inner-dilute swirl burner with multi-stage air distribution.
背景技术Background technique
传统的锅炉旋流煤粉燃烧器由于燃烧初期的气流扰动强及二次风很快混入,易形成富氧燃烧区,而且火焰短,放热集中,火焰温度高,所以NOx排放量很高。因此出现了很多低NOx旋流燃烧器,它是将二次风分成多级,通过一次风将煤粉送入炉膛,通过多级风的分级燃烧来延长煤粉的燃烧时间,空气分级是为了达到推迟混合和控制燃烧过程的目的,在一次燃烧区仅送入维持稳定着火和挥发分燃烧所需要的空气量,形成浓相核心火焰,降低火焰温度峰值;由于推迟二次风的混入,形成了还原区,不仅能减少NOx的生成量而且能使部分NOx还原。Traditional boiler swirl pulverized coal burners are prone to form oxygen-rich combustion zones due to strong airflow disturbances at the initial stage of combustion and rapid mixing of secondary air, and the flame is short, the heat release is concentrated, and the flame temperature is high, so the NOx emissions are very high. Therefore, many low-NOx swirl burners have emerged, which divide the secondary air into multiple levels, send pulverized coal into the furnace through the primary air, and extend the combustion time of pulverized coal through graded combustion of multi-level air. The air classification is to achieve the purpose of delaying mixing and controlling the combustion process. Only the amount of air required to maintain stable ignition and volatile combustion is sent into the primary combustion zone to form a dense core flame and reduce the peak flame temperature; due to the delay in the mixing of secondary air, a reduction zone is formed, which can not only reduce the amount of NOx generated but also reduce part of NOx .
目前的低NOx的外浓内淡旋流燃烧器,由于煤粉浓缩器多采用文丘里煤粉浓缩器,一次风煤粉经过浓缩器的浓缩作用后,在径向上呈外浓内淡分布,即一次风管内壁区域煤粉浓度高,中心风管外壁区域煤粉浓度低,实现燃料的分级燃烧,可有效降低氮氧化物的生成和提高煤粉的着火稳定性,该型浓缩器的浓缩率较低,一般在60%~75%之间,不利于NOx的还原和燃烧的稳定性,燃烧器回流区的稳定性差,因此只能适应挥发份高的烟煤和褐煤,对于其它煤种会出现燃烧不完全的现象。The current low-NOx outer-concentrated and inner-lean swirl burner, since the coal powder concentrator mostly adopts a Venturi coal powder concentrator, the primary air coal powder is concentrated by the concentrator and is distributed radially in a concentrated outer-lean inner pattern, that is, the coal powder concentration is high in the inner wall area of the primary air duct, and low in the outer wall area of the central air duct, thereby realizing staged combustion of the fuel, which can effectively reduce the formation of nitrogen oxides and improve the ignition stability of coal powder. The concentration rate of this type of concentrator is relatively low, generally between 60% and 75%, which is not conducive to the reduction of NOx and the stability of combustion. The stability of the burner recirculation zone is poor, so it can only adapt to bituminous coal and lignite with high volatile content, and incomplete combustion will occur for other types of coal.
发明内容Summary of the invention
本发明为了解决现有旋流燃烧器由于煤粉浓缩器浓缩率低,不利于NOx的还原和燃烧的稳定性,燃烧器回流区的稳定性差,只能适应挥发份高的煤种,不能很好地适应多品种煤的燃烧的问题,而提供一种多级配风的径向外浓内淡的旋流燃烧器。In order to solve the problems that the existing swirl burner has a low concentration rate of the coal powder concentrator, which is not conducive to the reduction of NOx and the stability of combustion, the stability of the burner recirculation zone is poor, and it can only adapt to the combustion of coal with high volatility but cannot adapt well to the combustion of various types of coal, the present invention provides a radial outer-concentrated and inner-dilute swirl burner with multi-stage air distribution.
本发明为解决上述技术问题采取的技术方案是:The technical solution adopted by the present invention to solve the above technical problems is:
方案一:一种多级配风的径向外浓内淡的旋流燃烧器包括中心管、一次风管、内二次风管、中二次风管、外二次风管、内旋流器、外旋流器、二次风风箱、扰流器、煤粉浓缩器和均流环;Solution 1: A radial outer-concentrated inner-dilute swirl burner with multi-stage air distribution includes a central tube, a primary air duct, an inner secondary air duct, a middle secondary air duct, an outer secondary air duct, an inner swirl device, an outer swirl device, a secondary air bellows, a spoiler, a pulverized coal concentrator and a flow equalizing ring;
中心管、一次风管、内二次风管、中二次风管和外二次风管由内向外依次套装在一起,且相邻两者之间由内向外依次形成一次风通道、内二次风通道、中二次风通道和外二次风通道,一次风管、内二次风管、中二次风管和外二次风管的出口端一一对应设有一次风扩口、内二次风扩口、中二次风扩口和外二次风扩口,扰流器设置在一次风管的出口端的内壁上,内旋流器设置在中二次风通道内,外旋流器设置在外二次风通道内;The central tube, the primary air duct, the inner secondary air duct, the middle secondary air duct and the outer secondary air duct are sequentially mounted together from the inside to the outside, and the primary air channel, the inner secondary air channel, the middle secondary air channel and the outer secondary air channel are sequentially formed between the adjacent two from the inside to the outside. The outlet ends of the primary air duct, the inner secondary air duct, the middle secondary air duct and the outer secondary air duct are respectively provided with a primary air expansion port, an inner secondary air expansion port, a middle secondary air expansion port and an outer secondary air expansion port. The spoiler is arranged on the inner wall of the outlet end of the primary air duct, the inner cyclone is arranged in the middle secondary air channel, and the outer cyclone is arranged in the outer secondary air channel.
煤粉浓缩器包括支撑板和N个浓缩环,N为2-5的整数;The pulverized coal concentrator comprises a support plate and N concentrating rings, where N is an integer of 2-5;
N个浓缩环的直径沿着一次风煤粉流动方向依次增大,相邻两个浓缩环之间呈一定距离设置,N个浓缩环通过支撑板固接在一起,支撑板固接在中心管的外壁上,N个浓缩环邻近中心管出口的一侧设置;The diameters of the N concentrating rings increase in sequence along the flow direction of the primary air pulverized coal, and a certain distance is provided between two adjacent concentrating rings. The N concentrating rings are fixed together by a support plate, and the support plate is fixed to the outer wall of the central tube. The N concentrating rings are provided on one side adjacent to the outlet of the central tube;
均流环设置在一次风管的内壁上,且均流环邻近直径较大的浓缩环的一侧设置。The flow balancing ring is arranged on the inner wall of the primary air duct, and is arranged adjacent to a side of a concentrating ring with a larger diameter.
进一步地,所述扰流器由M个板面在同一平面的梯形板组成,M为8-16的整数,M个梯形板均匀布置在一次风管的内壁的出口端,且相邻两个梯形板呈一定间隙设置,每个梯形板的长度是中心管的外壁到一次风管的内壁距离的0.1~0.4倍。Furthermore, the spoiler is composed of M trapezoidal plates whose plate surfaces are in the same plane, M is an integer of 8-16, the M trapezoidal plates are evenly arranged at the outlet end of the inner wall of the primary air duct, and two adjacent trapezoidal plates are set with a certain gap, and the length of each trapezoidal plate is 0.1 to 0.4 times the distance from the outer wall of the central tube to the inner wall of the primary air duct.
