CN109930769A - A kind of flexible ultra-thin stone composite board and its manufacturing method - Google Patents
A kind of flexible ultra-thin stone composite board and its manufacturing method Download PDFInfo
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- CN109930769A CN109930769A CN201910353181.9A CN201910353181A CN109930769A CN 109930769 A CN109930769 A CN 109930769A CN 201910353181 A CN201910353181 A CN 201910353181A CN 109930769 A CN109930769 A CN 109930769A
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- layer
- stone
- superthin
- composite board
- flexible ultra
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- 239000004575 stone Substances 0.000 title claims abstract description 124
- 239000002131 composite material Substances 0.000 title claims abstract description 59
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 239000010410 layer Substances 0.000 claims abstract description 159
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 31
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 31
- 239000004411 aluminium Substances 0.000 claims abstract description 31
- 230000002708 enhancing effect Effects 0.000 claims abstract description 25
- 239000000853 adhesive Substances 0.000 claims abstract description 21
- 230000001070 adhesive effect Effects 0.000 claims abstract description 21
- 238000000034 method Methods 0.000 claims abstract description 13
- 238000007711 solidification Methods 0.000 claims abstract description 5
- 230000008023 solidification Effects 0.000 claims abstract description 5
- 239000002344 surface layer Substances 0.000 claims abstract description 5
- 239000011248 coating agent Substances 0.000 claims abstract description 4
- 238000000576 coating method Methods 0.000 claims abstract description 4
- 238000005498 polishing Methods 0.000 claims abstract description 4
- 230000008569 process Effects 0.000 claims abstract description 4
- 230000008439 repair process Effects 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 12
- 239000003292 glue Substances 0.000 claims description 10
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims description 9
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 6
- 238000009966 trimming Methods 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 5
- 230000007613 environmental effect Effects 0.000 claims description 4
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 3
- 239000003795 chemical substances by application Substances 0.000 claims description 3
- 239000004744 fabric Substances 0.000 claims description 3
- 239000000017 hydrogel Substances 0.000 claims description 3
- 230000007935 neutral effect Effects 0.000 claims description 3
- 238000006116 polymerization reaction Methods 0.000 claims description 3
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 3
- 238000002271 resection Methods 0.000 claims description 3
- 239000000377 silicon dioxide Substances 0.000 claims description 3
- 238000005728 strengthening Methods 0.000 claims description 3
- 239000012948 isocyanate Substances 0.000 claims description 2
- 150000002513 isocyanates Chemical class 0.000 claims description 2
- 239000002023 wood Substances 0.000 claims description 2
- 125000003158 alcohol group Chemical group 0.000 claims 1
- 238000005422 blasting Methods 0.000 claims 1
- 238000005488 sandblasting Methods 0.000 abstract description 3
- 230000015572 biosynthetic process Effects 0.000 abstract 1
- 238000010276 construction Methods 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000011120 plywood Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- XFXPMWWXUTWYJX-UHFFFAOYSA-N Cyanide Chemical compound N#[C-] XFXPMWWXUTWYJX-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000007759 kiss coating Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Abstract
The present invention relates to a kind of flexible ultra-thin stone composite boards, including the superthin stone layer as exterior trim surface layer, the downside of superthin stone layer is provided with enhancing aluminium net layer, and the downside of enhancing aluminium net layer is provided with scrim layer, and the downside of scrim layer is provided with nonwoven layer；Method for manufacturing flexible ultra-thin stone composite board above-mentioned, comprising the following steps: S1, lithotome is carried out to pre-process obtained superthin stone layer；S2, environment-friendlyadhesive adhesive is scratched in the side of superthin stone layer；S3, enhancing aluminium net layer, scrim layer and nonwoven layer are successively then combined to the first composite plate of formation on the side of superthin stone layer blade coating environment-friendlyadhesive adhesive；S4, cold moudling is carried out to first composite plate, obtains flexible ultra-thin stone composite board after standing solidification；S5, polishing or sandblasting are carried out to the surface of the superthin stone layer of flexible ultra-thin stone composite board, repairs volume chamfered；The present invention has the advantages that light weight, highly-safe, entirety reduction wall load-bearing, manufacturing method multiplicity, globality are strong.
Description
Technical field
The invention belongs to compound plates for building technical fields, and in particular to a kind of flexible ultra-thin stone composite board and its system
Make method.
