CN109911655A - A kind of material loading system - Google Patents
A kind of material loading system Download PDFInfo
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- CN109911655A CN109911655A CN201910361791.3A CN201910361791A CN109911655A CN 109911655 A CN109911655 A CN 109911655A CN 201910361791 A CN201910361791 A CN 201910361791A CN 109911655 A CN109911655 A CN 109911655A
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- track
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- stacking
- material loading
- loading system
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Abstract
The invention discloses a kind of material loading systems, belong to intelligent entrucking field, several parts such as a kind of material loading system, including concrete pedestal, rotating device, stacking sighting device and dust-extraction unit.By the way that two the first tracks of track and the second track are arranged in concrete pedestal ontology; first robot palletizer and the second robot palletizer are set on the first track; Liang Ge robot is synchronous to start entrucking; it improves work efficiency; the dust of air stops the sight of gear robot palletizer to be mounted with dust-extraction unit in order to prevent; the dust occurred around stacking sighting device can be all drawn to inside dust hood, advantageously reduce equipment downtime maintenance rate, with raising working efficiency.The lower lower section for digging basis is provided with rotating device, when vehicle enters entrucking region, rotating device can reduce the time artificially stopped and repeatedly adjusted, improve work efficiency quickly by vehicle parking standard, reduce time waste.
Description
Technical field
The invention belongs to intelligent entrucking fields, and in particular to a kind of material loading system.
Background technique
Entrucking is one of the important link in material production transportational process, and cost of investment accounts for about the three of entire transportation cost
/ mono-, the investment of substantial contribution has gradually developed material entrucking in recent years, gradually starts to move towards mechanization, automatic control.
But traditional material loading apparatus, material finished product is transported in feed conveyor belt, material is transmitted through charging and discharging
Entrucking region is reached, operator needs to adjust the discharging height and complete machine lengthwise position of discharging conveyer in the process,
In charging transport, when loading and unloading material dusty, artificial long-term back work will affect the human health of worker, Er Qieying
Ring working efficiency.And in entrucking, dust flashes, and is easy to stop the sight of robot palletizer, causes robot maloperation, make
It does over again.
Traditional material loading system, when transport vehicle enters entrucking region, since the variable factor artificially stopped is more,
Vehicle parking is nonstandard when parking, it may be necessary to which repeatedly adjustment could be adjusted to qualified level, adjust wave during vehicle
The a large amount of time is taken.
Summary of the invention
Goal of the invention: providing a kind of material loading system and its working method, solves of the existing technology above-mentioned ask
Topic.
Technical solution: a kind of material loading system, including,
The lower digging basis among the concrete pedestal ontology, setting is arranged in concrete pedestal, including concrete pedestal ontology
The first track and the second track in concrete pedestal ontology two sides, setting can control walking on first track
And the first robot palletizer and the second robot palletizer that can be rotated on first track;
Rotating device is arranged in the rotary turnplate of the column side, is arranged including the lower column for digging ground beneath is arranged
Rotating electric machine below the rotary turnplate is co-axially located at the rotating electric machine gear of described rotating electric machine one end, and described
The revolving support gear of rotating electric machine gear engagement;
The view above the slide post is arranged in including the slide post above first track is arranged in stacking sighting device
Feel device;
Dust-extraction unit is arranged in the slide post side.
In further example, stacking layer is equipped with above second track, the end of second track is equipped with pallet
Library is collected, disk recycling can be conducive to and be used for multiple times, waste is reduced, save cost for enterprise.
In further example, first robot palletizer one end is equipped with stacking suction means, can facilitate clamping object
Material improves automated handling efficiency.
In further example, the dust-extraction unit is mounted on described including the dedusting pedestal above slide post is arranged in
The dust suction supporting plate above the sliding seat is arranged in the sliding seat of dedusting submounts, is arranged in above the dust suction supporting plate
Dust hood, the limit base that the dedusting submounts are arranged in and are located at below the dust suction supporting plate are arranged in the dust suction support
The positioning seat of plate side, and the blowing nozzle above the dust hood is arranged in, blowing nozzle can will be around stacking sighting devices
The dust of appearance is all drawn to inside dust hood, advantageously reduces equipment downtime maintenance rate, with raising working efficiency.
