CN109896760A - A kind of device and technique using cement kiln end lime burning - Google Patents

A kind of device and technique using cement kiln end lime burning Download PDF

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Publication number
CN109896760A
CN109896760A CN201910273348.0A CN201910273348A CN109896760A CN 109896760 A CN109896760 A CN 109896760A CN 201910273348 A CN201910273348 A CN 201910273348A CN 109896760 A CN109896760 A CN 109896760A
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dore furnace
cyclone cylinder
preheating
lime
cement kiln
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王飞
康宇
罗超
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Nanjing Kisen International Engineering Co Ltd
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Nanjing Kisen International Engineering Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/10Reduction of greenhouse gas [GHG] emissions
    • Y02P10/143Reduction of greenhouse gas [GHG] emissions of methane [CH4]

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Abstract

The present invention provides a kind of device and technique using cement kiln end lime burning, described device includes preheating unit, dore furnace, cyclone separator, the cooling unit of cement kiln end, the preheating unit is made of multistage preheating cyclone cylinder interconnected, the grade cyclone cylinder last of this preheating unit is replaced with into the cyclone separator, the feed opening of the penultimate stage cyclone cylinder of this preheating unit is connected with the spout of the dore furnace;The air inlet of the cyclone separator is connected with the strip air stream outlet of the dore furnace, and the bottom feed opening of the cyclone separator is connected with the feed inlet of the cooling unit, and the air outlet of the cooling unit is connected with the taper air inlet of the dore furnace.The present invention is small to cement kiln revamping workload, and occupied area is small, and raw material, fuel tolerance are strong, stable, good product quality.