方案二:一种多级配风的径向外浓内淡的旋流燃烧器包括中心管、一次风管、内二次风管、外二次风管、内旋流器、外旋流器、二次风风箱、扰流器、煤粉浓缩器、均流环和间隔筒;Solution 2: A radial outer-concentrated inner-dilute swirl burner with multi-stage air distribution includes a central tube, a primary air duct, an inner secondary air duct, an outer secondary air duct, an inner swirl device, an outer swirl device, a secondary air bellows, a spoiler, a pulverized coal concentrator, a flow equalizer and a spacer tube;
中心管、一次风管、间隔筒、内二次风管和外二次风管由内向外依次套装在一起,中心管与一次风管之间形成一次风通道,间隔筒、内二次风管和外二次风管相邻两者由内向外依次形成内二次风通道和外二次风通道,间隔筒的两端分别通过环形板与一次风管固接形成封闭空间,一次风管、内二次风管和外二次风管的出口端一一对应设有一次风扩口、内二次风扩口和外二次风扩口,扰流器设置在一次风管的出口端的内壁上,内旋流器设置在内二次风通道内,外旋流器设置在外二次风通道内;The central tube, the primary air duct, the spacing tube, the inner secondary air duct and the outer secondary air duct are sequentially mounted together from the inside to the outside, a primary air channel is formed between the central tube and the primary air duct, the spacing tube, the inner secondary air duct and the outer secondary air duct are adjacent to each other and sequentially form an inner secondary air channel and an outer secondary air channel from the inside to the outside, both ends of the spacing tube are respectively fixedly connected to the primary air duct through an annular plate to form a closed space, the outlet ends of the primary air duct, the inner secondary air duct and the outer secondary air duct are respectively provided with a primary air expansion port, an inner secondary air expansion port and an outer secondary air expansion port, a spoiler is arranged on the inner wall of the outlet end of the primary air duct, an inner cyclone is arranged in the inner secondary air channel, and an outer cyclone is arranged in the outer secondary air channel;
煤粉浓缩器包括支撑板和N个浓缩环,N为2-5的整数;The pulverized coal concentrator comprises a support plate and N concentrating rings, where N is an integer of 2-5;
N个浓缩环的直径沿着一次风煤粉流动方向依次增大,相邻两个浓缩环之间呈一定距离,N个浓缩环通过支撑板固接在一起,支撑板固接在中心管的外壁上,N个浓缩环邻近中心管出口的一侧设置;The diameters of the N concentrating rings increase in sequence along the flow direction of the primary air pulverized coal, and there is a certain distance between two adjacent concentrating rings. The N concentrating rings are fixed together by a support plate, and the support plate is fixed to the outer wall of the central tube. The N concentrating rings are arranged on one side adjacent to the outlet of the central tube;
均流环设置在一次风管的内壁上,且均流环邻近直径较大的浓缩环的一侧设置。The flow balancing ring is arranged on the inner wall of the primary air duct, and is arranged adjacent to a side of a concentrating ring with a larger diameter.
本发明与现有技术相比具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
一、本发明的燃烧器系统阻力低,总二次风阻力不超过800Pa,节约风机电耗而且本发明在所有负荷下都能很好保持燃烧的稳定性,喷口不产生结焦。1. The burner system of the present invention has low resistance, and the total secondary air resistance does not exceed 800Pa, which saves fan power consumption. Moreover, the present invention can well maintain combustion stability under all loads, and no coking occurs at the nozzle.
二、相对现有技术,本发明通过一种新型的煤粉浓缩器和均流环,实现了一次风煤粉的浓淡分离,其分离效率可达到90%,即实现了一次风煤粉的燃料分级燃烧,又可以很好降低一次风管壁附近的一次风风速,有效降低了一次风煤粉混合物对一次风管壁的冲刷,延长设备的使用寿命。本发明的一次风携带煤粉进入一次风通道,如图12和图14所示,在煤粉浓缩装置的浓缩作用下,一次风煤粉分成浓淡两部分,靠近一次风内管壁区域形成浓煤粉区域,靠近中心风管外表面区域形成淡煤粉区域,煤粉浓淡比在75-90%之间,实现了一次风煤粉沿一次风管径向外浓内淡的分布形式,大量的煤粉集中在一次风管内表面附近喷入炉膛,实现煤粉的分级燃烧,增加中间高温回流区的煤粉量,使得中心回流区的还原气氛加强,延长煤粉在回流区的停留时间,抑制燃料型氮氧化物的生成。2. Compared with the prior art, the present invention realizes the separation of primary air pulverized coal into thick and thin parts through a new type of pulverized coal concentrator and flow equalizing ring, and its separation efficiency can reach 90%, that is, the fuel staged combustion of primary air pulverized coal is realized, and the primary air velocity near the primary air duct wall can be well reduced, effectively reducing the scouring of the primary air pulverized coal mixture on the primary air duct wall, and extending the service life of the equipment. The primary air of the present invention carries pulverized coal into the primary air channel, as shown in Figures 12 and 14. Under the concentration effect of the pulverized coal concentration device, the primary air pulverized coal is divided into thick and thin parts, a thick pulverized coal area is formed near the primary air inner duct wall area, and a thin pulverized coal area is formed near the outer surface of the central air duct. The pulverized coal concentration ratio is between 75-90%, and the primary air pulverized coal distribution form of thick outside and thin inside along the radial direction of the primary air duct is realized. A large amount of pulverized coal is concentrated near the inner surface of the primary air duct and sprayed into the furnace, realizing the staged combustion of pulverized coal, increasing the amount of pulverized coal in the middle high-temperature reflux zone, so that the reducing atmosphere in the central reflux zone is strengthened, the residence time of pulverized coal in the reflux zone is prolonged, and the generation of fuel-type nitrogen oxides is suppressed.
三、本发明将主燃的空气分为内二次风、中二次风和外二次风三个层次以加大空气分级程度,如图12燃烧器出口速度分布云图所示,在燃烧器出口形成一个稳定的中心回流区的同时,一次风与二次风之间存在一个低速区,推迟了一次风与二次风的混合,是因为内二次风为一股直流二次风且风量小,风速低,故其穿透能力和卷吸一次风的能力弱,不会过早卷吸一次风,加大了一次风与外围主流二次风之间的距离,推迟了一次风与旋流二次风的混合,加强中心回流区的还原性气氛,抑制氮氧化物的生成,同时,中二次风和外二次风都经过内旋流器和外旋流器后形成为旋流风射入炉膛,速度较大,其作用是在远离燃烧器出口区域完成未燃尽碳的燃烧,并保证近燃区形成一个稳定的回流区。3. The present invention divides the main combustion air into three levels of inner secondary air, middle secondary air and outer secondary air to increase the degree of air classification. As shown in the velocity distribution cloud diagram of the burner outlet in FIG12 , while a stable central recirculation zone is formed at the burner outlet, there is a low-speed zone between the primary air and the secondary air, which delays the mixing of the primary air and the secondary air. This is because the inner secondary air is a direct current secondary air with a small air volume and a low wind speed, so its penetration ability and ability to entrain the primary air are weak, and the primary air will not be entrained too early, which increases the distance between the primary air and the peripheral mainstream secondary air, delays the mixing of the primary air and the swirl secondary air, strengthens the reducing atmosphere in the central recirculation zone, and inhibits the formation of nitrogen oxides. At the same time, the middle secondary air and the outer secondary air are formed into swirl winds after passing through the inner swirler and the outer swirler and are injected into the furnace at a relatively high speed. Their function is to complete the combustion of unburned carbon away from the burner outlet area and to ensure the formation of a stable recirculation zone near the combustion area.
