CN109877387B - Dry-type disassembling device of maintenance-free battery - Google Patents
Dry-type disassembling device of maintenance-free battery Download PDFInfo
- Publication number
- CN109877387B CN109877387B CN201910076102.4A CN201910076102A CN109877387B CN 109877387 B CN109877387 B CN 109877387B CN 201910076102 A CN201910076102 A CN 201910076102A CN 109877387 B CN109877387 B CN 109877387B
- Authority
- CN
- China
- Prior art keywords
- battery
- dry
- frame
- maintenance
- conveying device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Abstract
The invention relates to the technical field of lead-acid storage batteries. The utility model provides a dry-type detaching device of non-maintaining battery, includes frame, conveyor, saw cuts the device, returns limit mechanism, backplate, clamping mechanism, chute, control electrical apparatus etc. conveyor installs in the dead ahead of frame, saw cuts the device and installs in the dead back of frame, returns limit mechanism and installs in conveyor's the left place ahead, and the backplate is installed in conveyor's dead back, and the chute is installed in conveyor's the right back, and control electrical apparatus installs in the left side of saw cutting the device. The dry disassembling device adopts a technological method combining chain plate conveying, band saw cutting and pneumatic clamping mechanisms, and has the advantages of low operation cost, high production efficiency, level cut, no environmental pollution and high automation degree.
Description
Technical Field
The invention belongs to the technical field of lead-acid storage batteries, and particularly relates to a dry disassembling device for a maintenance-free battery.
Background
The dry-type disassembling device is efficient automatic equipment, and is mainly used for separating the end cover of the lead-acid storage battery from the battery body, so that the storage battery can be further disassembled subsequently. The acid-free and maintenance-free battery is mainly used for acid-free and maintenance-free batteries such as electric vehicle batteries and motorcycle batteries.
There are three major production processes at present. The first mode adopts a handheld cutter head cutting machine to cut, and has the defects of low automation level, high labor intensity of workers and the like. The second mode adopts a hydraulic cutter type to cut, so that the defects of low operation benefit, irregular knife edge and the like exist, and the two disassembling modes have the problems of poor field operation environment, serious pollution and the like. The third mode adopts the wet-type to break the system and disassemble, and has the problem of treating acid-containing wastewater.
Disclosure of Invention
The invention aims to solve the problems and the defects, and provides a maintenance-free dry disassembling device for batteries, which has the advantages of low cost, high production efficiency, flush cut and no environmental pollution.
In order to achieve the purpose, the adopted technical scheme is as follows:
a dry disassembly apparatus for a maintenance-free battery, comprising: a frame; the conveying device is arranged right in front of the rack and used for driving the battery to move from left to right in front of the rack; and the saw cutting device is arranged right behind the rack and comprises a saw blade and a saw blade driving mechanism, and the saw blade is used for sawing the battery.
According to the dry-type disassembling device for the maintenance-free battery, a clamping mechanism is arranged right ahead the conveying device and comprises a fixed support, a guide pillar, a clamping frame and a cylinder, the fixed support is fixedly connected to the front portion of the conveying device, the guide pillar is fixedly connected to the rear end of the fixed support, the clamping frame penetrates through the guide pillar in a sliding mode, a spring is sleeved on the guide pillar between the fixed support and the clamping frame, the cylinder is fixedly connected to the fixed support, the end portion of a piston rod of the cylinder is fixedly connected to the clamping frame, a plurality of idler wheels used for pressing the battery are arranged on the rear portion of the clamping frame, and the left side and the right side of the clamping frame are connected with infrared sensors.
According to the dry disassembling device for the maintenance-free batteries, the conveying device comprises a chain, a chain wheel, a chain plate, a baffle plate and a driving device for driving the chain wheel to rotate, the chain is connected with the chain wheel, the chain plate and the baffle plate are installed on the chain at intervals, the chain plate is used for supporting the batteries, and the baffle plate is used for pushing the batteries to move; the rear end of the conveying device is provided with a rear baffle for positioning the battery; and an edge returning mechanism for enabling the battery to be tightly attached to the rear baffle is arranged in front of the left side of the conveying device.