Background technique
Decorative panel of stone material is common composition decorative face sheet material in current external wall facing, however the weight of stone material itself compared with
Weight, and by external impacts when is easy to break, broken stone material pounded after being fallen from construction wall to downstairs object, make after personnel
It happens occasionally at the case where safety accident；On the other hand, excessive stone material is installed in construction wall outer surface, increases build on the whole
The longitudinal shear stress of walling body causes the load of wall to increase, to influence the service life of construction wall to a certain extent.
Summary of the invention
A kind of light weight is provided the purpose of the present invention is overcome the deficiencies in the prior art, highly-safe, whole reduces wall
Body load-bearing, manufacturing method multiplicity, globality strong flexible ultra-thin stone composite board and its manufacturing method.
Technical solution of the present invention is under:
A kind of flexible ultra-thin stone composite board, including the superthin stone layer as exterior trim surface layer, the superthin stone layer
Downside is provided with enhancing aluminium net layer, and the downside of the enhancing aluminium net layer is provided with scrim layer, under the scrim layer
Side is provided with nonwoven layer.
Further, the superthin stone layer with a thickness of 3mm-5mm；It is described enhancing aluminium net layer with a thickness of 0.2mm-
0.5mm。
Further, the enhancing aluminium net layer, scrim layer and nonwoven layer pass sequentially through environment-friendlyadhesive adhesive and are bonded in ultra-thin stone
The downside of material layer.
Further, the superthin stone layer, enhancing aluminium net layer, scrim layer and nonwoven layer are cold moudling.
Further, the environment-friendlyadhesive adhesive is polyvinyl alcohol environmental protection glue, polymerization Silica hydrogel, 3M1366 without toluene environment-friendlyadhesive adhesive, isocyanide
Any one of acid esters wood-gluing knot agent.
Further, the superthin stone layer is lithotome.
A method of manufacture flexible ultra-thin stone composite board, including flexible ultra-thin stone composite board above-mentioned, it is specific
Manufacturing step are as follows:
S1, lithotome is carried out to pre-process obtained superthin stone layer 1；
The side blade coating environment-friendlyadhesive adhesive of S2, the superthin stone layer 1 made from step S1；
S3, then successively enhancing aluminium net layer 2, scrim layer 3 and nonwoven layer 4 are combined to superthin stone layer 1 and scratched
Just composite plate is formed on the side of environment-friendlyadhesive adhesive；
S4, are obtained by flexible ultra-thin stone material after solidifying and is answered for just composite plate progress cold moudling, standing made from step S3
Plywood；
S5, polishing or sandblasting are carried out to the surface of the superthin stone layer 1 of flexible ultra-thin stone composite board made from step S4
Processing finally repair to superthin stone layer 1 and compiles chamfering and obtain finished product.
Preferably, in the step S1 superthin stone layer 1 obtained with a thickness of 3mm-5mm, specifically, by lithotome
The thick superthin stone layer 1 of 3mm-5mm is made with disk sawing, trimming, two-sided fixed thick, drying；When carrying out step S2, super
The one side of thin stone material layer 1 scratches environment-friendlyadhesive adhesive.
Preferably, in the step S1 superthin stone layer 1 obtained with a thickness of 12mm-20mm, specifically, by natural stone
The thick superthin stone layer 1 of 12mm-20mm is made in the sawing of material disk, trimming, two-sided fixed thick, drying；When carrying out step S2,
Superthin stone layer 1 two sides scratch environment-friendlyadhesive adhesive, then the two sides of superthin stone layer 1 successively composite strengthening aluminium net layer 2,
Scrim layer 3 and nonwoven layer 4.
Further, after completing step S4, water of the flexible ultra-thin stone composite board from superthin stone layer 1 will be made after solidification
Horizontal resection is carried out at flat neutral surface.