四、本发明将主燃的空气分为内二次风和外二次风分级燃烧,同时一次风管和内二次风管之间设置间隔筒,如图12所示,在本发明出口形成一个稳定的中心回流区,同时一次风和二次风之间存在一个低速区,推迟了一次风与二次风的混合,是因为设置在一次风与内二次风之间存在一个间隔筒,使得本发明的出口端一次风混合物与二次风呈间隔喷入,加大了一次风与外围主流二次风之间的距离,推迟了一次风与旋流二次风的混合,加强中心回流区的还原性气氛,抑制氮氧化物的生成。同时,内二次风和外二次风都经过内旋流器和外旋流器后形成旋流风射入炉膛,速度较大,其作用是在远离本发明出口区域完成未燃尽碳的燃烧,并保证近燃区形成一个稳定的回流区。Fourth, the present invention divides the main combustion air into inner secondary air and outer secondary air for staged combustion, and at the same time, a spacing tube is set between the primary air duct and the inner secondary air duct, as shown in Figure 12, a stable central recirculation zone is formed at the outlet of the present invention, and at the same time, there is a low-speed zone between the primary air and the secondary air, which delays the mixing of the primary air and the secondary air. This is because a spacing tube is set between the primary air and the inner secondary air, so that the primary air mixture at the outlet of the present invention and the secondary air are sprayed in at intervals, increasing the distance between the primary air and the peripheral mainstream secondary air, delaying the mixing of the primary air and the swirl secondary air, strengthening the reducing atmosphere in the central recirculation zone, and inhibiting the formation of nitrogen oxides. At the same time, both the inner secondary air and the outer secondary air pass through the inner swirler and the outer swirler to form a swirling wind that is injected into the furnace, with a relatively high speed, which is used to complete the combustion of unburned carbon away from the outlet area of the present invention and ensure that a stable recirculation zone is formed in the near-combustion zone.
五、本发明在一次风管出口端的内表面上设置有扰流器,扰流器是由M个梯形板组成并均匀布置在一次风管道的圆周上,M为8-16整数;扰流器的长度是中心风管与一次风管之间的距离的0.1~0.4倍,在其组合作用下,由图12一次风煤粉浓度分布示意图可知,一次风浓煤粉在扰流器的作用下,在圆周方向上呈浓淡相间一股浓煤粉一股淡煤粉的分布方式,提高了一次风出口段局部的煤粉浓度加强煤粉的分级燃烧,特别有利于提高燃烧器稳燃性能和降低氮氧化物的生成。同时由于扰流器的存在,煤粉气流绕流过扰流器时,在其圆周形成小的漩涡圈,附在高温回流区的根部,在小漩涡区内,煤粉易着火强化煤粉着火特性,保证燃烧器的稳燃特性。5. The present invention provides a spoiler on the inner surface of the outlet end of the primary air duct. The spoiler is composed of M trapezoidal plates and is evenly arranged on the circumference of the primary air duct, where M is an integer of 8-16; the length of the spoiler is 0.1 to 0.4 times the distance between the central air duct and the primary air duct. Under the combined effect of the spoiler, it can be seen from the primary air coal powder concentration distribution schematic diagram in Figure 12 that the primary air concentrated coal powder is distributed in a concentrated and light distribution mode in the circumferential direction under the effect of the spoiler, which increases the local coal powder concentration of the primary air outlet section and strengthens the graded combustion of the coal powder, which is particularly beneficial to improving the stable combustion performance of the burner and reducing the generation of nitrogen oxides. At the same time, due to the existence of the spoiler, when the coal powder airflow flows around the spoiler, a small vortex circle is formed on its circumference, attached to the root of the high-temperature recirculation zone, and in the small vortex zone, the coal powder is easy to ignite, strengthening the coal powder ignition characteristics, and ensuring the stable combustion characteristics of the burner.
六、本发明在中二次风和外二次风设置扩口,强化内旋流和外旋流二次风的旋流强度同时推迟中二次风和外二次风与一次风粉的混合,延长了煤粉在还原性气氛中心回流区内的停留时间,以便在近燃烧器区域形成缺氧环境,有利于NOx还原,降低氮氧化物的生成。6. The present invention arranges expansions in the middle secondary air and the outer secondary air to strengthen the swirl intensity of the inner swirl and the outer swirl secondary air, and at the same time delays the mixing of the middle secondary air and the outer secondary air with the primary air powder, thereby prolonging the residence time of the coal powder in the central reflux zone of the reducing atmosphere, so as to form an oxygen-deficient environment in the area near the burner, which is beneficial to NOx reduction and reduces the formation of nitrogen oxides.
七、本发明的特有的煤粉浓缩装置、扩口结构、特有的风量分配组合作用下,如图10至图14所示,燃烧器出口一次风粉射流区域形成一个稳定的中心回流区,该中心回流区能够将外浓内淡的一次风卷吸到回流区内,将高温烟气带回近燃烧器区,加热一次风粉,促进煤粉点火,保证火焰的稳定性,实现不同负荷的稳定燃烧,带回的高温烟气含氧量低,使得回流区处于缺氧环境,抑制氮氧化物的生成。7. Under the combined effect of the unique coal powder concentration device, expansion structure and unique air volume distribution of the present invention, as shown in Figures 10 to 14, the primary air powder jet area at the burner outlet forms a stable central recirculation zone, which can suck the primary air that is thick on the outside and thin on the inside into the recirculation zone, bring the high-temperature flue gas back to the area near the burner, heat the primary air powder, promote the ignition of coal powder, ensure the stability of the flame, and achieve stable combustion under different loads. The high-temperature flue gas brought back has a low oxygen content, so that the recirculation zone is in an oxygen-deficient environment, thereby inhibiting the formation of nitrogen oxides.
八、本发明的煤粉浓缩装置的浓缩率在90%以上,进一步提高NOx的还原和燃烧的稳定性,本发明的特有的煤粉浓缩装置和采用特定的扩口组合结构,能更好地适应不同品种的煤燃烧,使燃烧时的稳定性更好。8. The concentration rate of the coal powder concentration device of the present invention is above 90%, which further improves the reduction of NOx and the stability of combustion. The unique coal powder concentration device of the present invention and the use of a specific expansion combination structure can better adapt to the combustion of different types of coal and make the combustion more stable.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明方案一的整体结构图;FIG1 is an overall structural diagram of a first embodiment of the present invention;
图2是图1的I处局部放大视图,图中箭头方向为煤粉输送方向;FIG2 is a partial enlarged view of location I in FIG1 , in which the arrow direction indicates the direction of coal powder conveying;
图3是扰流器7的示意图;FIG3 is a schematic diagram of a spoiler 7;
图4是图1的II处局部放大视图;FIG4 is a partial enlarged view of point II of FIG1 ;
图5是图1中出口处第一种方案的局部示意图;FIG5 is a partial schematic diagram of the first solution at the outlet of FIG1;
图6是图1中出口处第二种方案的局部示意图;FIG6 is a partial schematic diagram of the second solution at the outlet in FIG1 ;
图7是本发明方案二的整体结构图;FIG7 is an overall structural diagram of solution 2 of the present invention;
图8是图7中出口处第一种方案的局部示意图;FIG8 is a partial schematic diagram of the first solution at the outlet of FIG7;
图9是图7中出口处第二种方案的局部示意图;FIG9 is a partial schematic diagram of the second solution at the outlet in FIG7;
图10是本发明出口冷态流场回流区及扩展角示意图;10 is a schematic diagram of the recirculation area and expansion angle of the outlet cold flow field of the present invention;
图11是本发明出口速度矢量数值模拟分布图;FIG11 is a numerical simulation distribution diagram of the outlet velocity vector of the present invention;
图12是本发明出口速度分布数值模拟云图;FIG12 is a numerical simulation cloud diagram of the outlet velocity distribution of the present invention;
图13是本发明一次风管内煤粉浓度分布云图;FIG13 is a cloud diagram of the distribution of coal powder concentration in the primary air duct of the present invention;
图14是本发明一次风出口端煤粉浓度分布云图;FIG14 is a cloud diagram of the distribution of pulverized coal concentration at the primary air outlet of the present invention;
图1和图7中一次风管2内的箭头为煤粉输送方向,内二次风管3、中二次风管4和外二次风管5处的箭头为进风方向。The arrow in the primary air duct 2 in FIG. 1 and FIG. 7 indicates the direction of coal powder conveying, and the arrows at the inner secondary air duct 3, the middle secondary air duct 4 and the outer secondary air duct 5 indicate the direction of air inlet.
