CN109895237B - Automatic assembly system of sleeper sleeve - Google Patents
Automatic assembly system of sleeper sleeve Download PDFInfo
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- CN109895237B CN109895237B CN201910272284.2A CN201910272284A CN109895237B CN 109895237 B CN109895237 B CN 109895237B CN 201910272284 A CN201910272284 A CN 201910272284A CN 109895237 B CN109895237 B CN 109895237B
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- sleeve
- positioning shaft
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Abstract
The invention discloses an automatic assembly system of sleeper sleeves, which comprises an assembly platform, wherein a tray translation track is arranged on the assembly platform, a tray is connected onto the tray translation track in a sliding manner, a plurality of sleeve positioning pins are arranged on the tray, sleeve clamps are arranged on two sides of each sleeve positioning pin, a first driving cylinder for driving the tray to move along the tray translation track is also arranged on the assembly platform, a spiral rib feeding mechanism is arranged on one side of the assembly platform, a sleeve feeding mechanism is arranged on the other side of the assembly platform, a positioning shaft feeding mechanism is also arranged on the other side of the assembly platform, a sleeve and spiral rib assembling mechanism is arranged above the assembly platform, the sleeve and the spiral rib are respectively carried and screwed for assembly, and a sleeve and a positioning shaft assembling mechanism are arranged on one side of the sleeve and the spiral rib assembling mechanism, so that the assembled sleeve and a positioning shaft on a die are assembled. The invention can automatically complete the feeding and the assembly of the sleeve, the spiral rib and the positioning shaft, has high assembly efficiency, saves labor, is beneficial to reducing the production cost and improves the industrial benefit.
Description
Technical Field
The invention relates to the technical field of sleeper manufacturing, in particular to an automatic sleeper sleeve assembling system.
Background
The sleeper is also called sleeper and is one kind of railway fittings. The sleeper is required to support the steel rail and maintain the position of the steel rail, and the huge pressure transmitted by the steel rail is transmitted to the ballast bed. It must have a certain flexibility and elasticity, be hard and soft. When the train passes, it can be deformed appropriately to buffer the pressure, but the train must be restored as much as possible after passing.
In the processing of cement sleeper, there is a step of installing pre-buried sleeve in sleeper mould and installing spiral bar spring outside sleeve. In the conventional processing and production, the screw bar spring is tightened by using a wrench after the sleeve is manually placed, but the working efficiency is low and the labor capacity of workers is high. Because the sleeper die generally adopts four integrated cavities, 16 sleeves are required to be installed at one time, 2-3 workers are required to meet the production requirement in order to meet the production beat, and the labor is wasted.
Disclosure of Invention
The invention aims to provide an automatic sleeper sleeve assembling system without manual operation.
In order to achieve the above purpose, the technical scheme of the invention is as follows: an automatic assembly system of sleeper sleeves comprises an assembly platform, a sleeve feeding mechanism, a spiral rib feeding mechanism, a positioning shaft feeding mechanism, a die carrying mechanism, a sleeve and spiral rib assembling mechanism and a sleeve and positioning shaft assembling mechanism;
the assembly platform is provided with a tray translation track, a tray is connected to the tray translation track in a sliding manner, a plurality of sleeve positioning pins are arranged on the tray, sleeve clamps are arranged on two sides of each sleeve positioning pin, and the assembly platform is also provided with a first driving cylinder for driving the tray to move along the tray translation track;
the sleeve feeding mechanism comprises sleeve vibrating plates arranged at two ends of the assembly platform and a guide chute connected with a discharge hole of the sleeve vibrating plates, wherein the sleeve vibrating plates output disordered sleeves to the guide chute, the guide chute horizontally and sequentially outputs the sleeves, a hinged support is arranged at the tail end of the guide chute, a rotating shaft parallel to the guide chute and a driving cylinder for driving the rotating shaft to rotate around the hinged support are arranged on the hinged support, the guide chute conveys the sleeves and is sleeved on the rotating shaft, and the driving cylinder drives the rotating shaft to drive the sleeves to rotate to a vertical state;