According to a dry-type detaching device of non-maintaining battery, the mechanism of returning to the side include elasticity seat, gyro wheel and holding frame, elasticity seat fixed connection in conveyor's the left place ahead, the holding frame is articulated to be connected on the elasticity seat, the other end of holding frame is equipped with the gyro wheel that compresses tightly the battery, be equipped with the attenuator that prevents the holding frame rotatory to one side of non-compressed battery on the elasticity seat.
According to the dry-type disassembling device for the maintenance-free battery, the hinge post is arranged on the elastic seat, the damper is a torsional spring, the torsional spring is sleeved on the hinge post, one side of the torsional spring is fixedly connected with the elastic seat, and the other side of the torsional spring is fixedly connected with the clamping frame.
According to the dry disassembling device for the maintenance-free battery, the rear baffle is connected with the conveying device through the bolt.
According to the dry disassembling device for the maintenance-free battery, the chute is arranged at the rear right part of the conveying device.
According to a dry-type detaching device of non-maintaining battery, saw blade actuating mechanism includes the rotatory saw wheel of motor and drive saw blade, saw cuts the device and still includes the sawing machine frame, the saw wheel setting is in the sawing machine frame, the saw blade is the band saw blade, the saw wheel is connected with motor drive.
According to the dry disassembling device for the maintenance-free battery, a leveling screw is arranged between the lower part of the conveying device and the upper part of the rack.
According to the dry-type disassembling device for the maintenance-free battery, the control electrical appliance is installed on the left side of the sawing device.
By adopting the technical scheme, the beneficial effects are as follows:
the invention relates to a dry disassembly device of a maintenance-free battery, which is used for placing the maintenance-free battery on a conveying chain plate through other mechanisms, pushing the battery to move forwards through a baffle plate, under the action of a return edge force in the forward process, the battery is tightly close to a rear baffle plate, the thickness of a cutting end cover can be changed through an adjusting bolt by the rear baffle plate, when an infrared sensor senses that the battery enters a sawing area, a cylinder acts to push a clamping frame to clamp the battery, after the sawing is finished, an infrared sensing signal is sent, the cylinder is reset, the battery is loosened, the battery end cover after the sawing enters a collection bin along a chute, and a battery body after the sawing enters a next process to be further processed along the chain plate. The production efficiency is high, the operation cost is low, the application range is wide, and the automatic device is excellent in field operation environment.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments of the present invention will be briefly described below. Wherein the drawings are only for purposes of illustrating some embodiments of the invention and are not to be construed as limiting the invention to all embodiments thereof.
Fig. 1 is a front view schematically showing a dry disassembly device for a maintenance-free battery according to an embodiment of the present invention.
Fig. 2 shows an enlarged schematic view of section I of fig. 1.
Fig. 3 is a schematic top view of a dry disassembling device for maintenance-free batteries according to an embodiment of the present invention.
Fig. 4 shows an enlarged view of the portion K of fig. 3.
Fig. 5 is a left side view schematically illustrating a dry disassembly device for a maintenance-free battery according to an embodiment of the present invention.
Number in the figure:
1 is a frame; 2, a conveying device, 2.1, a chain plate, 2.2, a chain, 2.3, a chain wheel, 2.4, a driving device, 2.5, a baffle plate and 2.6, leveling screws; 3 is a sawing device, 3.1 is a sawing machine frame, 3.2 is a saw blade, and 3.3 is a motor; 4, an edge-aligning mechanism, 4.1 an elastic seat, 4.2 a roller and 4.3 a clamping frame; 5 is a rear baffle; 6 is a clamping mechanism, 6.1 is an infrared inductor, 6.2 is a cylinder, 6.3 is a guide post, 6.4 is a spring, 6.5 is a roller, 6.6 is a fixed bracket, and 6.7 is a clamping frame; 7 is a chute; and 8, a control electrical appliance.
