CN109880955A - Short route handles the method for smelting and smelting apparatus of iron-based polymetallic ore material - Google Patents

Short route handles the method for smelting and smelting apparatus of iron-based polymetallic ore material Download PDF

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Publication number
CN109880955A
CN109880955A CN201910309060.4A CN201910309060A CN109880955A CN 109880955 A CN109880955 A CN 109880955A CN 201910309060 A CN201910309060 A CN 201910309060A CN 109880955 A CN109880955 A CN 109880955A
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smelting
bath
melting zone
iron
reduction area
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CN109880955B (en
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李东波
刘诚
黎敏
尉克俭
茹洪顺
李曰荣
徐小锋
曹珂菲
李兵
陈学刚
郭亚光
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China ENFI Engineering Corp
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China ENFI Engineering Corp
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Priority to PCT/CN2020/083785 priority patent/WO2020211689A1/en
Priority to ZA2020/05923A priority patent/ZA202005923B/en
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B13/00Making spongy iron or liquid steel, by direct processes
    • C21B13/12Making spongy iron or liquid steel, by direct processes in electric furnaces
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B13/00Making spongy iron or liquid steel, by direct processes
    • C21B13/14Multi-stage processes processes carried out in different vessels or furnaces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B3/00Hearth-type furnaces, e.g. of reverberatory type; Electric arc furnaces ; Tank furnaces
    • F27B3/04Hearth-type furnaces, e.g. of reverberatory type; Electric arc furnaces ; Tank furnaces of multiple-hearth type; of multiple-chamber type; Combinations of hearth-type furnaces

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacture Of Iron (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Abstract

The present invention provides method of smelting and smelting apparatus that a kind of short route handles iron-based polymetallic ore material.The smelting system used in the method for smelting includes bath smelting device, partition wall is provided in the molten bath of bath smelting device, molten bath is divided into melting zone and electrothermal reduction area, and the bottom of melting zone is connected to electrothermal reduction area, method of smelting includes: that iron-based polymetallic ore material, fuel, flux and oxygen-enriched air are delivered in melting zone to carry out fusing and partial reduction, obtains molten liquid;Molten liquid and reducing agent are delivered to electrothermal reduction area and carry out reduction melting processing, obtains the molten iron and titanium slag containing vanadium.Occupied area needed for this aspect makes fusion process is small, and the configuration height for reducing bath smelting device is poor, additionally it is possible to reduce capital investment;On the other hand the operating procedure that melt discharge can also be saved and be added, improves production operation efficiency.Melting and reduction dilution operation are taken into account in molten bath, are conducive to the separation of titanium slag and vanadium-bearing hot metal.

Description

Short route handles the method for smelting and smelting apparatus of iron-based polymetallic ore material
Technical field
The present invention relates to metal smelt fields, handle the molten of iron-based polymetallic ore material in particular to a kind of short route Smelting method and smelting apparatus.
Background technique
Vanadium titano-magnetite is a kind of ore of more difficult smelting.The v-bearing titanomagnetite smelting technique of mature application is main at present There are two types of: first is that blast furnace process, mainly first vanadium titano-magnetite is added in blast furnace after oversintering or pelletizing, recycling iron with Vanadium.The steel mill, Nizhni Tagil etc. for climbing steel and hold steel, Russia for mainly having China smelted at present using the technique.Second is that Rotary kiln-electric furnace process.It mainly uses rotary kiln prereduction vanadium titano-magnetite iron ore concentrate, obtains calcining;Then calcining is added Enter and carry out reduction melting in electric furnace, to recycle iron and vanadium.At present using the technique smelted mainly have New Zealand's steel and South Africa Granville etc..And other v-bearing titanomagnetite smelting techniques, mostly in research or industrial test stage, and it is not implemented The industrial production of scale.
Blast furnace process is method of the earliest exploitation for handling vanadium titano-magnetite iron ore concentrate, can recycle about 90% iron, About 50% vanadium, but titanium elements fail to recycle.The major advantage of blast furnace process processing vanadium titano-magnetite is high production efficiency, production Scale is big, the disadvantage is that comprehensive energy consumption is high, long flow path, slag iron difficulty are divided, dry slag and desulphurizing ability are low.Furthermore blast furnace process is to TiO in slag2 Content requirement it is higher, generally will be lower than 25%.
The characteristics of rotary kiln-electric furnace process is the vanadium titano-magnetite concentrate that obtained through ore dressing can be directly used in smelting, process It is short, iron, vanadium the rate of recovery be above blast furnace process, but also fail to recycle titanium slag at present.The prior art (CN107858502A) A kind of vanadium titano-magnetite processing method is provided, the processing method is first rough to vanadium titano-magnetite successively to carry out mine choosing, rotary kiln It prereduction, electric furnace reduction melting and bessemerizes, obtains vanadium slag and half steel.Compared to blast furnace process, rotary kiln-electric furnace process synthesis Low energy consumption, and without coking, sintering, environmental emission index is more excellent.Rotary kiln-electric furnace process the disadvantage is that comprehensive energy consumption is still higher, And it is strong to the dependence of electric power energy, it is difficult to promote in the area that electric power resource is deficient or power cost is high.
Presence in view of the above problems, it is necessary to which a kind of short route for iron-based polymetallic ore material and low energy consumption are provided Method of smelting.