the spiral rib feeding mechanism comprises a spiral rib chain plate machine, and spiral rib positioning pins are arranged on the spiral rib chain plate machine at intervals; the automatic spring machine for manufacturing the spiral ribs is further included, and the conveying robot is used for installing the spiral ribs output by the automatic spring machine on the spiral rib positioning pins;
the positioning shaft feeding mechanism comprises a transfer track arranged on one side of the assembly platform, the transfer track is perpendicular to the tray translation track, a positioning shaft transfer platform is connected to the transfer track in a sliding manner, positioning shaft carrying holes are formed in two ends of the positioning shaft transfer platform, positioning shaft vibration plates are further arranged on two sides of the positioning shaft transfer platform, a second driving cylinder for driving the positioning shaft transfer platform to move along the transfer track is arranged below the positioning shaft transfer platform, the carrying holes are aligned with a discharge hole of the positioning shaft vibration plates through movement along the transfer track, and a positioning shaft for carrying the discharge is carried; the two sides of the transfer track are also provided with a first lifting platform, a third driving cylinder for driving the first lifting platform to lift, a positioning shaft gripper and a rotating cylinder for driving the positioning shaft gripper to rotate, a positioning shaft jacking device is further arranged below the positioning shaft gripper, the positioning shaft jacking device jacks the positioning shaft to enter the grabbing range of the positioning shaft gripper, the positioning shaft gripper ascends under the action of the third driving cylinder after grabbing the positioning shaft, and the rotating cylinder drives the positioning shaft gripper to drive the positioning shaft to rotate 180 degrees in the ascending process; a transfer track is further arranged above the transfer track, the transfer track is parallel to the tray translation track, a transfer platform is connected to the transfer track in a sliding manner, a fourth driving cylinder for driving the transfer platform to move along the transfer track is arranged below the transfer platform, and positioning shaft clamps are arranged on two sides of the transfer platform and are used for clamping and taking the turnover positioning shafts; the two sides of the end part of the transfer track are provided with a second lifting platform and a fifth driving cylinder for driving the second lifting platform to lift, the upper surface of the second lifting platform is provided with a clamping groove, the transfer platform drives the positioning shaft clamp to move along the transfer track, and the clamped positioning shaft is embedded in the clamping groove;
the die carrying mechanism is used for carrying the sleeper die to the position above the second lifting platform, and the second lifting platform ascends to drive the positioning shaft to pass through the sleeve mounting hole of the sleeper die;
the sleeve and spiral rib assembling mechanism comprises a frame arranged above the assembling platform, a first translation track perpendicular to the tray translation track is arranged on the frame, a first transverse moving device and a second transverse moving device are connected to the first translation track in a sliding manner, a first lifting device is arranged on the first transverse moving device, a sleeve gripper is arranged at the lower end of the first lifting device and used for grabbing the rotated sleeve and enabling the rotated sleeve to be sleeved on a sleeve positioning pin of the tray, a second lifting device is arranged on the second transverse moving device, a spiral rib screwing clamp is arranged at the lower end of the second lifting device and used for clamping a spiral rib on a spiral rib chain plate machine and screwing the spiral rib on the sleeve outside the tray, and a finished sleeve is obtained;
the sleeve and positioning shaft assembly mechanism comprises a second translation track arranged on one side of the first translation track, the second translation track is parallel to the first translation track, a third transverse moving device is arranged on the second translation track, a third lifting device is arranged on the third transverse moving device, a finished sleeve screwing gripper is arranged at the lower end of the third lifting device, the finished sleeve on the tray moves to the position below the finished sleeve screwing gripper along the tray translation track, and the finished sleeve is grabbed and screwed with a positioning shaft in the sleeper die.
Further, the second lifting platform is provided with a transverse driving cylinder and a longitudinal driving cylinder, the transverse driving cylinder drives the second lifting platform to move along the transfer track direction, and the longitudinal driving cylinder drives the second lifting platform to move along the transfer track direction, so that the installation of different mold sleeves is realized.
