CN109880952B - Method for optimizing configuration of cooling water pipe and water pipe structure capable of uniformly distributing flow - Google Patents
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Abstract
Description
技术领域technical field
本发明属于高炉冷却系统领域,具体涉及一种冷却水管优化配置的方法及均匀分流的水管结构。The invention belongs to the field of blast furnace cooling systems, and in particular relates to a method for optimizing the configuration of cooling water pipes and a water pipe structure with uniform distribution.
背景技术Background technique
高炉长寿已经成为当代炼铁技术进步的重要标志和组成部分。尤其是高炉中热负荷高,热流冲击大,对炉体冷却设备破坏性强,因此提高炉体冷却设备寿命是确保高炉长寿的关键因素之一;而提高冷却设备的寿命除了优化操作制度、增强炭砖抗侵蚀能力、增强冷却器传热能力等方法外,提高供水方式的均匀性也是一种重要的方法,通过提高供水方式的均匀性可以有效降低高炉冷却器的破损,延长高炉使用寿命。高炉冷却系统的供水模式千差万别,钢铁企业对高炉冷却系统的控制仍然根据生产经验,缺乏科学依据与理论支撑,造成水资源的大量浪费,冷却效果也不佳,目前现在国内高炉冷却系统所采用的供水方式在周向方向上和竖直方向上的均匀度都不高,因此亟需对高炉冷却系统的供水方式进行改进。并且目前国内外对高炉供水系统均匀性的研究很少,其研究也主要集中在风口小套、高炉水站监测以及供水稳定性等方面,对高炉炉体冷却壁供水系统供水均匀性的研究几乎是空白。The longevity of blast furnace has become an important symbol and part of the progress of contemporary ironmaking technology. Especially in the blast furnace, the heat load is high, the heat flow impact is large, and the damage to the furnace cooling equipment is strong. Therefore, improving the life of the furnace cooling equipment is one of the key factors to ensure the longevity of the blast furnace; In addition to the corrosion resistance of carbon bricks and the enhancement of the heat transfer capacity of the cooler, improving the uniformity of the water supply method is also an important method. By improving the uniformity of the water supply method, the damage of the blast furnace cooler can be effectively reduced and the service life of the blast furnace can be prolonged. The water supply modes of blast furnace cooling systems vary widely. The control of blast furnace cooling systems by iron and steel enterprises is still based on production experience, lacking scientific basis and theoretical support, resulting in a lot of waste of water resources and poor cooling effect. The uniformity of the water supply method in the circumferential direction and the vertical direction is not high, so it is urgent to improve the water supply method of the blast furnace cooling system. And at present, there are few studies on the uniformity of blast furnace water supply system at home and abroad, and the research mainly focuses on the small set of tuyere, blast furnace water station monitoring and water supply stability. is blank.
现今高炉冷却系统存在许多不同的供水模式,通过综合对比分析,主要归为以下几类:There are many different water supply modes in the blast furnace cooling system. Through comprehensive comparative analysis, they are mainly classified into the following categories:
Ⅰ.单进口直接供水方式(如图1所示)Ⅰ. Single-inlet direct water supply method (as shown in Figure 1)
该供水方式是最老的供水方式,在远离进水口位置的地方水流速度很小,而在进水口位置水流速度很大,即该供水方式的水量分配是极其不均匀的。基本上很少采用这种供水方式。This water supply method is the oldest water supply method. The water flow velocity is small at the position far from the water inlet, and the water flow velocity is very large at the water inlet position, that is, the water distribution of this water supply method is extremely uneven. Basically, this water supply method is rarely used.
Ⅱ.双进口或多进口直接供水方式(如图2A和图2B所示)Ⅱ. Double-inlet or multi-inlet direct water supply mode (as shown in Figure 2A and Figure 2B)
为了进一步提高一根进水管直接供水方式的均匀性,常常通过在高炉周向方向上均匀的增加进水口个数的方法来提高水量分配的均匀性,形成了双进口或多进口直接供水方式,该供水方式比第一种供水方式要好,但也存在很多不足之处,只有在较多的进水口个数的条件下,才能有效的提高水量分配的均匀性,效果才会更明显;并且该方法在具体施工时,由于管道布局复杂,增加管道的施工难度。In order to further improve the uniformity of the direct water supply method of a water inlet pipe, the uniformity of water distribution is often improved by increasing the number of water inlets uniformly in the circumferential direction of the blast furnace, forming a double-inlet or multi-inlet direct water supply method. This water supply method is better than the first water supply method, but there are also many shortcomings. Only under the condition of a large number of water inlets, the uniformity of water distribution can be effectively improved, and the effect will be more obvious; Method During the specific construction, due to the complicated layout of the pipeline, the construction difficulty of the pipeline is increased.