Summary of the invention
The main purpose of the present invention is to provide method of smelting and meltings that a kind of short route handles iron-based polymetallic ore material Device, to solve the problems, such as long flow path existing for existing smelting technology and energy consumption is high.
To achieve the goals above, according to an aspect of the invention, there is provided a kind of short route handles iron-based more metals The method of smelting of mineral aggregate, iron-based polymetallic ore material include ferro element, titanium elements and vanadium, the melting system used in method of smelting System includes bath smelting device, is provided with partition wall in the molten bath of bath smelting device, molten bath is divided into melting zone and electric heating also Former area, and the bottom of melting zone is connected to electrothermal reduction area, molten bath is additionally provided with the first feed opening being connected to melting zone and Two feed openings and the slag-drip opening being connected with electrothermal reduction area and metal discharge mouth, and the first feed opening is arranged in bath smelting The top of device, the second feed opening are arranged on the side wall of bath smelting device, and method of smelting includes: by iron-based polymetallic ore Material, fuel, flux and oxygen-enriched air, which are delivered in melting zone, carries out fusing and partial reduction, obtains molten liquid;By molten liquid and Reducing agent is delivered to electrothermal reduction area and carries out reduction melting processing, obtains the molten iron and titanium slag containing vanadium.
Further, fusing and partial reduction process include: by iron-based polymetallic ore material and flux through bath smelting device The first feed opening and/or the second feed opening be added in melting zone, and by the nozzle of at least one the first side-blown spray gun through second Feed opening is immersed in below the solid-phase material of melting zone, and fuel and oxygen-enriched air are then sprayed into melting using the first side-blown spray gun Area obtains molten liquid to carry out the process of melting and partial reduction;Preferably, fuel is selected from natural gas, coal gas and fine coal composition One of group or a variety of;Preferably, oxygen-enriched air is that the volumetric concentration of oxygen is greater than 50% gas.
Further, the step of reduction melting is handled further include: molten liquid is delivered to electrothermal reduction area, then uses second Side-blown spray gun and/or top-blown spray gun spray reductant into the ullage in electrothermal reduction area.
Further, the temperature of reduction melting processing is 1450~1650 DEG C;Preferably, the temperature of reduction melting processing is 1500~1600 DEG C.
Further, before carrying out fusing and partial reduction process, method of smelting further include: to iron-based polymetallic ore Material, fuel, flux and reducing agent are pre-processed respectively, so that the granularity of iron-based polymetallic ore material, fuel, flux and reducing agent ≤ 50mm, water content≤15wt%.
Further, bath smelting system further includes the circle being connected respectively with the first feed opening and/or the second feed opening Cylinder mixing device, before during carrying out fusing and partial reduction, method of smelting further includes being carried out using cylinder mixing device Mixing.
Further, smelting system further includes waste-heat recovery device, and method of smelting further includes the steps that waste heat recycles, waste heat The step of recycling includes: to recycle the cigarette generated during fusing and partial reduction process and reduction melting using waste-heat recovery device Heat in gas;Preferably, after waste heat recovery processing, the temperature of flue gas is down to 100~200 DEG C;Preferably, waste heat recycling dress It is set to waste heat boiler.
Further, smelting system further includes dust arrester installation, method of smelting further include: flue gas is carried out waste heat recovery processing Afterwards, processing of gathering dust is carried out using dust arrester installation.
Further, the difference in height of the bottom wall of melting zone and the bottom wall in electrothermal reduction area is 0~500mm, it is preferable that melting The height of the bottom wall in area is higher than the bottom wall in electrothermal reduction area, more preferably 150~500mm;Preferably, the bottom wall of melting zone and electricity The gradient for heat-treating the carrier between the bottom wall in area is 0~90 °, more preferably 30~60 °.
Further, iron-based polymetallic ore material is selected from vanadium titano-magnetite and/or sea sand mine.
This application provides the bath smelting device that a kind of short route handles iron-based polymetallic ore material, bath smelting device Molten bath is divided into melting zone and electrothermal reduction area by the partition wall for being internally provided with molten bath and being arranged in molten bath, partition wall, melting zone Bottom is connected to electrothermal reduction area, molten bath be additionally provided with the first feed opening being connected to melting zone and the second feed opening and with electricity Thermal reduction the area slag-drip opening and metal discharge mouth that are connected, and the first feed opening is arranged in the top of bath smelting device, second Feed opening is arranged on the side wall of bath smelting device.
Further, melting zone includes at least one first side-blown spray gun, and the nozzle of the first side-blown spray gun is through the second charging Mouth is immersed in the liquid level of melting zone hereinafter, to spray into fuel and oxygen-enriched air to melting zone.
Further, electrothermal reduction area includes: at least one electrode, at least one second side-blown spray gun and at least one top Rifle is blowed and sprayed, the end of electrode is located at below the solid-phase material in electrothermal reduction area, is used for electrothermal reduction process heat supply;Second is side-blown The nozzle of spray gun and the nozzle of top-blown spray gun are respectively positioned on the ullage in electrothermal reduction area, for spraying reductant into electrothermal reduction Area;Preferably, each second side-blown spray gun is separately positioned on the opposite side wall of reducing zone.
Further, the difference in height of the bottom wall of melting zone and the bottom wall in electrothermal reduction area is 0~500mm, it is preferable that melting The height of the bottom wall in area is higher than the bottom wall in electrothermal reduction area, more preferably 150~500mm.
Further, the gradient of the carrier between the bottom wall of melting zone and the bottom wall in electrothermal reduction area is 0~90 °.