In further example, the dust suction supporting plate is arranged to T-type, is provided with buffing pad, energy above the dust suction supporting plate
Enough power of the buffering dust-extraction unit in draw dust movement, improves the anti-vibration functions of dust-extraction unit, increases the use of dust-extraction unit
Service life.
In further example, first track side surfaces are equipped with guide conveying appliance, can play guiding role, increase
The stability of motion transmission.
In further example, one end of second robot palletizer is equipped with vehicle location scan components, can sweep
Vehicle dimension information is retouched, and is supplied to robot and executes subsequent charging work.
In further example, a kind of working method of material loading system includes the following steps;
S1, starting device;
S2, vehicle is stopped to specified parking area;
S3, vehicle parking scanned copy component open work, and by laser radar scanning, vehicle body point cloud data are obtained, by view
Feel that Processing Algorithm, intelligence obtain the positioning and vehicle of logistics vehicles;
S4, it is more than 1 degree or X/Y plane positioning accuracy is more than 20mm when the X/Y plane for detecting vehicle location
Deviation when;
S5, rotating device starting adjust the parked state of vehicle to the preset state of setting;
S6, the first track and the second track start to start;
Stacking layer above S7, the second track moves to designated position;
The working condition of stacking sighting device starting work monitoring stacking above S8, the first track;
S9, simultaneously the first robot palletizer and the second robot start simultaneously at work, and material installation is put in the crawl of stacking suction means
Inside railway carriage;
S10, when the material of stacking is sacked goods, when such as flour or cement and other items, the starting of S9 dust-extraction unit is until material
Entrucking finishes;
S11, then the empty pallet for placing material is transported in collection tray library by the second track, and material loading system terminates.
The utility model has the advantages that a kind of material loading system, by concrete pedestal ontology be arranged two the first tracks of track and
The first robot palletizer and the second robot palletizer is arranged in second track on the first track, and Liang Ge robot, which synchronizes, to be started
Entrucking improves work efficiency, while guide conveying appliance is fixedly mounted in face in orbit, increases robot palletizer in track
The stability moved back and forth improves the safety coefficient of movement, while being provided with stacking sighting device, pacifies to robot palletizer
Eyes have been filled, have been improved work efficiency, the dust of air stops the sight of gear robot palletizer to be mounted with that dedusting fills in order to prevent
It sets, the dust occurred around stacking sighting device can be all drawn to inside dust hood, advantageously reduce equipment downtime dimension
Rate is repaired, with raising working efficiency.The lower lower section for digging basis is provided with rotating device, when vehicle enters entrucking region, rotating dress
The time artificially stopped and repeatedly adjusted can be reduced, improve work efficiency quickly by vehicle parking standard by setting, and reduce the time
Waste.
Detailed description of the invention
Fig. 1 is perspective view of the invention.
Fig. 2 is main view of the invention.
Fig. 3 is right view of the invention.
Fig. 4 is the main view of the rotating device in the present invention.
Fig. 5 is the structural schematic diagram of the dust-extraction unit in the present invention.
Fig. 6 is the partial enlarged view of the dust-extraction unit in the present invention.
Each appended drawing reference in figure are as follows: it is lower dig basis 1, concrete pedestal 2, the first track 4, the second track 41, stacking layer 5,
Stacking suction means 6, the first robot palletizer 7, the second robot palletizer 8, stacking sighting device 10, slide post 101, visual organ
102, guide conveying appliance 11, collection tray library 13, vehicle location scan components 14, rotating device 15, column 1501, rotation turn
Disk 1502, rotating electric machine 1503, revolving support gear 1504, rotating electric machine gear 1505, dust-extraction unit 16, dedusting pedestal
1601, dust hood supporting plate 1602, limited block 1603, buffing pad 1604, blowing nozzle 1605, dust hood 1606, sliding seat 1607, fixed
Position seat 1608.
Specific embodiment
In the following description, a large amount of concrete details are given so as to provide a more thorough understanding of the present invention.So
And it is obvious to the skilled person that the present invention may not need one or more of these details and be able to
Implement.In other examples, in order to avoid confusion with the present invention, for some technical characteristics well known in the art not into
Row description.