Description

A kind of device and technique using cement kiln end lime burning
Technical field
The present invention relates to lime calcining field, especially a kind of device and technique using cement kiln end lime burning.
Background technique
Lime is the base stock of steel and iron industry, is also widely used in the fields such as electric power, building, chemical industry, environment, agricultural, Wherein steel industry and calcium carbide industry mainly use blocky lime, and the industries master such as electric power, building materials, papermaking, desulfurization, sewage treatment To use powdered lime.The technology that powdered lime suppresses balling-up is increasingly mature, and powdered lime is pressed into the ball block of various sizes, This will further expand the application range of powder lime, and market potential is huge.
Currently, powdered lime be by selecting, being crushed, grinding bulk lime obtain, but blocky lime grindability compares lime Stone is poor, and grinding pow consumption is high.It is representative to high activity powdery stone using desulfurization industry as national environmental protection renovation dynamics is increasing The demand of ash increasingly increases, and especially active calcium content is greater than 90% high-quality powder lime.To efficient, low consumption, environment friend The demand of good powder lime calciner plant is more urgent.
Under the same terms, powdered lime stone is faster than blocky decomposition rate, is conducive to the yield for improving kiln and reduces heat consumption.State Outer portion country and Some Domestic area cement production capacity are seriously saturated, and profit margin is low, or even faces loss;In addition, with country The tightening of environmental protection policy, 2000t/d clinker production line below will gradually be eliminated.If this part of cement production line can be by changing Lime of changing the line of production is made, can get good social and economic benefits under the premise of meeting country's correlation environmental requirement.
In this context, this patent proposes a kind of by carrying out part transformation to cement kiln production line, increases part and closes Key apparatus, to produce the device and technique of active lime powder.
Summary of the invention
For overcome the deficiencies in the prior art, the present invention provides a kind of devices and work using cement kiln end lime burning Skill, it can be achieved that waste cement kiln tail system re-using, and using flexible.
The technical solution adopted by the present invention to solve the technical problems is:
Present invention firstly provides a kind of device using cement kiln end lime burning, the preheating unit including cement kiln end, It further include dore furnace, cyclone separator, cooling unit, the preheating unit is made of multistage preheating cyclone cylinder interconnected, The grade cyclone cylinder last of this preheating unit is replaced with into the cyclone separator, the penultimate stage of this preheating unit is revolved The feed opening of air duct is connected with the spout of the dore furnace;The strip of the air inlet of the cyclone separator and the dore furnace Air stream outlet is connected, and the bottom feed opening of the cyclone separator is connected with the feed inlet of the cooling unit, the cooling unit Air outlet be connected with the taper air inlet of the dore furnace.
Preferably, further include auxiliary burner, the air inlet of the auxiliary burner is connected with a blower, auxiliary burner air outlet with it is described The taper air inlet of dore furnace is connected.
Preferably, the inner cylinder ratio of height to diameter of the cyclone separator is greater than 1.5.
Preferably, the preheating unit is two groups, and the grade cyclone cylinder last of every group of preheating unit replaces with described Cyclone separator, the cooling unit also mutually should be two groups.
Preferably, the cooling unit is multistage cooling cyclone cylinder interconnected.
The present invention also provides a kind of technique using cement kiln end lime burning based on above-mentioned apparatus, specific steps are as follows:
Powdered lime stone is fed from the air hose between the first order cyclone cylinder and second level cyclone cylinder of the preheating unit, Powdered lime stone brings first order cyclone cylinder by hot wind, after cyclonic separation and preliminary preheating, by exhaust gas from first order whirlwind Cylinder discharge;
Powdered lime stone by first order cyclone cylinder tapering discharge port feeding second level cyclone cylinder and third level cyclone cylinder it Between air hose so that powdered lime stone brings second level cyclone cylinder by hot wind;
Pre- thermal flow process is repeated so that the multistage preheating of powdered lime stone is done step-by-step, last powdery lime stone passes through the inverse Second level cyclone cylinder feeds dore furnace;
Powdered lime stone after preheating is completed to decompose in dore furnace, powdered lime is formed after decomposition, while utilizing decomposition Flue gas in furnace brings powdered lime into cyclone separator to carry out gas solid separation, the hot fume after separation enter preheating unit with Powdered lime stone is preheated, the powdered lime after separation feeds cooling unit;
Cooling air is passed through cooling unit so that it carries out heat exchange with the hot powdered lime after decomposition, in realization powdery While lime is cooling, cooling air enters dore furnace after being heated by hot material, to provide fuel hot-air to dore furnace;Together When, high-temperature flue gas is provided by blower and auxiliary burner, to supplement the hot wind and heat of dore furnace, and then improves the air quantity of dore furnace With temperature, to realize decomposition of the powdered lime stone in dore furnace.
Preferably, it is coal, natural gas, heavy oil, petroleum coke or alternative fuel that the dore furnace is fuel used.
The positive effect of the present invention:
1, the present invention is based on raw water stall tail system is transformed (i.e. the preheating unit of former cement kiln end last Grade cyclone cylinder such as transform cyclone separator as, while adding dore furnace again at other equipment), waste cement kiln tail system may be implemented Re-using, the small cement producing line being especially eliminated can also be adapted as this powdered lime production line, and its construction project Measure small, investment reduction.