Further, bath smelting device is additionally provided with flue, and molten bath corresponding with electrothermal reduction area is arranged in flue Top.
Apply the technical scheme of the present invention, in above-mentioned method of smelting, above-mentioned fusion process, fusing and partial reduction process and Electrothermal reduction process carries out in the same bath smelting device.Occupied area needed for this aspect makes above-mentioned fusion process Small, the configuration height for reducing bath smelting device is poor, while can also reduce the capital investment to bath smelting device;It is another The operating procedure that aspect can also save melt discharge and be added, improves production operation efficiency, reduces operator and corresponding Work tool consumption.In addition, fusing and partial reduction process and electrothermal reduction process are completed in the same bath smelting device, electricity The heat that molten liquid can also be used in thermal reduction area maintains higher temperature, the consumption of electric energy when reducing individually reduction dilution;It is molten Melting and reduction dilution operation are taken into account in pond, and storage melt amount is relatively large in furnace, can increase the storage slag time, be conducive to titanium slag and The separation of vanadium-bearing hot metal;The flue gas that two processes generate simultaneously can reduce two sets of smoke processing systems of construction with mixed processing Investment.
Detailed description of the invention
The accompanying drawings constituting a part of this application is used to provide further understanding of the present invention, and of the invention shows Examples and descriptions thereof are used to explain the present invention for meaning property, does not constitute improper limitations of the present invention.In the accompanying drawings:
Fig. 1 shows the melting of the iron-based polymetallic ore material of processing provided according to a preferred embodiment of the present invention The flow diagram of method;And
Fig. 2 shows the molten baths of the iron-based polymetallic ore material of processing provided according to a preferred embodiment of the present invention The structural schematic diagram of smelting apparatus;
Fig. 3 shows the molten bath of the iron-based polymetallic ore material of processing provided according to a preferred embodiment of the present invention The A-A side view of smelting system;
Fig. 4 shows the molten bath of the iron-based polymetallic ore material of processing provided according to a preferred embodiment of the present invention The C-C side view of smelting system.
Wherein, the above drawings include the following reference numerals:
10, melting zone;11, the first side-blown spray gun;101, the first feed opening;102, the second feed opening;20, electrothermal reduction Area;21, electrode;22, the second side-blown spray gun;23, top-blown spray gun;24, flue;201, slag-drip opening;202, metal discharge mouth;30, Partition wall.
Specific embodiment
It should be noted that in the absence of conflict, the features in the embodiments and the embodiments of the present application can phase Mutually combination.Below in conjunction with embodiment, the present invention will be described in detail.
As described in background technique, long flow path existing for existing smelting technology and the high problem of energy consumption.To understand Certainly above-mentioned technical problem, this application provides the method for smelting that a kind of short route handles iron-based polymetallic ore material, iron-based more metals Mineral aggregate includes ferro element, titanium elements and vanadium, and the smelting system used in the method for smelting includes bath smelting device, molten bath It is provided with partition wall 30 in the molten bath of smelting apparatus, molten bath is divided into melting zone 10 and electrothermal reduction area 20, and melting zone 10 Bottom is connected with electrothermal reduction area 20, and bath smelting device is provided with the first feed opening 101 being connected to melting zone 10 and Two feed openings 102 and the slag-drip opening 201 and metal discharge mouth 202 being connected with electrothermal reduction area 20, and the first feed opening 101 The top of bath smelting device is set, and the second feed opening 102 is arranged on the side wall of bath smelting device;First feed opening 101, the top of bath smelting device, the second feed opening is arranged in the second feed opening 102 and slag-drip opening 201, the first feed opening 101 102 are arranged on the side wall of bath smelting device;Mixing outlet is connected with the first feed opening 101 and/or the second feed opening 102 It is logical, as shown in Figure 1, above-mentioned method of smelting includes: that iron-based polymetallic ore material, fuel, flux and oxygen-enriched air are delivered to melting Melting and partial reduction are carried out in area 10, obtain molten liquid;Molten liquid and reducing agent are delivered to electrothermal reduction area 20 to be gone back Former melting processing, obtains the molten iron and titanium slag containing vanadium.
Molten bath is divided into melting zone 10 and electrothermal reduction area 20 by setting partition wall 30, so that fusing and partial reduction Process and electrothermal reduction process can be completed in a smelting apparatus, while the setting of partition wall 30 can also inhibit melting zone 10 In unreacted material enter electrothermal reduction area 20.During above-mentioned fusing and partial reduction, raw material is through the first feed opening 101 And/or second feed opening 102 melting zone 10 is added, provide heat by fuel and Air combustion with oxygen enrichment, make iron-based polymetallic ore Melting and partial reduction occur for material, and the addition of flux can make the impurity in iron-based polymetallic ore material first with iron in the form of titanium slag Element separation, while fusing point is reduced, obtain molten liquid;After molten liquid is delivered to electrothermal reduction area 20, reducing agent and molten liquid Ferro element and vanadium etc. are reduced, while under dilution effect, liquid product and solid product in reduzate system into Row separation, obtains the molten iron and titanium slag containing vanadium, is correspondingly discharged through slag-drip opening 201 and metal discharge mouth 202.