Compared with prior art, the beneficial effects of the present invention are:
1, the present invention uses exterior trim surface layer of the superthin stone layer as composite plate, to effectively reduce the entirety weight of composite plate
Amount after being mounted on the wall composite plate, reduces the longitudinal shear stress of wall on the whole；Meanwhile the material of superthin stone is
Lithotome, the effective fire protecting performance for improving composite plate；
2, the present invention is bonded under superthin stone layer using environment-friendlyadhesive adhesive by aluminium net layer, scrim layer and nonwoven layer is enhanced
After the mode of cold moudling excessively is firmly pasted onto superthin stone layer downside all behind side, the entirety of composite plate is effectively improved
Property, it avoids falling after the superthin stone layer of composite plate is broken；
3, during fabrication, superthin stone layer can be handled with a step to suitable thickness flexible ultra-thin composite plate of the present invention
Enhance aluminium net layer by scraping glue in the one side of superthin stone layer afterwards, scrim layer and nonwoven layer pass through be cold-pressed into again
It is made after type；Can also by pretreated superthin stone layer two sides up and down respectively by scrape glue enhance aluminium net layer,
Scrim layer and nonwoven layer are split the finished product that the thickness that meets the requirements is made after passing through cold moudling again again, thus effectively
It improves the integrated connection of flexible ultra-thin composite plate and generates diversity；
In short, there is the present invention light weight, highly-safe, entirety to reduce, wall load-bearing, manufacturing method is various, globality is strong
The advantages of.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention.
Wherein, 1, superthin stone layer, 2, enhancing aluminium net layer, 3, scrim layer, 4, nonwoven layer.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Embodiment 1
According to Fig. 1, a kind of flexible ultra-thin stone composite board, it is described including the superthin stone layer 1 as exterior trim surface layer
Superthin stone layer 1 is lithotome, and the superthin stone layer 1 using lithotome as composite plate exterior finish effectively improves compound
The toughness of plate；The downside of the superthin stone layer 1 is provided with enhancing aluminium net layer 2, the downside setting of the enhancing aluminium net layer 2
There is scrim layer 3, the downside of the scrim layer 3 is provided with nonwoven layer 4, enhancing aluminium net layer 2, scrim layer 3 and nonwoven
Layer of cloth 4 matches the integrated connection for improving composite plate, avoids falling after the superthin stone layer 1 of composite plate is broken and causing safety
Accident.
In the present embodiment, the superthin stone layer 1 with a thickness of 3mm-5mm；It is described enhancing aluminium net layer 2 with a thickness of
0.2mm-0.5mm；Preferably, the superthin stone layer 1 with a thickness of 4mm, the enhancing aluminium net layer 2 with a thickness of
0.3mm, thus guarantee composite plate overall flexibility and it is internuncial under the premise of, the overall weight of composite plate is effectively reduced.
In the present embodiment, the enhancing aluminium net layer 2, scrim layer 3 and nonwoven layer 4 pass sequentially through environment-friendlyadhesive adhesive and are bonded in
The downside of superthin stone layer 1；The superthin stone layer 1, enhancing aluminium net layer 2, scrim layer 3 and nonwoven layer 4 are cold pressing
Molding, so that superthin stone layer 1, enhancing aluminium net layer 2, scrim layer 3 and nonwoven layer 4 are closely complex as a whole, thus
Improve the globality and molding effect of composite plate.
In the present embodiment, the environment-friendlyadhesive adhesive be polyvinyl alcohol environmental protection glue, polymerization Silica hydrogel, 3M1366 without toluene environment-friendlyadhesive adhesive,
Any one of isocyanate wood glue caking agent.
Embodiment 2
A method of for manufacturing flexible ultra-thin stone composite board described in embodiment 1, comprising the following steps:
S1, lithotome is carried out to pre-process obtained superthin stone layer 1；
The side blade coating environment-friendlyadhesive adhesive of S2, the superthin stone layer 1 made from step S1；
S3, then successively enhancing aluminium net layer 2, scrim layer 3 and nonwoven layer 4 are combined to superthin stone layer 1 and scratched
Just composite plate is formed on the side of environment-friendlyadhesive adhesive；
S4, are obtained by flexible ultra-thin stone material after solidifying and is answered for just composite plate progress cold moudling, standing made from step S3
Plywood；
S5, polishing or sandblasting are carried out to the surface of the superthin stone layer 1 of flexible ultra-thin stone composite board made from step S4
Processing finally repair to superthin stone layer 1 and compiles chamfering and obtain finished product.
In the present embodiment, in the step S1 superthin stone layer 1 obtained with a thickness of 3mm-5mm, specifically, by natural
Stone disc saw is cut, trimming, two-sided fixed thickness, dries the superthin stone layer 1 that 3mm-5mm thickness is made；When carrying out step S2, when
Superthin stone layer with a thickness of 3mm-5mm when, superthin stone layer 1 one side scratch environment-friendlyadhesive adhesive.