Detailed Description
In order to make the objects, technical features and technical effects of the technical solutions of the present invention more clear, exemplary solutions of embodiments of the present invention will be described below clearly and completely with reference to the accompanying drawings of specific embodiments of the present invention. It is to be understood that the embodiments described are only a few embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the described embodiments of the invention without any inventive step, are within the scope of protection of the invention.
Referring to fig. 1-3, the embodiment discloses a dry disassembling device for maintenance-free batteries, which includes a frame 1, a conveying device 2 and a sawing device 3; preferably, the frame 1 is formed by welding I-shaped steel, so that the rigidity and stability of the whole device are ensured; the conveying device 2 is arranged right in front of the rack 1 and used for driving the battery to move from left to right in front of the rack; the sawing device 3 is arranged right behind the rack 1 and comprises a saw blade 3.2 and a saw blade driving mechanism, and the saw blade 3.2 is used for sawing the battery; the core component sawing device 3 and the conveying device 2 in the device are required to be vertically and horizontally mounted, the device is compact and reasonable in design, and full-automatic continuous feeding and disassembling can be achieved.
In a preferred embodiment of the maintenance-free battery dry disassembling device provided by the invention, a clamping mechanism 6 is arranged right ahead a conveying device 2, the clamping mechanism 6 comprises a fixing support 6.6, a guide pillar 6.3, a clamping frame 6.7 and a cylinder 6.2, the fixing support 6.6 is fixedly connected to the front part of the conveying device 2, the guide pillar 6.3 is fixedly connected to the rear end of the fixing support 6.6, the clamping frame 6.7 is slidably arranged on the guide pillar 6.3, a spring 6.4 is sleeved on the guide pillar 6.3 between the fixing support 6.6 and the clamping frame 6.7, the cylinder 6.2 is fixedly connected to the fixing support 6.6, the end part of a piston rod of the cylinder 6.2 is fixedly connected to the clamping frame 6.7, a plurality of rollers 6.5 for pressing the battery are arranged at the rear part of the clamping frame 6.7, and infrared inductors 6.1 are connected to the left side and the right side of the clamping frame 6; the clamping mechanism 6 is arranged mainly for providing lateral force in the continuous sawing process of the battery, and particularly, when the battery is subjected to bulge in the case of a waste maintenance-free battery shell, the sawing is not unstable, and due to the cooperation of the spring 6.4 and the roller 6.5, the battery is guaranteed to still receive uniform lateral force under the irregular conditions of bulge and the like of the battery shell, the driving force of the conveying device 2 is reduced, and the driving device 2.4 is guaranteed not to be overloaded.
In a preferred embodiment of the maintenance-free battery dry disassembling device provided by the invention, the conveying device 2 comprises a chain 2.2, a chain wheel 2.3, a chain plate 2.1, a baffle plate 2.5 and a driving device 2.4 for driving the chain wheel to rotate, the chain 2.2 is connected with the chain wheel 2.3, the chain plate 2.1 and the baffle plate 2.5 are arranged on the chain 2.2 at intervals, the chain plate 2.1 is used for supporting the battery, the baffle plate 2.5 is used for pushing the battery to move, and the chain plate 2.1 and the baffle plate 2.5 continuously move under the action of the driving device 2.4; the rear end of the conveying device 2 is provided with a rear baffle 5 for positioning the battery; the left front part of the conveying device 2 is provided with an edge returning mechanism 4 which enables the battery to be tightly attached to a rear baffle 5.