具体实施方式Detailed ways
具体实施方式一:结合图1-图4来说明本实施方式,本实施方式一种多级配风的径向外浓内淡的旋流燃烧器包括中心管1、一次风管2、内二次风管3、中二次风管4、外二次风管5、内旋流器13、外旋流器14、二次风风箱15、扰流器7、煤粉浓缩器6和均流环8;Specific implementation method 1: This implementation method is described in conjunction with Figures 1 to 4. In this implementation method, a radial outer-concentrated inner-dilute swirl burner with multi-stage air distribution includes a central tube 1, a primary air duct 2, an inner secondary air duct 3, a middle secondary air duct 4, an outer secondary air duct 5, an inner swirler 13, an outer swirler 14, a secondary air box 15, a spoiler 7, a coal powder concentrator 6 and a flow equalizing ring 8;
中心管1、一次风管2、内二次风管3、中二次风管4和外二次风管5由内向外依次套装在一起,且相邻两者之间由内向外依次形成一次风通道、内二次风通道、中二次风通道和外二次风通道,一次风管2、内二次风管3、中二次风管4和外二次风管5的出口端一一对应设有一次风扩口9、内二次风扩口10、中二次风扩口11和外二次风扩口12,扰流器7设置在一次风管2的出口端的内壁上,内旋流器13设置在中二次风通道内,外旋流器14设置在外二次风通道内;The central tube 1, the primary air duct 2, the inner secondary air duct 3, the middle secondary air duct 4 and the outer secondary air duct 5 are sequentially mounted together from the inside to the outside, and the primary air channel, the inner secondary air channel, the middle secondary air channel and the outer secondary air channel are sequentially formed between the adjacent two from the inside to the outside. The outlet ends of the primary air duct 2, the inner secondary air duct 3, the middle secondary air duct 4 and the outer secondary air duct 5 are respectively provided with a primary air expansion opening 9, an inner secondary air expansion opening 10, a middle secondary air expansion opening 11 and an outer secondary air expansion opening 12. The spoiler 7 is arranged on the inner wall of the outlet end of the primary air duct 2, the inner cyclone 13 is arranged in the middle secondary air channel, and the outer cyclone 14 is arranged in the outer secondary air channel.
煤粉浓缩器6包括支撑板6-1和N个浓缩环6-2,N为2-5的整数;The pulverized coal concentrator 6 comprises a support plate 6-1 and N concentrating rings 6-2, where N is an integer of 2-5;
N个浓缩环6-2的直径沿着一次风煤粉流动方向依次增大,相邻两个浓缩环6-2之间呈一定距离设置,N个浓缩环6-2通过支撑板6-1固接在一起,支撑板6-1固接在中心管1的外壁上,N个浓缩环6-2邻近中心管1出口的一侧设置;The diameters of the N concentrating rings 6-2 increase in sequence along the flow direction of the primary air pulverized coal. Two adjacent concentrating rings 6-2 are arranged at a certain distance. The N concentrating rings 6-2 are fixed together by a support plate 6-1. The support plate 6-1 is fixed to the outer wall of the central tube 1. The N concentrating rings 6-2 are arranged on one side adjacent to the outlet of the central tube 1.
均流环8设置在一次风管2的内壁上,且均流环8邻近直径较大的浓缩环6-2的一侧设置。The flow balancing ring 8 is arranged on the inner wall of the primary air duct 2, and the flow balancing ring 8 is arranged adjacent to one side of the concentrating ring 6-2 with a larger diameter.
优选地,外旋流器14安装在二次风风箱15内,一次风管2水平段和外二次风管5水平段分别焊接在二次风风箱15上。Preferably, the outer cyclone 14 is installed in the secondary air box 15 , and the horizontal section of the primary air duct 2 and the horizontal section of the outer secondary air duct 5 are respectively welded to the secondary air box 15 .
煤粉浓缩器6包括支撑板6-1和N个浓缩环6-2,N为2-5的整数;The pulverized coal concentrator 6 comprises a support plate 6-1 and N concentrating rings 6-2, where N is an integer of 2-5;
N个浓缩环6-2的直径沿着一次风煤粉流动方向依次增大,相邻两个浓缩环6-2之间呈一定距离,N个浓缩环6-2通过支撑板6-1固接在一起,支撑板6-1固接在中心管1的外壁上,N个浓缩环6-2邻近中心管1出口的一侧设置。The diameters of the N concentrating rings 6-2 increase successively along the flow direction of the primary air pulverized coal, and there is a certain distance between two adjacent concentrating rings 6-2. The N concentrating rings 6-2 are fixed together by a support plate 6-1, and the support plate 6-1 is fixed to the outer wall of the central pipe 1. The N concentrating rings 6-2 are arranged on one side adjacent to the outlet of the central pipe 1.
优选地,在浓缩环6-2采用不锈钢外套耐磨陶瓷结构,提高浓缩环的耐磨性,提高浓缩环的使用寿命。Preferably, a stainless steel outer shell and a wear-resistant ceramic structure are used in the concentrating ring 6-2 to improve the wear resistance of the concentrating ring and increase the service life of the concentrating ring.
内二次风管3、中二次风管4和外二次风管5的入口处均设有调节风门,通过调节各自风门的大小,来调整中心回流区的大小和强度,以适应不同煤种、风量及负荷的要求,增加燃烧器的煤种适应性。Adjustable dampers are provided at the entrances of the inner secondary air duct 3, the middle secondary air duct 4 and the outer secondary air duct 5. By adjusting the size of each damper, the size and strength of the central recirculation zone can be adjusted to meet the requirements of different coal types, air volumes and loads, thereby increasing the coal type adaptability of the burner.
如图13所示本实施方式一次风风粉混合物在煤粉浓缩器6的作用下逐级浓缩,煤粉气流被分成浓淡俩部分,靠近一次风管内壁区域形成浓煤粉区域,靠近中心风管外表面区域形成淡煤粉区域,在径向上呈外浓内淡的煤粉浓度分布,实现煤粉的分级燃烧,增加中间高温回流区的煤粉量,降低煤粉着火热同时延长煤粉在回流区的停留时间,增强中心回流区的还原性气氛,抑制氮氧化物的生成。As shown in Figure 13, the primary air-powder mixture in this embodiment is gradually concentrated under the action of the coal powder concentrator 6, and the coal powder airflow is divided into two parts, a thick coal powder area close to the inner wall of the primary air duct, and a thin coal powder area close to the outer surface of the central air duct. The coal powder concentration distribution in the radial direction is thick on the outside and thin on the inside, thereby realizing the staged combustion of coal powder, increasing the amount of coal powder in the middle high-temperature reflux zone, reducing the ignition heat of coal powder and prolonging the residence time of coal powder in the reflux zone, enhancing the reducing atmosphere in the central reflux zone, and inhibiting the formation of nitrogen oxides.
