CN109888891A - Smart Rack Charger - Google Patents

Smart Rack Charger Download PDF

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Publication number
CN109888891A
CN109888891A CN201910337355.2A CN201910337355A CN109888891A CN 109888891 A CN109888891 A CN 109888891A CN 201910337355 A CN201910337355 A CN 201910337355A CN 109888891 A CN109888891 A CN 109888891A
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CN
China
Prior art keywords
charging
copper bar
power supply
bus copper
rack
Prior art date
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Pending
Application number
CN201910337355.2A
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Chinese (zh)
Inventor
刘靖
李春丰
刘波
刘强
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DALIAN LUOBINSEN POWER SUPPLY EQUIPMENT CO LTD
Original Assignee
DALIAN LUOBINSEN POWER SUPPLY EQUIPMENT CO LTD
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by DALIAN LUOBINSEN POWER SUPPLY EQUIPMENT CO LTD filed Critical DALIAN LUOBINSEN POWER SUPPLY EQUIPMENT CO LTD
Priority to CN201910337355.2A priority Critical patent/CN109888891A/en
Publication of CN109888891A publication Critical patent/CN109888891A/en
Pending legal-status Critical Current

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02T90/10Technologies relating to charging of electric vehicles
    • Y02T90/12Electric charging stations
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02T90/10Technologies relating to charging of electric vehicles
    • Y02T90/16Information or communication technologies improving the operation of electric vehicles

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  • Charge And Discharge Circuits For Batteries Or The Like (AREA)

Abstract

The intelligent rack type charger comprises a charging cabinet and a charging rack, wherein a charging cover is arranged on the upper part of the charging rack, a DC + bus copper bar, a DC-bus copper bar, a PE bus copper bar and a CP bus copper bar are arranged on the inner side of a shell of the charging cover, the DC + bus copper bar, the DC-copper bar, the PE bus copper bar and the CP bus copper bar are connected with a direct current output control unit of the charging cabinet, the direct current output control unit is connected with a charging module, the charging module is connected with an AC power supply and a DC power supply, the AC power supply and the DC power supply are respectively connected with a power supply module through an AC/DC module and a DC/DC module, the power supply module is connected with a PLC main; the PLC main controller is provided with an AC/DC power supply selection switch SA. The charging module supports AC and DC input modes, is suitable for electric automobiles charged by different power supplies, and is convenient to install and maintain; the intelligent frame type charger control device is communicated with the vehicle control device through the signal line CP, so that the charging requirements of various electric vehicles are met, and the application range is expanded.