Ⅲ.单进口一圈横向分流管结构的供水方式(如图3所示)Ⅲ. Water supply method with single inlet and one circle of lateral shunt pipe structure (as shown in Figure 3)
为了克服双进口或多进口直接供水方式存在的不足,在此基础上增加一圈横向分水管,即从进水口进入的水不直接流入高炉冷却壁,而是依次通过外部的大环管和横向的分水管向中间的冷却壁进行均匀供水,形成了单进口一圈横向分流管结构的供水方式。该供水方式可以极大的提高冷却系统的水量分配均匀性,但是中间冷却壁的水量分配均匀性很大程度上受外部大环管的水量分配均匀性的影响,由于外部大环管的水量分配是不均匀的,所以内部冷却壁的水量分配仍然存在不太均匀的现象。In order to overcome the shortcomings of the double-inlet or multi-inlet direct water supply method, a circle of lateral water distribution pipes is added on this basis, that is, the water entering from the water inlet does not directly flow into the blast furnace cooling wall, but passes through the external large loop pipe and the horizontal pipe in turn. The water distribution pipe provided uniform water supply to the cooling wall in the middle, forming a water supply method with a single inlet and a circle of horizontal distribution pipe structure. This water supply method can greatly improve the water distribution uniformity of the cooling system, but the water distribution uniformity of the intermediate cooling wall is largely affected by the water distribution uniformity of the external large loop pipe. It is not uniform, so the water distribution of the inner cooling wall is still not uniform.
发明内容SUMMARY OF THE INVENTION
为了克服上述现有技术的不足,进一步提高一圈横向分流管的供水方式的水量分配均匀性,本发明提供了一种均匀分流的水管结构及高炉冷却系统。所述均匀分流的水管结构可使高炉炉体冷却壁在周向方向上的水量分配更加均匀,并减少了冷却壁的破损,提高了高炉寿命。In order to overcome the above-mentioned deficiencies of the prior art and further improve the water distribution uniformity in the water supply mode of a circle of lateral shunt pipes, the present invention provides a uniform shunt water pipe structure and a blast furnace cooling system. The uniformly split water pipe structure can make the water distribution of the cooling stave of the blast furnace body in the circumferential direction more uniform, reduce the damage of the cooling stave, and improve the life of the blast furnace.
本发明是通过以下技术方案实现的:The present invention is achieved through the following technical solutions:
一种均匀分流的水管结构,所述均匀分流的水管结构包括:A water pipe structure with uniform distribution, the water pipe structure with uniform distribution includes:
第一大环,所述第一大环与总进水口/总出水口连接且所述第一大环内径与总进水口/总出水口内径相同;a first large ring, the first large ring is connected to the total water inlet/total water outlet and the inner diameter of the first large ring is the same as the total water inlet/total water outlet inner diameter;
横向分流管;Lateral shunt;
竖直分流管;vertical shunt;
第二大环,所述第二大环与所述竖直分流管和横向分流管连接;a second large ring, the second large ring is connected with the vertical shunt pipe and the lateral shunt pipe;
第三大环,所述第三大环与所述竖直分流管和冷却壁水管连接;The third large ring, the third large ring is connected with the vertical shunt pipe and the cooling wall water pipe;
所述第一大环、横向分流管、第二大环、竖直分流管和第三大环顺序连通;The first large ring, the lateral shunt pipe, the second large ring, the vertical shunt pipe and the third large ring are connected in sequence;
所述竖直分流管与所述第二大环不在同一水平面;The vertical shunt pipe and the second large ring are not on the same level;
所述第三大环与所述冷却壁水管连通。The third large ring communicates with the cooling wall water pipe.
进一步地,所述竖直分流管垂直于所述第二大环;Further, the vertical shunt pipe is perpendicular to the second large ring;
所述第二大环与所述第三大环具有同一中心轴且直径相同。The second large ring and the third large ring have the same central axis and the same diameter.
进一步地,所述第三大环、第二大环和竖直分流管的内径关系如下:满足该关系可以保证水流在各类型水管中流动时,水速不出现突变;Further, the relationship between the inner diameters of the third large ring, the second large ring and the vertical shunt pipe is as follows: Satisfying this relationship can ensure that the water velocity does not change abruptly when the water flows in various types of water pipes;
其中,D1为所述第三大环的内径,D2为所述第二大环的内径,d为所述竖直分流管的内径,N为围绕高炉一圈时高炉冷却壁的个数。Wherein, D1 is the inner diameter of the third large ring, D2 is the inner diameter of the second large ring, d is the inner diameter of the vertical shunt pipe, and N is the number of blast furnace cooling walls when one circle around the blast furnace.
进一步地,所述竖直分流管与冷却壁水管的个数相同且等距交错分布;Further, the number of the vertical shunt pipes and the cooling wall water pipes are the same and are equally spaced and staggered;
所述竖直分流管和所述横向分流管的个数相同且等距交错分布。The number of the vertical shunt pipes and the transverse shunt pipes are the same and are equally spaced and staggered.
进一步地,所述竖直分流管的个数为M*N(1≤M≤6,优选M=4)同时,Further, the number of the vertical shunt pipes is M*N (1≤M≤6, preferably M=4). At the same time,
所述横向分流管的个数为M*N根;The number of the lateral shunt pipes is M*N;
M为每块高炉冷却壁上冷却壁水管的个数,N为围绕高炉一圈时高炉冷却壁的个数。M is the number of cooling stave water pipes on each blast furnace cooling stave, and N is the number of blast furnace cooling staves in one circle around the blast furnace.
进一步地,所述N的值要根据高炉实际尺寸和冷却壁的实际尺寸作为参考,一般以高炉底部一圈的实际冷却壁个数为准。Further, the value of N should be based on the actual size of the blast furnace and the actual size of the cooling stave as a reference, generally based on the actual number of cooling staves in a circle at the bottom of the blast furnace.
