CN109898848B - A climbing integral steel platform formwork system and its construction method - Google Patents

A climbing integral steel platform formwork system and its construction method Download PDF

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CN109898848B
CN109898848B CN201811212394.1A CN201811212394A CN109898848B CN 109898848 B CN109898848 B CN 109898848B CN 201811212394 A CN201811212394 A CN 201811212394A CN 109898848 B CN109898848 B CN 109898848B
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climbing
column
steel
core tube
structural
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CN109898848A (en
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朱敏毅
徐磊
陈逯浩
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Shanghai Construction No 1 Group Co Ltd
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Abstract

The invention discloses a climbing type integral steel platform formwork system and a construction method thereof, aiming at the problems of low construction efficiency and large manpower and capital investment of the existing steel platform formwork system. The device comprises a steel platform, a supporting system, a scaffold system and a climbing system, wherein a connecting rod of a stable reinforcing system is horizontally arranged between two adjacent climbing columns or/and structural steel columns; the connecting rod is detachably connected with the climbing upright post through an upright post connector; the connecting rod is detachably connected with the structural steel column through a steel column connector; the height of each climbing upright post or structural steel column is more than or equal to two times of the layer height of the structural layer. The construction method comprises the following steps: and installing a structural steel column on the poured core tube, detachably connecting two adjacent climbing columns and/or structural steel columns after the steel platform formwork system climbs one structural layer, fixing the steel platform formwork system after the steel platform formwork system climbs the second structural layer to the core tube, and pouring concrete of the two structural layers layer by layer.

Description

一种爬升式整体钢平台模架体系及其施工方法A climbing integral steel platform formwork system and its construction method

技术领域Technical field

本发明涉及建筑施工技术领域,涉及一种高层、超高层建筑核心筒施工装 备及施工方法,特别涉及一种爬升式整体钢平台模架体系及其施工方法。The present invention relates to the technical field of building construction, to a high-rise and super-high-rise building core tube construction equipment and a construction method, and in particular to a climbing integral steel platform formwork system and a construction method thereof.

背景技术Background technique

目前,超高层核心筒广泛采用钢柱筒架交替支撑液压爬升整体钢平台模架 体系进行施工,专利号ZL201210147907.1,授权公开号为CN102677889,名称 为钢柱筒架交替支撑整体爬升钢平台模架体系及施工方法,该模架体系将作业 区域钢平台、模板系统、脚手系统、支撑系统和爬升系统组合为一体,形成全 封闭的施工作业环境,能够最大限度的保证核心筒的施工质量、加快施工进度、确保施工安全,在超高层建筑施工领域得以广泛应用。At present, super high-rise core tubes are widely constructed using steel column frames to alternately support hydraulic climbing integral steel platform formwork systems. The patent number is ZL201210147907.1, and the authorized publication number is CN102677889. The name is steel column frames to alternately support the integral climbing steel platform formwork. Frame system and construction method. The formwork system integrates the steel platform, formwork system, scaffolding system, support system and climbing system in the working area to form a fully enclosed construction operating environment, which can ensure the construction quality of the core tube to the greatest extent. , speed up the construction progress, ensure construction safety, and are widely used in the field of super high-rise building construction.

随着我国经济的迅速发展,超高层建筑进入建设繁荣期,对超高层建筑的 施工装备提出了更高的要求,现有钢柱筒架交替支撑液压爬升整体钢平台模架 体系一般仅可一层一爬,施工效率较低,尤其是遇到结构钢柱较多的核心筒结 构,一层一爬的模架体系使得结构钢柱分段增加,焊接工作量加大,不但影响 施工效率,而且增大了人力及资金的投入。With the rapid development of our country's economy, super high-rise buildings have entered a period of construction prosperity, which has put forward higher requirements for the construction equipment of super high-rise buildings. The existing steel column frame alternately supports hydraulic climbing integral steel platform formwork system, which can generally only be used once. The construction efficiency is low when one layer is climbed, especially when it comes to core tube structures with many structural steel columns. The formwork system that is climbed one layer at a time increases the segmentation of structural steel columns and increases the welding workload, which not only affects the construction efficiency, but also increases the welding workload. And increased investment in manpower and capital.

发明内容Contents of the invention

针对现有钢柱筒架交替支撑液压爬升整体钢平台模架体系一般仅可一层一 爬,施工效率较低,而且增大了人力及资金投入的问题。本发明的目的是提供 一种爬升式整体钢平台模架体系及其施工方法,爬升立柱、结构钢柱与连接杆 分别为可拆卸式连接,有效减少了结构钢柱分段及焊接的工作量,采用一次提 升两个结构层层高的提升方式,能够实现一次施工两个结构层高度的核心筒混凝土浇筑施工,提高了工作效率,并有效减少了爬升施工所造成的工期及人力 损耗,经济效益显著。The existing steel column frame alternating support hydraulic climbing integral steel platform formwork system generally can only climb one layer at a time, which results in low construction efficiency and increases manpower and capital investment. The purpose of the present invention is to provide a climbing integral steel platform formwork system and a construction method thereof. The climbing columns, structural steel columns and connecting rods are detachably connected, which effectively reduces the workload of segmenting and welding structural steel columns. , using the lifting method of raising the height of two structural layers at one time, it can realize the core concrete pouring construction of two structural layers at one time, which improves work efficiency and effectively reduces the construction period and manpower loss caused by climbing construction, which is economical The benefits are significant.

本发明解决其技术问题所采用的技术方案是:一种爬升式整体钢平台模架 体系,包括钢平台、支撑系统、脚手系统和爬升系统,所述钢平台沿核心筒横 截面延伸;所述支撑系统包括多个筒架支撑,所述筒架支撑固定于所述钢平台 底部,施工状态下所述筒架支撑通过位于其底部的牛腿支撑于核心筒剪力墙的预留孔中;所述脚手系统下挂于所述钢平台底部,它包括内筒架和外筒架;所 述爬升系统包括设置在所述钢平台上的爬升靴、液压系统及爬升立柱,所述爬 升立柱竖向固定于所述核心筒剪力墙的混凝土浇筑完成面,所述爬升靴设置于 所述钢平台上并与其固定连接,且所述爬升靴与所述液压系统连接;它还包括稳定加强系统,所述稳定加强系统包括:多个连接杆,水平设置于相邻的两根 所述爬升立柱或/和所述核心筒的结构钢柱之间;多个立柱连接器,其一端固接 于所述连接杆,另一端与所述爬升立柱的爬升孔可拆卸式连接;多个钢柱连接器,所述连接杆的一端通过所述钢柱连接器与所述结构钢柱可拆卸式连接;每 根所述爬升立柱或所述结构钢柱的高度均大于等于两倍核心筒结构层层高,每 根所述爬升立柱或结构钢柱的至少两个侧面通过所述连接杆与相邻的所述爬升 立柱或结构钢柱相连接,使得位于已浇筑核心筒顶部的所述爬升立柱及结构钢 柱通过所述连接杆连接为一个整体。The technical solution adopted by the present invention to solve the technical problem is: a climbing integral steel platform formwork system, which includes a steel platform, a support system, a scaffolding system and a climbing system. The steel platform extends along the cross section of the core tube; The support system includes a plurality of canister supports, which are fixed to the bottom of the steel platform. During construction, the canister supports are supported in the reserved holes of the core tube shear wall through corbels located at the bottom. ; The scaffold system is hung from the bottom of the steel platform, and it includes an inner cylinder frame and an outer cylinder frame; the climbing system includes climbing boots, a hydraulic system and a climbing column arranged on the steel platform, and the climbing system The column is vertically fixed to the concrete pouring surface of the core shear wall, the climbing boots are provided on the steel platform and are fixedly connected to it, and the climbing boots are connected to the hydraulic system; it also includes a stabilizer Reinforcement system, the stability reinforcement system includes: a plurality of connecting rods, horizontally arranged between the two adjacent climbing columns or/and the structural steel columns of the core tube; a plurality of column connectors, one end of which is fixed Connected to the connecting rod, the other end is detachably connected to the climbing hole of the climbing column; a plurality of steel column connectors, one end of the connecting rod is detachable to the structural steel column through the steel column connector type connection; the height of each climbing column or structural steel column is greater than or equal to twice the layer height of the core tube structure, and at least two sides of each climbing column or structural steel column are connected to each other through the connecting rod. The adjacent climbing columns or structural steel columns are connected so that the climbing columns and structural steel columns located at the top of the poured core are connected as a whole through the connecting rods.

优选的,所述立柱连接器包括:至少一根限位杆一,竖向固接于所述爬升 立柱爬升孔的底端;两块限位板,设置于所述限位杆一的两侧,其中位于所述 爬升立柱外侧的所述限位板与所述连接杆固接;以及多个连接螺栓一,分别位 于限位杆一的两侧并夹紧固定两块所述限位板。Preferably, the column connector includes: at least one limiting rod 1, vertically fixed to the bottom end of the climbing hole of the climbing column; two limiting plates arranged on both sides of the limiting rod 1. , wherein the limiting plate located outside the climbing column is fixedly connected to the connecting rod; and a plurality of connecting bolts are located on both sides of the limiting rod one and clamp and fix the two limiting plates.