Description

Intelligent posture charger
Technical field
The present invention relates to electric vehicle engineering fields, and in particular to charging equipment of electric automobile.
Background technique
The rapid development of battery industry in recent years, high-power fast charge have become the master of electric car charging cabinet industry Stream.Domestic traditional charging rack, which is substantially, at present is meeting domestic standard charge protocol (CAN), and it is electric to require client to power It source must AC380V.The charging modes to a certain extent, cannot fully meet international market (such as European standard it is electronic Vehicle) some requirements.
Summary of the invention
It is limited in the application in international market and following charger market in order to solve traditional charging rack, the present invention provides A kind of high power intelligent posture charger that two kinds of input patterns of AC/DC are compatible.
Present invention technical solution used for the above purpose is: intelligent posture charger, including charging cabinet and fills Electric frame, charging rack top installation charging cover, installation DC+ bus copper bar on the inside of the charging cover shell of charging cover 3, DC- bus copper bar, PE bus copper bar and CP bus copper bar, DC+ bus copper bar, DC- copper bar bus copper bar, PE bus copper bar are connected with CP bus copper bar The direct current output control unit of charging cabinet, direct current output control unit connect charging module, and charging module connects AC power supplies and DC Power supply, AC power supplies and DC power supply pass through AC/DC module respectively and connect power module with DC/DC module, and power module connects PLC master Controller, PLC master controller connect direct current output control unit;PLC master controller is equipped with supplied by AC/DC electricity and selects switch SA;It is logical Supplied by AC/DC electricity selection switch SA selection AC power supplies or DC power supply are crossed, is charging by PLC main controller controls charging module Frame provides direct current.
The PLC master controller of the charging cabinet connects II #PLC controller by CAN communication, and the output of II #PLC controller is logical The CP bus copper bar for crossing CP communication connection charging cover is realized logical between Vehicular charging control device by CP bus copper bar Letter.
MSC plate is installed, it is total that DC+ bus copper bar, DC- copper bar is fixedly mounted on MSC plate on the inside of the charging cover of the charging cover Line copper bar, PE bus copper bar and CP bus copper bar.
Mounting temperature sensor, smoke sensor device and fire extinguisher on the charging cabinet, temperature sensor, smoke sensor device and Fire extinguisher connects PLC master controller, and heating device is equipped in charging cabinet, and heating device connects master controller.
Refrigeration air-conditioner is equipped in the charging cabinet, refrigeration air-conditioner connects PLC master controller.
The supplied by AC/DC electricity selects switch SA to select to switch for manual third gear, respectively AC grades, automatic transmission and DC grades, when When selecting automatic transmission, PLC master controller automatic identification feeder ear voltage selects to supply by the way that the priority that AC and DC powers is arranged Power supply.
Light bar for showing charged state is installed, light bar connects PLC master controller on the charging rack.
Anemobiagraph is installed, anemobiagraph connects PLC master controller on the charging rack.
The PLC master controller connects man-machine interface.
Headlamp is installed on the charging cabinet.
Intelligent posture charger of the invention, charging module support two kinds of input modes of alternating current-direct current, are suitable for different electrical power The electric car of charging, work efficiency is high 95% or more, convenient for installation and maintenance;Intelligent posture charger control device and vehicle control Device processed is communicated by signal wire CP, is met a variety of electric car charging needs, is expanded use scope.
Detailed description of the invention
Fig. 1 is intelligent posture charger overall structure figure of the invention.
Fig. 2 is intelligent posture charger charging cover structure figure of the invention.
Fig. 3 is intelligent posture charger schematic diagram of the invention.
Fig. 4 is intelligent posture charger DC power supply and AC power circuit figure of the invention.
Fig. 5 is intelligent posture charger PLC main controller circuit figure of the invention.
Fig. 6 is intelligent posture charger supplied by AC/DC electricity selected on-off circuit figure of the invention.
Fig. 7 is the Principle of Communication figure between intelligent posture charger and Vehicular charging control device of the invention.
In figure: 1, II # charging cabinet, 2, charging rack, 3, charging cover, 4, light bar, 5, anemobiagraph, 6, I # charging cabinet, 7, MSC Plate, 8, DC+ bus copper bar, 9, DC- bus copper bar, 10, charging cover shell, 11, PE bus copper bar, 12, CP bus copper bar.