进一步地,所述竖直分流管内径、横向分流管的内径和冷却壁水管的内径相同。Further, the inner diameter of the vertical shunt pipe, the inner diameter of the lateral shunt pipe and the inner diameter of the cooling wall water pipe are the same.
进一步地,所述冷却壁进水管和所述竖直分流管都垂直于水平面,与高炉炉体平行,只是相互之间是错位且等距离的圆周排列,在同一圆周曲面上;虽然两者的形状和位置相近,但是功能有所不同,所述冷却壁进水管是冷却壁中的水管,起到冷却高炉炉体的作用;所述竖直分流管是起均匀分流的作用,它的存在使得冷却壁水管中的水更加均匀。Further, the cooling stave water inlet pipe and the vertical shunt pipe are both perpendicular to the horizontal plane and parallel to the blast furnace body, but they are arranged in a circular arrangement with dislocation and equidistant, on the same circumferential curved surface; The shape and position are similar, but the functions are different. The cooling wall inlet pipe is a water pipe in the cooling wall, which plays the role of cooling the blast furnace body; The water in the stave water pipes is more uniform.
进一步地,所述第一大环的内径与所述总进水口的内径相同,且所述总进水口的内径大于所述竖直分流管、横向分流管的内径,以降低总的进水速度。Further, the inner diameter of the first large ring is the same as the inner diameter of the total water inlet, and the inner diameter of the total water inlet is larger than the inner diameter of the vertical branch pipe and the horizontal branch pipe, so as to reduce the total water inlet speed. .
进一步地,每一层高炉冷却壁的阀门(主要压阻)必须在同一标高位置;并且,在各个冷却壁管道的衔接处(相贯位置)必须圆滑连接(有合理的倒角)。Further, the valves (mainly piezoresistive) of each layer of blast furnace cooling stave must be at the same elevation position; and the joints (intersecting positions) of each cooling stave pipeline must be connected smoothly (with reasonable chamfers).
本发明的另一目的是提供一种采用上述的均匀分流的水管结构对高炉进行冷却的高炉冷却系统,所述系统包含两个所述均匀分流的水管结构,两个所述均匀分流的水管结构分别设置在总进水口和总出水口处,呈镜面对称。Another object of the present invention is to provide a blast furnace cooling system for cooling a blast furnace using the above-mentioned uniformly split water pipe structure, the system comprising two of the uniformly split water pipe structures, They are respectively set at the main water inlet and the main water outlet, and are mirror-symmetrical.
进一步地,所述高炉冷却系统采用的所述均匀分流的水管结构对高炉进行冷却,提高高炉的使用寿命。Further, the uniformly split water pipe structure adopted by the blast furnace cooling system cools the blast furnace and improves the service life of the blast furnace.
本发明还有一目的是提供一种高炉冷却系统中冷却水管优化配置的方法,所述方法首先建立高炉冷却系统的三维模型,再通过现有的ANSYS软件对其进行数值模拟;通过检测模拟的水流场若干测速点的速度,分别计算不同进水口数条件下和不同进口角度条件下水流的不均匀度;根据不均匀度的值定量比较不同供水方式的均匀性,从而得到优化的供水方式,实现高炉冷却系统供水方式的改进,最终得到的供水方式为上述所述的均匀分流的水管结构。Another object of the present invention is to provide a method for optimizing the configuration of cooling water pipes in a blast furnace cooling system. The method first establishes a three-dimensional model of the blast furnace cooling system, and then numerically simulates it by using the existing ANSYS software; The velocity of several velocity measuring points in the flow field is used to calculate the non-uniformity of water flow under the conditions of different inlet numbers and different inlet angles. The improvement of the water supply mode of the blast furnace cooling system is realized, and the finally obtained water supply mode is the above-mentioned uniformly split water pipe structure.
进一步地,所述通过检测模拟的水流场若干测速点的速度,分别计算不同进水口数条件下和不同进口角度条件下水流的不均匀度,包括:Further, by detecting the velocity of several velocity measuring points in the simulated water flow field, the unevenness of the water flow under the condition of different water inlet numbers and different inlet angle conditions is calculated, including:
确定模拟的水流场若干测速点:在高炉周向S个区(每个区包含几块冷区壁)设定S个测速点(当然也可以每一根冷却水管设一个测速点),测得流水速度为vi,其中i=1,2,3,……,S;Determine several velocity measuring points in the simulated water flow field: set S velocity measuring points in S zones (each zone includes several cold zone walls) in the circumferential direction of the blast furnace (of course, one velocity measuring point can also be set for each cooling water pipe), measure The flow velocity is v i , where i=1,2,3,...,S;
计算S个区的速度平均值及方差:Calculate the mean and variance of the velocity in the S regions:
速度平均值用μ表示,则:The average speed is expressed in μ, then:
S个区的速度方差用D表示,则:The velocity variance of the S regions is represented by D, then:
计算不均匀度:采用下列公式计算水流场的不均匀度:Calculate unevenness: Calculate the unevenness of the water flow field using the following formula:
其中,K为不均匀度,D为S个速度数据的方差值,μ代表S个速点数据的平均速度。Among them, K is the unevenness, D is the variance value of the S speed data, and μ represents the average speed of the S speed point data.
进一步地,所述水流场是指流水从所述总进水口进入直至从高炉冷却出水口流出的这段水流场。Further, the water flow field refers to the water flow field during the period from which the flowing water enters from the general water inlet until it flows out from the blast furnace cooling water outlet.