Above-mentioned fusion process, fusing and partial reduction process and electrothermal reduction process in the same bath smelting device into Row.Occupied area needed for this aspect makes above-mentioned fusion process is small, and the configuration height for reducing bath smelting device is poor, together When can also reduce capital investment to bath smelting device;On the other hand the operation step that melt discharge can also be saved and be added Suddenly, production operation efficiency is improved, operator and the consumption of corresponding Work tool are reduced.In addition, fusing and partial reduction process and Electrothermal reduction process is completed in the same bath smelting device, and the heat that molten liquid can also be used in electrothermal reduction area 20 maintains Higher temperature, the consumption of electric energy when reducing individually reduction dilution;Melting and reduction dilution operation are taken into account in molten bath, and storage is molten in furnace The scale of construction is relatively large, can increase the storage slag time, be conducive to the separation of titanium slag and vanadium-bearing hot metal;The cigarette that two processes generate simultaneously Gas can reduce the investment of two sets of smoke processing systems of construction with mixed processing.Preferably, that mentions in the application is iron-based mostly golden Belong to mineral aggregate and is selected from vanadium titano-magnetite and/or sea sand mine.
Have that process is short, low energy consumption, at low cost and ferro element and vanadium rate of recovery height etc. are excellent using above-mentioned method of smelting Point.In a kind of preferred embodiment, above-mentioned fusing and partial reduction process include: by iron-based polymetallic ore material and flux through molten First feed opening 101 of pond smelting apparatus and/or the second feed opening 102 are added in melting zone 10, and by least one the first side The nozzle for blowing and spraying rifle 11 is immersed in below the solid-phase material of melting zone 10 through the second feed opening 102, then uses the first side-blown spray Fuel and oxygen-enriched air are sprayed into melting zone 10 by rifle 11, to carry out melting and partial reduction process, obtain molten liquid.Using first Side-blown spray gun 11 can form the solid-phase material lower section that fuel and oxygen-enriched air spray into melting zone 10 by force to molten liquid therein Strong agitation, thus be conducive to improve mass-and heat-transfer efficiency, meanwhile, this is also beneficial to the rate of recovery for improving subsequent vanadium etc..
In above-mentioned method of smelting, fuel can use type commonly used in the art.Preferably, fuel is selected from natural gas, coal One of group of gas and fine coal composition is a variety of.Preferably, combustion coefficient control is 0.4~0.65.
In above-mentioned method of smelting, oxygen-enriched air refers to that the content of oxygen volume is higher than the gas of 21vol%, in order to make fuel It more fully burns, to improve the efficiency that fuel is converted into thermal energy, it is preferable that oxygen-enriched air is that the volumetric concentration of oxygen is greater than 50% gas.Be conducive to further increase the efficiency of melting process using above-mentioned oxygen-enriched air.
During above-mentioned fusing and partial reduction, also has a small amount of ferro element and vanadium and be reduced.Most iron Quito metal mineral aggregate is carried out during electrothermal reduction during drastic reduction.Simultaneously during electrothermal reduction, need to restore The vanadium-bearing hot metal and titanium slag obtained afterwards separates as far as possible.In order to improve the separative efficiency of the two, it is preferable that reduction melting processing The step of further include: molten liquid is delivered to electrothermal reduction area 20, then uses the second side-blown spray gun 22 and/or top-blown spray gun 23 will The ullage in reducing agent penetrating electrothermal reduction area 20.
It is sprayed reductant into using the second side-blown spray gun 22 and/or top-blown spray gun 23 and molten liquid and reducing agent can be improved Contact area, so that the two is sufficiently reacted, and then the reduction process of reinforced metal vanadium.Liquid by reducing agent in electrothermal reduction area 20 It is sprayed into above face, is conducive to that the addition of raw material is inhibited to cause to stir to the liquid level in electrothermal reduction area 20, to reduce it to dilution The influence of the separative efficiency of vanadium-bearing hot metal and titanium slag in the process.
Preferably, each second side-blown spray gun 22 is separately positioned on the opposite side wall of reducing zone, realizes two sides to blowing Purpose, this is conducive to the efficiency for further increasing reduction.Second side-blown spray gun 22 is preferably the compound submergence combustion of multichannel multi fuel Burn spray gun.
In order to improve the rate of recovery of vanadium, it is preferable that the temperature of reduction melting processing is 1450~1650 DEG C;It is preferred that Ground, the temperature of reduction melting processing are 1500~1600 DEG C.
In a kind of preferred embodiment, before carrying out fusing and partial reduction process, method of smelting further include: to iron Quito metal mineral aggregate, fuel, flux and reducing agent are pre-processed respectively so that iron-based polymetallic ore material, fuel, flux and also The granularity of former agent≤50mm, water content≤15wt%.The granularity and water content of iron-based polymetallic ore material include but is not limited to Above range, and limited the melting efficiency for being conducive to improve iron-based more raw metals within the above range.
Preferably, bath smelting system further includes being connected respectively with the first feed opening 101 and/or the second feed opening 102 Cylinder mixing device, carry out fusing and during partial reduction before, method of smelting further includes using cylinder mixing device Carry out mixing.
A certain amount of flue gas can be generated in above-mentioned fusion process, include higher heat in these usual flue gases.In order to drop The loss of low energy, in a kind of preferred embodiment, smelting system further includes waste-heat recovery device, and method of smelting further includes remaining The step of the step of recuperation of heat, waste heat recycles includes: to recycle fusing and partial reduction process and reduction using waste-heat recovery device The heat in flue gas generated in fusion process.Preferably, above-mentioned waste-heat recovery device is waste heat boiler.It is highly preferred that more than After recuperation of heat processing, the temperature of flue gas is down to 100~200 DEG C
A certain amount of dust would generally be carried secretly in the flue gas that above-mentioned fusion process generates, in order to improve the environmental protection of entire technique Property, in a kind of preferred embodiment, smelting system further includes dust arrester installation, method of smelting further include: flue gas is carried out waste heat After recovery processing, processing of gathering dust is carried out using dust arrester installation.