2, the present invention is based on the transformations to raw water stall tail system to have invertibity, and former cement producing line can not be removed, can Switch the clinker that resumes production according to market situation, the switching that clinker and lime can be realized produces.
3, preheating, decomposition and cooling under granular material suspended state, heat exchanger effectiveness is high, and system heat consumption is low, than blocky lime It is low to produce heat consumption, saves fuel.
4, powdered lime stone degree of decomposition is high, and the calcium-oxide content of production is high;Its internal temperature of improved device It is evenly distributed and controllably, reaction temperature is lower than Rotary Kiln Control, can effectively reduce the generation and discharge of nitrogen oxides in device.
5, structure is relatively easy, and movable part is few, and maintenance cost is low, and service life of equipment is long.
6, production scale is easy to enlargement, and pre- thermal decomposition can realize the benefit of vertical direction spatial with the cooling cyclone cylinder of powdered lime With appliance arrangement takes up little area, is with low investment.
7, the lime stone of various partial sizes can be used as the raw material of the present apparatus, as long as calcium oxide content etc. is met the requirements, And the lime stone that blocky lime calcining cannot use granularity small.
8, this technique and device can also calcine other materials, such as dolomite, carbide slag, using calcining and decomposing principle system Standby calcium oxide, magnesia etc..
Detailed description of the invention
Fig. 1 is the apparatus structure schematic diagram that cement kiln end lime burning is utilized described in embodiment 1;
Fig. 2 is the apparatus structure schematic diagram that cement kiln end lime burning is utilized described in embodiment 2;
Fig. 3 is the structural schematic diagram of the cooling unit.
Specific embodiment
With reference to the accompanying drawing to a preferred embodiment of the present invention will be described in detail.
Embodiment 1
Referring to Fig.1, the embodiment of the present invention 1 provides a kind of device using cement kiln end lime burning, including cement kiln end Preheating unit 1, further include dore furnace 2, cyclone separator 3, cooling unit 4, the preheating unit 1 is by multistage interconnected Preheating cyclone cylinder composition (be followed successively by from top to bottom the first order, the second level ..., penultimate stage, grade cyclone cylinder last), The grade cyclone cylinder last of this preheating unit 1 is replaced with into the cyclone separator 3 (if former cement kiln end not reproduction water Mud, preheating unit grade cyclone cylinder last do not use, and the afterbody of the preheating unit 1 of original cement kiln end can be revolved Air duct is directly transformed into the cyclone separator with bottoms material stagnant area, and cooling unit 4 is according to the physical location of cyclone separator 3 It is arranged design), by the spout phase of the feed opening of the penultimate stage cyclone cylinder of this preheating unit 1 and the dore furnace 2 Even;The air inlet of the cyclone separator 3 is connected with the strip air stream outlet of the dore furnace 2, the bottom of the cyclone separator 3 Subordinate's material mouth is connected with the feed inlet of the cooling unit 4, the taper of the air outlet of the cooling unit 4 and the dore furnace 2 into Air port is connected.
Wherein, the inner cylinder ratio of height to diameter of the cyclone separator 3 is greater than 1.5.The cooling unit 4 is multistage interconnected Cooling cyclone cylinder.
The present embodiment 1 also provides a kind of technique using cement kiln end lime burning based on the present embodiment described device, Specific steps are as follows:
Granular material (powdered lime stone) is fed from the air hose between the first order and second level cyclone cylinder of preheating unit 1, First order cyclone cylinder is brought by hot wind, after cyclonic separation and preliminary preheating, exhaust gas is discharged through first order cyclone cylinder, powder Material is fed the air hose between the second level and third level cyclone cylinder by first order cyclone cylinder tapering, brings second level whirlwind by hot wind Cylinder, principle, is done step-by-step the multistage preheating of material, feeds dore furnace 2 finally by penultimate stage cyclone cylinder, powdery is pre- according to this Lime stone after heat is completed to decompose in dore furnace 2, the formation powdered lime after decomposition, after the flue gas in dore furnace 2 will decompose Powdered lime bring the cyclone separator 3 with bottoms material stagnant area into, complete gas solid separation in the cyclone separator 3, point Hot fume from after enters preheating unit 1 and preheats to powdered lime stone, and the powdered lime after separation feeds cooling unit 4; Hot powdered lime after cooling air enters cooling unit 4 and decomposes carries out heat exchange, while realizing that powdered lime is cooling, Cooling air enters dore furnace 2 after being heated by hot material, provides fuel hot-air to dore furnace 2.
Embodiment 2
Referring to Fig. 2, the embodiment of the present invention 2 provides a kind of device using cement kiln end lime burning, including cement kiln end Preheating unit 1, further include dore furnace 2, cyclone separator 3, cooling unit 4, the preheating unit 1 is by multistage interconnected Preheating cyclone cylinder composition (be followed successively by from top to bottom the first order, the second level ..., penultimate stage, grade cyclone cylinder last), The grade cyclone cylinder last of this preheating unit 1 is replaced with into the cyclone separator 3 (if former cement kiln end not reproduction water Mud, preheating unit grade cyclone cylinder last do not use, and the afterbody of the preheating unit 1 of original cement kiln end can be revolved Air duct is directly transformed into the cyclone separator with bottoms material stagnant area, and cooling unit 4 is according to the physical location of cyclone separator 3 It is arranged design), by the spout phase of the feed opening of the penultimate stage cyclone cylinder of this preheating unit 1 and the dore furnace 2 Even;The air inlet of the cyclone separator 3 is connected with the strip air stream outlet of the dore furnace 2, the bottom of the cyclone separator 3 Subordinate's material mouth is connected with the feed inlet of the cooling unit 4, the taper of the air outlet of the cooling unit 4 and the dore furnace 2 into Air port is connected.