进一步地,计算不同进水口数条件下水流的不均匀度是采用所述ANSYS软件对不同进口数条件下的一圈横向分流管结构的供水方式进行模拟分析,在圆周向方向上各个测速点提取的速度数据,并计算不同进口数条件下的不均匀度,进行水流场均匀性分析。Further, to calculate the non-uniformity of the water flow under the conditions of different inlet numbers, the ANSYS software is used to simulate and analyze the water supply mode of a circle of transverse shunt pipe structures under the conditions of different inlet numbers, and extract the water from each velocity measurement point in the circumferential direction. The velocity data is calculated, and the non-uniformity under the condition of different inlet numbers is calculated to analyze the uniformity of the water flow field.
进一步地,计算不同进口角度条件下水流的不均匀度是采用所述ANSYS软件在一圈横向分流管结构的供水方式的基础上,通过改变总进水口的进水角度,来对比分析不同进口条件下的不均匀度,从而得出最优的供水角度。Further, the non-uniformity of water flow under different inlet angle conditions is calculated by using the ANSYS software on the basis of the water supply mode of a circle of lateral shunt pipe structure, by changing the water inlet angle of the total water inlet, to compare and analyze different inlet conditions. Under the unevenness, so as to obtain the optimal water supply angle.
图6是不同进口角度条件下的一圈横向分流管结构的供水方式对比图。通过模拟分析,沿着周向方向,在水流场中各个测速点提取速度值,并计算各个模型在不同进口角度条件下的不均匀度,进行水流场均匀性分析。Figure 6 is a comparison diagram of the water supply mode of a circle of lateral shunt pipe structures under different inlet angle conditions. Through simulation analysis, along the circumferential direction, the velocity values are extracted from each velocity measuring point in the water flow field, and the inhomogeneity of each model under different inlet angles is calculated to analyze the uniformity of the water flow field.
本发明具有如下有益技术效果:The present invention has the following beneficial technical effects:
(1)本发明的一种高炉冷却系统中冷却水管优化配置的方法弥补了高炉冷却系统在炉体水量分配均匀性方面的研究空白。(1) The method for optimizing the configuration of cooling water pipes in a blast furnace cooling system of the present invention makes up for the research gap in the blast furnace cooling system in terms of the uniformity of water distribution in the furnace body.
(2)本发明的一种均匀分流的水管结构的供水方式极大的提高了高炉冷却系统在高炉炉体周向方向上的水量分配均匀性,从而能降低了高炉破损率,提高高炉的使用寿命。(2) The water supply method of the uniformly split water pipe structure of the present invention greatly improves the uniformity of water distribution in the blast furnace cooling system in the circumferential direction of the blast furnace body, thereby reducing the damage rate of the blast furnace and improving the use of the blast furnace. life.
(3)本发明的一种均匀分流的水管结构只有一个总的进出水管道(一个总进水口和一个总出水口),因此管道的布局很简单,施工难度小。(3) The evenly split water pipe structure of the present invention has only one general water inlet and outlet pipes (one general water inlet and one general water outlet), so the layout of the pipes is simple and the construction difficulty is small.
附图说明Description of drawings
图1为本发明背景技术中单进口直接供水方式的水管结构示意图。FIG. 1 is a schematic diagram of the water pipe structure of the single-inlet direct water supply mode in the background technology of the present invention.
图2A为本发明背景技术中双进口直接供水方式的水管结构示意图。FIG. 2A is a schematic diagram of the water pipe structure of the double-inlet direct water supply mode in the background art of the present invention.
图2B为本发明背景技术中多进口直接供水方式的水管结构示意图。FIG. 2B is a schematic diagram of the water pipe structure of the multi-inlet direct water supply mode in the background art of the present invention.
图3为本发明背景技术中单进口一圈横向分流管结构的供水方式的水管结构示意图。3 is a schematic diagram of a water pipe structure of a water supply mode with a single-inlet and one-circle lateral shunt pipe structure in the background art of the present invention.
图4本发明实施例中一种高炉冷却系统中冷却水管优化配置的方法在不同进口数条件下的一圈横向分流管结构的供水方式对比示意图。FIG. 4 is a schematic diagram comparing the water supply modes of a circle of transverse shunt pipe structures under different inlet numbers of a method for optimizing the configuration of cooling water pipes in a blast furnace cooling system according to an embodiment of the present invention.
图5为本发明实施例中一种均匀分流的水管结构的示意图。FIG. 5 is a schematic diagram of a water pipe structure with uniform distribution in an embodiment of the present invention.
图6为本发明实施例中一种高炉冷却系统中冷却水管优化配置的方法在对不同进口角度条件下不均匀度的分析对比示意图。FIG. 6 is a schematic diagram of analysis and comparison of unevenness under different inlet angle conditions in a method for optimizing the configuration of cooling water pipes in a blast furnace cooling system according to an embodiment of the present invention.
图7为本发明实施例一种均匀分流的水管结构的示意图。FIG. 7 is a schematic diagram of a water pipe structure with uniform distribution according to an embodiment of the present invention.