In a preferred embodiment, the difference in height of the bottom wall of melting zone 10 and the bottom wall in electrothermal reduction area 20 is 0 ~500mm.Preferably, the height of the bottom wall of melting zone 10 is higher than the bottom wall in electrothermal reduction area 20.Due to the bottom wall of melting zone 10 Higher than the bottom wall in electrothermal reduction area 20, and the bottom of melting zone 10 is connected to electrothermal reduction area 20, this can make iron-based more metals The molten liquid of mineral aggregate is separated with the raw material not melted completely, keeps the reduction object of reducing agent more targeted, to be conducive to Improve the rate of recovery of electrothermal reduction ferrum in process and vanadium.In order to further increase the rate of recovery of vanadium, more preferably Ground, the difference in height of the bottom wall of the bottom wall and electrothermal reduction area 20 of melting zone 10 are 150~500mm.
In order to preferably improve the flow rate of molten liquid, in a kind of preferred embodiment, the bottom wall of melting zone 10 with The gradient of carrier between the bottom wall in electrothermal reduction area 20 is 0~90 °, preferably 30~60 °.
In above-mentioned fusion process, the oxide of Fe and V in iron-based polymetallic ore material, which are reduced, to be formed metal phase and contains vanadium Molten iron, while TiO2、SiO2Slag making enters to form slag phase in conjunction with CaO.In a kind of preferred embodiment, slag type is in titanium slag TiO2-SiO2The weight percentage of the titanium slag of-CaO is 75~90wt%.The adjustable slag of lime stone is added according to raw material condition Type.
In a kind of preferred embodiment, to account for the weight of iron-based polymetallic ore material, the dosage of flux is 0 ~20%.Flux dosage is limited to the content for being conducive to control titanium elements in titanium slag within the above range, in order to subsequent to it Further applied.
The another aspect of the application additionally provides the bath smelting device that a kind of short route handles iron-based polymetallic ore material, such as Shown in Fig. 2 to 4, the partition wall 30 for being internally provided with molten bath He being arranged in molten bath of bath smelting device, partition wall 30 divides molten bath For melting zone 10 and electrothermal reduction area 20, and the bottom of melting zone 10 is connected with electrothermal reduction area 20, and bath smelting device is set It is equipped with the first feed opening 101 being connected to melting zone 10 and the second feed opening 102 and the row being connected with electrothermal reduction area 20 Cinder notch 201 and metal discharge mouth 202, and the top of bath smelting device, the second feed opening 102 is arranged in the first feed opening 101 It is arranged on the side wall of bath smelting device;First feed opening 101, the second feed opening 102 and slag-drip opening 201, the first feed opening 101 are arranged in the top of bath smelting device, and the second feed opening 102 is arranged on the side wall of bath smelting device;Mixing outlet It is connected with the first feed opening 101 and/or the second feed opening 102.
Molten bath is divided into melting zone 10 and electrothermal reduction area 20 by setting partition wall 30, so that fusing and partial reduction Process and electrothermal reduction process can be completed in a smelting apparatus.During above-mentioned fusing and partial reduction, raw material is through Melting zone 10 is added in one feed opening 101 and/or the second feed opening 102, provides heat by fuel and Air combustion with oxygen enrichment, makes iron Melting and partial reduction, the addition of flux, which occur, for Quito metal mineral aggregate can make the impurity in iron-based polymetallic ore material with titanium slag Form is separated with ferro element, while reducing fusing point, obtains molten liquid;After molten liquid is delivered to electrothermal reduction area 20, reducing agent Be reduced with the ferro element of molten liquid and vanadium etc., while under dilution effect, liquid product in reduzate system and Solid product is separated, and the molten iron and titanium slag containing vanadium is obtained, correspondingly through slag-drip opening 201 and metal discharge mouth 202 Discharge.
Melting is carried out to iron-based polymetallic ore material using above-mentioned bath smelting device, fusing and partial reduction process can be made It is carried out in the same bath smelting device with electrothermal reduction process.Land occupation face needed for this aspect makes above-mentioned fusion process Product is small, and the configuration height for reducing bath smelting device is poor, while can also reduce the capital investment to bath smelting device;Separately On the one hand the operating procedure that melt discharge can also be saved and be added, improves production operation efficiency, reduces operator and corresponding Work tool consumption.In addition, fusing and partial reduction process and electrothermal reduction process are completed in the same bath smelting device, The heat that molten liquid can also be used in electrothermal reduction area 20 maintains higher temperature, and electric energy disappears when reducing individually reduction dilution Consumption;Melting and reduction dilution operation are taken into account in molten bath, and storage melt amount is relatively large in furnace, can increase the storage slag time, be conducive to The separation of titanium slag and vanadium-bearing hot metal improves the rate of recovery of vanadium;The flue gas that two subregions generate can be reduced and be built with mixed processing If the investment of two sets of smoke processing systems.