Specific embodiment
Intelligent posture charger of the invention is suitable for pure electric bus and pure electric vehicle oversize vehicle uses, directly to storage Battery charging, is suitable for lithium-ions battery, nickel hydrogen storage battery, lead-acid accumulator etc..Structure is filled as shown in Figure 1, including two Electric cabinet and charging rack 2, intelligent posture charger are made of charging cabinet (two) and frame body (one), can combine peace Dress can also be installed separately if in-site installation position is limited with charging cabinet and frame body.Two charging cabinets are respectively I # charging cabinet 1 With II # charging cabinet 6, I # charging cabinet 1 is main charging cabinet, and charging cabinet supplemented by II # charging cabinet 6, main charging cabinet can an independent cabinet The power of body running, equipment halves, and auxiliary charging cabinet cannot work independently, can only be with main charging cabinet simultaneously using just there is output.It fills Each factor such as wind loading rating, land occupation effect, easy to use is contemplated emphatically in electric frame, and the charging cover on frame body top is dome-shaped knot Structure is made of earth bus PE, information and control bus CP, main circuit bus DC+, DC-4 bus, on charging rack 2 installation with The charging cover 3 that electric car pantograph is used cooperatively.Charging 3 structures of cover are as shown in Fig. 2, on the inside of the charging cover shell 7 of charging cover 3 MSC plate 13 is installed, DC+ bus copper bar 8, DC- bus copper bar 9, PE bus copper bar 11 and CP bus copper is fixedly mounted on MSC plate 13 Row's 12, DC+ bus copper bar 8, DC- copper bar bus copper bar 9, PE bus copper bar 11 and CP bus copper bar 12 connect the straight of main charging cabinet Output control unit is flowed, direct current output control unit is made of contactor, fuse and current divider, by PLC main controller controls The division of contactor, while the detection of output voltage electric current is carried out, direct current output control unit connects charging module, charging module Connection AC power supplies and DC power supply, AC power supplies pass through AC/DC module with DC power supply respectively and connect power module with DC/DC module, electricity Source module connects PLC master controller, and PLC master controller connects direct current output control unit;PLC master controller is supplied equipped with alternating current-direct current Electric separation selects switch SA, and supplied by AC/DC electricity selects switch SA to select to switch for manual third gear, respectively AC grades, automatic transmission and DC grades, When selecting automatic transmission, PLC master controller automatic identification feeder ear voltage is selected by the way that the priority that AC and DC powers is arranged Power supply;It selects switch SA to select AC power supplies or DC power supply by supplied by AC/DC electricity, is charged by PLC main controller controls Module provides direct current for charging rack, and principle is as shown in Figure 3.Mounting temperature sensor, smoke sensor device and fire extinguishing on charging cabinet Device, temperature sensor, smoke sensor device and fire extinguisher connect PLC master controller, are equipped with heating device, heating device in charging cabinet Connect master controller.Refrigeration air-conditioner is equipped in charging cabinet, refrigeration air-conditioner connects PLC master controller, PLC master controller main information It is uploaded to man-machine interface, client is facilitated periodically to check and data collection.DC power supply and AC power circuit are as shown in figure 4, fill Electric cabinet PLC main controller circuit is as shown in figure 5, charging cabinet supplied by AC/DC electricity selected on-off circuit is as shown in Figure 6.
The input power AC/DC of intelligent posture charger, power supply are controlled by contactor and are supplied to charging module Electricity, master controller monitor start and stop, the output voltage size of current etc. of charging module.Power supply passes through AC/DC module and DC/DC Module is connected to power module, and power module is powered to PLC master controller and refrigeration system.The entire charging of PLC master controller monitoring The charging process of machine system, charged state, information transmitting etc. also include that supplied by AC/DC electricity selects switch SA.Suitable for difference The electric car of power source charges, it is convenient for installation and maintenance;Intelligent posture charger control device and controller of vehicle pass through signal Line CP is communicated, and is met a variety of electric car charging needs, is expanded use scope.