优选的,所述爬升立柱的爬升孔内间隔设置两根限位杆一,两根所述限位 杆一分别靠近所述爬升孔的侧壁设置,两根所述限位杆一的间距能够容纳所述 爬升靴的伸缩杆放入。Preferably, two limiting rods are provided at intervals in the climbing hole of the climbing column. The two limiting rods are respectively arranged close to the side walls of the climbing hole. The distance between the two limiting rods can be The telescopic pole that accommodates the climbing boots is put in.

优选的,所述限位杆一的厚度与所述爬升立柱侧壁的厚度相同。Preferably, the thickness of the limiting rod 1 is the same as the thickness of the side wall of the climbing column.

优选的,所述钢柱连接器包括一定位卡件,两块连接板以及多个连接螺栓 二,所述定位卡件包括与所述结构钢柱侧面间隔设置的L形端板,平行设置且 垂直固接于所述L形端板两侧的两块侧板,分别为沿所述L形端板一个直角边 通长设置的侧板一和位于另一直角边端部的侧板二,两块侧板的另一端均固接 于结构钢柱的侧面,以及竖向固接于所述L形端板内侧直角边的限位杆二;两 块所述连接板设置于所述L形端板的两侧,并通过多个所述连接螺栓二夹紧固 定,其中,位于所述结构钢柱外侧的连接板与所述连接杆固接。Preferably, the steel column connector includes a positioning clamp, two connecting plates and a plurality of connecting bolts. The positioning clamp includes an L-shaped end plate spaced apart from the side of the structural steel column, arranged in parallel and Two side plates vertically fixed to both sides of the L-shaped end plate, namely side plate one provided along the entire length of one right-angled side of the L-shaped end plate and side plate two located at the end of the other right-angled side, The other ends of the two side plates are fixed to the sides of the structural steel columns, and the two limiting rods are vertically fixed to the inner right-angled edge of the L-shaped end plate; the two connecting plates are arranged on the L-shaped end plate. Both sides of the end plate are clamped and fixed by a plurality of connecting bolts, wherein the connecting plate located outside the structural steel column is fixedly connected to the connecting rod.

优选的,所述定位卡件还包括垂直于所述L形端板设置的卡板,所述卡板 的一端垂直固接于所述侧板一并形成卡扣端,所述连接板呈L形,且所述连接 板的转角部与所述卡扣端卡接。Preferably, the positioning clamp further includes a clamping plate arranged perpendicularly to the L-shaped end plate, one end of the clamping plate is vertically fixed to the side plate and forms a snap end, and the connecting plate is L-shaped. shape, and the corner portion of the connecting plate is snap-fitted with the buckle end.

优选的,所述限位杆二与所述L形端板的厚度相同。Preferably, the thickness of the second limiting rod and the L-shaped end plate are the same.

优选的,它还包括砼施工系统,所述砼施工系统包括安装于待浇筑核心筒 剪力墙两侧的模板及多个设置于待浇筑核心筒剪力墙顶部的平衡浇筑器,所述 平衡浇筑器包括一个纵截面呈梯形的储料斗及至少一对布料管,所述储料斗开 口渐扩的一端为混凝土浇筑口,所述储料斗开口渐缩的一端与至少一对布料管 连通,至少一对所述布料管对称设置于核心筒剪力钢板的两侧。Preferably, it also includes a concrete construction system, which includes formwork installed on both sides of the core tube shear wall to be poured and a plurality of balance pourers installed on the top of the core tube shear wall to be poured. The pouring device includes a storage hopper with a trapezoidal longitudinal section and at least a pair of distribution pipes. The expanding end of the storage hopper is a concrete pouring port. The tapering end of the storage hopper is connected to at least a pair of distribution pipes. At least A pair of the distribution pipes are symmetrically arranged on both sides of the core tube shear steel plate.

另外,本发明还提供了一种爬升式整体钢平台模架体系的施工方法,步骤 如下:In addition, the present invention also provides a construction method of a climbing integral steel platform formwork system. The steps are as follows:

S1:在已浇筑完成的n层核心筒顶部安装所述一种爬升式整体钢平台模架 体系,爬升系统的爬升立柱与核心筒的结构钢柱、剪力钢板的高度均大于等于 结构层层高的两倍;S1: Install the climbing integral steel platform formwork system on the top of the poured n-layer core tube. The heights of the climbing columns of the climbing system and the structural steel columns and shear steel plates of the core tube are greater than or equal to the structural layer. twice as high;

S2:吊装核心筒的结构钢柱并竖向固接于n层核心筒结构钢柱的顶端;S2: Hoist the structural steel columns of the core tube and vertically fix them to the tops of the n-layer core tube structural steel columns;

S3:以所述爬升立柱为反力点,启动液压系统,使上、下爬升靴交替爬升, 带动所述一种爬升式整体钢平台模架体系向上爬升第一个结构层的高度,即位 于待浇筑的n+1层核心筒顶部,通过连接杆将相邻两根所述结构钢柱和/或所述 爬升立柱可拆卸式地连接为一整体;S3: Using the climbing column as the reaction point, start the hydraulic system to make the upper and lower climbing boots climb alternately, driving the climbing integral steel platform formwork system to climb upward to the height of the first structural layer, which is located at the level to be On the top of the poured n+1-layer core tube, two adjacent structural steel columns and/or climbing columns are detachably connected as a whole through connecting rods;

S4:使所述一种爬升式整体钢平台模架体系向上爬升第二个结构层的高度, 即位于待浇筑的n+2层核心筒顶部,使所述一种爬升式整体钢平台模架体系的 筒架支撑的底部通过牛腿固定于已浇筑核心筒的预留孔内;S4: Make the climbing-type integral steel platform formwork system climb up to the height of the second structural layer, that is, to be located on the top of the n+2 layer core tube to be poured, so that the climbing-type integral steel platform formwork system The bottom of the system's cylinder support is fixed in the reserved hole of the poured core cylinder through corbels;

S5:松开所述爬升立柱与所述结构钢柱的可拆卸式连接,并松开所述爬升 立柱与n层核心筒顶部的连接,以钢平台为反力点,使所述爬升立柱爬升至待 浇筑的n+2层核心筒顶部,并由上爬升靴将其固定于所述钢平台上;S5: Loosen the detachable connection between the climbing column and the structural steel column, and loosen the connection between the climbing column and the top of the n-layer core tube. Use the steel platform as the reaction point to make the climbing column climb to The top of the n+2-layer core tube to be poured is fixed on the steel platform by upper climbing boots;

S6:吊装并固定核心筒的剪力钢板及结构钢梁,绑扎待浇筑的n+1层核心 筒的钢筋,并安装待浇筑的n+1层核心筒的模板,浇筑n+1层核心筒的混凝土;S6: Hoist and fix the shear steel plates and structural steel beams of the core tube, tie the steel bars of the n+1 layer core tube to be poured, install the formwork of the n+1 layer core tube to be poured, and pour the n+1 layer core tube. of concrete;

S7:绑扎待浇筑的n+2层核心筒的钢筋,并安装待浇筑的n+2层核心筒的 模板,浇筑n+2层核心筒的混凝土;S7: Bind the steel bars of the n+2-layer core tube to be poured, install the formwork of the n+2-layer core tube to be poured, and pour the concrete of the n+2-layer core tube;

S8:重复上述步骤S2至步骤S7,直至完成核心筒混凝土的浇筑施工;S8: Repeat the above steps S2 to S7 until the core concrete pouring construction is completed;

其中,n为大于等于3的整数。Among them, n is an integer greater than or equal to 3.

优选的,所述步骤S3中,每根所述爬升立柱或结构钢柱的至少两个侧面通 过所述连接杆与相邻的所述爬升立柱或结构钢柱相连接,所述连接杆与所述爬 升立柱之间通过立柱连接器螺栓连接,所述立柱连接器的两块限位板安装于所 述爬升立柱爬升孔内限位杆一的两侧,并通过多个连接螺栓一夹紧固定;所述连接杆与所述结构钢柱之间通过钢柱连接器螺栓连接,所述钢柱连接器的定位 卡件包括与所述结构钢柱侧面间隔设置的L形端板,平行设置且垂直固接于所 述L形端板两侧的两块侧板,分别为沿所述L形端板一个直角边通长设置的侧板一和位于另一直角边端部的侧板二,两块侧板的另一端均固接于所述结构钢 柱的侧面,以及竖向固接于所述L形端板内侧直角边的限位杆二;两块所述连 接板安装于所述L形端板的两侧,并通过多个所述连接螺栓二夹紧固定。Preferably, in step S3, at least two sides of each climbing column or structural steel column are connected to the adjacent climbing column or structural steel column through the connecting rod, and the connecting rod is connected to the adjacent climbing column or structural steel column. The climbing columns are connected by column connector bolts. The two limit plates of the column connector are installed on both sides of the limit rod in the climbing hole of the climbing column and are clamped and fixed by a plurality of connecting bolts. ; The connecting rod and the structural steel column are bolted through a steel column connector. The positioning clamp of the steel column connector includes an L-shaped end plate spaced apart from the side of the structural steel column, which is arranged in parallel and Two side plates vertically fixed to both sides of the L-shaped end plate, namely side plate one provided along the entire length of one right-angled side of the L-shaped end plate and side plate two located at the end of the other right-angled side, The other ends of the two side plates are fixed to the sides of the structural steel columns, and the two limiting rods are vertically fixed to the inner right-angled edge of the L-shaped end plate; the two connecting plates are installed on the The two sides of the L-shaped end plate are clamped and fixed by a plurality of connecting bolts.