Wherein, the inner cylinder ratio of height to diameter of the cyclone separator 3 is greater than 1.5.The cooling unit 4 is multistage interconnected Cooling cyclone cylinder.
It further, further include auxiliary burner 5, the air inlet of the auxiliary burner 5 is connected with a blower 6, auxiliary 5 air outlet of burner It is connected with the taper air inlet of the dore furnace 2.
Specifically, the preheating unit 1 is two groups be arranged side by side, the grade cyclone cylinder last of every group of preheating unit 1 The cyclone separator 3 is replaced with, the cooling unit 4 also mutually should be two groups, i.e., carries out former cement kiln end pre-heating system Transformation, transform bi serie powdered lime decomposing and calcining device as.
As shown in figure 3, the cooling unit 4 is whirlwind cooling unit, including cyclone cylinder, further include cold burden storehouse 44, Air hose 45 is respectively equipped with air inlet and feed inlet at the top of the cyclone cylinder, and the bottom of the cyclone cylinder is respectively equipped with air outlet And discharge port;The cyclone cylinder is by the one cyclonic cylinder 41, second level cyclone cylinder 42 and three-level cyclone cylinder that set gradually from top to bottom 43 compositions, the discharge port of the one cyclonic cylinder 41 are connected with the feed inlet of second level cyclone cylinder 42, the discharging of second level cyclone cylinder 42 Mouth is connected with the feed inlet of three-level cyclone cylinder 43, and the discharge port of three-level cyclone cylinder 43 is connected with the feed inlet of the cold powder cabin 44; The air outlet of the one cyclonic cylinder 41, second level cyclone cylinder 42 and three-level cyclone cylinder 43 passes through connecting tube and 45 phase of a blower respectively Even, the air outlet of the blower 45 is connected with the air hose 46.In use, powdery hot material successively passes through one cyclonic cylinder from top to bottom 41, enter cold burden storehouse 44 after second level cyclone cylinder 42, three-level cyclone cylinder 43 are cooling;One cyclonic cylinder 41, second level cyclone cylinder 42, three-level The air inlet of cyclone cylinder 43 is connected with atmosphere (cold air), and cyclone cylinder air outlets at different levels pass through 45 extraction system of blower.It is cooling Unit 4 is guaranteeing the same of the cooling powdery hot material of high efficient heat exchanging using air-cooled whirlwind and using the form of lower outlet air, bottom discharge When, and cyclone cylinder resistance is reduced, save the power consumption of air motion.
The present embodiment 2 also provides a kind of technique using cement kiln end lime burning based on the present embodiment described device, Specific steps are as follows:
Granular material (powdered lime stone) be divided to two-way respectively from the first order of two column preheating units 1 and second level cyclone cylinder it Between air hose feeding, powder work stone brings first order cyclone cylinder by hot wind, after cyclonic separation and preliminary preheating, exhaust gas the The discharge of one cyclonic cylinder, granular material feed the air hose between the second level and third level cyclone cylinder by first order cyclone cylinder tapering and feed Enter, second level cyclone cylinder is brought by hot wind, with this principle, the multistage preheating of material is done step-by-step, last granular material passes through two The penultimate stage cyclone cylinder of column preheating unit 1 feeds dore furnace 2 simultaneously, and the lime stone after powdery preheating is complete in dore furnace 2 At decomposition, formation powdered lime after decomposition, the flue gas in dore furnace 2 is divided into two-way, and every road flue gas is by the powdery stone after decomposition Ash brings two column into and respectively adds the cyclone separator 3 with bottoms material stagnant area, and gas-solid point is completed in corresponding cyclone separator 3 From the preheating unit 1 that the hot fume after separation enters respective respective column preheats powdered lime stone, the powdery stone after separation Ash feeds corresponding cooling unit 4;Hot powdered lime after cooling air enters cooling unit 4 and decomposes carries out heat exchange, While realizing that powdered lime is cooling, two-way cooling air enters dore furnace 2 after being heated by hot material, provides combustion to dore furnace 2 Material uses hot-air;In addition, high-temperature flue gas is provided by auxiliary burner 5, auxiliary burner blower 6, to supplement 2 hot wind of dore furnace and heat, And then 2 air quantity of dore furnace and temperature are improved, it helps to realize preheating powdered lime stone and is decomposed in dore furnace 2.
In addition, can be according to the performance requirement of powdered lime, dore furnace 2 is fuel used can be in coal, natural gas, heavy oil, petroleum It is selected in the burning fuels such as coke, alternative fuel, to meet powdered lime performance requirement.
This patent is small to cement kiln revamping workload, and occupied area is small, and raw material, fuel tolerance are strong, stable, product quality It is good.
It is above-described to be merely a preferred embodiment of the present invention, it should be understood that the explanation of above embodiments is only used In facilitating the understanding of the method and its core concept of the invention, it is not intended to limit the scope of protection of the present invention, it is all of the invention Any modification for being made within thought and principle, equivalent replacement etc., should all be included in the protection scope of the present invention.