附图标记说明:1为第一大环;2为横向分流管;3为竖直分流管;4为第二大环;5为第三大环;6为冷却壁水管。Description of reference numerals: 1 is the first large ring; 2 is the lateral shunt pipe; 3 is the vertical shunt pipe; 4 is the second large ring; 5 is the third large ring; 6 is the cooling wall water pipe.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合实施例及说明书附图,对本发明进行进一步详细描述。应当理解,此处所描述的具体实施例仅仅用于解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the embodiments and accompanying drawings. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
相反,本发明涵盖任何由权利要求定义的在本发明的精髓和范围上做的替代、修改、等效方法以及方案。进一步,为了使公众对本发明有更好的了解,在下文对本发明的细节描述中,详尽描述了一些特定的细节部分。对本领域技术人员来说没有这些细节部分的描述也可以完全理解本发明。On the contrary, the present invention covers any alternatives, modifications, equivalents and arrangements within the spirit and scope of the present invention as defined by the appended claims. Further, in order to give the public a better understanding of the present invention, some specific details are described in detail in the following detailed description of the present invention. The present invention can be fully understood by those skilled in the art without the description of these detailed parts.
实施例1Example 1
目前现在国内高炉冷却系统所采用的供水方式在周向方向上和竖直方向上的均匀度都不高,因此亟需对高炉冷却系统的供水方式进行改进。并且目前国内外对高炉供水系统均匀性的研究很少,其研究也主要集中在风口小套、高炉水站监测以及供水稳定性等方面,对高炉炉体冷却壁供水系统供水均匀性的研究几乎是空白。At present, the water supply method adopted by the domestic blast furnace cooling system is not uniform in the circumferential direction and the vertical direction, so it is urgent to improve the water supply method of the blast furnace cooling system. And at present, there are few studies on the uniformity of blast furnace water supply system at home and abroad, and the research mainly focuses on the small set of tuyere, blast furnace water station monitoring and water supply stability. is blank.
为此,本实施例提供一种高炉冷却系统中冷却水管优化配置的方法,所述方法首先建立高炉冷却系统的三维模型,再通过现有的ANSYS软件对其进行数值模拟;通过检测模拟的水流场若干测速点的速度,分别计算不同进水口数条件下和不同进口角度条件下水流的不均匀度;根据不均匀度的值定量比较不同供水方式的均匀性,从而得到优化的供水方式,实现高炉冷却系统供水方式的改进,最终得到最佳的供水方式以及相应的均匀分流的水管结构。To this end, this embodiment provides a method for optimizing the configuration of cooling water pipes in a blast furnace cooling system. The method first establishes a three-dimensional model of the blast furnace cooling system, and then performs numerical simulation on it by using the existing ANSYS software; The velocity of several velocity measuring points in the flow field is used to calculate the non-uniformity of water flow under the conditions of different inlet numbers and different inlet angles. The improvement of the water supply mode of the blast furnace cooling system is realized, and the best water supply mode and the corresponding water pipe structure with uniform distribution are finally obtained.
在本实施例中,所述通过检测模拟的水流场若干测速点的速度,分别计算不同进水口数条件下和不同进口角度条件下水流的不均匀度,包括:In this embodiment, by detecting the velocity of several velocity measuring points in the simulated water flow field, the unevenness of the water flow under the condition of different water inlet numbers and different inlet angle conditions is calculated respectively, including:
确定模拟的水流场若干测速点:在高炉周向S个区(每个区包含几块冷区壁)设定S个测速点(当然也可以每一根冷却水管设一个测速点),测得流水速度为vi,其中i=1,2,3,……,S;Determine several velocity measuring points in the simulated water flow field: set S velocity measuring points in S zones (each zone contains several cold zone walls) in the circumferential direction of the blast furnace (of course, one velocity measuring point can also be set for each cooling water pipe), measure The flow velocity is v i , where i=1,2,3,...,S;
计算S个区的速度平均值及方差:Calculate the mean and variance of the velocity in the S regions:
速度平均值用μ表示,则:The average speed is expressed in μ, then:
S个区的速度方差用D表示,则:The velocity variance of the S regions is represented by D, then:
计算不均匀度:采用下列公式计算水流场的不均匀度:Calculate unevenness: Calculate the unevenness of the water flow field using the following formula:
其中,K为不均匀度,D为S个速度数据的方差值,μ代表S个速Among them, K is the unevenness, D is the variance value of S speed data, μ represents S speed data
点数据的平均速度。Average velocity of point data.
在本实施例中,所述水流场是指流水从所述总进水口进入直至从高炉冷却出水口流出的这段水流场。In this embodiment, the water flow field refers to the water flow field during the period from which the flowing water enters from the general water inlet until it flows out from the blast furnace cooling water outlet.
(1)计算不同进水口数条件下水流的不均匀度是采用所述ANSYS软件对不同进口数条件下的一圈横向分流管结构的供水方式进行模拟分析,在圆周向方向上各个测速点提取的速度数据,并计算不同进口数条件下的不均匀度,进行水流场均匀性分析。(1) To calculate the non-uniformity of water flow under the conditions of different inlet numbers, the ANSYS software is used to simulate and analyze the water supply mode of a circle of lateral shunt pipe structures under the conditions of different inlet numbers. The velocity data is calculated, and the non-uniformity under the condition of different inlet numbers is calculated to analyze the uniformity of the water flow field.