本发明的效果在于:The effect of the present invention is:

一、本发明的一种爬升式整体钢平台模架体系,核心筒的结构钢柱以及爬 升系统的爬升立柱的高度均大于等于两倍结构层层高,位于核心筒剪力墙混凝 土浇筑完成面上方的结构钢柱及爬升立柱通过多个水平设置的连接杆可拆卸式 连接为一个整体,为爬升系统的连续第二层爬升施工提供稳定支撑,由此,为 核心筒剪力墙连续两层结构层层高的混凝土浇筑施工提供操作空间,提高了施工效率,进而缩短了施工工期;而且,爬升立柱、结构钢柱与连接杆分别为可 拆卸式连接,拆卸后的连接杆能够反复循环利用,材料周转利用率高,有效减 少了结构钢柱分段及焊接的工作量,降低了工程成本,尤其对于钢结构用量较 大的核心筒结构施工,采用本发明的一种爬升式整体钢平台模架体系实施主体 结构施工,能够取得更加显著的经济效益。1. A climbing integral steel platform formwork system of the present invention. The heights of the structural steel columns of the core tube and the climbing columns of the climbing system are both greater than or equal to twice the structural layer height. They are located on the concrete pouring completion surface of the core tube shear wall. The upper structural steel columns and climbing columns are detachably connected as a whole through multiple horizontal connecting rods to provide stable support for the climbing construction of the second consecutive layer of the climbing system, thus providing two consecutive layers of core shear walls. The high-level concrete pouring construction of the structure provides operating space, which improves construction efficiency and shortens the construction period; moreover, the climbing columns, structural steel columns and connecting rods are detachable connections, and the disassembled connecting rods can be recycled repeatedly. , high material turnover utilization rate, effectively reducing the workload of structural steel column segmentation and welding, and reducing project costs. Especially for the construction of core tube structures with a large amount of steel structures, a climbing integral steel platform of the present invention is used The formwork system implements the construction of the main structure and can achieve more significant economic benefits.

二、发明的一种爬升式整体钢平台模架体系的施工方法,采用一次提升两 个结构层高的提升方式,在已浇筑完成核心筒之上实施两倍结构层高度的结构 钢柱的吊装及焊接工作;钢柱筒架交替支撑整体钢平台模架体系爬升一个结构 层高度后,通过连接杆可拆卸式连接相邻两根爬升立柱和/或结构钢柱,使得爬升立柱与结构钢柱连接为一个整体的稳定加强系统,以增强爬升系统的稳定性; 钢柱筒架交替支撑整体钢平台模架体系爬升第二个结构层高度后固定于核心筒 剪力墙,随后,逐层浇筑两个结构层的混凝土。相较于传统一层一爬整体钢平 台模架体系,本发明的一种爬升式整体钢平台模架体系的施工方法至少具有如 下优点:2. The invented construction method of the climbing integral steel platform formwork system adopts the lifting method of lifting two structural layers at a time, and hoists structural steel columns with twice the structural layer height above the poured core tube. and welding work; after the steel column frame alternately supports the overall steel platform formwork system to climb one structural level, two adjacent climbing columns and/or structural steel columns are detachably connected through connecting rods, so that the climbing columns and structural steel columns Connected into an overall stable reinforcement system to enhance the stability of the climbing system; steel column frames alternately support the overall steel platform formwork system after climbing to the second structural level and fixed to the core shear wall, and then poured layer by layer Two structural layers of concrete. Compared with the traditional one-layer, one-climbing integral steel platform formwork system, the construction method of the climbing integral steel platform formwork system of the present invention has at least the following advantages:

1、利用一种爬升式整体钢平台模架体系可一次提升两个结构层层高,可实 现一次施工两个结构层高度的核心筒混凝土浇筑施工,钢柱筒架交替支撑整体 钢平台模架体系减少了约一半的爬升次数,有效减少钢柱筒架交替支撑整体钢 平台模架体系爬升施工所造成的工期及人力损耗;1. Using a climbing type integral steel platform formwork system, the height of two structural layers can be raised at one time, and the core tube concrete pouring construction of two structural layer heights can be realized at one time. The steel column frame alternately supports the integral steel platform formwork. The system reduces the number of climbs by about half, effectively reducing the construction period and manpower losses caused by the climbing construction of the steel column frame alternately supporting the overall steel platform formwork system;

2、两个结构层高度的核心筒混凝土一起浇筑施工,可有效减少核心筒剪力 钢板的横向分段,减少了逐层吊装、焊接剪力钢板的工作量,有效减少了焊接 装备及耗材的投入,同时可至少节约钢结构工期约一半的时间,加快了施工效 率,尤其对于钢结构量较大的核心筒结构施工,减少人力及资金的投入,达到高效经济的目的;2. The core concrete of the two structural layer heights is poured together, which can effectively reduce the lateral segmentation of the core shear steel plate, reduce the workload of hoisting and welding the shear steel plate layer by layer, and effectively reduce the cost of welding equipment and consumables. At the same time, it can save at least about half of the steel structure construction period, speed up the construction efficiency, especially for the construction of core tube structures with large steel structures, reduce the investment of manpower and capital, and achieve the purpose of high efficiency and economy;

3、两个结构层高度的混凝土一起浇筑施工,加快了钢筋绑扎速度,同时减 少了插筋或接驳器的使用量,有利于结构安全及节约耗材。3. The concrete at two structural levels is poured together, which speeds up the binding of steel bars and reduces the use of reinforcing bars or connectors, which is beneficial to structural safety and saving consumables.

附图说明Description of the drawings

图1为本发明一种爬升式整体钢平台模架体系的稳定加强系统一实施例的示意图;Figure 1 is a schematic diagram of an embodiment of the stability strengthening system of a climbing integral steel platform formwork system according to the present invention;

图2至图9为本发明一种爬升式整体钢平台模架体系的施工方法各步骤的示意图;Figures 2 to 9 are schematic diagrams of each step of the construction method of a climbing integral steel platform formwork system of the present invention;

图10为本发明一实施例的立柱连接器的结构示意图;Figure 10 is a schematic structural diagram of a column connector according to an embodiment of the present invention;

图11为图10的a-a剖视图;Figure 11 is a cross-sectional view along line a-a of Figure 10;

图12为本发明一实施例的钢柱连接器的结构示意图;Figure 12 is a schematic structural diagram of a steel column connector according to an embodiment of the present invention;

图13为图12的b-b剖视图;Figure 13 is a b-b cross-sectional view of Figure 12;

图14为本发明一实施例的平衡浇筑器的俯视图;Figure 14 is a top view of a balanced pourer according to an embodiment of the present invention;

图15为本发明一实施例的平衡浇筑器与核心筒剪力墙之间位置关系示意图;Figure 15 is a schematic diagram of the positional relationship between the balance pourer and the core shear wall according to an embodiment of the present invention;

图16为本发明一实施例的索链式对称翻桥的结构示意图。Figure 16 is a schematic structural diagram of a cable-chain type symmetrical overpass according to an embodiment of the present invention.

图中标号如下:The numbers in the figure are as follows:

核心筒剪力墙1;结构钢柱2;剪力钢板3;结构钢梁4;Core tube shear wall 1; structural steel column 2; shear steel plate 3; structural steel beam 4;

一种爬升式整体钢平台模架体系100;A climbing integral steel platform formwork system 100;

钢平台10;筒架支撑21;牛腿22;外筒架31;内筒架32;走道板33;索链34; 爬升立柱41;爬升孔41a;爬升靴42;液压系统43;连接杆60;立柱连接器 70;限位杆一71;限位板72;连接螺栓一73;钢柱连接器80;L形端板81; 侧板一82;侧板二83;卡板84;连接板86;连接螺栓二87;限位杆二88;模 板90;平衡浇筑器91;储料斗91a;布料管91b。Steel platform 10; barrel support 21; corbels 22; outer barrel frame 31; inner barrel frame 32; walkway plate 33; cable chain 34; climbing column 41; climbing hole 41a; climbing boots 42; hydraulic system 43; connecting rod 60 ; Column connector 70; Limit rod one 71; Limit plate 72; Connecting bolt one 73; Steel column connector 80; L-shaped end plate 81; Side plate one 82; Side plate two 83; Clamp plate 84; Connecting plate 86; connecting bolt 2 87; limit rod 2 88; template 90; balance pourer 91; storage hopper 91a; distribution pipe 91b.