In the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", "vertical",
The orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" be based on the orientation or positional relationship shown in the drawings, be only for
Convenient for the description present invention and simplify description, rather than the device or element of indication or suggestion meaning there must be specific side
Position is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.In addition, term " first ", " the
Two ", " third " is used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.
As shown in Figures 1 to 6, a kind of material loading system, by concrete pedestal 2, rotating device 15, stacking sighting device
A few part compositions such as 10 and dust-extraction unit 16.
Concrete pedestal 2, including 2 ontology of concrete pedestal, lower digging basic 1, first track 4,41, first yards of the second track
Pile robot 7, the second robot palletizer 8, stacking layer 5, collection tray library 13, stacking suction means 6,11 and of guide conveying appliance
Vehicle scan component.Lower digging basis 1 is arranged among the concrete pedestal 2, in order to facilitate stopping paying out for vehicle, gives material entrucking
Certain fixed region, 2 ontology of concrete pedestal are arranged to groove structure, the both ends of groove structure and the lower digging
Basis 1 forms 15 degree of slope, in order to increase working efficiency, processes load step, saves the time of material entrucking, described mixed
Two tracks are provided with above solidifying 2 ontology of soil matrix seat, the first track 4 and the second track 41 are arranged at the concrete pedestal 2
Above body, first track 4 is arranged in the upper surface of described 2 ontology of concrete pedestal, and is located at the two of the lower digging basis 1
The side of first track 4 is arranged in side, the second track 41, and the first robot palletizer 7 and the setting of the second robot palletizer 8 exist
Above first track 4 of the two sides positioned at lower digging basis 1.In order to improve the pallet utilization rate of enterprise, prevents pallet and disorderly put
The problem of leaving about, stacking layer 5 are arranged on second track 41, and pallet recycles lab setting at the end of second track 41
Automatic loading efficiency improves to increase the degree of automation of system in portion, and stacking suction means 6 is arranged at described first yard
7 one end of pile robot, while in order to improve the stability of robot palletizer work, safety coefficient is improved, by guide conveying appliance
11 are located at the side of first track 4, are conducive to increase and move the stability in looking for, while being also the first robot palletizer 7
Start the function of stopping in place with the second robot palletizer 8.In order to the dimension information of automatically scanning vehicle, vehicle location is swept
Retouch one end that second robot palletizer 8 is arranged in component 14.
It is described that vehicle is opened up into the lower parking area dug above basis 1, vehicle location scanning group in further example
Part 14 is scanned vehicle, scans the dimension information and location information of vehicle, and the information after scanning is occurred to backstage,
Back-end data handles and calculates whether vehicle parks standard, can fill how many material, when scan vehicle parking it is improper when, after
Data occur platform to rotating device 15, and it is qualified that rotating device 15 adjusts vehicle, the X/Y plane of vehicle location adjusted
No more than 1 degree, X/Y plane positioning accuracy is no more than 20mm.
As shown in figure 4, rotating device 15, including column 1501, rotary turnplate 1502, rotating electric machine 1503, revolving support
Gear 1504 and rotating electric machine gear 1505;The lower lower section for digging basis 1 is arranged in column 1501, for the stability of rotation
Consider, quadrangularly is arranged in the column 1501, and rotary turnplate 1502 is arranged on the column 1501, rotating electric machine 1503
Rotary turnplate 1502 is set in the following, rotating electric machine gear 1505 is co-axially located at one end of the rotating electric machine 1503, revolution
Support gear 1504 is engaged with the rotating electric machine gear 1505.