计算不同进水口数条件下水流的不均匀度,具体内容如下:Calculate the non-uniformity of water flow under the condition of different number of water inlets, the details are as follows:
对不同进口数条件下的一圈横向分流管结构的供水方式进行模拟分析,如图4所示,在圆周向方向上各个测速点提取的速度数据,并计算不同进口数条件下的不均匀度,进行水流场均匀性分析,如下表1所示。Simulate and analyze the water supply mode of a circle of lateral shunt pipe structures under the conditions of different inlet numbers, as shown in Figure 4, the velocity data extracted from each velocity measurement point in the circumferential direction, and calculate the unevenness under the conditions of different inlet numbers , the water flow field uniformity analysis is carried out, as shown in Table 1 below.
表1不同进口数条件下的不均匀度对比表Table 1 Comparison table of unevenness under different inlet conditions
通过对不同进口数条件下的不均匀度的对比分析,得出以下重要结论:Through the comparative analysis of the non-uniformity under the conditions of different import numbers, the following important conclusions are drawn:
1)内环的水流的变化趋势和外环的水流的变化趋势相同。但是内环水流均匀性比外环水流均匀性高,这是因为内环的水流均匀性受到中间横向的分水管的均匀分流作用的影响,使得内环的均匀性得到提高。1) The change trend of the water flow in the inner ring is the same as that of the water flow in the outer ring. However, the uniformity of water flow in the inner ring is higher than that in the outer ring, because the uniformity of the water flow in the inner ring is affected by the uniform distribution of the middle and transverse water distribution pipes, which improves the uniformity of the inner ring.
2)内环的均匀性主要受外环的均匀性的影响,其次还要受到中间分水管均匀分流的影响,增加进水口个数可以增加外部大环的均匀性,从而提高内环的均匀性。也就是说增加进水口个数对外管产生的作用与横向分水管对内环产生的作用是一样的。2) The uniformity of the inner ring is mainly affected by the uniformity of the outer ring, and secondly, it is also affected by the uniform distribution of the intermediate water distribution pipe. Increasing the number of water inlets can increase the uniformity of the outer large ring, thereby improving the uniformity of the inner ring. . That is to say, the effect of increasing the number of water inlets on the outer pipe is the same as the effect of the horizontal water distribution pipe on the inner ring.
综上可知:均匀的增加几个进水口与套一层横向的分水管的作用是一致的。因此,为了避免增加多个进水口口会增加管道布局的复杂性,在原来的一圈横向分水管结构的供水方式上再套一圈横向分水管,用来降低外环管的不均匀度,进而提高内环的均匀性。从而得出到了图5所示的单进口两层横向分水管结构的供水方式,该供水方式通过横向分流管的两次均匀分流作用,大大提高了最内环的水量分配均匀性,设计得到的水管结构如图5所示。To sum up, it can be seen that adding several water inlets uniformly has the same effect as setting a horizontal water distribution pipe on one layer. Therefore, in order to avoid adding multiple water inlets to increase the complexity of the pipeline layout, a circle of horizontal water distribution pipes is added to the water supply method of the original horizontal water distribution pipe structure to reduce the unevenness of the outer ring pipe. This in turn improves the uniformity of the inner ring. As a result, the water supply mode of the single-inlet two-layer lateral water distribution pipe structure shown in Figure 5 is obtained. This water supply mode greatly improves the uniformity of water distribution in the innermost ring through the two uniform distributions of the lateral distribution pipe. The water pipe structure is shown in Figure 5.
(2)计算不同进口角度条件下水流的不均匀度是采用所述ANSYS软件在一圈横向分流管结构的供水方式的基础上,通过改变总进水口的进水角度,来对比分析不同进口条件下的不均匀度,从而得出最优的供水角度。(2) To calculate the non-uniformity of water flow under different inlet angle conditions, the ANSYS software is used to compare and analyze different inlet conditions by changing the water inlet angle of the total water inlet on the basis of the water supply mode of a circle of lateral shunt pipe structure. Under the unevenness, so as to obtain the optimal water supply angle.
计算不同进口角度条件下水流的不均匀度,具体分析内容如下:The non-uniformity of water flow under different inlet angles is calculated, and the specific analysis contents are as follows:
在一圈横向分流管结构的供水方式的基础上,通过改变进水口的进水角度,来对比分析不同进口条件下的不均匀度,从而得出最优的供水角度。如图6所示,图6是0°/30°/60°/90°不同进口角度条件下的一圈横向分流管结构的供水方式对比图。通过模拟分析,沿着周向方向,在水流场中各个测速点提取速度值,并计算各个模型在不同进口角度条件下的不均匀度,进行水流场均匀性分析,结果如下表2所示。Based on the water supply mode of a circle of lateral shunt pipe structure, by changing the water inlet angle of the water inlet, the non-uniformity under different inlet conditions is compared and analyzed, so as to obtain the optimal water supply angle. As shown in Figure 6, Figure 6 is a comparison diagram of the water supply mode of a circle of lateral shunt pipe structures under the conditions of different inlet angles of 0°/30°/60°/90°. Through simulation analysis, along the circumferential direction, the velocity values are extracted from each velocity measurement point in the water flow field, and the inhomogeneity of each model under the condition of different inlet angles is calculated, and the uniformity of the water flow field is analyzed. The results are shown in Table 2 below. Show.
表2不同进口角度条件下的不均匀度对比表Table 2 Comparison table of unevenness under different inlet angle conditions
通过对不同进口角度条件下水流的不均匀度的分析,得出以下重要结论:Through the analysis of the non-uniformity of water flow under different inlet angle conditions, the following important conclusions are drawn:
1)增加进水角度可以提高其平均速度,降低相对波动率,从而降低了不均匀度。1) Increasing the water inlet angle can increase its average speed and reduce the relative volatility, thereby reducing the unevenness.