具体实施方式Detailed ways

以下结合附图和具体实施例对本发明作进一步详细说明。根据下面的说明 和权利要求书,本发明的优点和特征将更清楚。需说明的是,附图均采用非常 简化的形式且均使用非精准的比例,仅用以方便、明晰地辅助说明本发明实施 例的目的。为叙述方便,下文中所述的“上”、“下”与附图的上、下的方向一 致,但这不能成为本发明技术方案的限制。The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. The advantages and features of the invention will become more apparent from the following description and claims. It should be noted that the accompanying drawings are in a very simplified form and use imprecise proportions, and are only used to conveniently and clearly assist in explaining the embodiments of the present invention. For the convenience of description, the "upper" and "lower" mentioned below are consistent with the upward and downward directions in the drawings, but this cannot be a limitation of the technical solution of the present invention.

结合图1至图16说明本发明的一种爬升式整体钢平台模架体系100,它包 括钢平台10、支撑系统、脚手系统和爬升系统;核心筒剪力墙1内设结构钢柱 2及剪力钢板3,相邻核心筒剪力墙1之间通过结构钢梁4固接;沿核心筒横截 面延伸的钢平台10包括多个钢平台单元,钢平台单元之间通过低密度大间距的 贯通钢梁组成整体钢平台10,在钢平台单元上铺设花纹钢板形成施工操作平台 兼重载堆场,钢平台单元之间自由架设格栅板以传递钢筋兼作人行过道,钢平台10上设有与核心筒剪力墙1位置相对应的孔洞;支撑系统包括多个筒架支撑 21,筒架支撑21固定于钢平台10底部,施工状态下筒架支撑21通过位于其底部的牛腿22支撑于核心筒剪力墙1的预留孔中,作为施工状态下一种爬升式整 体钢平台模架体系100的支撑,将钢平台10的受力传导至核心筒剪力墙1上; 脚手系统下挂于钢平台10底部,它包括内筒架32和外筒架31,脚手系统为施 工人员提供操作面,另外,支撑系统的筒架支撑21可兼作内筒架32或外筒架3 1;爬升系统包括设置在钢平台10上的爬升靴42、液压系统43及爬升立柱41,爬升立柱41竖向固定于核心筒剪力墙1的混凝土浇筑完成面,爬升靴42设置 于钢平台10上并与其固定连接,且爬升靴42与液压系统43连接;上述一种爬 升式整体钢平台模架体系100还包括稳定加强系统,稳定加强系统包括:多个 连接杆60,水平设置于相邻的两根爬升立柱41或/和核心筒的结构钢柱2之间;多个立柱连接器70,其一端固接于连接杆60,另一端与爬升立柱41的爬升孔4 1a可拆卸式连接;多个钢柱连接器80,连接杆60的一端通过钢柱连接器80与 结构钢柱2可拆卸式连接;每根爬升立柱41或结构钢柱2的高度均大于等于两 倍结构层层高,每根爬升立柱41或结构钢柱2的至少两个侧面通过连接杆60 与相邻的爬升立柱41或结构钢柱2相连接,使得位于已浇筑核心筒顶部的爬升 立柱41及结构钢柱2通过连接杆60连接为一个整体,以确保爬升过程中爬升 系统的稳定性。A climbing integral steel platform formwork system 100 of the present invention is explained with reference to Figures 1 to 16, which includes a steel platform 10, a support system, a scaffolding system and a climbing system; the core shear wall 1 is equipped with structural steel columns 2 and shear steel plates 3. The adjacent core tube shear walls 1 are fixedly connected through structural steel beams 4; the steel platform 10 extending along the core tube cross-section includes multiple steel platform units, and the steel platform units are connected by low-density large The spaced through steel beams form an integral steel platform 10. Patterned steel plates are laid on the steel platform units to form a construction operation platform and heavy-load storage yard. Grid plates are freely erected between the steel platform units to transmit steel bars and serve as pedestrian walkways. There are holes corresponding to the position of the core shear wall 1; the support system includes a plurality of barrel supports 21. The barrel supports 21 are fixed on the bottom of the steel platform 10. In the construction state, the barrel supports 21 pass through the corbels located at the bottom. 22 is supported in the reserved hole of the core tube shear wall 1, as a support for a climbing integral steel platform formwork system 100 under construction status, and transmits the force of the steel platform 10 to the core tube shear wall 1; The scaffolding system is hung from the bottom of the steel platform 10 and includes an inner barrel frame 32 and an outer barrel frame 31. The scaffolding system provides an operating surface for construction workers. In addition, the barrel frame support 21 of the support system can also serve as the inner barrel frame 32 or the outer barrel frame. Cylinder 3 1; the climbing system includes a climbing shoe 42, a hydraulic system 43 and a climbing column 41 arranged on the steel platform 10. The climbing column 41 is vertically fixed on the completed concrete pouring surface of the core shear wall 1, and the climbing shoe 42 is provided On the steel platform 10 and fixedly connected to it, and the climbing boots 42 are connected to the hydraulic system 43; the above-mentioned climbing integral steel platform formwork system 100 also includes a stability strengthening system, which includes: a plurality of connecting rods 60, horizontal Set between two adjacent climbing columns 41 or/and the structural steel column 2 of the core tube; multiple column connectors 70, one end of which is fixed to the connecting rod 60, and the other end is connected to the climbing hole 4 1a of the climbing column 41 Detachable connection; multiple steel column connectors 80, one end of the connecting rod 60 is detachably connected to the structural steel column 2 through the steel column connector 80; the height of each climbing column 41 or structural steel column 2 is greater than or equal to two times the height of the structural layer, at least two sides of each climbing column 41 or structural steel column 2 are connected to the adjacent climbing column 41 or structural steel column 2 through connecting rods 60, so that the climbing column located on the top of the poured core tube 41 and the structural steel column 2 are connected as a whole through the connecting rod 60 to ensure the stability of the climbing system during the climbing process.

本发明的一种爬升式整体钢平台模架体系100,核心筒的结构钢柱2以及爬 升系统的爬升立柱41的高度均大于等于两倍结构层层高,位于核心筒剪力墙1 混凝土浇筑完成面上方的结构钢柱2及爬升立柱41通过多个水平设置的连接杆 60可拆卸式连接为一个整体,为爬升系统的连续第二层爬升施工提供稳定支撑, 由此,为核心筒剪力墙1连续两层结构层层高的混凝土浇筑施工提供操作空间,提高了施工效率,进而缩短了施工工期;而且,爬升立柱41、结构钢柱2与连 接杆60分别为可拆卸式连接,拆卸后的连接杆60能够反复循环利用,材料周转利用率高,有效减少了结构钢柱2分段及焊接的工作量,降低了工程成本,尤其对于钢结构用量较大的核心筒结构施工,采用本发明的一种爬升式整体钢 平台模架体系100实施主体结构施工,能够取得显著的经济效益。In the climbing integral steel platform formwork system 100 of the present invention, the heights of the structural steel columns 2 of the core tube and the climbing columns 41 of the climbing system are both greater than or equal to twice the structural layer height, and are located at the core tube shear wall 1. Concrete pouring The structural steel column 2 and the climbing column 41 above the completion surface are detachably connected as a whole through a plurality of horizontally arranged connecting rods 60 to provide stable support for the continuous second-layer climbing construction of the climbing system. Thus, the core shear is The concrete pouring construction of the continuous two-story structure of the force wall 1 provides operation space, which improves the construction efficiency and shortens the construction period; moreover, the climbing column 41, the structural steel column 2 and the connecting rod 60 are detachably connected. The disassembled connecting rod 60 can be recycled repeatedly, and the material turnover utilization rate is high, which effectively reduces the workload of 2 segmentation and welding of structural steel columns, and reduces the project cost, especially for the construction of core tube structures with a large amount of steel structure. Significant economic benefits can be achieved by using the climbing integral steel platform formwork system 100 of the present invention to implement the construction of the main structure.

如图10和图11所示,立柱连接器70包括至少一根限位杆一71、两块限位 板72及多个连接螺栓一73,限位杆一71竖向固接于爬升立柱41爬升孔41a的 底端,限位杆一71与爬升孔41a一侧壁的间距能够容纳爬升靴42的伸缩杆放 入;两块限位板72对称设置于限位杆一71的两侧,并通过多个连接螺栓一73 夹紧固定,其中位于爬升立柱41外侧的限位板72与连接杆60固接。通过立柱连接器70能够将连接杆60的一端可拆卸地连接于爬升立柱41,拆装方便快捷, 并能够随着核心筒施工的进行,灵活调整连接杆60的位置,提高了工作效率。As shown in Figures 10 and 11, the column connector 70 includes at least one limiting rod 71, two limiting plates 72 and a plurality of connecting bolts 73. The limiting rod 71 is vertically fixed to the climbing column 41. At the bottom of the climbing hole 41a, the distance between the limit rod one 71 and the side wall of the climbing hole 41a can accommodate the telescopic rod of the climbing shoe 42; two limit plates 72 are symmetrically arranged on both sides of the limit rod one 71. And it is clamped and fixed by a plurality of connecting bolts 73, in which the limiting plate 72 located outside the climbing column 41 is fixedly connected to the connecting rod 60. One end of the connecting rod 60 can be detachably connected to the climbing column 41 through the column connector 70, which is convenient and quick to disassemble and assemble. The position of the connecting rod 60 can be flexibly adjusted as the core tube construction progresses, thereby improving work efficiency.