本发明将二次风空气分为内二次风、中二次风和外二次风,加大了本发明径向上的空气分级程度,且内二次风为一股直流风,风量较小,同时添加一个内二次风扩口,如图12燃烧器出口速度云图分布示意图所示,由于这股二次风是直流风且风量小风速低,其穿透能力和卷吸能力弱,不会过早的卷吸一次风,加大了一次风与旋流二次风之间的距离,推迟一次风煤粉混合物与外围旋流二次风的混合,加强中心回流区还原性气氛,抑制燃烧初期氮氧化物的生成。The present invention divides the secondary air into inner secondary air, middle secondary air and outer secondary air, thereby increasing the radial air classification degree of the present invention, and the inner secondary air is a direct current air with a small air volume. At the same time, an inner secondary air expansion port is added, as shown in the burner outlet velocity cloud map distribution diagram in FIG12 . Since this secondary air is a direct current air with a small air volume and a low wind speed, its penetration ability and entrainment ability are weak, and it will not entrain the primary air prematurely, thereby increasing the distance between the primary air and the swirl secondary air, delaying the mixing of the primary air coal powder mixture and the peripheral swirl secondary air, strengthening the reducing atmosphere in the central reflux zone, and inhibiting the formation of nitrogen oxides in the early stage of combustion.
如图10-图14所示,通过燃烧器冷态模化实验和数值模拟计算表明,本发明出口区域形成一个稳定的中心回流区,这个回流区稳定,回流效果好,能够将外浓内淡的一次风卷吸到回流区内,将外侧的高温烟气卷吸回燃烧器出口附近,加热一次风煤粉,促进煤粉着火,保持火焰稳定性,同时由于卷吸的高温烟气含氧量低,使得一次风出口区域的中心回流区处于缺氧状态,形成一个还原性气氛,降低氮氧化物的生成。As shown in Figures 10 to 14, the burner cold-state modeling experiment and numerical simulation calculations show that a stable central recirculation zone is formed in the outlet area of the present invention. This recirculation zone is stable and has a good recirculation effect. It can draw the primary air that is thick outside and thin inside into the recirculation zone, and draw the high-temperature flue gas on the outside back to the vicinity of the burner outlet, heat the primary air pulverized coal, promote ignition of the pulverized coal, and maintain flame stability. At the same time, due to the low oxygen content of the drawn high-temperature flue gas, the central recirculation zone in the primary air outlet area is in an oxygen-deficient state, forming a reducing atmosphere and reducing the generation of nitrogen oxides.
具体实施方式二:结合图2来说明本实施方式,本实施方式N个浓缩环6-2均为圆锥环,且N个浓缩环6-2的锥度均相等,每个浓缩环6-2的母线与中心管1的中心线的夹角δ为20°~40°。Specific implementation method 2: This implementation method is described in conjunction with Figure 2. In this implementation method, N concentrating rings 6-2 are all conical rings, and the tapers of the N concentrating rings 6-2 are equal. The angle δ between the generatrix of each concentrating ring 6-2 and the center line of the central tube 1 is 20° to 40°.
其它组成和连接关系与具体实施方式一相同。Other components and connection relationships are the same as those in the first specific implementation mode.
具体实施方式三:结合图1、图5和图6来说明本实施方式,本实施方式所述均流环8设置在一次风扩口9与煤粉浓缩器6之间的一次风管2的内管壁上,所述均流环8邻近一次风扩口9的端部到一次风扩口9的端部的距离Ls是中心管1的外壁到一次风管2的内壁距离S1的4~8倍,所述均流环8的厚度Hs是中心管1的外壁到一次风管2的内壁距离S1的0.04~0.1倍。Specific implementation method three: This implementation method is explained in combination with Figures 1, 5 and 6. In this implementation method, the flow equalizing ring 8 is arranged on the inner tube wall of the primary air duct 2 between the primary air expansion port 9 and the coal powder concentrator 6. The distance Ls from the end of the flow equalizing ring 8 adjacent to the primary air expansion port 9 to the end of the primary air expansion port 9 is 4 to 8 times the distance S1 from the outer wall of the central tube 1 to the inner wall of the primary air duct 2. The thickness Hs of the flow equalizing ring 8 is 0.04 to 0.1 times the distance S1 from the outer wall of the central tube 1 to the inner wall of the primary air duct 2.
其他组成和连接方式与具体实施方式二相同。Other components and connection methods are the same as those in the second specific implementation method.
具体实施方式四:结合图3来说明本实施方式,本实施方式所述扰流器7由M个板面在同一平面的梯形板组成,M为8-16的整数,M个梯形板均匀布置在一次风管2的内壁的出口端,且相邻两个梯形板呈一定间隙设置,每个梯形板的高度S是中心管1的外壁到一次风管2的内壁距离S1的0.1~0.4倍。Specific implementation mode four: This implementation mode is illustrated in conjunction with Figure 3. The spoiler 7 described in this implementation mode is composed of M trapezoidal plates whose plate surfaces are in the same plane, M is an integer of 8-16, and the M trapezoidal plates are evenly arranged at the outlet end of the inner wall of the primary air duct 2, and two adjacent trapezoidal plates are set with a certain gap. The height S of each trapezoidal plate is 0.1 to 0.4 times the distance S1 from the outer wall of the central tube 1 to the inner wall of the primary air duct 2.
如图13所示,通过数值计算的分析表明添加扰流器7,一次风浓煤粉在扰流器7的作用下,在圆周方向上呈浓淡相间一股浓煤粉一股淡煤粉的分布方式,提高了一次风出口段局部的煤粉浓度加强煤粉的分级燃烧,特别有利于提高燃烧器稳燃性能和降低氮氧化物的生成。同时由于扰流器7的存在,煤粉气流绕流过扰流器7时,在其圆周形成小的漩涡圈,附在高温回流区的根部,在小漩涡区内,煤粉易着火强化煤粉着火特性,保证燃烧器的稳燃特性。As shown in Figure 13, numerical calculation analysis shows that after adding the spoiler 7, the primary air pulverized coal is distributed in a thick and thin distribution pattern in the circumferential direction under the action of the spoiler 7, which increases the local pulverized coal concentration in the primary air outlet section and strengthens the graded combustion of pulverized coal, which is particularly beneficial to improving the stable combustion performance of the burner and reducing the generation of nitrogen oxides. At the same time, due to the existence of the spoiler 7, when the pulverized coal airflow flows around the spoiler 7, a small vortex circle is formed on its circumference, attached to the root of the high-temperature recirculation zone, and in the small vortex zone, the pulverized coal is easy to ignite, strengthening the ignition characteristics of the pulverized coal, and ensuring the stable combustion characteristics of the burner.
其它组成和连接关系与具体实施方式三相同。Other components and connection relationships are the same as those of the third specific implementation method.
具体实施方式五:结合图5来说明本实施方式,本实施方式一次风扩口9的扩展角度β的范围为15°~25°,中二次风扩口11的扩展角度γ的范围为20°~25°,外二次风扩口12的扩展角度θ的范围为20°~25°,内二次风扩口10的扩展角度υ的范围为20°~25°。Specific implementation mode five: This implementation mode is illustrated in conjunction with Figure 5. In this implementation mode, the expansion angle β of the primary air expansion port 9 is in the range of 15° to 25°, the expansion angle γ of the middle secondary air expansion port 11 is in the range of 20° to 25°, the expansion angle θ of the outer secondary air expansion port 12 is in the range of 20° to 25°, and the expansion angle υ of the inner secondary air expansion port 10 is in the range of 20° to 25°.