Further, the output end of the positioning shaft jacking device is provided with a positioning hole, and in the jacking process of the positioning shaft jacking device, the positioning shaft falls into the positioning hole to prevent the positioning shaft from toppling over.
The beneficial effects of the invention are as follows: the automatic assembly system of the sleeper sleeve can automatically complete the feeding and the assembly of the sleeve, the spiral ribs and the positioning shaft, has high assembly efficiency, saves labor, is beneficial to reducing the production cost and improves the industrial benefit.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is an assembled schematic view of a sleeve feeding mechanism;
FIG. 3 is an assembly schematic of a screw feed mechanism;
FIG. 4 is a front view of the positioning shaft feed mechanism;
FIG. 5 is a side cross-sectional view of the positioning shaft feed mechanism;
FIG. 6 is a top view of the positioning shaft feed mechanism;
FIG. 7 is an assembly schematic of the sleeve and helical rib assembly mechanism;
FIG. 8 is an assembly schematic of a sleeve and positioning shaft assembly mechanism;
fig. 9 is a schematic view of the assembly of the present invention.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.
As shown in fig. 1 to 9, an automatic assembly system for sleeper bushings comprises an assembly platform 100, a bushing feeding mechanism 200, a spiral bar feeding mechanism 300, a positioning shaft feeding mechanism 400, a mold handling mechanism 500 (not shown), a bushing and spiral bar assembly mechanism 600, and a bushing and positioning shaft assembly mechanism 700;
the assembly platform 100 is provided with a tray translation track 101, the tray translation track 101 is connected with a tray 102 in a sliding manner, the tray 102 is provided with a plurality of sleeve positioning pins 103, sleeve clamps 104 are arranged on two sides of each sleeve positioning pin 103, and the assembly platform 100 is also provided with a first driving cylinder 105 for driving the tray 102 to move along the tray translation track 101;
the sleeve feeding mechanism 200 comprises sleeve vibrating plates 201 arranged at two ends of the assembly platform 200 and guide grooves 202 connected with discharge holes of the sleeve vibrating plates 201, wherein the sleeve vibrating plates 201 output disordered sleeves 1 to the guide grooves 202, the sleeves 1 are horizontally and sequentially output through the guide grooves 202, a hinged support 203 is arranged at the tail end of the guide grooves 202, a rotating shaft 204 parallel to the guide grooves 202 is arranged on the hinged support 203, and a driving cylinder 205 for driving the rotating shaft 204 to rotate around the hinged support 203 is arranged on the hinged support 203, the guide grooves 202 convey the sleeves 1 and are sleeved on the rotating shaft 204, and the rotating shaft 204 is driven to rotate to a vertical state through the driving cylinder 205;
the spiral rib feeding mechanism 300 comprises a spiral rib chain plate machine 301, and spiral rib positioning pins 302 are arranged on the spiral rib chain plate machine 301 at intervals; the automatic spring machine 303 for manufacturing the spiral rib 2 and the transfer robot 304 for mounting the spiral rib 2 output by the automatic spring machine on the spiral rib positioning pin 302 are also included;
the positioning shaft feeding mechanism 400 comprises a transfer track 401 arranged on one side of the assembly platform 100, the transfer track 401 is perpendicular to the tray translation track 101, a positioning shaft transfer platform 402 is connected to the transfer track 401 in a sliding manner, positioning shaft carrying holes 403 are formed in two ends of the positioning shaft transfer platform 402, positioning shaft vibration plates 404 are further arranged on two sides of the positioning shaft transfer platform 402, a second driving cylinder 405 for driving the positioning shaft transfer platform to move along the transfer track 401 is arranged below the positioning shaft transfer platform 404, and the positioning shaft transfer platform 402 carries a positioning shaft 3 for carrying materials by enabling the carrying holes 403 to align with the discharge holes of the positioning shaft vibration plates 404 through moving along the transfer track 401; the two sides of the transfer track 401 are also provided with a first lifting platform 406 and a third driving cylinder 407 for driving the first lifting platform 406 to lift, the first lifting platform 406 is also provided with a positioning shaft gripper 408 and a rotating cylinder 409 for driving