2)通过对0°/30°/60°/90°冷却壁水管方向的进水角度的分析,随着进水角度的不断增加,其不均匀度逐渐减小,水量分配更加均匀,因此采用90°的进水角进水。2) Through the analysis of the water inlet angle in the direction of the 0°/30°/60°/90° cooling wall water pipe, with the continuous increase of the water inlet angle, the non-uniformity gradually decreases, and the water distribution is more uniform. The water inlet angle of 90° enters the water.
综上,在得出的两圈横向分水管结构的供水方式的基础上,把里面的横向分水管改为竖直分水管,从而形成了一圈横向分水管和一圈纵向分水管结构的供水方式(如图7所示),此供水方式不仅满足有两圈分水管的均匀分水作用,同时也满足了内环90°(竖直)的进水角,从而大大的增加水量分配的均匀性。To sum up, on the basis of the water supply method of the two-circle horizontal water distribution pipe structure, the inner horizontal water distribution pipe is changed to a vertical water distribution pipe, thus forming a circle of horizontal water distribution pipe and a circle of longitudinal water distribution pipe structure for water supply. (as shown in Figure 7), this water supply method not only satisfies the uniform water distribution function of two circles of water distribution pipes, but also satisfies the 90° (vertical) water inlet angle of the inner ring, thereby greatly increasing the uniformity of water distribution. sex.
当然也可以进一步增加进水口的个数,变成为多进口一圈横向分水管和一圈竖直分水管结构供水方式,一方面这样做会增加管道布局的复杂性,施工难度大;另一方面单进口一圈横向分水管和一圈竖直分水管结构供水方式,其内部均匀度已经很高,达到水量均匀分配的要求,不建议再增加进水口数。Of course, the number of water inlets can also be further increased, and it becomes a water supply method with one more horizontal water distribution pipe and one vertical water distribution pipe structure. On the one hand, doing so will increase the complexity of the pipeline layout and make the construction difficult; On the one hand, the water supply method of a single-entry horizontal water distribution pipe and a vertical water distribution pipe structure has a high internal uniformity, which meets the requirements of uniform water distribution. It is not recommended to increase the number of water inlets.
实施例2Example 2
如图7所示,采用实施例1所述的高炉冷却系统中冷却水管优化配置的方法得到均匀分流的水管结构,所述均匀分流的水管结构包括:As shown in FIG. 7 , the method for optimizing the configuration of cooling water pipes in the blast furnace cooling system described in Embodiment 1 is used to obtain a water pipe structure with uniform distribution, and the water pipe structure with uniform distribution includes:
第一大环,所述第一大环与总进水口/总出水口连接且所述第一大环内径与总进水口/总出水口内径相同;a first large ring, the first large ring is connected to the total water inlet/total water outlet and the inner diameter of the first large ring is the same as the total water inlet/total water outlet inner diameter;
横向分流管;Lateral shunt;
竖直分流管;vertical shunt;
第二大环,所述第二大环与所述竖直分流管和横向分流管连接;a second large ring, the second large ring is connected with the vertical shunt pipe and the lateral shunt pipe;
第三大环,所述第三大环与所述竖直分流管和冷却壁水管连接;The third large ring, the third large ring is connected with the vertical shunt pipe and the cooling wall water pipe;
所述第一大环、横向分流管、第二大环、竖直分流管和第三大环顺序连通;The first large ring, the lateral shunt pipe, the second large ring, the vertical shunt pipe and the third large ring are connected in sequence;
所述竖直分流管与所述第二大环不在同一水平面;The vertical shunt pipe and the second large ring are not on the same level;
所述第三大环与所述冷却壁水管连通。The third large ring communicates with the cooling wall water pipe.
在本实施例中,所述竖直分流管垂直于所述第二大环;In this embodiment, the vertical shunt pipe is perpendicular to the second large ring;
所述第二大环与所述第三大环具有同一中心轴且直径相同。The second large ring and the third large ring have the same central axis and the same diameter.
在本实施例中,所述第三大环、第二大环和竖直分流管的内径关系如下:满足该关系可以保证水流在各类型水管中流动时,水速不出现突变;In this embodiment, the relationship between the inner diameters of the third large ring, the second large ring and the vertical shunt pipe is as follows: Satisfying this relationship can ensure that the water velocity does not change abruptly when the water flows in various types of water pipes;
其中,D1为所述第三大环的内径,D2为所述第二大环的内径,d为所述竖直分流管的内径,N为围绕高炉一圈时高炉冷却壁的个数。Wherein, D1 is the inner diameter of the third large ring, D2 is the inner diameter of the second large ring, d is the inner diameter of the vertical shunt pipe, and N is the number of blast furnace cooling walls when one circle around the blast furnace.
在本实施例中,所述竖直分流管与冷却壁水管的个数相同且等距交错分布;In this embodiment, the vertical shunt pipes and the cooling wall water pipes have the same number and are equally spaced and staggered;
所述竖直分流管和所述横向分流管的个数相同且等距交错分布。The number of the vertical shunt pipes and the transverse shunt pipes are the same and are equally spaced and staggered.