Embodiment 3
The present embodiment is a kind of deformation based on embodiment 2, and the difference of the two is only superthin stone obtained in step S1
The thickness of layer 1 is different.
In the present embodiment, in the step S1 superthin stone layer 1 obtained with a thickness of 12mm-20mm, specifically, by day
Right stone disc saw cuts, the thick superthin stone layer 1 of 12mm-20mm is made in trimming, two-sided fixed thick, drying；Carrying out step
When S2, environment-friendlyadhesive adhesive is scratched in the two sides of superthin stone layer 1, then in the two sides of superthin stone layer 1 successively composite strengthening aluminium
Stratum reticulare 2, scrim layer 3 and nonwoven layer 4.
In the present embodiment, after completing step S4, flexible ultra-thin stone composite board will be made after solidification from superthin stone layer 1
Horizontal neutral face at carry out horizontal resection.
When the present invention manufactures flexible ultra-thin stone composite board by any mode of embodiment 2 and embodiment 3, step is carried out
When S2, at 15 DEG C -35 DEG C, air humidity is not less than 65% for the temperature control of kiss-coating, consequently facilitating guaranteeing solidification effect when cold pressing
Fruit.
Superthin stone in the manufacturing method of flexible ultra-thin stone composite board provided by the invention, in final finished product obtained
The thickness of layer 1 is reasonably selected according to actual needs, to guarantee that finished product flexible ultra-thin meets the weight and peace of stone composite board
Under the premise of full property, superthin stone layer 1 in finished product with a thickness of 3mm-5mm.
Although the present invention is described in detail referring to the foregoing embodiments, for those skilled in the art,
It is still possible to modify the technical solutions described in the foregoing embodiments, or part of technical characteristic is carried out etc.
With replacement, all within the spirits and principles of the present invention, any modification, equivalent replacement, improvement and so on should be included in this
Within the protection scope of invention.
Claims (10)
1. a kind of flexible ultra-thin stone composite board, it is characterised in that: described including the superthin stone layer (1) as exterior trim surface layer
The downside of superthin stone layer (1) is provided with enhancing aluminium net layer (2), and the downside of enhancing aluminium net layer (2) is provided with grid
The downside of layer of cloth (3), the scrim layer (3) is provided with nonwoven layer (4).
2. flexible ultra-thin stone composite board according to claim 1, it is characterised in that: the thickness of the superthin stone layer (1)
Degree is 3mm-5mm；It is described enhancing aluminium net layer (2) with a thickness of 0.2mm-0.5mm.
3. flexible ultra-thin stone composite board according to claim 1, it is characterised in that: the enhancing aluminium net layer (2), grid
Layer of cloth (3) and nonwoven layer (4) pass sequentially through the downside that environment-friendlyadhesive adhesive is bonded in superthin stone layer (1).
4. flexible ultra-thin stone composite board according to claim 4, it is characterised in that: the superthin stone layer (1), enhancing
Aluminium net layer (2), scrim layer (3) and nonwoven layer (4) are cold moudling.
5. flexible ultra-thin stone composite board according to claim 5, it is characterised in that: the environment-friendlyadhesive adhesive is polyvinyl alcohol ring
Glue, polymerization Silica hydrogel, 3M1366 are protected without any one of toluene environment-friendlyadhesive adhesive, isocyanate wood glue caking agent.
6. flexible ultra-thin stone composite board according to claim 1, it is characterised in that: the superthin stone layer (1) is day
Right stone material.
7. a kind of method for manufacturing flexible ultra-thin stone composite board, including flexible ultra-thin stone composite board described in claim 1,
It is characterized in that, its specific manufacturing step are as follows:
S1, lithotome is carried out to pre-process obtained superthin stone layer 1；
The side blade coating environment-friendlyadhesive adhesive of S2, the superthin stone layer 1 made from step S1；
S3, then successively enhancing aluminium net layer 2, scrim layer 3 and nonwoven layer 4 are combined to superthin stone layer 1 and scratch environmental protection
Just composite plate is formed on the side of glue；
S4, flexible ultra-thin stone composite board is obtained after solidifying to just composite plate progress cold moudling, standing made from step S3；
S5, polishing or blasting treatment are carried out to the surface of the superthin stone layer 1 of flexible ultra-thin stone composite board made from step S4,
Finally superthin stone layer 1 repair and compiles chamfering and obtain finished product.