如图10-图12所示,通过数值计算和燃烧器冷态模化实验可知采用以上不同角度的扩口组合均能在燃烧器出口区域形成一个稳定的回流区,本发明可依据不同的煤种,不同的炉膛形式,选择不同的扩口角度组合,以达到最好的燃烧效果,降低氮氧化物的生成,且减少水冷壁的高温腐蚀。如果各个扩口角度过大,会使得气流扩展角增大,形成开放式回流区,导致燃烧不稳定和水冷壁结焦,如果扩口角度过小,则一次风与二次风混合过早,回流区范围过小,不利于煤粉的稳定燃烧。As shown in Figures 10-12, numerical calculations and burner cold state modeling experiments show that the above expansion combinations of different angles can form a stable recirculation zone in the burner outlet area. The present invention can select different expansion angle combinations according to different types of coal and different furnace forms to achieve the best combustion effect, reduce the generation of nitrogen oxides, and reduce high-temperature corrosion of the water-cooled wall. If each expansion angle is too large, the airflow expansion angle will increase, forming an open recirculation zone, resulting in unstable combustion and coking of the water-cooled wall. If the expansion angle is too small, the primary air and the secondary air will mix too early, and the recirculation zone will be too small, which is not conducive to the stable combustion of coal powder.
本实施方式中二次风扩口11和一次风扩口9推迟一次风粉与二次风的混合,延长煤粉在还原性气氛的停留时间,降低氮氧化物的生成。In this embodiment, the secondary air expansion opening 11 and the primary air expansion opening 9 delay the mixing of the primary air powder and the secondary air, prolong the residence time of the coal powder in the reducing atmosphere, and reduce the generation of nitrogen oxides.
其它组成和连接关系与具体实施方式四相同。Other components and connection relationships are the same as those of the fourth specific implementation method.
具体实施方式六:结合图5来说明本实施方式,本实施方式所述内二次风扩口10的端部、中二次风扩口11的端部和一次风扩口9的端部平齐设置。Specific implementation method six: This implementation method is described in conjunction with Figure 5. In this implementation method, the end of the inner secondary air expansion port 10, the end of the middle secondary air expansion port 11 and the end of the primary air expansion port 9 are arranged flush.
其它组成和连接关系与具体实施方式五相同。The other components and connection relationships are the same as those of the fifth specific implementation method.
具体实施方式七:结合图5来说明本实施方式,本实施方式所述一次风扩口9的长度L4、内二次风扩口10的长度L3和中二次风扩口11的长度L2相等;一次风扩口9的长度L4是外二次风扩口12的长度L1的0.4~0.7倍。Specific implementation method seven: This implementation method is illustrated in conjunction with Figure 5. In this implementation method, the length L4 of the primary air expansion port 9, the length L3 of the inner secondary air expansion port 10 and the length L2 of the middle secondary air expansion port 11 are equal; the length L4 of the primary air expansion port 9 is 0.4 to 0.7 times the length L1 of the outer secondary air expansion port 12.
一次风喷口出来的一次风粉混合物先与中心风气流进行预混,后进入外二次风扩口内与内直流风预混再与中二次风和外二次风气流一起喷入炉膛,通过增加两个预混段,有助于在燃烧器出口区域形成一个稳定的中心回流区,延长一次风煤粉在中心回流区的停留时间,使得煤粉稳定燃烧及有效抑制氮氧化物的生成。The primary air-powder mixture coming out of the primary air nozzle is first premixed with the central air flow, then enters the outer secondary air expansion port to be premixed with the inner direct air, and then is sprayed into the furnace together with the middle secondary air and outer secondary air flows. By adding two premixing sections, it is helpful to form a stable central recirculation zone in the burner outlet area, prolong the residence time of the primary air pulverized coal in the central recirculation zone, so that the pulverized coal can burn stably and effectively inhibit the formation of nitrogen oxides.
其它组成和连接关系与具体实施方式六相同。The other components and connection relationships are the same as those of the sixth specific implementation method.
具体实施方式八:结合图6来说明本实施方式,本实施方式所述内二次风扩口10的长度L3和所述中二次风扩口11的长度L2相等;内二次风扩口10的长度L3是外二次风扩口12的长度L1的0.6~0.8倍;一次风扩口9的长度L4是内二次风扩口10的长度L3的0.5~0.7倍。Specific implementation eight: This implementation is illustrated in conjunction with Figure 6. In this implementation, the length L3 of the inner secondary air expansion port 10 is equal to the length L2 of the middle secondary air expansion port 11; the length L3 of the inner secondary air expansion port 10 is 0.6 to 0.8 times the length L1 of the outer secondary air expansion port 12; the length L4 of the primary air expansion port 9 is 0.5 to 0.7 times the length L3 of the inner secondary air expansion port 10.
本实施方式通过增加三个预混段,进一步延迟一次风粉混合物与二次风的混合,增强二次风的旋流强度,通过三级预混的方式,实现煤粉的分级燃烧,更有助于在燃烧器出口区域形成一个稳定的中心回流区,延长一次风煤粉在中心回流区的停留时间,使得煤粉稳定燃烧及有效抑制氮氧化物的生成,适用于次烟煤、贫煤和无烟煤。This embodiment further delays the mixing of the primary air-powder mixture and the secondary air by adding three premixing sections, enhances the swirl intensity of the secondary air, and realizes graded combustion of coal powder through three-stage premixing. It is also helpful to form a stable central recirculation zone in the burner outlet area, prolong the residence time of primary air coal powder in the central recirculation zone, so that the coal powder can be stably burned and the formation of nitrogen oxides can be effectively suppressed. It is suitable for sub-bituminous coal, lean coal and anthracite.
其它组成和连接关系与具体实施方式六相同。Other components and connection relationships are the same as those of the sixth specific implementation method.
具体实施方式九:结合图7来说明本实施方式,本实施方式一种多级配风的径向外浓内淡的旋流燃烧器包括中心管1、一次风管2、内二次风管3、外二次风管5、内旋流器13、外旋流器14、二次风风箱15、扰流器7、煤粉浓缩器6、均流环8和间隔筒16;Specific embodiment nine: This embodiment is described in conjunction with Figure 7. In this embodiment, a radial outer-concentrated inner-dilute swirl burner with multi-stage air distribution includes a central tube 1, a primary air duct 2, an inner secondary air duct 3, an outer secondary air duct 5, an inner swirler 13, an outer swirler 14, a secondary air box 15, a spoiler 7, a pulverized coal concentrator 6, a flow equalizer ring 8 and a spacer tube 16;
中心管1、一次风管2、间隔筒16、内二次风管3和外二次风管5由内向外依次套装在一起,中心管1与一次风管2之间形成一次风通道,间隔筒16、内二次风管3和外二次风管5相邻两者由内向外依次形成内二次风通道和外二次风通道,间隔筒16的两端分别通过环形板与一次风管2固接形成封闭空间,一次风管2、内二次风管3和外二次风管5的出口端一一对应设有一次风扩口9、内二次风扩口10和外二次风扩口12,扰流器7设置在一次风管2的出口端的内壁上,内旋流器13设置在内二次风通道内,外旋流器14设置在外二次风通道内;The central tube 1, the primary air duct 2, the spacer tube 16, the inner secondary air duct 3 and the outer secondary air duct 5 are sequentially mounted together from the inside to the outside, a primary air channel is formed between the central tube 1 and the primary air duct 2, the spacer tube 16, the inner secondary air duct 3 and the outer secondary air duct 5 are adjacent to each other and sequentially form an inner secondary air channel and an outer secondary air channel from the inside to the outside, both ends of the spacer tube 16 are respectively fixedly connected to the primary air duct 2 through an annular plate to form a closed space, the outlet ends of the primary air duct 2, the inner secondary air duct 3 and the outer secondary air duct 5 are respectively provided with a primary air expansion port 9, an inner secondary air expansion port 10 and an outer secondary air expansion port 12, the spoiler 7 is arranged on the inner wall of the outlet end of the primary air duct 2, the inner cyclone 13 is arranged in the inner secondary air channel, and the outer cyclone 14 is arranged in the outer secondary air channel;
煤粉浓缩器6包括支撑板6-1和N个浓缩环6-2,N为2-5的整数;The pulverized coal concentrator 6 comprises a support plate 6-1 and N concentrating rings 6-2, where N is an integer of 2-5;
N个浓缩环6-2的直径沿着一次风煤粉流动方向依次增大,相邻两个浓缩环6-2之间呈一定距离设置,N个浓缩环6-2通过支撑板6-1固接在一起,支撑板6-1固接在中心管1的外壁上,N个浓缩环6-2邻近中心管1出口的一侧设置;The diameters of the N concentrating rings 6-2 increase in sequence along the flow direction of the primary air pulverized coal. Two adjacent concentrating rings 6-2 are arranged at a certain distance. The N concentrating rings 6-2 are fixed together by a support plate 6-1. The support plate 6-1 is fixed to the outer wall of the central tube 1. The N concentrating rings 6-2 are arranged on one side adjacent to the outlet of the central tube 1.