Principle of Communication between charging cabinet, charging rack and automobile battery charge controller as shown in fig. 7, charging cabinet PLC master Controller connects II #PLC controller by CAN communication, and the output of II #PLC controller is total by the CP that CP communicates to connect charging cover Line copper bar 12 realizes the communication between Vehicular charging control device by CP bus copper bar.
Intelligent posture charger power supply is two kinds: DC600V or AC380V, and client can arbitrarily select one of which Or two kinds exist simultaneously setting priority.Switch (AC grades, automatic transmission, DC grades) is selected by manual third gear, when manually selecting At AC grades either DC grades, when only feeder ear voltage is matched with selected gear, system just has power supply;When selection automatic transmission When, at this moment the priority of AC and DC power supply can be set in system automatic identification feeder ear voltage, when two kinds of power supplys are all existing It waits, which kind of power supply is default mask fall, and manual priority grade is higher than automatic.To avoid two kinds of power supplys while entering electric loop to device It damages, hardware aspect ensures that AC/DC contactor cannot be attracted simultaneously by electrical interlocks, software aspects detection input Voltage, by the Y points output-controlling alternating current-direct current coil of PLC cannot simultaneously electric, software and hardware duplicate protection, it is safer, more reliable. Frame body top is equipped with anemobiagraph, and wind speed reaches 17m/s, considers the safety of personal safety and equipment, and a whole set of charging system enters Shutdown status.Frame body surface is equipped with light bar, defines several colors and represents the current working condition of charging rack, such as: charging shape State, standby mode, malfunction etc., the use of more convenient user.
Intelligent posture charger is after selecting suitable power supply (AC or DC), and exchange is general relatively stable, directly Stream sometimes has very big fluctuation, and when the power quality of direct current is not in good situation, input terminal is additionally arranged stable-pressure device, Overtension too low automaticallys cut off the power supply, the electronic component in protective loop.When controller detects in-cabinet temperature mistake When low, heating device is automatically turned on, PLC master controller is arranged certain temperature range, is automatically closed, and guarantees that in-cabinet temperature is suitable Preferably, the good operation of charging cabinet, this function are especially colder area.
Charging module supports two kinds of input modes of alternating current-direct current, and working efficiency is up to 95% or more, using hot plug technology, peace Fill easy to maintain, equal Flow Technique is advanced, and degree of unbalancedness is less than ± 0.5A.With inputted/under-voltage protection, output over-voltage protection, Overheat protector, short-circuit protection, fan failure protection etc., defencive function is complete.
Intelligent posture charger uses air conditioner refrigerating, and good refrigeration effect, IP degree of protection is high, effectively prolongs the service life; It is equipped with perfect fire control system, is made of warming, cigarette sense, the big component of fire extinguisher three, is mounted on the top of charging cabinet, works as temperature When the cabinet door that the data of sense and cigarette sense detection reach upper limit value, while detecting charging cabinet is in close state, fire extinguisher is opened.Together When the state of fire-fighting system is fed back to main system, upload to background monitoring.
Communication general module is arranged to be used to mutually communicate the signal acquisition process of whole system and each functional unit, United Dispatching cooperates, realizes operating, can monitoring, can be traced for entire charging system.Specifically include that system temperature Control, the control of supplied by AC/DC electricity, the control of refrigeration unit, communication and signal processing of anemobiagraph etc..
Operating repairs for the convenience of the user are additionally arranged cabinet headlamp, are opened and closed manually.
Intelligent posture charger control device is communicated with controller of vehicle by signal wire CP, controller of vehicle Adjust the output power of charging rack in real time according to PWM duty cycle.
The present invention is described by embodiment, and those skilled in the art know, is not departing from spirit of the invention In the case where range, various changes or equivalence replacement can be carried out to these features and embodiment.In addition, in religion of the invention It leads down, can modify to these features and embodiment to adapt to particular situation and material without departing from essence of the invention Mind and range.Therefore, the present invention is not limited to the particular embodiment disclosed, fallen with claims hereof Embodiment in range belongs to protection scope of the present invention.