In a kind of preferred embodiment, as shown in Fig. 2, melting zone 10 includes at least one first side-blown spray gun 11, the The nozzle of one side-blown spray gun 11 is immersed in below the solid-phase material of melting zone 10 through the second feed opening 102, to spray to melting zone 10 Enter fuel and oxygen-enriched air.Fuel and oxygen-enriched air are sprayed into melting zone 10 using the first side-blown spray gun 11 can be to therein molten Melt liquid and forms strong agitation, thus be conducive to improve mass-and heat-transfer efficiency, meanwhile, this is also beneficial to improve subsequent vanadium etc. The rate of recovery.
In a kind of preferred embodiment, as shown in Fig. 2, electrothermal reduction area 20 includes at least one electrode 21, at least one A second side-blown spray gun 22 and at least one top-blown spray gun 23.The end of each electrode 21 is located at the solid-phase material in electrothermal reduction area 20 Lower section is used for electrothermal reduction process heat supply;The nozzle of second side-blown spray gun 22 and the nozzle of top-blown spray gun 23 are respectively positioned on electric heating The ullage of reducing zone 20, for spraying reductant into electrothermal reduction area 20.It is sprayed using the second side-blown spray gun 22 and/or top blast Rifle 23 sprays reductant into the contact area that molten liquid and reducing agent can be improved, so that the two is sufficiently reacted.It simultaneously will reduction Ullage of the agent in electrothermal reduction area 20 sprays into, and is conducive to that the addition of raw material is inhibited to cause to stir to the liquid level in electrothermal reduction area 20 It is dynamic, to reduce its influence to the separative efficiency of vanadium-bearing hot metal during dilution and titanium slag.
In a preferred embodiment, the difference in height of the bottom wall of melting zone 10 and the bottom wall in electrothermal reduction area 20 is 0 ~500mm.Preferably, the height of the bottom wall of melting zone 10 is higher than the bottom wall in electrothermal reduction area 20.Due to the bottom wall of melting zone 10 Higher than the bottom wall in electrothermal reduction area 20, and the bottom of melting zone 10 is connected to electrothermal reduction area 20, this can make iron-based more metals The molten liquid of mineral aggregate is separated with the raw material not melted completely, keeps the reduction object of reducing agent more targeted, to be conducive to Improve the rate of recovery of electrothermal reduction ferrum in process and vanadium.In order to further increase the rate of recovery of vanadium, more preferably Ground, the difference in height of the bottom wall of the bottom wall and electrothermal reduction area 20 of melting zone 10 are 150~500mm.
In order to preferably improve the flow rate of molten liquid, in a kind of preferred embodiment, as shown in Fig. 2, melting zone The gradient of carrier between 10 bottom wall and the bottom wall in electrothermal reduction area 20 is 0~90 °.
A certain amount of flue gas can be generated in above-mentioned fusion process, for the ease of the discharge of flue gas, in a kind of preferred implementation In example, as shown in Fig. 2, bath smelting device is additionally provided with flue 24, flue 24 is arranged in corresponding with electrothermal reduction area 20 At the top of molten bath.In order to accelerate the rate of discharge of flue gas, it is highly preferred that above-mentioned flue 24 is arranged corresponding with electrothermal reduction area 20 And close to melting zone 10 molten bath at the top of.
The application is described in further detail below in conjunction with specific embodiment, these embodiments should not be understood as limitation originally Apply for range claimed.
The group of iron-based polymetallic ore material becomes 45~62wt% of Fe, TiO in embodiment 1 to 9 and comparative example 127~ 20wt%, V2O50.1~1.2wt%, remaining is impurity, and process flow is as shown in Figure 1.
Embodiment 1
As shown in Figures 2 to 4, the bath of bath smelting device is provided with partition wall 30, and molten bath is divided into melting zone 10 With electrothermal reduction area 20, and the bottom of melting zone 10 is connected with electrothermal reduction area 20.Enter furnace material to add from the second feed opening 102 Enter melting zone, melting zone 10 includes first side-blown spray gun 11, and the nozzle of the first side-blown spray gun 11 is immersed in melting zone 10 Below solid-phase material, to spray into fuel and oxygen-enriched air to melting zone 10.
Electrothermal reduction area 20 sets 3 electrodes 21 (self-baking electrode), using Alternating Current Power Supply.If 22 He of the second side-blown spray gun One top-blown spray gun 23.The end of each electrode 21 is located at below the solid-phase material in electrothermal reduction area 20, is used for electrothermal reduction mistake Journey heat supply;The nozzle of second side-blown spray gun 22 is located at the ullage in electrothermal reduction area 20, for spraying reductant into electric heating also Former area 20.The difference in height of the bottom wall of the bottom wall and electrothermal reduction area 20 of melting zone 10 is 200mm, the bottom wall and electric heating of melting zone 10 The gradient of carrier between the bottom wall of reducing zone 20 is 45 °.Bath smelting device is additionally provided with flue 24, and the setting of flue 24 exists At the top of molten bath corresponding with electrothermal reduction area 20.The setting of flue 24 is in corresponding with electrothermal reduction area 20 and close melting zone At the top of 10 molten bath.Reduction melting temperature is 1600 DEG C or so in smelting process.
Through above-mentioned fusion process, the rate of recovery of vanadium is 96wt%, and the rate of recovery of ferro element is 89wt%.
Embodiment 2
With the difference of embodiment 1 are as follows:
Melting zone does not use immersion side-blown spray gun to spray into fuel.
Through above-mentioned fusion process, the rate of recovery of vanadium is 91wt%, and the rate of recovery of ferro element is 86wt%, comprehensive energy consumption Than example 1 high 8%.