均流环8设置在一次风管2的内壁上,且均流环8邻近直径较大的浓缩环6-2的一侧设置。The flow balancing ring 8 is arranged on the inner wall of the primary air duct 2, and the flow balancing ring 8 is arranged adjacent to one side of the concentrating ring 6-2 with a larger diameter.
优选地,外旋流器14安装在二次风风箱15内,一次风管2水平段和外二次风管5水平段分别焊接在二次风风箱15上。Preferably, the outer cyclone 14 is installed in the secondary air box 15 , and the horizontal section of the primary air duct 2 and the horizontal section of the outer secondary air duct 5 are respectively welded to the secondary air box 15 .
其它组成和连接关系与具体实施方式二、三或四相同。The other components and connection relationships are the same as those of the second, third or fourth specific implementation modes.
具体实施方式十:结合图7来说明本实施方式,本实施方式所述间隔筒16的厚度是中心管1的外壁到一次风管2的内壁距离S1的0.05-0.4倍。Specific implementation method ten: This implementation method is described in conjunction with FIG. 7 . In this implementation method, the thickness of the spacer tube 16 is 0.05-0.4 times the distance S1 from the outer wall of the central tube 1 to the inner wall of the primary air duct 2 .
其它组成和连接关系与具体实施方式九相同。Other components and connection relationships are the same as those of the ninth embodiment.
具体实施方式十一:结合图7来说明本实施方式,本实施方式一次风扩口9的扩展角度β的范围为10°~20°,外二次风扩口12的扩展角度θ的范围为20°~25°,内二次风扩口10的扩展角度υ的范围为20°~25°。Specific embodiment eleven: This embodiment is illustrated in conjunction with Figure 7. In this embodiment, the expansion angle β of the primary air expansion port 9 is in the range of 10° to 20°, the expansion angle θ of the external secondary air expansion port 12 is in the range of 20° to 25°, and the expansion angle υ of the internal secondary air expansion port 10 is in the range of 20° to 25°.
其它组成和连接关系与具体实施方式九相同。Other components and connection relationships are the same as those of the ninth embodiment.
具体实施方式十二:结合图8来说明本实施方式,本实施方式所述内二次风扩口10的端部和一次风扩口9的端部平齐设置。Specific embodiment 12: This embodiment is described in conjunction with FIG. 8 . In this embodiment, the end of the inner secondary air expansion opening 10 and the end of the primary air expansion opening 9 are arranged flush.
其它组成和连接关系与具体实施方式九相同。The other components and connection relationships are the same as those of the ninth embodiment.
具体实施方式十三:结合图8来说明本实施方式,本实施方式所述一次风扩口9的长度L4和内二次风扩口10的长度L3相等;一次风扩口9的长度L4是外二次风扩口12的长度L1的0.4~0.7倍。Specific implementation method thirteen: This implementation method is described in conjunction with Figure 8. In this implementation method, the length L4 of the primary air expansion port 9 is equal to the length L3 of the inner secondary air expansion port 10; the length L4 of the primary air expansion port 9 is 0.4 to 0.7 times the length L1 of the outer secondary air expansion port 12.
其它组成和连接关系与具体实施方式十二相同。The other components and connection relationships are the same as those in the twelfth specific implementation manner.
具体实施方式十四:结合图9来说明本实施方式,本实施方式内二次风扩口10的长度L3是外二次风扩口12的长度L1的0.6~0.8倍;一次风扩口9的长度L4是内二次风扩口10的长度L3的0.5~0.7倍。Specific embodiment 14: This embodiment is described in conjunction with Figure 9. In this embodiment, the length L3 of the inner secondary air expansion port 10 is 0.6 to 0.8 times the length L1 of the outer secondary air expansion port 12; the length L4 of the primary air expansion port 9 is 0.5 to 0.7 times the length L3 of the inner secondary air expansion port 10.
其它组成和连接关系与具体实施方式九、十或十一相同。The other components and connection relationships are the same as those of the ninth, tenth or eleventh specific embodiments.
将本发明两种形式的燃烧器应用到HG-1913/25.4-PM8型锅炉:采用燃用煤种时,氮氧化物化物排放量如下:The two types of burners of the present invention are applied to the HG-1913/25.4-PM8 boiler: When the coal is burned, the nitrogen oxide emissions are as follows:
1、燃用烟煤时,Vdaf=26.35%,Aar=22.65%,Mt=10.23%,Qnet,ar=21.18Mj/kg(其中Vdaf为干燥无灰基挥发分,Aar为收到基灰分参数,Mt为全水份参数,Qnet,ar为收到基低位发热量),24只燃烧器全部采用本发明的新型燃烧器后锅炉尾部氮氧化物的排放量210mg/m3以下。1. When burning bituminous coal, Vdaf = 26.35%, Aar = 22.65%, Mt = 10.23%, Qnet,ar = 21.18Mj/kg (where Vdaf is the volatile matter on a dry ash-free basis, Aar is the ash parameter on an as-received basis, Mt is the total moisture parameter, and Qnet,ar is the low calorific value on an as-received basis). After all 24 burners adopt the new burner of the present invention, the emission of nitrogen oxides at the tail of the boiler is less than 210mg/ m3 .
2、燃用贫煤50%与烟煤50%的混煤时:其中贫煤的化学分析如下:Vdaf=19.9%,Aar=32.65%,Mt=7.2%,Qnet,ar=19.13Mj/kg,其中烟煤的化学分析如下:Vdaf=26.35%,Aar=22.65%,Mt=10.23%,Qnet,ar=21.18Mj/kg,24只燃烧器全部采用本发明的新型燃烧器后锅炉尾部氮氧化物的排放量为270mg/m3以下。2. When burning a mixture of 50% lean coal and 50% bituminous coal: the chemical analysis of the lean coal is as follows: Vdaf = 19.9%, Aar = 32.65%, Mt = 7.2%, Qnet,ar = 19.13Mj/kg, and the chemical analysis of the bituminous coal is as follows: Vdaf = 26.35%, Aar = 22.65%, Mt = 10.23%, Qnet,ar = 21.18Mj/kg. After all 24 burners adopt the new burners of the present invention, the emission of nitrogen oxides at the tail of the boiler is less than 270mg/m3.