8. the method for manufacture flexible ultra-thin stone composite board according to claim 7, it is characterised in that: in the step S1
Superthin stone layer 1 obtained with a thickness of 3mm-5mm, specifically, by lithotome disk sawing, trimming, it is two-sided it is fixed thick, dry
The drying superthin stone layer 1 thick at 3mm-5mm；When carrying out step S2, environmental protection is scratched in the one side of superthin stone layer 1
Glue.
9. the method for manufacture flexible ultra-thin stone composite board according to claim 7, it is characterised in that: in the step S1
Superthin stone layer 1 obtained with a thickness of 12mm-20mm, specifically, by lithotome disk sawing, trimming, it is two-sided it is fixed thick,
The thick superthin stone layer 1 of 12mm-20mm is made in drying；When carrying out step S2, ring is scratched in the two sides of superthin stone layer 1
Glue is protected, then in the two sides of superthin stone layer 1 successively composite strengthening aluminium net layer 2, scrim layer 3 and nonwoven layer 4.
10. the method for manufacture flexible ultra-thin stone composite board according to claim 9, it is characterised in that: complete step
After S4, horizontal resection is carried out from the horizontal neutral face of superthin stone layer 1 by flexible ultra-thin stone composite board is made after solidification.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910353181.9A CN109930769A (en) | 2019-04-28 | 2019-04-28 | A kind of flexible ultra-thin stone composite board and its manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910353181.9A CN109930769A (en) | 2019-04-28 | 2019-04-28 | A kind of flexible ultra-thin stone composite board and its manufacturing method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109930769A true CN109930769A (en) | 2019-06-25 |
Family
ID=66991180
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910353181.9A Pending CN109930769A (en) | 2019-04-28 | 2019-04-28 | A kind of flexible ultra-thin stone composite board and its manufacturing method |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110541533A (en) * | 2019-09-05 | 2019-12-06 | 河南天虹节能墙体材料有限公司 | Assembled integrated ultrathin stone heat-insulation decorative plate and production method thereof |
| CN111844460A (en) * | 2020-07-08 | 2020-10-30 | 福建五克拉石业发展有限公司 | Natural marble film processing method |
| CN113246555A (en) * | 2021-05-21 | 2021-08-13 | 河南天虹节能墙体材料有限公司 | Production method of bendable ultrathin natural stone composite board |
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| CN201933735U (en) * | 2010-12-16 | 2011-08-17 | 思特威（漳州）新型建材有限公司 | Ultrathin ultra-light stone plate |
| CN206352378U (en) * | 2016-12-22 | 2017-07-25 | 杜朝阳 | A kind of stone composite board |
| CN207260496U (en) * | 2017-10-16 | 2018-04-20 | 李忠玉 | A kind of composite type safety decorative panel |
| CN209942113U (en) * | 2019-04-28 | 2020-01-14 | 河南天虹节能墙体材料有限公司 | Flexible ultrathin stone composite board |
-
2019
- 2019-04-28 CN CN201910353181.9A patent/CN109930769A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201933735U (en) * | 2010-12-16 | 2011-08-17 | 思特威（漳州）新型建材有限公司 | Ultrathin ultra-light stone plate |
| CN206352378U (en) * | 2016-12-22 | 2017-07-25 | 杜朝阳 | A kind of stone composite board |
| CN207260496U (en) * | 2017-10-16 | 2018-04-20 | 李忠玉 | A kind of composite type safety decorative panel |
| CN209942113U (en) * | 2019-04-28 | 2020-01-14 | 河南天虹节能墙体材料有限公司 | Flexible ultrathin stone composite board |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110541533A (en) * | 2019-09-05 | 2019-12-06 | 河南天虹节能墙体材料有限公司 | Assembled integrated ultrathin stone heat-insulation decorative plate and production method thereof |
| CN111844460A (en) * | 2020-07-08 | 2020-10-30 | 福建五克拉石业发展有限公司 | Natural marble film processing method |
| CN113246555A (en) * | 2021-05-21 | 2021-08-13 | 河南天虹节能墙体材料有限公司 | Production method of bendable ultrathin natural stone composite board |
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