Claims (7)

1. a kind of device using cement kiln end lime burning, the preheating unit including cement kiln end, it is characterised in that: further include Dore furnace, cyclone separator, cooling unit, the preheating unit is made of multistage preheating cyclone cylinder interconnected, this is pre- The grade cyclone cylinder last of hot cell replaces with the cyclone separator, by the penultimate stage cyclone cylinder of this preheating unit Feed opening is connected with the spout of the dore furnace;The air inlet of the cyclone separator and the strip air-flow of the dore furnace go out Mouth is connected, and the bottom feed opening of the cyclone separator is connected with the feed inlet of the cooling unit, the outlet air of the cooling unit Mouth is connected with the taper air inlet of the dore furnace.
2. a kind of device using cement kiln end lime burning according to claim 1, it is characterised in that: further include auxiliary combustion The air inlet of furnace, the auxiliary burner is connected with a blower, and auxiliary burner air outlet is connected with the taper air inlet of the dore furnace.
3. a kind of device using cement kiln end lime burning according to claim 1 or 2, it is characterised in that: the rotation The inner cylinder ratio of height to diameter of wind separator is greater than 1.5.
4. a kind of device using cement kiln end lime burning according to claim 2, it is characterised in that: the preheating is single Member is two groups, and the grade cyclone cylinder last of every group of preheating unit replaces with the cyclone separator, the cooling unit It mutually should be two groups.
5. a kind of device using cement kiln end lime burning according to claim 1 or 2, it is characterised in that: described cold But unit is multistage cooling cyclone cylinder interconnected.
6. a kind of technique using cement kiln end lime burning based on any claim described device in claim 1-5, It is characterized in that, specific steps are as follows:
Powdered lime stone is fed from the air hose between the first order cyclone cylinder and second level cyclone cylinder of the preheating unit, powdery Lime stone brings first order cyclone cylinder by hot wind, and after cyclonic separation and preliminary preheating, exhaust gas is arranged from first order cyclone cylinder Out;
Powdered lime stone is fed between second level cyclone cylinder and third level cyclone cylinder by the tapering discharge port of first order cyclone cylinder Air hose, so that powdered lime stone brings second level cyclone cylinder by hot wind;
Pre- thermal flow process is repeated so that the multistage preheating of powdered lime stone is done step-by-step, last powdery lime stone passes through described second from the bottom Grade cyclone cylinder feeds dore furnace;
Powdered lime stone after preheating is completed to decompose in dore furnace, powdered lime is formed after decomposition, while using in dore furnace Flue gas bring powdered lime into cyclone separator to carry out gas solid separation, the hot fume after separation enters preheating unit to powder Shape lime stone is preheated, and the powdered lime after separation feeds cooling unit;
Cooling air is passed through cooling unit so that it carries out heat exchange with the hot powdered lime after decomposition, in realization powdered lime While cooling, cooling air enters dore furnace after being heated by hot material, to provide fuel hot-air to dore furnace;Meanwhile it is logical It crosses blower and auxiliary burner provides high-temperature flue gas, to supplement the hot wind and heat of dore furnace, and then improve the air quantity and temperature of dore furnace Degree, to realize decomposition of the powdered lime stone in dore furnace.
7. a kind of technique using cement kiln end lime burning according to claim 5, it is characterised in that: the dore furnace Fuel used is coal, natural gas, heavy oil, petroleum coke or alternative fuel.
CN201910273348.0A 2019-04-04 2019-04-04 A kind of device and technique using cement kiln end lime burning Pending CN109896760A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113045224A (en) * 2021-03-10 2021-06-29 中国中材国际工程股份有限公司 System and method for preparing powdery active lime by modifying cement clinker production line
CN113511824A (en) * 2021-05-08 2021-10-19 浙江钙科机械设备有限公司 Suspension calcining process for large-particle calcium oxide
CN114249547A (en) * 2020-09-24 2022-03-29 合肥丰达水泥科技有限公司 Kiln-free calcination process for producing powdery active lime
CN117886522A (en) * 2024-03-15 2024-04-16 嘉峪关大友嘉镁钙业有限公司 Limestone rotary kiln preheating device and application method thereof