Claims (10)

1.智能架式充电机,其特征在于:包括充电柜和充电架(2),充电架(2)上部安装充电罩(3),充电罩(3)的充电罩外壳(10)内侧安装DC+总线铜排(8)、DC-总线铜排(9)、PE总线铜排(11)和CP总线铜排(12),DC+总线铜排(8)、DC-铜排总线铜排(9)、PE总线铜排(11)和CP总线铜排(12)连接充电柜的直流输出控制单元,直流输出控制单元连接充电模块,充电模块连接AC电源和DC电源,AC电源和DC电源分别通过AC/DC模块和DC/DC模块连接电源模块,电源模块连接PLC主控制器,PLC主控制器连接直流输出控制单元;PLC主控制器设有交直流供电选择开关(SA);通过交直流供电选择开关(SA)选择AC电源或者DC电源,通过PLC主控制器控制充电模块为充电架(2)提供直流电。1. An intelligent rack-type charger, characterized in that it comprises a charging cabinet and a charging rack (2), a charging cover (3) is installed on the upper part of the charging rack (2), and a DC+ is installed on the inner side of the charging cover shell (10) of the charging cover (3). Bus copper bar (8), DC-bus copper bar (9), PE bus copper bar (11) and CP bus copper bar (12), DC+ bus copper bar (8), DC- bus copper bar (9) , The PE bus copper bar (11) and the CP bus copper bar (12) are connected to the DC output control unit of the charging cabinet, the DC output control unit is connected to the charging module, the charging module is connected to the AC power supply and the DC power supply, and the AC power supply and the DC power supply respectively pass through the AC The /DC module and the DC/DC module are connected to the power supply module, the power supply module is connected to the PLC main controller, and the PLC main controller is connected to the DC output control unit; the PLC main controller is provided with an AC/DC power supply selection switch (SA); The switch (SA) selects the AC power supply or the DC power supply, and controls the charging module through the PLC main controller to provide DC power for the charging rack (2). 2.根据权利要求1所述的智能架式充电机,其特征在于:所述充电柜的PLC主控制器通过CAN通信连接Ⅱ#PLC控制器,Ⅱ#PLC控制器输出通过CP通信连接充电罩的CP总线铜排(12),通过CP总线铜排实现充电柜PLC主控制器与车辆充电控制装置之间的通信。2. The intelligent rack-type charger according to claim 1, characterized in that: the PLC main controller of the charging cabinet is connected to the II# PLC controller through CAN communication, and the output of the II# PLC controller is connected to the charging cover through CP communication The CP bus copper bar (12) realizes the communication between the PLC main controller of the charging cabinet and the vehicle charging control device through the CP bus copper bar. 3.根据权利要求1所述的智能架式充电机,其特征在于:所述充电罩(3)的充电罩外壳(7)内侧安装MSC板(13),MSC板(13)上固定安装DC+总线铜排(8)、DC-铜排总线铜排(9)、PE总线铜排(11)和CP总线铜排(12)。3. The intelligent rack-type charger according to claim 1, characterized in that: an MSC board (13) is installed on the inner side of the charging cover shell (7) of the charging cover (3), and a DC+ is fixedly installed on the MSC board (13). Bus copper bar (8), DC-copper bus bus copper bar (9), PE bus copper bar (11) and CP bus copper bar (12). 4.根据权利要求1所述的智能架式充电机,其特征在于:所述充电柜上安装温度传感器、烟雾传感器和灭火器,温度传感器、烟雾传感器和灭火器连接PLC主控制器,充电柜内设有加热装置,加热装置连接主控制器。4. The intelligent rack-type charger according to claim 1, characterized in that: a temperature sensor, a smoke sensor and a fire extinguisher are installed on the charging cabinet, the temperature sensor, the smoke sensor and the fire extinguisher are connected to a PLC main controller, and the charging cabinet is provided with The heating device is connected to the main controller. 5.根据权利要求1所述的智能架式充电机,其特征在于:所述充电柜内设有制冷空调,制冷空调连接PLC主控制器。5 . The smart rack-type charger according to claim 1 , wherein the charging cabinet is provided with a refrigeration and air conditioner, and the refrigeration and air conditioner is connected to a PLC main controller. 6 . 6.根据权利要求1所述的智能架式充电机,其特征在于:所述交直流供电选择开关(SA)为手动三档选择开关,分别为AC档、自动档和DC档,当选择自动档时,PLC主控制器自动识别供电端电压,通过设置AC与DC供电的优先级来选择供电电源。6. The intelligent rack-type charger according to claim 1, characterized in that: the AC/DC power supply selection switch (SA) is a manual three-gear selection switch, which are respectively AC gear, automatic gear and DC gear. When the main controller of PLC automatically recognizes the voltage of the power supply terminal, it selects the power supply by setting the priority of AC and DC power supply. 7.根据权利要求1所述的智能架式充电机,其特征在于:所述充电架(2)上安装用于显示充电状态的灯带(4),灯带(4)连接PLC主控制器。7. The smart rack-type charger according to claim 1, characterized in that: a light strip (4) for displaying the charging state is installed on the charging rack (2), and the light strip (4) is connected to the PLC main controller . 8.根据权利要求1所述的智能架式充电机,其特征在于:所述充电架(5)上安装风速仪(5),风速仪(5)连接PLC主控制器。8 . The smart rack-type charger according to claim 1 , wherein an anemometer ( 5 ) is installed on the charging rack ( 5 ), and the anemometer ( 5 ) is connected to a PLC main controller. 9 . 9.根据权利要求1所述的智能架式充电机,其特征在于:所述PLC主控制器连接人机界面。9 . The intelligent rack-type charger according to claim 1 , wherein the PLC main controller is connected to a man-machine interface. 10 . 10.根据权利要求1所述的智能架式充电机,其特征在于:所述充电柜上安装照明灯。10 . The smart rack-type charger according to claim 1 , wherein a lighting lamp is installed on the charging cabinet. 11 .
CN201910337355.2A 2019-04-25 2019-04-25 Smart Rack Charger Pending CN109888891A (en)

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US20130020993A1 (en) * 2011-07-18 2013-01-24 Green Charge Networks Llc Multi-Mode Electric Vehicle Charging Station
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CN206452134U (en) * 2016-12-30 2017-08-29 深圳市盛弘电气股份有限公司 A kind of on-board charging system
KR20180130247A (en) * 2017-05-29 2018-12-07 디아이케이(주) Hybrid charging system for electric car
CN108556645A (en) * 2017-12-19 2018-09-21 浙江硕维新能源技术有限公司 A kind of super capacitor energy-storage type modern times charging electric car mechanism
CN209593056U (en) * 2019-04-25 2019-11-05 大连罗宾森电源设备有限公司 intelligent frame type charger

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Application publication date: 20190614