the positioning shaft gripper 408 to rotate, a positioning shaft jacking device 410 is also arranged below the positioning shaft gripper 408, the positioning shaft jacking device 410 jacks the positioning shaft 3 to enter the grabbing range of the positioning shaft gripper 408, the positioning shaft gripper 408 lifts under the action of the third driving cylinder 407 after grabbing the positioning shaft 3, and the rotating cylinder 409 drives the positioning shaft gripper 408 to drive the positioning shaft 3 to rotate 180 degrees in the lifting process; a transfer track 411 is further arranged above the transfer track 401, the transfer track 411 is parallel to the tray translation track 101, a transfer platform 412 is connected to the transfer track 411 in a sliding manner, a fourth driving cylinder 413 for driving the transfer platform 412 to move along the transfer track 411 is arranged below the transfer platform 412, and positioning shaft clamps 414 are arranged on two sides of the transfer platform 412 and are used for clamping and taking the turned positioning shaft 3; the two sides of the end part of the transfer track 411 are provided with a second lifting platform 415 and a fifth driving cylinder 416 for driving the second lifting platform 415 to lift, the upper surface of the second lifting platform 415 is provided with a clamping groove 417, the transfer platform 412 drives the positioning shaft clamp 414 to move along the transfer track 411, and the clamped positioning shaft 3 is embedded in the clamping groove 417;
the mold carrying mechanism 500 is used for carrying the sleeper mold 4 to the position above the second lifting platform 415, and the second lifting platform 415 is lifted to drive the positioning shaft 3 to pass through the sleeve mounting hole 5 of the sleeper mold 4;
the sleeve and spiral rib assembling mechanism 600 comprises a frame 601 arranged above the assembling platform 100, a first translation rail 602 perpendicular to the tray translation rail 101 is arranged on the frame 601, a first transverse moving device 603 and a second transverse moving device 604 are connected to the first translation rail 602 in a sliding manner, a first lifting device 605 is arranged on the first transverse moving device 603, a sleeve gripper 606 is arranged at the lower end of the first lifting device 605 and is used for gripping the rotated sleeve 1 and sleeving the sleeve 1 on a sleeve positioning pin 103 of the tray 102, a second lifting device 607 is arranged on the second transverse moving device 604, a spiral rib screwing clamp 608 is arranged at the lower end of the second lifting device 607 and is used for clamping a spiral rib 2 on the spiral rib chain plate machine 301 and screwing the spiral rib 2 outside the sleeve 1 on the tray 102 to obtain a finished sleeve, and the sleeve 1 is fixed through the sleeve clamp 104 in the screwing process;
the sleeve and positioning shaft assembly mechanism 700 comprises a second translation track 701 arranged on one side of the first translation track 602, the second translation track 701 is parallel to the first translation track 602, a third transverse moving device 702 is arranged on the second translation track 701, a third lifting device 703 is arranged on the third transverse moving device 702, a finished sleeve screwing grip 704 is arranged at the lower end of the third lifting device 703, the finished sleeve on the tray 102 moves to the position below the finished sleeve screwing grip 704 along the tray translation track 101, and the finished sleeve is grabbed and screwed with the positioning shaft 3 in the sleeper die 4.
The second lifting platform 415 is provided with a transverse driving cylinder 418 and a longitudinal driving cylinder 419, the transverse driving cylinder 418 drives the second lifting platform 415 to move along the direction of the transfer track 411, and the longitudinal driving cylinder 419 drives the second lifting platform 415 to move along the direction of the transfer track 401, so that the installation of different mold sleeves is realized.
The output end of the positioning shaft jacking device 410 is provided with a positioning hole 420, and in the jacking process of the positioning shaft jacking device 410, the positioning shaft 3 falls into the positioning hole 420, so that the positioning shaft 3 is prevented from toppling over.
The automatic assembly system of the sleeper sleeve can automatically complete the feeding and the assembly of the sleeve, the spiral ribs and the positioning shaft, has high assembly efficiency, saves labor, is beneficial to reducing the production cost and improves the industrial benefit.