请继续参考图10和图11,本实施例采用三个连接螺栓一73固定两块限位 板72,三个连接螺栓一73分别位于限位杆一71的两侧,三个连接点增强了两 块限位板72的连接强度,使得连接杆60与爬升立柱41的连接更加牢固。Please continue to refer to Figures 10 and 11. In this embodiment, three connecting bolts 73 are used to fix the two limiting plates 72. The three connecting bolts 73 are respectively located on both sides of the limiting rod 71. The three connecting points enhance the The connection strength of the two limiting plates 72 makes the connection between the connecting rod 60 and the climbing column 41 stronger.

更佳的,爬升立柱41的爬升孔41a内间隔设置两根限位杆一71,两根限位 杆一71分别靠近爬升孔41a的侧壁设置,使得两根限位杆一71的间距能够容 纳爬升靴42的伸缩杆放入,同时,为保证稳定加强系统内各柱体结构之间连接 的可靠性,每根爬升立柱41的至少两个侧面与连接杆60连接,因此,一根爬升立柱41上至少安装四个限位杆一71,以便立柱连接器70选择安装接口,连 接杆60可根据现场具体位置选择固定于其中一根限位杆一71上,有利于连接 杆60位置的调整。More preferably, two limiting rods 71 are provided at intervals in the climbing hole 41a of the climbing column 41, and the two limiting rods 71 are respectively arranged close to the side walls of the climbing hole 41a, so that the distance between the two limiting rods 71 can be The telescopic rod that accommodates the climbing boots 42 is put in. At the same time, in order to ensure the stability and reliability of the connection between the column structures in the system, at least two sides of each climbing column 41 are connected to the connecting rod 60. Therefore, one climbing column At least four limit rods 71 are installed on the column 41 so that the installation interface of the column connector 70 can be selected. The connecting rod 60 can be fixed on one of the limit rods 71 according to the specific location of the site, which is beneficial to the position of the connecting rod 60 Adjustment.

上述限位板72的截面呈L形,多个螺栓孔位于限位板72的转角部,连接 杆60的端部焊接固定于限位板72底部的直角边,L形的形状设计能够提高限位 板72的刚度,避免设有多个螺栓孔的转角部在压力作用下而发生变形损坏。The above-mentioned limiting plate 72 has an L-shaped cross-section. A plurality of bolt holes are located at the corners of the limiting plate 72. The end of the connecting rod 60 is welded and fixed to the right-angled edge of the bottom of the limiting plate 72. The L-shaped shape design can improve the limit. The rigidity of the position plate 72 prevents the corner portion provided with multiple bolt holes from being deformed and damaged under pressure.

上述限位杆一71的固定位置需根据爬升立柱41的安装位置及设计计算位 置确定,并于吊装爬升立柱41之前在工厂或现场完成限位孔的焊接施工,本实 施例的限位孔一71约位于爬升立柱41的一层结构层标高位置的爬升孔41a内。The fixed position of the above-mentioned limit rod 71 needs to be determined according to the installation position and design calculation position of the climbing column 41, and the welding construction of the limit hole must be completed at the factory or on site before hoisting the climbing column 41. The limit hole 1 of this embodiment 71 is approximately located in the climbing hole 41a at the elevation of the first structural layer of the climbing column 41.

上述限位杆一71的厚度与爬升立柱41侧壁的厚度相同,使得夹紧后的两 块限位板72与限位杆一71紧密相抵,能够避免两块限位板72发生松动现象。The thickness of the above-mentioned limit rod 171 is the same as the thickness of the side wall of the climbing column 41, so that the two limit plates 72 after clamping closely offset the limit rod 171, which can prevent the two limit plates 72 from loosening.

如图12和图13所示,钢柱连接器80包括一定位卡件,两块连接板86以 及多个连接螺栓二87,定位卡件包括与结构钢柱2侧面间隔设置的L形端板81, 平行设置且垂直固接于L形端板81两侧的两块侧板,分别为沿L形端板81一 个直角边通长设置的侧板一82和位于另一直角边端部的侧板二83,以及竖向固 接于L形端板81内侧直角边的限位杆二88,两块侧板的另一端均固接于结构钢 柱2的侧面;两块连接板86设置于L形端板81的两侧,并通过多个连接螺栓二87夹紧固定,其中,位于结构钢柱2外侧的连接板86与连接杆60固接。定 位卡件的设置相当于在结构钢柱2的侧面安装了一个具有限位杆的连接孔,一 块连接板86能够插入L形端板81与结构钢柱2侧面形成的间隙内,并与另一 块固接有连接杆60的连接板86螺栓连接,使得连接杆60能够可拆卸地连接在 结构钢柱2上,拆装方便快捷,并能够随着核心筒施工的进行,灵活调整连接杆60的位置。As shown in Figures 12 and 13, the steel column connector 80 includes a positioning clamp, two connecting plates 86 and a plurality of connecting bolts 287. The positioning clamp includes an L-shaped end plate spaced apart from the side of the structural steel column 2. 81. Two side plates arranged in parallel and vertically fixed to both sides of the L-shaped end plate 81 are respectively a side plate 82 arranged along the length of one right-angled side of the L-shaped end plate 81 and a side plate 82 located at the end of the other right-angled side. The second side plate 83, and the second limiting rod 88 vertically fixed to the inner right-angled edge of the L-shaped end plate 81, the other ends of the two side plates are fixed to the side of the structural steel column 2; two connecting plates 86 are provided On both sides of the L-shaped end plate 81, it is clamped and fixed by a plurality of connecting bolts 287, in which the connecting plate 86 located outside the structural steel column 2 is fixedly connected to the connecting rod 60. The arrangement of the positioning clamp is equivalent to installing a connecting hole with a limiting rod on the side of the structural steel column 2. A connecting plate 86 can be inserted into the gap formed between the L-shaped end plate 81 and the side of the structural steel column 2, and connects with the other side. A connecting plate 86 fixedly connected with the connecting rod 60 is connected by bolts, so that the connecting rod 60 can be detachably connected to the structural steel column 2, which is convenient and quick to disassemble and assemble, and can flexibly adjust the connecting rod 60 as the core tube construction progresses. s position.

请继续参考图12,定位卡件还包括垂直于L形端板81设置的卡板84,卡 板84的一端垂直固接于侧板一82并形成卡扣端,连接板86呈L形,且连接板 86的转角部与卡扣端卡接,使得连接板86与结构钢柱2的连接更加稳定可靠。Please continue to refer to Figure 12. The positioning clamp also includes a clamping plate 84 arranged perpendicularly to the L-shaped end plate 81. One end of the clamping plate 84 is vertically fixed to the side plate 82 and forms a snap end. The connecting plate 86 is L-shaped. Moreover, the corner portion of the connecting plate 86 is engaged with the buckle end, making the connection between the connecting plate 86 and the structural steel column 2 more stable and reliable.

本实施例采用三个连接螺栓二87固定两块连接板86,三个连接螺栓二87 分别位于限位杆二88的两侧,三个连接点增强了两块连接板86的连接强度, 使得连接杆60与结构钢柱2的连接更加牢固。In this embodiment, three connecting bolts 87 are used to fix the two connecting plates 86. The three connecting bolts 87 are respectively located on both sides of the limiting rod 288. The three connecting points enhance the connection strength of the two connecting plates 86, so that The connection between the connecting rod 60 and the structural steel column 2 is stronger.

上述限位杆二88与L形端板81的厚度相同,夹紧后的两块L形端板81与 限位杆二88紧密相抵,能够避免两块L形端板81发生松动现象。The thickness of the two limiting rods 88 and the L-shaped end plates 81 are the same. The clamped two L-shaped end plates 81 closely offset the two limiting rods 88, which can prevent the two L-shaped end plates 81 from loosening.

如图14和图15所示,本发明的一种爬升式整体钢平台模架体系100还包 括砼施工系统,所述砼施工系统包括安装于待浇筑核心筒剪力墙两侧的模板90 及多个设置于待浇筑核心筒剪力墙顶部的平衡浇筑器91,平衡浇筑器91包括一 个纵截面呈梯形的储料斗91a,储料斗91a开口渐扩的一端为混凝土浇筑口,储 料斗91a开口渐缩的一端与至少一对布料管91b连通,至少一对布料管91b对 称设置于核心筒剪力钢板3的两侧,浇筑核心筒剪力墙1时,至少一对布料管9 1b能够将混凝土均匀注入剪力钢板3两侧,保证了核心筒剪力墙1的施工质量。As shown in Figures 14 and 15, a climbing integral steel platform formwork system 100 of the present invention also includes a concrete construction system. The concrete construction system includes formwork 90 installed on both sides of the core shear wall to be poured and A plurality of balance pourers 91 are arranged on the top of the core shear wall to be poured. The balance pourer 91 includes a storage hopper 91a with a trapezoidal longitudinal section. The gradually expanding end of the storage hopper 91a is a concrete pouring opening. The storage hopper 91a has an opening. The tapered end is connected to at least one pair of distribution pipes 91b. At least one pair of distribution pipes 91b is symmetrically arranged on both sides of the core shear steel plate 3. When the core shear wall 1 is poured, at least one pair of distribution pipes 91b can Concrete is evenly injected into both sides of the shear steel plate 3, ensuring the construction quality of the core shear wall 1.