通过以上实验数据表明,本发明在燃用不同的煤质时,均能保证氮氧化物达标,燃烧后的氮氧化物的排放量符合相关规定标准,可以适用更多的煤种燃烧。The above experimental data show that the present invention can ensure that nitrogen oxides meet the standards when burning different coal qualities, and the emission of nitrogen oxides after combustion meets the relevant regulations and standards, and can be applied to the combustion of more types of coal.
本发明方案一的工作原理是:一次风粉混合物经由送粉管道进入一次风管2,在燃烧器的一次风管内设置有煤粉浓缩器6,煤粉浓缩器6的浓缩环6-2的直径沿一次风流动方向依次增大,一次风粉混合物经过煤粉浓缩器6后被分成两部分,靠近一次风管2内壁区域形成浓煤粉区域,靠近中心风管1外表面区域形成淡煤粉区域,同时由于均流环8的存在,降低了一次风管2内壁区域的风速,有效降低了一次风煤粉混合物对一次风管2的冲刷,延长设备使用寿命,同时由于均流环和扰流器7的存在,一次风煤粉在一次风管2出口端在周向上呈一股浓一股淡间隔分布。实现煤粉燃料的在径向和周向上的分级燃烧,增加中心回流区的燃料量,降低氮氧化物的生成,提高燃烧器的稳燃能力同时在扰流器周围形成小的漩涡圈,附在高温回流区的根部,在小漩涡区内,煤粉易着火强化煤粉着火特性,保证本发明的稳燃特性。二次风通过二次风风箱15分别进入内二次风管3、中二次风管4和外二次风管5,中二次风是一股直流风,风量少,风速低,其穿透能力和卷吸一次风能力弱,不会过早的卷吸一次风,加大了一次风与外围主流二次风的距离,推迟了一次风与二次风的混合,中二次风管4内设置有内旋流器13,外二次风管5内设置有外旋流器14,使得中、外二次风产生旋转,其旋转方向一致,经过中、外二次风喷口喷入炉膛,在燃烧器区域形成一个合适的中心回流区使得煤粉稳定燃烧,降低氮氧化物的生成。The working principle of scheme one of the present invention is: the primary air-powder mixture enters the primary air duct 2 through the powder delivery pipe, and a coal powder concentrator 6 is arranged in the primary air duct of the burner. The diameter of the concentrating ring 6-2 of the coal powder concentrator 6 increases successively along the flow direction of the primary air. The primary air-powder mixture is divided into two parts after passing through the coal powder concentrator 6. A thick coal powder area is formed near the inner wall area of the primary air duct 2, and a thin coal powder area is formed near the outer surface area of the central air duct 1. At the same time, due to the presence of the flow equalizing ring 8, the wind speed in the inner wall area of the primary air duct 2 is reduced, which effectively reduces the erosion of the primary air-coal powder mixture on the primary air duct 2 and extends the service life of the equipment. At the same time, due to the presence of the flow equalizing ring and the spoiler 7, the primary air coal powder is distributed in a thick and thin pattern in the circumferential direction at the outlet end of the primary air duct 2. The pulverized coal fuel is burnt radially and circumferentially, the amount of fuel in the central recirculation zone is increased, the generation of nitrogen oxides is reduced, the stable combustion ability of the burner is improved, and a small vortex circle is formed around the spoiler, attached to the root of the high-temperature recirculation zone. In the small vortex zone, the pulverized coal is easy to ignite, the ignition characteristics of the pulverized coal are enhanced, and the stable combustion characteristics of the present invention are guaranteed. The secondary air enters the inner secondary air duct 3, the middle secondary air duct 4 and the outer secondary air duct 5 respectively through the secondary air wind box 15. The middle secondary air is a direct current wind with a small amount of wind and a low wind speed. Its penetration ability and ability to entrain the primary air are weak, and the primary air will not be entrained too early, increasing the distance between the primary air and the peripheral mainstream secondary air, delaying the mixing of the primary air and the secondary air. The middle secondary air duct 4 is provided with an inner swirler 13, and the outer secondary air duct 5 is provided with an outer swirler 14, so that the middle and outer secondary air generate rotation, and the rotation direction is consistent. It is sprayed into the furnace through the middle and outer secondary air nozzles, and a suitable central recirculation zone is formed in the burner area to make the pulverized coal burn stably and reduce the generation of nitrogen oxides.
本发明方案二的工作原理是:一次风粉混合物经由送粉管进入一次风管2,一次风管2内设有煤粉浓缩器6,煤粉浓缩器6的浓缩环6-2的直径沿着一次风煤粉流动方向依次增大,一次风煤粉混合物经过煤粉浓缩器6后被分成两部分,靠近一次风管2的内壁区域形成煤粉区域,靠近中心管1外表面的区域形成淡煤粉区域,由于扰流器7的作用,一次风煤粉在一次风管2的出口端的周向上呈一股浓一股淡间隔分布,实现煤粉燃料在径向和周向上的分级燃烧,增加中心回流区的燃料量,降低氮氧化物的生成,提高本发明的稳燃能力。同时在扰流器7的周围形成小的漩涡圈,附在高温回流区的根部,在小漩涡区内,煤粉易着火强化煤粉着火特性,保证本发明的稳燃特性。二次风通过二次风风箱15分别进入内二次风管3和外二次风管5中,且在一次风管2与内二次风管3之间设置有间隔筒16,使得本发明出口端一次风煤粉混合物和二次风呈间隔喷入,加大了一次风与外围主流二次风的距离,推迟了一次风和二次风的混合,内旋流器13设置在内二次风通道内,外旋流器14设置在外二次风通道内,使得内、外二次风产生旋转,其旋转方向一致,经过内、外二次风喷口喷入炉膛,在本发明形成一个合适的中心回流区使得煤粉稳定燃烧,降低氮氧化物的生成。The working principle of the second scheme of the present invention is: the primary air-powder mixture enters the primary air duct 2 through the powder delivery pipe, and a coal powder concentrator 6 is arranged in the primary air duct 2. The diameter of the concentrating ring 6-2 of the coal powder concentrator 6 increases successively along the flow direction of the primary air coal powder. After passing through the coal powder concentrator 6, the primary air-powder mixture is divided into two parts. The inner wall area close to the primary air duct 2 forms a coal powder area, and the area close to the outer surface of the central tube 1 forms a light coal powder area. Due to the effect of the spoiler 7, the primary air coal powder is distributed in a thick and light interval in the circumferential direction of the outlet end of the primary air duct 2, so as to realize the graded combustion of coal powder fuel in the radial and circumferential directions, increase the fuel amount in the central recirculation area, reduce the generation of nitrogen oxides, and improve the stable combustion ability of the present invention. At the same time, a small vortex circle is formed around the spoiler 7, attached to the root of the high-temperature recirculation area. In the small vortex area, the coal powder is easy to ignite and strengthen the ignition characteristics of the coal powder, ensuring the stable combustion characteristics of the present invention. The secondary air passes through the secondary air box 15 and enters the inner secondary air duct 3 and the outer secondary air duct 5 respectively, and a spacing tube 16 is arranged between the primary air duct 2 and the inner secondary air duct 3, so that the primary air pulverized coal mixture and the secondary air at the outlet end of the present invention are sprayed in at intervals, which increases the distance between the primary air and the peripheral mainstream secondary air, and delays the mixing of the primary air and the secondary air. The inner swirler 13 is arranged in the inner secondary air channel, and the outer swirler 14 is arranged in the outer secondary air channel, so that the inner and outer secondary air rotate with the same rotation direction, and are sprayed into the furnace through the inner and outer secondary air nozzles, forming a suitable central recirculation zone in the present invention to stabilize the combustion of pulverized coal and reduce the generation of nitrogen oxides.
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