The described embodiments are only some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to fall within the scope of the invention.
Claims (1)
1. The automatic sleeper sleeve assembling system is characterized by comprising an assembling platform, a sleeve feeding mechanism, a spiral rib feeding mechanism, a positioning shaft feeding mechanism, a die carrying mechanism, a sleeve and spiral rib assembling mechanism and a sleeve and positioning shaft assembling mechanism;
the assembly platform is provided with a tray translation track, a tray is connected to the tray translation track in a sliding manner, a plurality of sleeve positioning pins are arranged on the tray, sleeve clamps are arranged on two sides of each sleeve positioning pin, and the assembly platform is also provided with a first driving cylinder for driving the tray to move along the tray translation track;
the sleeve feeding mechanism comprises sleeve vibrating plates arranged at two ends of the assembly platform and a guide chute connected with a discharge hole of the sleeve vibrating plates, wherein the sleeve vibrating plates output disordered sleeves to the guide chute, the guide chute horizontally and sequentially outputs the sleeves, a hinged support is arranged at the tail end of the guide chute, a rotating shaft parallel to the guide chute and a driving cylinder for driving the rotating shaft to rotate around the hinged support are arranged on the hinged support, the guide chute conveys the sleeves and is sleeved on the rotating shaft, and the driving cylinder drives the rotating shaft to drive the sleeves to rotate to a vertical state;
the spiral rib feeding mechanism comprises a spiral rib chain plate machine, and spiral rib positioning pins are arranged on the spiral rib chain plate machine at intervals; the automatic spring machine for manufacturing the spiral ribs is further included, and the conveying robot is used for installing the spiral ribs output by the automatic spring machine on the spiral rib positioning pins;
the positioning shaft feeding mechanism comprises a transfer track arranged on one side of the assembly platform, the transfer track is perpendicular to the tray translation track, a positioning shaft transfer platform is connected to the transfer track in a sliding manner, positioning shaft carrying holes are formed in two ends of the positioning shaft transfer platform, positioning shaft vibration plates are further arranged on two sides of the positioning shaft transfer platform, a second driving cylinder for driving the positioning shaft transfer platform to move along the transfer track is arranged below the positioning shaft transfer platform, the carrying holes are aligned with a discharge hole of the positioning shaft vibration plates through movement along the transfer track, and a positioning shaft for carrying the discharge is carried; the two sides of the transfer track are also provided with a first lifting platform, a third driving cylinder for driving the first lifting platform to lift, a positioning shaft gripper and a rotating cylinder for driving the positioning shaft gripper to rotate, a positioning shaft jacking device is further arranged below the positioning shaft gripper, the positioning shaft jacking device jacks the positioning shaft to enter the grabbing range of the positioning shaft gripper, the positioning shaft gripper ascends under the action of the third driving cylinder after grabbing the positioning shaft, and the rotating cylinder drives the positioning shaft gripper to drive the positioning shaft to rotate 180 degrees in the ascending process; a transfer track is further arranged above the transfer track, the transfer track is parallel to the tray translation track, a transfer platform is connected to the transfer track in a sliding manner, a fourth driving cylinder for driving the transfer platform to move along the transfer track is arranged below the transfer platform, and positioning shaft clamps are arranged on two sides of the transfer platform and are used for clamping and taking the turnover positioning shafts; the two sides of the end part of the transfer track are provided with a second lifting platform and a fifth driving cylinder for driving the second lifting platform to lift, the upper surface of the second lifting platform is provided with a clamping groove, the transfer platform drives the positioning shaft clamp to move along the transfer track, and the clamped positioning shaft is embedded in the clamping groove;
the die carrying mechanism is used for carrying the sleeper die to the position above the second lifting platform, and the second lifting platform ascends to drive the positioning shaft to pass through the sleeve mounting hole of the sleeper die;