上述脚手系统包括内筒架32、外筒架31和连接于内、外筒架之间的多个索 链式对称翻桥,图16以设置于相邻外筒架31之间的索链式对称翻桥的具体结 构为例,所述索链式对称翻桥包括设置于相邻两个外筒架31之间的一对走道板 33,及两对索链34,走道板33一端与外筒架31铰接,走道板33另一端通过设 置于其端部两侧的一对索链34连接于外筒架31,施工状态时,一对走道板33 展开放置,为施工人员提供作业空间并便于其通行;爬升状态时,收缩两对索 链34,一对走道板33向上翻转并靠近外筒架31侧壁固定,操作灵活方便。类 似的,设置于相邻两个内筒架32之间,及设置于相邻内、外筒架之间的索链式 对称翻桥的结构与之相同,不再赘述。The above-mentioned scaffolding system includes an inner cylinder frame 32, an outer cylinder frame 31 and a plurality of cable chain-type symmetrical flip bridges connected between the inner and outer cylinder frames. Figure 16 shows the cable chains arranged between adjacent outer cylinder frames 31. Taking the specific structure of a type symmetrical overturn bridge as an example, the cable chain type symmetrical overturn bridge includes a pair of walkway plates 33 arranged between two adjacent outer cylinder frames 31, and two pairs of cable chains 34. One end of the walkway plate 33 is connected to The outer cylinder frame 31 is hinged, and the other end of the walkway plate 33 is connected to the outer cylinder frame 31 through a pair of cable chains 34 provided on both sides of the end. During construction, the pair of walkway plates 33 are unfolded and placed to provide working space for construction workers. And facilitate its passage; in the climbing state, the two pairs of cable chains 34 are retracted, and the pair of walkway plates 33 are flipped upward and fixed close to the side walls of the outer cylinder frame 31, making the operation flexible and convenient. Similarly, the structure of the cable chain type symmetrical flip-over bridge arranged between two adjacent inner cylinder frames 32 and between adjacent inner and outer cylinder frames is the same and will not be described again.

结合图2至图9说明本发明的一种爬升式整体钢平台模架体系100的施工 方法,具体步骤如下:The construction method of a climbing integral steel platform formwork system 100 of the present invention is explained in conjunction with Figures 2 to 9. The specific steps are as follows:

S1:如图2所示,在已浇筑完成的n层核心筒顶部安装钢柱筒架交替支撑 整体钢平台模架体系100,模板90通过连接件固定于已浇筑核心筒剪力墙1两 侧,爬升系统的爬升立柱41与核心筒剪力墙1的结构钢柱2、剪力钢板3的高度均大于等于两倍结构层层高;S1: As shown in Figure 2, steel column frames are installed on the top of the poured n-layer core tube to alternately support the overall steel platform formwork system 100. The formwork 90 is fixed on both sides of the poured core tube shear wall 1 through connectors. , the heights of the climbing columns 41 of the climbing system and the structural steel columns 2 and shear steel plates 3 of the core shear wall 1 are both greater than or equal to twice the structural floor height;

S2:如图3所示,吊装核心筒剪力墙1的结构钢柱2并竖向固接于n层核 心筒结构钢柱2的顶端;S2: As shown in Figure 3, hoist the structural steel column 2 of the core tube shear wall 1 and vertically fix it to the top of the n-layer core tube structural steel column 2;

S3:如图4所示,以爬升立柱41为反力点,启动液压系统43,使上、下爬 升靴42交替爬升,带动钢柱筒架交替支撑整体钢平台模架体系100向上爬升第 一个结构层层高,即位于待浇筑的n+1层核心筒顶部,如图5所示,通过连接 杆60将相邻两根结构钢柱2和/或爬升立柱41可拆卸式地连接为一整体;S3: As shown in Figure 4, with the climbing column 41 as the reaction point, start the hydraulic system 43 to make the upper and lower climbing shoes 42 climb alternately, driving the steel column frame to alternately support the overall steel platform formwork system 100 to climb upward for the first time The structural layer height is located at the top of the n+1 layer core tube to be poured. As shown in Figure 5, two adjacent structural steel columns 2 and/or climbing columns 41 are detachably connected into one through connecting rods 60. overall;

S4:如图6所示,使钢柱筒架交替支撑整体钢平台模架体系100向上爬升 第二个结构层层高,即位于待浇筑的n+2层核心筒顶部,使钢柱筒架交替支撑 整体钢平台模架体系100的筒架支撑21的底部通过牛腿22固定于已浇筑核心 筒的预留孔内;S4: As shown in Figure 6, make the steel column cylinders alternately support the overall steel platform formwork system 100 and climb up to the second structural layer height, that is, located on the top of the n+2 layer core tube to be poured, so that the steel column cylinders The bottom of the cylinder support 21 that alternately supports the integral steel platform formwork system 100 is fixed in the reserved hole of the poured core cylinder through the corbels 22;

S5:如图7所示,松开爬升立柱41与结构钢柱2的可拆卸式连接,并松开 爬升立柱41与n层核心筒顶部的连接,以钢平台10为反力点,使爬升立柱41 爬升至待浇筑的n+2层核心筒顶部,并由爬升靴42将其固定于钢平台10上;S5: As shown in Figure 7, loosen the detachable connection between the climbing column 41 and the structural steel column 2, and loosen the connection between the climbing column 41 and the top of the n-layer core tube. Use the steel platform 10 as the reaction point to make the climbing column 41 Climb to the top of the n+2-layer core tube to be poured, and fix it on the steel platform 10 with climbing boots 42;

S6:如图7所示,吊装并固定核心筒的剪力钢板3及结构钢梁4,如图8所 示,绑扎待浇筑的n+1层核心筒的钢筋,并安装待浇筑的n+1层核心筒的模板9 0,浇筑n+1层核心筒的混凝土;S6: As shown in Figure 7, hoist and fix the shear steel plate 3 and structural steel beam 4 of the core tube. As shown in Figure 8, tie the steel bars of the n+1 core tube to be poured, and install the n+ to be poured. The formwork of the 1st layer core tube is 9 0, and the concrete of the n+1 layer core tube is poured;

S7:如图9所示,绑扎待浇筑的n+2层核心筒的钢筋,并安装待浇筑的n+ 2层核心筒的模板90,浇筑n+2层核心筒的混凝土;S7: As shown in Figure 9, tie the steel bars of the n+2-layer core tube to be poured, install the formwork 90 of the n+2-layer core tube to be poured, and pour the concrete of the n+2-layer core tube;

S8:重复上述步骤S2至步骤S7,直至完成核心筒混凝土的浇筑施工。S8: Repeat the above steps S2 to S7 until the core concrete pouring construction is completed.

其中,n为大于等于3的整数。Among them, n is an integer greater than or equal to 3.

发明的一种爬升式整体钢平台模架体系的施工方法,采用一次提升两个结 构层层高的提升方式,在已浇筑完成的核心筒剪力墙1之上实施两倍结构层层 高高度的结构钢柱2的吊装及焊接工作;钢柱筒架交替支撑整体钢平台模架体 系100爬升一个结构层层高后,通过连接杆60可拆卸式连接相邻两根爬升立柱 41和/或结构钢柱2,使得爬升立柱41与结构钢柱2连接为一个整体的稳定加 强系统,以增强爬升系统的稳定性;钢柱筒架交替支撑整体钢平台模架体系10 0爬升第二个结构层层高后固定于已浇筑完成的核心筒剪力墙1,随后,逐层浇筑两个结构层的混凝土。相较于传统一层一爬整体钢平台模架体系,本发明的 一种爬升式整体钢平台模架体系100的施工方法至少具有如下优点:A construction method of a climbing integral steel platform formwork system invented, which adopts a lifting method of raising the height of two structural layers at a time, and implements twice the structural layer height on the core shear wall 1 that has been poured Hoisting and welding of structural steel columns 2; steel column frames alternately support the overall steel platform formwork system 100. After climbing one structural level, two adjacent climbing columns 41 and/or are detachably connected through connecting rods 60 The structural steel column 2 connects the climbing column 41 and the structural steel column 2 into an overall stable strengthening system to enhance the stability of the climbing system; the steel column frame alternately supports the overall steel platform formwork system 10 0 to climb the second structure The layer height is then fixed to the poured core shear wall 1, and then the concrete of the two structural layers is poured layer by layer. Compared with the traditional one-layer, one-climbing integral steel platform formwork system, the construction method of the climbing integral steel platform formwork system 100 of the present invention has at least the following advantages:

1、利用一种爬升式整体钢平台模架体系100可一次提升两个结构层层高, 可实现一次施工两个结构层层高的核心筒混凝土浇筑施工,能够减少约一半的 爬升次数,有效减少钢柱筒架交替支撑整体钢平台模架体系100爬升施工所造 成的工期及人力损耗;1. The climbing-type integral steel platform formwork system 100 can be used to raise the height of two structural layers at one time, and can realize the core concrete pouring construction of two structural layers at one time, which can reduce the number of climbs by about half, effectively Reduce the construction period and manpower losses caused by the 100-degree climbing construction of the steel column frame alternately supporting the overall steel platform formwork system;

2、两个结构层高度的核心筒混凝土一起浇筑施工,可有效减少核心筒剪力 钢板3的横向分段,减少了逐层吊装、焊接剪力钢板3的工作量,有效减少了焊接装备及耗材的投入,同时可至少节约钢结构工期约一半的时间,加快了施 工效率,尤其对于钢结构量较大的核心筒结构施工,减少人力及资金的投入, 达到高效经济的目的;2. The core tube concrete with two structural layer heights is poured and constructed together, which can effectively reduce the lateral segmentation of the core tube shear steel plate 3, reduce the workload of hoisting and welding the shear steel plate 3 layer by layer, and effectively reduce the need for welding equipment and The investment in consumables can also save at least about half of the steel structure construction period, speeding up the construction efficiency, especially for the construction of core tube structures with large steel structures, reducing the investment in manpower and capital, and achieving the goal of high efficiency and economy;

3、两个结构层高度的混凝土一起浇筑施工,加快了钢筋绑扎速度,同时减 少了插筋或接驳器的使用量,有利于结构安全及节约耗材。3. The concrete at two structural levels is poured together, which speeds up the binding of steel bars and reduces the use of reinforcing bars or connectors, which is beneficial to structural safety and saving consumables.

所述步骤S3中,每根爬升立柱41或结构钢柱2的至少两个侧面通过连接 杆60与相邻的爬升立柱41或结构钢柱2相连接,连接杆60与爬升立柱41之 间通过立柱连接器70螺栓连接,立柱连接器70的两块限位板72安装于爬升立 柱41爬升孔41a内限位杆一71的两侧,并通过多个连接螺栓一73夹紧固定; 连接杆60与结构钢柱2之间通过钢柱连接器80螺栓连接,钢柱连接器80的定 位卡件包括与结构钢柱2侧面间隔设置的L形端板81,平行设置且垂直固接于 L形端板81两侧的两块侧板,分别为沿L形端板81一个直角边通长设置的侧板 一82和位于另一直角边端部的侧板二83,两块侧板的另一端均固接于结构钢柱 2的侧面,以及竖向固接于L形端板81内侧直角边的限位杆二88;两块连接板 86安装于L形端板81的两侧,并通过多个连接螺栓二87夹紧固定。In the step S3, at least two sides of each climbing column 41 or structural steel column 2 are connected to the adjacent climbing column 41 or structural steel column 2 through connecting rods 60, and the connecting rods 60 and the climbing columns 41 are connected by The column connector 70 is bolted, and the two limiting plates 72 of the column connector 70 are installed on both sides of the limiting rod 71 in the climbing hole 41a of the climbing column 41, and are clamped and fixed by a plurality of connecting bolts 73; connecting rod 60 is bolted to the structural steel column 2 through a steel column connector 80. The positioning clamp of the steel column connector 80 includes an L-shaped end plate 81 spaced apart from the side of the structural steel column 2, which is arranged parallel and vertically fixed to the L The two side plates on both sides of the L-shaped end plate 81 are respectively a side plate 82 arranged along one right-angled side of the L-shaped end plate 81 and a side plate two 83 located at the end of the other right-angled edge. The other end is fixed to the side of the structural steel column 2, and is vertically fixed to the limit rod 288 on the inner right-angled edge of the L-shaped end plate 81; two connecting plates 86 are installed on both sides of the L-shaped end plate 81. And clamped and fixed by multiple connecting bolts 287.

上述描述仅是对本发明较佳实施例的描述,并非对本发明范围的任何限定, 本发明领域的普通技术人员根据上述揭示内容做的任何变更、修饰,均属于权 利要求范围。The above description is only a description of the preferred embodiments of the present invention, and does not limit the scope of the present invention in any way. Any changes or modifications made by those of ordinary skill in the field of the present invention based on the above disclosure shall fall within the scope of the claims.

Claims (8)