Embodiment 3
With the difference of embodiment 1 are as follows: the temperature of reduction melting processing is 1550 DEG C.
Through above-mentioned fusion process, the rate of recovery of vanadium is 87wt%, and the rate of recovery of ferro element is 85wt%, comprehensive energy consumption Than example 1 high 6%.
Embodiment 4
With the difference of embodiment 1 are as follows: the difference in height of the bottom wall of the bottom wall and electrothermal reduction area 20 of melting zone 10 is 100mm.
Through above-mentioned fusion process, the rate of recovery of vanadium is that the rate of recovery of vanadium is 88wt%, the rate of recovery of ferro element For 85wt%.
Embodiment 5
With the difference of embodiment 1 are as follows: enter furnace material and be added from the first feed opening 101, do not passed through from the second feed opening 102 lazy Property gas spray into.
Through above-mentioned fusion process, the rate of recovery of vanadium is 93wt%, and the rate of recovery of ferro element is 87wt%, comprehensive energy consumption Than example 1 high 5%.
Embodiment 6
With the difference of embodiment 1 are as follows: enter furnace material a part and be added from the first feed opening 101, another part is simultaneously from the Two feed openings 102 spray into.
Through above-mentioned fusion process, the rate of recovery of vanadium is that the rate of recovery of vanadium is 97wt%, the rate of recovery of ferro element For 87wt%.
Embodiment 7
With the difference of embodiment 1 are as follows: the quantity of the electrode 21 in electrothermal reduction area 20 is 2.
Through above-mentioned fusion process, the rate of recovery of vanadium is that the rate of recovery of vanadium is 94wt%, the rate of recovery of ferro element For 85wt%.
Embodiment 8
With the difference of embodiment 1 are as follows: the material of the electrode 21 in electrothermal reduction area 20 is graphite electrode.
Through above-mentioned fusion process, the rate of recovery of vanadium is that the rate of recovery of vanadium is 95wt%, the rate of recovery of ferro element For 88wt%.
Embodiment 9
With the difference of embodiment 1 are as follows: reducing agent is added using top-blown spray gun 23 in electrothermal reduction area 20.
Through above-mentioned fusion process, the rate of recovery of vanadium is 94wt%, and the rate of recovery of ferro element is 87wt%, comprehensive energy consumption Than example 1 high 5%.
Comparative example 1
With the difference of embodiment 1 are as follows: be not provided with partition wall between melting zone 10 and electrothermal reduction area 20.
Through above-mentioned fusion process, the rate of recovery of vanadium is 82wt%, and the rate of recovery of ferro element is 85wt%, comprehensive energy consumption Than example 1 high 5%.
It can be seen from the above description that the above embodiments of the present invention realized the following chievements:
In above-mentioned method of smelting, above-mentioned fusion process, fusing and partial reduction process and electrothermal reduction process are same It is carried out in bath smelting device.Occupied area needed for this aspect makes above-mentioned fusion process is small, reduces bath smelting dress The configuration height set is poor, while can also reduce the capital investment to bath smelting device;On the other hand melt can also be saved Discharge and the operating procedure being added, improve production operation efficiency, reduce operator and the consumption of corresponding Work tool.In addition, molten Change and partial reduction process and electrothermal reduction process are completed in the same bath smelting device, and electrothermal reduction area can also be used molten The heat for melting liquid maintains higher temperature, the consumption of electric energy when reducing individually reduction dilution;Melting is taken into account in molten bath and reduction is poor It is turned into industry, storage melt amount is relatively large in furnace, can increase the storage slag time, be conducive to the separation of titanium slag and vanadium-bearing hot metal;Together When two processes generate flue gas can with mixed processing, reduce construction two sets of smoke processing systems investment.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, for the skill of this field For art personnel, the invention may be variously modified and varied.All within the spirits and principles of the present invention, made any to repair Change, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.

Claims (16)

1. a kind of short route handles the method for smelting of iron-based polymetallic ore material, the iron-based polymetallic ore material includes ferro element, titanium Element and vanadium, which is characterized in that the smelting system used in the method for smelting includes bath smelting device, the molten bath It is provided with partition wall (30) in the molten bath of smelting apparatus, the molten bath is divided into melting zone (10) and electrothermal reduction area (20), and The bottom of the melting zone (10) is connected to the electrothermal reduction area (20), and the molten bath is additionally provided with and the melting zone (10) The first feed opening (101) and the second feed opening (102) of connection and the slag-drip opening being connected with the electrothermal reduction area (20) (201) and metal discharge mouth (202), and the top of the bath smelting device is arranged in first feed opening (101), described Second feed opening (102) is arranged on the side wall of the bath smelting device, and the method for smelting includes:
The iron-based polymetallic ore material, fuel, flux and oxygen-enriched air are delivered in the melting zone (10) carry out fusing and Partial reduction obtains molten liquid;
The molten liquid and reducing agent are delivered to the electrothermal reduction area (20) and carry out reduction melting processing, is obtained containing vanadium unit The molten iron and titanium slag of element.