the sleeve and spiral rib assembling mechanism comprises a frame arranged above the assembling platform, a first translation track perpendicular to the tray translation track is arranged on the frame, a first transverse moving device and a second transverse moving device are connected to the first translation track in a sliding manner, a first lifting device is arranged on the first transverse moving device, a sleeve gripper is arranged at the lower end of the first lifting device and used for grabbing the rotated sleeve and enabling the rotated sleeve to be sleeved on a sleeve positioning pin of the tray, a second lifting device is arranged on the second transverse moving device, a spiral rib screwing clamp is arranged at the lower end of the second lifting device and used for clamping a spiral rib on a spiral rib chain plate machine and screwing the spiral rib on the sleeve outside the tray, and a finished sleeve is obtained;
the sleeve and positioning shaft assembly mechanism comprises a second translation track arranged on one side of the first translation track, the second translation track is parallel to the first translation track, a third transverse moving device is arranged on the second translation track, a third lifting device is arranged on the third transverse moving device, a finished sleeve screwing gripper is arranged at the lower end of the third lifting device, the finished sleeve on the tray moves to the position below the finished sleeve screwing gripper along the tray translation track, and the finished sleeve is grabbed and screwed with a positioning shaft in the sleeper die;
the second lifting platform is provided with a transverse driving cylinder and a longitudinal driving cylinder, the transverse driving cylinder drives the second lifting platform to move along the transfer track direction, and the longitudinal driving cylinder drives the second lifting platform to move along the transfer track direction, so that the installation of different mold sleeves is realized;
the output end of the positioning shaft jacking device is provided with a positioning hole, and in the jacking process of the positioning shaft jacking device, the positioning shaft falls into the positioning hole to prevent the positioning shaft from toppling over.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910272284.2A CN109895237B (en) | 2019-04-04 | 2019-04-04 | Automatic assembly system of sleeper sleeve |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910272284.2A CN109895237B (en) | 2019-04-04 | 2019-04-04 | Automatic assembly system of sleeper sleeve |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109895237A CN109895237A (en) | 2019-06-18 |
| CN109895237B true CN109895237B (en) | 2024-01-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910272284.2A Active CN109895237B (en) | 2019-04-04 | 2019-04-04 | Automatic assembly system of sleeper sleeve |
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| CN (1) | CN109895237B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110479918B (en) * | 2019-08-21 | 2020-08-07 | 南京蹑波物联网科技有限公司 | Framework forming device for automatic sleeper system and working method thereof |
| CN110625744B (en) * | 2019-10-25 | 2025-03-14 | 北京好运达智创科技有限公司 | A track plate casing automatic installation device |
| CN110774439B (en) * | 2019-11-29 | 2025-03-14 | 北京好运达智创科技有限公司 | Track slab spiral reinforcement casing installation machine |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06262616A (en) * | 1993-03-16 | 1994-09-20 | P S Co Ltd | Mold release device for concrete sleeper having the shoulder |
| CN109108629A (en) * | 2018-09-13 | 2019-01-01 | 北京好运达智创科技有限公司 | High iron sleeper telescoping screw muscle automated installation of system |
| CN109531804A (en) * | 2019-01-14 | 2019-03-29 | 中铁三局集团有限公司 | Double-block type sleeper embedded sleeve and spiral bar automatic installation apparatus |
| CN210046850U (en) * | 2019-04-04 | 2020-02-11 | 北京好运达智创科技有限公司 | Automatic assembly system of sleeper sleeve |
-
2019
- 2019-04-04 CN CN201910272284.2A patent/CN109895237B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06262616A (en) * | 1993-03-16 | 1994-09-20 | P S Co Ltd | Mold release device for concrete sleeper having the shoulder |
| CN109108629A (en) * | 2018-09-13 | 2019-01-01 | 北京好运达智创科技有限公司 | High iron sleeper telescoping screw muscle automated installation of system |
| CN109531804A (en) * | 2019-01-14 | 2019-03-29 | 中铁三局集团有限公司 | Double-block type sleeper embedded sleeve and spiral bar automatic installation apparatus |
| CN210046850U (en) * | 2019-04-04 | 2020-02-11 | 北京好运达智创科技有限公司 | Automatic assembly system of sleeper sleeve |
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| CN109895237A (en) | 2019-06-18 |
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