1.一种爬升式整体钢平台模架体系,包括钢平台、支撑系统、脚手系统和爬升系统,所述钢平台沿核心筒横截面延伸;所述支撑系统包括多个筒架支撑,所述筒架支撑固定于所述钢平台底部,施工状态下所述筒架支撑通过位于其底部的牛腿支撑于核心筒剪力墙的预留孔中;所述脚手系统下挂于所述钢平台底部,它包括内筒架和外筒架;所述爬升系统包括设置在所述钢平台上的爬升靴、液压系统及爬升立柱,所述爬升立柱竖向固定于所述核心筒剪力墙的混凝土浇筑完成面,所述爬升靴设置于所述钢平台上并与其固定连接,且所述爬升靴与所述液压系统连接;其特征在于,它还包括稳定加强系统,所述稳定加强系统包括:1. A climbing integral steel platform formwork system, including a steel platform, a support system, a scaffolding system and a climbing system. The steel platform extends along the cross-section of the core tube; the support system includes multiple cylinder supports, so The canister support is fixed to the bottom of the steel platform. Under construction, the canister support is supported in the reserved hole of the core tube shear wall through the corbels located at the bottom; the scaffolding system is hung from the The bottom of the steel platform includes an inner cylinder frame and an outer cylinder frame; the climbing system includes climbing boots, a hydraulic system and climbing columns arranged on the steel platform, and the climbing columns are vertically fixed to the core shear force The concrete pouring completed surface of the wall, the climbing boots are arranged on the steel platform and are fixedly connected to it, and the climbing boots are connected to the hydraulic system; it is characterized in that it also includes a stability reinforcement system, and the stability reinforcement system The system includes: 多个连接杆,水平设置于相邻的两根所述爬升立柱或/和所述核心筒的结构钢柱之间,所述立柱连接器包括:至少一根限位杆一,竖向固接于所述爬升立柱爬升孔的底端;两块限位板,设置于所述限位杆一的两侧,其中位于所述爬升立柱外侧的所述限位板与所述连接杆固接;以及多个连接螺栓一,分别位于限位杆一的两侧并夹紧固定两块所述限位板;A plurality of connecting rods are arranged horizontally between two adjacent climbing columns or/and the structural steel columns of the core tube. The column connectors include: at least one limiting rod 1, fixed vertically At the bottom end of the climbing hole of the climbing column; two limiting plates are provided on both sides of the limiting rod one, where the limiting plate located outside the climbing column is fixedly connected to the connecting rod; and a plurality of connecting bolts one, respectively located on both sides of the limit rod one and clamping and fixing the two limit plates; 多个立柱连接器,其一端固接于所述连接杆,另一端与所述爬升立柱的爬升孔可拆卸式连接;A plurality of column connectors, one end of which is fixedly connected to the connecting rod, and the other end is detachably connected to the climbing hole of the climbing column; 多个钢柱连接器,所述连接杆的一端通过所述钢柱连接器与所述结构钢柱可拆卸式连接,所述钢柱连接器包括一定位卡件,两块连接板以及多个连接螺栓二,所述定位卡件包括与所述结构钢柱侧面间隔设置的L形端板,平行设置且垂直固接于所述L形端板两侧的两块侧板,分别为沿所述L形端板一个直角边通长设置的侧板一和位于另一直角边端部的侧板二,两块侧板的另一端均固接于结构钢柱的侧面,以及竖向固接于所述L形端板内侧直角边的限位杆二;两块所述连接板设置于所述L形端板的两侧,并通过多个所述连接螺栓二夹紧固定,其中,位于所述结构钢柱外侧的连接板与所述连接杆固接;A plurality of steel column connectors, one end of the connecting rod is detachably connected to the structural steel column through the steel column connector, the steel column connector includes a positioning clamp, two connecting plates and a plurality of Connecting bolt two, the positioning clamp includes an L-shaped end plate spaced apart from the side of the structural steel column, two side plates arranged in parallel and vertically fixed to both sides of the L-shaped end plate, respectively along the The L-shaped end plate has one right-angled side and a side plate two that is located at the end of the other right-angled side. The other ends of the two side plates are fixed to the side of the structural steel column and vertically fixed. Two limiting rods on the inner right-angled edge of the L-shaped end plate; two connecting plates are provided on both sides of the L-shaped end plate and are clamped and fixed by a plurality of connecting bolts, wherein The connecting plate on the outside of the structural steel column is fixedly connected to the connecting rod; 所述爬升系统的爬升立柱与核心筒的结构钢柱、剪力钢板的高度均大于结构层层高的两倍,每根所述爬升立柱或结构钢柱的至少两个侧面通过所述连接杆与相邻的所述爬升立柱或结构钢柱相连接,使得位于已浇筑核心筒顶部的所述爬升立柱及结构钢柱通过所述连接杆连接为一个整体。The heights of the climbing columns of the climbing system and the structural steel columns and shear steel plates of the core tube are both greater than twice the height of the structural layers. At least two sides of each of the climbing columns or structural steel columns pass through the connecting rods. Connect with the adjacent climbing columns or structural steel columns, so that the climbing columns and structural steel columns located at the top of the poured core tube are connected as a whole through the connecting rods. 2.根据权利要求1所述的一种爬升式整体钢平台模架体系,其特征在于:所述爬升立柱的爬升孔内间隔设置两根限位杆一,两根所述限位杆一分别靠近所述爬升孔的侧壁设置,两根所述限位杆一的间距能够容纳所述爬升靴的伸缩杆放入。2. A climbing integral steel platform formwork system according to claim 1, characterized in that: two limiting rods are provided at intervals in the climbing hole of the climbing column, and the two limiting rods are respectively They are arranged close to the side wall of the climbing hole, and the spacing between the two limiting rods can accommodate the insertion of the telescopic rod of the climbing shoe. 3.根据权利要求1所述的一种爬升式整体钢平台模架体系,其特征在于:所述限位杆一的厚度与所述爬升立柱侧壁的厚度相同。3. A climbing integral steel platform formwork system according to claim 1, characterized in that the thickness of the limiting rod 1 is the same as the thickness of the side wall of the climbing column. 4.根据权利要求1所述的一种爬升式整体钢平台模架体系,其特征在于:所述定位卡件还包括垂直于所述L形端板设置的卡板,所述卡板的一端垂直固接于所述侧板一并形成卡扣端,所述连接板呈L形,且所述连接板的转角部与所述卡扣端卡接。4. A climbing type integral steel platform formwork system according to claim 1, characterized in that: the positioning clamp further includes a clamping plate arranged perpendicularly to the L-shaped end plate, one end of the clamping plate It is vertically fixed to the side plate and forms a buckle end. The connecting plate is L-shaped, and the corner part of the connecting plate is buckled with the buckle end. 5.根据权利要求1所述的一种爬升式整体钢平台模架体系,其特征在于:所述限位杆二与所述L形端板的厚度相同。5. A climbing integral steel platform formwork system according to claim 1, characterized in that the thickness of the second limiting rod and the L-shaped end plate are the same. 6.根据权利要求1所述的一种爬升式整体钢平台模架体系,其特征在于:它还包括砼施工系统,所述砼施工系统包括安装于待浇筑核心筒剪力墙两侧的模板及多个设置于待浇筑核心筒剪力墙顶部的平衡浇筑器,所述平衡浇筑器包括一个纵截面呈梯形的储料斗及至少一对布料管,所述储料斗开口渐扩的一端为混凝土浇筑口,所述储料斗开口渐缩的一端与至少一对布料管连通,至少一对所述布料管对称设置于核心筒剪力钢板的两侧。6. A climbing type integral steel platform formwork system according to claim 1, characterized in that: it also includes a concrete construction system, and the concrete construction system includes formwork installed on both sides of the core tube shear wall to be poured. And a plurality of balance pourers arranged on the top of the core tube shear wall to be poured. The balance pourer includes a storage hopper with a trapezoidal longitudinal section and at least a pair of distribution pipes. One end of the storage hopper's opening is gradually expanded for concrete. The pouring port, the tapered end of the opening of the storage hopper is connected to at least a pair of distribution pipes, and at least a pair of the distribution pipes are symmetrically arranged on both sides of the core tube shear steel plate. 7.如权利要求1至6任一项所述一种爬升式整体钢平台模架体系的施工方法,步骤如下:7. The construction method of a climbing integral steel platform formwork system according to any one of claims 1 to 6, the steps are as follows: S1:在已浇筑完成的n层核心筒顶部安装所述一种爬升式整体钢平台模架体系,爬升系统的爬升立柱与核心筒的结构钢柱、剪力钢板的高度均大于结构层层高的两倍;S1: Install the climbing integral steel platform formwork system on the top of the poured n-layer core tube. The heights of the climbing columns of the climbing system and the structural steel columns and shear steel plates of the core tube are both greater than the height of the structural layers. twice; S2:吊装核心筒的结构钢柱并竖向固接于n层核心筒结构钢柱的顶端;S2: Hoist the structural steel columns of the core tube and vertically fix them to the tops of the n-layer core tube structural steel columns; S3:以所述爬升立柱为反力点,启动液压系统,使上、下爬升靴交替爬升,带动所述一种爬升式整体钢平台模架体系向上爬升第一个结构层的高度,即位于待浇筑的n+1层核心筒顶部,通过连接杆将相邻两根所述结构钢柱和/或所述爬升立柱可拆卸式地连接为一整体;S3: Using the climbing column as the reaction point, start the hydraulic system to make the upper and lower climbing boots climb alternately, driving the climbing integral steel platform formwork system to climb upward to the height of the first structural layer, which is located at the level to be waited for. On the top of the poured n+1-layer core tube, two adjacent structural steel columns and/or climbing columns are detachably connected as a whole through connecting rods; S4:使所述一种爬升式整体钢平台模架体系向上爬升第二个结构层的高度,即位于待浇筑的n+2层核心筒顶部,使所述一种爬升式整体钢平台模架体系的筒架支撑的底部通过牛腿固定于已浇筑核心筒的预留孔内;S4: Make the climbing integral steel platform formwork system climb up to the height of the second structural layer, that is, to be located on the top of the n+2 layer core tube to be poured, so that the climbing integral steel platform formwork system The bottom of the system's cylinder support is fixed in the reserved hole of the poured core cylinder through corbels; S5:松开所述爬升立柱与所述结构钢柱的可拆卸式连接,并松开所述爬升立柱与n层核心筒顶部的连接,以钢平台为反力点,使所述爬升立柱爬升至待浇筑的n+2层核心筒顶部,并由上爬升靴将其固定于所述钢平台上;S5: Loosen the detachable connection between the climbing column and the structural steel column, and loosen the connection between the climbing column and the top of the n-layer core tube. Use the steel platform as the reaction point to make the climbing column climb to The top of the n+2-layer core tube to be poured is fixed on the steel platform by upper climbing boots; S6:吊装并固定核心筒的剪力钢板及结构钢梁,绑扎待浇筑的n+1层核心筒的钢筋,并安装待浇筑的n+1层核心筒的模板,浇筑n+1层核心筒的混凝土;S6: Hoist and fix the shear steel plates and structural steel beams of the core tube, tie the steel bars of the n+1 layer core tube to be poured, install the formwork of the n+1 layer core tube to be poured, and pour the n+1 layer core tube. of concrete; S7:绑扎待浇筑的n+2层核心筒的钢筋,并安装待浇筑的n+2层核心筒的模板,浇筑n+2层核心筒的混凝土;S7: Bind the steel bars of the n+2-layer core tube to be poured, install the formwork of the n+2-layer core tube to be poured, and pour the concrete of the n+2-layer core tube; S8:重复上述步骤S2至步骤S7,直至完成核心筒混凝土的浇筑施工;S8: Repeat the above steps S2 to S7 until the core concrete pouring construction is completed; 其中,n为大于等于3的整数。Among them, n is an integer greater than or equal to 3. 8.根据权利要求7所述的一种爬升式整体钢平台模架体系的施工方法,其特征在于:所述步骤S3中,每根所述爬升立柱或结构钢柱的至少两个侧面通过所述连接杆与相邻的所述爬升立柱或结构钢柱相连接,所述连接杆与所述爬升立柱之间通过立柱连接器螺栓连接,所述立柱连接器的两块限位板安装于所述爬升立柱爬升孔内限位杆一的两侧,并通过多个连接螺栓一夹紧固定;所述连接杆与所述结构钢柱之间通过钢柱连接器螺栓连接,所述钢柱连接器的定位卡件包括与所述结构钢柱侧面间隔设置的L形端板,平行设置且垂直固接于所述L形端板两侧的两块侧板,分别为沿所述L形端板一个直角边通长设置的侧板一和位于另一直角边端部的侧板二,两块侧板的另一端均固接于所述结构钢柱的侧面,以及竖向固接于所述L形端板内侧直角边的限位杆二;两块所述连接板安装于所述L形端板的两侧,并通过多个所述连接螺栓二夹紧固定。8. The construction method of a climbing integral steel platform formwork system according to claim 7, characterized in that: in the step S3, at least two sides of each climbing column or structural steel column pass through the The connecting rod is connected to the adjacent climbing column or structural steel column. The connecting rod and the climbing column are bolted through a column connector. Two limiting plates of the column connector are installed on the Both sides of the limit rod in the climbing hole of the climbing column are clamped and fixed by a plurality of connecting bolts; the connecting rod and the structural steel column are connected by steel column connector bolts, and the steel column is connected The positioning clamp of the device includes an L-shaped end plate spaced apart from the side of the structural steel column, and two side plates arranged parallel and vertically fixed to both sides of the L-shaped end plate, respectively along the L-shaped end plate. One right-angled side of the board is provided with the entire length of the side plate one and the side plate two is located at the end of the other right-angled side. The other ends of the two side plates are fixed to the side of the structural steel column and vertically fixed to the structural steel column. The two connecting plates are installed on both sides of the L-shaped end plate and are clamped and fixed by a plurality of connecting bolts.
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