In further example, the entrucking vehicle parking is in the lower parking area for digging basis 1, vehicle location scan components
14 pairs of vehicles are scanned positioning, unqualified when scanning vehicle parking, when front and rear angles deviation is more than 1 degree or X/Y plane
When positioning accuracy is more than 20mm, rotating electric machine 1503 receives the signal that vehicle location scan components 14 issue, rotating electric machine 1503
Rotating electric machine gear 1505 is driven to rotate, 1503 gear of rotating electric machine engages revolving support gear 1504, drives and returns
Turn support gear 1504 to rotate, the rotation of revolving support gear 1504 drives rotary turnplate 1502 to rotate, 1502 band of rotary turnplate
Motor-car rotation, and adjust to qualified angle, it ensure that vehicle parking one-time-reach-place, save a large amount of parkings and adjustment vehicle
Time, the standard for providing the enough time for subsequent material entrucking, improving the efficiency of material entrucking, while stopping
Change, also improves the image of enterprise.
Stacking sighting device 10, including slide post 101 and visual organ 102.Sliding seat 1607 is arranged in first track 4
Above, visual organ 102 is arranged on the sliding seat 1607.
In further example, the first robot palletizer 7 and the second robot palletizer 8 above the first track 4 start
Work, the working condition of 102 real-time detection stacking of visual organ, and send stacking state to backstage, background system just calculates
Most reasonable stacking data out, and send the first robot palletizer 7 and the second robot palletizer 8 to, when the material code of first row
When pile finishes, stacking sighting device 10 follows robot palletizer to move at the stacking layer 5 at next place, until material is all put into
Inside the railway carriage of vehicle.Stacking sighting device 10 is synchronous to follow robot palletizer real time kinematics, can understand the dress of material in real time
The working condition of vehicle, perhaps time free administrative staff can just be understood in real time by mobile phone or computer for convenient long-range management
Working order and convenient for processing emergency.
As shown in Figure 5 and Figure 6, dust-extraction unit 16, including dedusting pedestal 1601,1606 supporting plate 1602 of dust hood, limited block
1603, buffing pad 1604, blowing nozzle 1605, dust hood 1606, sliding seat 1607 and positioning seat 1608.Dedusting pedestal 1601 is arranged
On the slide post 101, sliding seat 1607 is mounted on above the dedusting pedestal 1601, and dust suction supporting plate is arranged in the cunning
Above dynamic seat 1607, dust hood 1606 is arranged on the dust suction supporting plate, and limit base is arranged on the dedusting pedestal 1601
Face and the lower section for being located at the dust suction supporting plate, the setting of positioning seat 1608 exist in dust suction supporting plate side, the setting of blowing nozzle 1605
Above the dust hood 1606, in order to increase the service life of dust-extraction unit 16, the stability of dust-extraction unit 16 is improved, is reduced
Vibration, is mounted with that buffing pad 1604, the dust suction supporting plate are arranged to T-type, the buffing pad 1604 is set on dust-extraction unit 16
It sets in the upper surface of described dust suction supporting plate.
It is described when loading and unloading material dusty when material loading system in further example, when such as cement or flour,
Dust flashes in order to prevent, stops the sight of robot palletizer, causes robot palletizer maloperation, on the slide post 101
Face is mounted with dust-extraction unit 16, and when operating, dust-extraction unit 16 follows stacking sighting device 10, when dust hinders stacking vision dress
When setting 10, dust is blown away and is absorbed into the inside of dust hood 1606 by blowing nozzle 1605, improves the work effect of material entrucking
Rate, while being also beneficial to reduce equipment downtime maintenance rate.
In further example, a kind of working method of material loading system includes the following steps;Starting device;By vehicle
Stop to specified parking area;Vehicle parking scanned copy component opens work, and by laser radar scanning, obtains vehicle body point
Cloud data, by vision processing algorithm, intelligence obtains the positioning and vehicle of logistics vehicles;When the X/Y plane for detecting vehicle location
More than 1 degree or when X/Y plane positioning accuracy is more than the deviation of 20mm;Rotating device 15 starts, and adjusts the parked state of vehicle extremely
The preset state of setting;First track 4 and the second track 41 start to start;Stacking layer 5 above second track 41 moves to finger
Positioning is set;Stacking sighting device 10 above first track 4 starts the working condition of work monitoring stacking;First stacking machine simultaneously
Device people 7 and the second robot start simultaneously at work, and the crawl of stacking suction means 6 is put material and is mounted on inside railway carriage;When stacking
Material is sacked goods, and when such as flour or cement and other items, the starting of dust-extraction unit 16 is until material entrucking finishes.