在本实施例中,所述竖直分流管的个数为M*N(1≤M≤6,优选M=4)同时,In this embodiment, the number of the vertical shunt pipes is M*N (1≤M≤6, preferably M=4). At the same time,
所述横向分流管的个数为M*N根;The number of the lateral shunt pipes is M*N;
M为每块高炉冷却壁上冷却壁水管的个数,N为围绕高炉一圈时高炉冷却壁的个数。M is the number of cooling stave water pipes on each blast furnace cooling stave, and N is the number of blast furnace cooling staves in one circle around the blast furnace.
所述N的值要根据高炉实际尺寸和冷却壁的实际尺寸作为参考,一般以高炉底部一圈的实际冷却壁个数为准。The value of N should be based on the actual size of the blast furnace and the actual size of the cooling stave as a reference, generally based on the actual number of cooling staves in a circle at the bottom of the blast furnace.
在本实施例中,所述竖直分流管内径、横向分流管的内径和冷却壁水管的内径相同。In this embodiment, the inner diameter of the vertical shunt pipe, the inner diameter of the transverse shunt pipe and the inner diameter of the cooling wall water pipe are the same.
在本实施例中,所述冷却壁进水管和所述竖直分流管都垂直于水平面,与高炉炉体平行,只是相互之间是错位且等距离的圆周排列,在同一圆周曲面上;虽然两者的形状和位置相近,但是功能有所不同,所述冷却壁进水管是冷却壁中的水管,起到冷却高炉炉体的作用;所述竖直分流管是起均匀分流的作用,它的存在使得冷却壁水管中的水更加均匀。In this embodiment, the cooling stave water inlet pipe and the vertical shunt pipe are both perpendicular to the horizontal plane and parallel to the blast furnace body, but they are arranged in a circular arrangement that is staggered and equidistant from each other, on the same circumferential surface; although The shape and position of the two are similar, but their functions are different. The cooling wall inlet pipe is a water pipe in the cooling wall, which plays the role of cooling the blast furnace body; The existence of the water makes the water in the cooling wall water pipe more uniform.
在本实施例中,所述第一大环的内径与所述总进水口的内径相同,且所述总进水口的内径大于所述竖直分流管、横向分流管的内径,以降低总的进水速度。In this embodiment, the inner diameter of the first large ring is the same as the inner diameter of the total water inlet, and the inner diameter of the total water inlet is larger than the inner diameter of the vertical branch pipe and the horizontal branch pipe, so as to reduce the overall water inlet speed.
在本实施例中,每一层高炉冷却壁的阀门(主要压阻)必须在同一标高位置;并且,在各个冷却壁管道的衔接处(相贯位置)必须圆滑连接(有合理的倒角)。In this embodiment, the valves (mainly piezoresistance) of each layer of blast furnace cooling stave must be at the same elevation; and, at the junction (intersecting position) of each cooling stave pipeline, it must be connected smoothly (with reasonable chamfers) .
本实施例的一种高炉冷却系统中冷却水管优化配置的方法弥补了高炉冷却系统在炉体水量分配均匀性方面的研究空白;由该方法分析得到的均匀分流的水管结构的供水方式极大的提高了高炉冷却系统在高炉炉体周向方向上的水量分配均匀性,从而能降低了高炉破损率,提高高炉的使用寿命。The method for optimizing the configuration of cooling water pipes in a blast furnace cooling system in this embodiment makes up for the research gap of the blast furnace cooling system in terms of the uniformity of water distribution in the furnace body; The water distribution uniformity of the blast furnace cooling system in the circumferential direction of the blast furnace body is improved, thereby reducing the damage rate of the blast furnace and increasing the service life of the blast furnace.
此外,本实施例的一种均匀分流的水管结构只有一个总的进出水管道,因此管道的布局很简单,施工难度小。In addition, the uniformly split water pipe structure of this embodiment has only one general water inlet and outlet pipes, so the layout of the pipes is simple and the construction difficulty is small.
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be The technical solutions described in the foregoing embodiments are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
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Citations (3)
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JPS5798610A (en) * | 1980-12-11 | 1982-06-18 | Nippon Steel Corp | Stave cooling device |
DE3304187A1 (en) * | 1983-02-08 | 1984-08-16 | Salzgitter Ag | Cooling-water container for the external watering of blast furnaces and the like |
JP2009270183A (en) * | 2008-05-12 | 2009-11-19 | Jfe Steel Corp | Cooling system for furnace body of blast furnace |
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CN202482334U (en) * | 2012-02-01 | 2012-10-10 | 江苏省沙钢钢铁研究院有限公司 | Blast furnace cooling water pipeline connecting structure |
CN106086262B (en) * | 2016-06-17 | 2018-06-29 | 武汉钢铁有限公司 | A kind of soft water distributor |
CN109468421B (en) * | 2019-01-10 | 2020-09-29 | 中冶华天工程技术有限公司 | Blast furnace soft water cooling system with adjustable level is crisscross |
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5798610A (en) * | 1980-12-11 | 1982-06-18 | Nippon Steel Corp | Stave cooling device |
DE3304187A1 (en) * | 1983-02-08 | 1984-08-16 | Salzgitter Ag | Cooling-water container for the external watering of blast furnaces and the like |
JP2009270183A (en) * | 2008-05-12 | 2009-11-19 | Jfe Steel Corp | Cooling system for furnace body of blast furnace |
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