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CN205838850U (en) * 2016-07-23 2016-12-28 襄汾县鸿达集团水泥建材有限公司 The rotary kiln production line of calcining powdered lime
CN107673637A (en) * 2017-12-01 2018-02-09 河南中蓝新材料科技有限公司 The suspension roasting device and its production technology of a kind of powdery active lime

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US5711802A (en) * 1994-03-22 1998-01-27 F. L. Smidth & Co. A/S Heat treatment of lime sludge
CN101570406A (en) * 2009-06-11 2009-11-04 北京市琉璃河水泥有限公司 Calcination process of active lime
CN101608866A (en) * 2009-07-24 2009-12-23 天津水泥工业设计研究院有限公司 Can handle the outer nsp kiln tail system of cement kiln of band combustible raw material
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114249547A (en) * 2020-09-24 2022-03-29 合肥丰达水泥科技有限公司 Kiln-free calcination process for producing powdery active lime
CN114249547B (en) * 2020-09-24 2022-07-05 合肥丰达水泥科技有限公司 Kiln-free calcination process for producing powdery active lime
CN113045224A (en) * 2021-03-10 2021-06-29 中国中材国际工程股份有限公司 System and method for preparing powdery active lime by modifying cement clinker production line
CN113511824A (en) * 2021-05-08 2021-10-19 浙江钙科机械设备有限公司 Suspension calcining process for large-particle calcium oxide
CN117886522A (en) * 2024-03-15 2024-04-16 嘉峪关大友嘉镁钙业有限公司 Limestone rotary kiln preheating device and application method thereof
CN117886522B (en) * 2024-03-15 2024-05-07 嘉峪关大友嘉镁钙业有限公司 Limestone rotary kiln preheating device and application method thereof

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Application publication date: 20190618