As described above, must not be explained although the present invention has been indicated and described referring to specific preferred embodiment
For the limitation to invention itself.It without prejudice to the spirit and scope of the invention as defined in the appended claims, can be right
It makes a variety of changes in the form and details.
Claims (7)
1. a kind of material loading system, it is characterized in that including:
The lower digging basis among the concrete pedestal ontology, setting is arranged in concrete pedestal, including concrete pedestal ontology
The first track and the second track in concrete pedestal ontology two sides, setting can control walking on first track
And the first robot palletizer and the second robot palletizer that can be rotated on first track;
Rotating device is arranged in the rotary turnplate of the column side, is arranged including the lower column for digging ground beneath is arranged
Rotating electric machine below the rotary turnplate is co-axially located at the rotating electric machine gear of described rotating electric machine one end, and described
The revolving support gear of rotating electric machine gear engagement;
The view above the slide post is arranged in including the slide post above first track is arranged in stacking sighting device
Feel device;
Dust-extraction unit is arranged in the slide post side.
2. a kind of material loading system according to claim 1, it is characterised in that: be equipped with stacking above second track
The end of layer, second track is equipped with collection tray library.
3. a kind of material loading system according to claim 1, it is characterised in that: first robot palletizer one end is set
There is stacking suction means.
4. a kind of material loading system according to claim 1, it is characterised in that: the dust-extraction unit, including setting exist
Dedusting pedestal above slide post is mounted on the sliding seat of the dedusting submounts, the suction above the sliding seat is arranged in
The dust hood above the dust suction supporting plate is arranged in dirt supporting plate, and setting is in the dedusting submounts and is located at the dust suction support
Limit base below plate, is arranged in the positioning seat of dust suction supporting plate side, and the air blowing above the dust hood is arranged in
Mouth.
5. a kind of material loading system according to claim 4, it is characterised in that: the dust suction supporting plate is arranged to T-type, institute
It states and is provided with buffing pad above dust suction supporting plate.
6. a kind of material loading system according to claim 1, it is characterised in that: first track side surfaces are equipped with guiding
Conveying device.
7. a kind of material loading system according to claim 1, it is characterised in that: the one of second robot palletizer
End is equipped with vehicle location scan components,
A kind of working method of material loading system, which is characterized in that include the following steps;
S1, starting device;
S2, vehicle is stopped to specified parking area;
S3, vehicle parking scanned copy component open work, and by laser radar scanning, vehicle body point cloud data are obtained, by view
Feel that Processing Algorithm, intelligence obtain the positioning and vehicle of logistics vehicles;
S4, it is more than 1 degree or X/Y plane positioning accuracy is more than 20mm when the X/Y plane for detecting vehicle location
Deviation when;
S5, rotating device starting adjust the parked state of vehicle to the preset state of setting;
S6, the first track and the second track start to start;
Stacking layer above S7, the second track moves to designated position;
The working condition of stacking sighting device starting work monitoring stacking above S8, the first track;
S9, simultaneously the first robot palletizer and the second robot start simultaneously at work, and material installation is put in the crawl of stacking suction means
Inside railway carriage;
S10, when the material of stacking is sacked goods, when such as flour or cement and other items, the starting of S9 dust-extraction unit is until material
Entrucking finishes;
S11, then the empty pallet for placing material is transported in collection tray library by the second track, and material loading system terminates.
Priority Applications (1)
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CN201910361791.3A CN109911655B (en) | 2019-04-30 | 2019-04-30 | Material loading system |
Applications Claiming Priority (1)
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CN201910361791.3A CN109911655B (en) | 2019-04-30 | 2019-04-30 | Material loading system |
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CN109911655A true CN109911655A (en) | 2019-06-21 |
CN109911655B CN109911655B (en) | 2020-10-23 |
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CN111086887A (en) * | 2019-12-30 | 2020-05-01 | 芜湖哈特机器人产业技术研究院有限公司 | Intelligent loading system for bagged materials |
CN112722658A (en) * | 2020-12-07 | 2021-04-30 | 上海利兰机械设备有限公司 | Small AGV transfer car unloading method |
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