2. method of smelting according to claim 1, which is characterized in that the step of fusing and partial reduction include: by The iron-based polymetallic ore material and the flux are through the first feed opening (101) of the bath smelting device and/or described second Feed opening (102) is added in the melting zone (10), and by the nozzle of at least one the first side-blown spray gun (11) through described second Feed opening (102) is immersed in below the solid-phase material of the melting zone (10), then will using first side-blown spray gun (11) The fuel and the oxygen-enriched air spray into the melting zone (10), to carry out the process of the fusing and partial reduction, obtain The molten liquid;
Preferably, the fuel is selected from one of group of natural gas, coal gas and fine coal composition or a variety of;
Preferably, the oxygen-enriched air is that the volumetric concentration of oxygen is greater than 50% gas.
3. method of smelting according to claim 1 or 2, which is characterized in that the step of reduction melting is handled further include: The molten liquid is delivered to the electrothermal reduction area (20), then uses the second side-blown spray gun (22) and/or top-blown spray gun (23) The reducing agent is sprayed into the ullage of the electrothermal reduction area (20).
4. method of smelting according to any one of claim 1 to 3, which is characterized in that the temperature of the reduction melting processing Degree is 1450~1650 DEG C;Preferably, the temperature of the reduction melting processing is 1500~1600 DEG C.
5. method of smelting according to claim 2 or 3, which is characterized in that carrying out the fusing and partial reduction process Before, the method for smelting further include: to the iron-based polymetallic ore material, the fuel, the flux and the reducing agent point Do not pre-processed so that the iron-based polymetallic ore material, the fuel, the flux and the reducing agent granularity≤ 50mm, water content≤15wt%.
6. method of smelting according to claim 2, which is characterized in that the bath smelting system further includes respectively with first The cylinder mixing device that feed opening (101) and/or second feed opening (102) are connected is carrying out the fusing and part Before in reduction process, the method for smelting further includes carrying out mixing using the cylinder mixing device.
7. method of smelting according to claim 1, which is characterized in that the smelting system further includes waste-heat recovery device, The method of smelting further includes the steps that the step of waste heat recycles, and the waste heat recycles includes: using the waste-heat recovery device Recycle the heat in the flue gas generated during the fusing and partial reduction process and the reduction melting;
Preferably, after the waste heat recovery processing, the temperature of the flue gas is down to 100~200 DEG C;
Preferably, the waste-heat recovery device is waste heat boiler.
8. method of smelting according to claim 7, which is characterized in that the smelting system further includes dust arrester installation, described Method of smelting further include: after the flue gas is carried out the waste heat recovery processing, processing of gathering dust is carried out using the dust arrester installation.
9. method of smelting according to any one of claim 1 to 3, which is characterized in that the bottom wall of the melting zone (10) Difference in height with the bottom wall of the electrothermal reduction area (20) is 0~500mm, it is preferable that the height of the bottom wall of the melting zone (210) Degree is higher than the bottom wall of the electrothermal reduction area (220), more preferably 150~500mm;
Preferably, the gradient of the carrier between the bottom wall of the melting zone (10) and the bottom wall in the electrothermal reduction area (20) is 0~90 °, more preferably 30~60 °.
10. method of smelting according to any one of claim 1 to 9, which is characterized in that the iron-based polymetallic ore material choosing From vanadium titano-magnetite and/or sea sand mine.
11. the bath smelting device that a kind of short route handles iron-based polymetallic ore material, which is characterized in that the bath smelting device The partition wall (30) for being internally provided with molten bath He being arranged in the molten bath, the molten bath is divided into melting zone by the partition wall (30) (10) it is connected to electrothermal reduction area (20), the bottom of the melting zone (10) with the electrothermal reduction area (20), the molten bath is also Be provided with the first feed opening (101) being connected to the melting zone (10) and the second feed opening (102) and with the electric heating also The slag-drip opening (201) and metal discharge mouth (202) that former area (20) is connected, and first feed opening (101) is arranged described The top of bath smelting device, second feed opening (102) are arranged on the side wall of the bath smelting device.
12. bath smelting device according to claim 11, which is characterized in that the melting zone (10) includes at least one First side-blown spray gun (11), the nozzle of first side-blown spray gun (11) are immersed in described molten through second feed opening (102) The liquid level in tabetisol (10) is hereinafter, to spray into fuel and oxygen-enriched air to the melting zone (10).
13. bath smelting device according to claim 11 or 12, which is characterized in that electrothermal reduction area (20) packet It includes:
At least one electrode (21), the end of the electrode (21) are located at below the solid-phase material of the electrothermal reduction area (20), For to the electrothermal reduction process heat supply;
At least one second side-blown spray gun (22) and at least one top-blown spray gun (23), the nozzle of second side-blown spray gun (22) The ullage of the electrothermal reduction area (20) is respectively positioned on the nozzle of the top-blown spray gun (23), for spraying reductant into State electrothermal reduction area (20);Preferably, each second side-blown spray gun (22) is separately positioned on the opposite side of the reducing zone On wall.
14. bath smelting device described in any one of 1 to 13 according to claim 1, which is characterized in that the melting zone (10) Bottom wall and the electrothermal reduction area (20) bottom wall difference in height be 0~500mm, it is preferable that the bottom of the melting zone (10) The height of wall is higher than the bottom wall of the electrothermal reduction area (20), more preferably 150~500mm.
15. bath smelting device according to claim 14, which is characterized in that the bottom wall of the melting zone (10) with it is described The gradient of carrier between the bottom wall in electrothermal reduction area (20) is 0~90 °.
16. bath smelting device according to claim 11 or 12, which is characterized in that the bath smelting device is also set up Have flue (24), flue (24) setting is at the top of the corresponding molten bath with the electrothermal reduction area (20).
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