In a preferred embodiment of the maintenance-free battery dry disassembling device provided by the invention, the edge returning mechanism 4 comprises an elastic seat 4.1, rollers 4.2 and a clamping frame 4.3, the elastic seat 4.1 is fixedly connected to the left front part of the conveying device 2, the clamping frame 4.3 is hinged to the elastic seat 4.1, the other end of the clamping frame 4.3 is provided with the rollers 4.2 for pressing the battery, and the rollers 4.2 are arranged for reducing the friction force with the battery shell in the edge returning process, so that the driving force of a chain plate 2.1 is reduced; the elastic seat 4.1 is provided with a damper for preventing the clamping frame 4.3 from rotating towards one side of the non-pressing battery.
One possible embodiment of the damper is (not shown in the figures): the elastic seat 4.1 is provided with a hinged column, the damper is a torsional spring, the torsional spring is sleeved on the hinged column, one side of the torsional spring is fixedly connected with the elastic seat 4.1, and the other side of the torsional spring is fixedly connected with the clamping frame 4.3.
In a preferred embodiment of the maintenance-free dry disassembling device for batteries, the rear baffle 5 is connected with the conveying device 2 through bolts, the rear baffle 5 is made of a steel plate, and the detachable battery cover plate with a desired thickness can be obtained through adjusting the bolts.
In a preferred embodiment of the maintenance-free battery dry disassembling device provided by the invention, a chute 7 is arranged at the right rear part of the conveying device 2, and the chute 7 is arranged for the main purpose of enabling the disassembled battery cover to fall into a collecting bin, and the sawed battery body enters the next working procedure for further processing along a chain plate 2.1 to realize the separation of the end cover and the battery main body.
In a preferred embodiment of the maintenance-free battery dry disassembling device provided by the invention, the saw blade driving mechanism comprises a motor 3.3 and a saw wheel for driving the saw blade to rotate, the sawing device further comprises a sawing machine frame 3.1, the saw wheel is arranged in the sawing machine frame 3.1, the saw blade 3.2 is a band saw blade, the saw wheel is in transmission connection with the motor 3.3, and the saw wheel can realize stepless speed regulation under the action of the motor 3.3.
In a preferred embodiment of the maintenance-free battery dry disassembling device provided by the invention, a leveling screw 2.6 is arranged between the lower part of the conveying device 2 and the upper part of the rack, and the leveling screw 2.6 ensures that the whole disassembling device is horizontally arranged.
In a preferred embodiment of the maintenance-free battery dry disassembling device provided by the invention, the control electrical appliance 8 is installed on the left side of the sawing device, the control electrical appliance 8 is arranged on the left side of the sawing device 3 to facilitate operation of workers, and the main functions of the control electrical appliance 8 are to realize starting, stopping and speed regulation of the conveying device 2 and the sawing device 3 and realize interlocking control of the conveying device 2 and the clamping mechanism 6.
The use process of the dry disassembling device for the maintenance-free battery is as follows:
the maintenance-free battery is placed on the conveying chain plate 2.1 through other mechanisms, the battery is pushed to move forwards under the action of the baffle 2.5, in the advancing process, the battery is under the action of the edge returning force of the edge returning structure 4, the battery is close to the rear baffle 5, the thickness of the cutting end cover can be changed through the adjusting bolt of the rear baffle, when the infrared sensor 6.1 senses that the battery enters a sawing area, the cylinder 6.2 acts to push the clamping mechanism 6 to clamp the battery, after the sawing is completed, the infrared sensor 6.1 sends a signal to the control electrical appliance 8, the cylinder 6.2 resets, the battery is loosened, the battery end cover after the sawing enters the collection bin along the chute 7, and the battery body after the sawing enters the next process along the conveying chain plate 2.1 for further processing.
Unless defined otherwise, technical or scientific terms used herein shall have the ordinary meaning as understood by one of ordinary skill in the art to which this invention belongs. The use of the word "comprise" or "comprising" in the description and claims of this patent application means that the element or item preceding the word covers the element or item listed after the word and its equivalents, but does not exclude other elements or items. "upper", "lower", "left", "right", and the like are used merely to indicate relative positional relationships, and when the absolute position of the object being described is changed, the relative positional relationships may also be changed accordingly.
Exemplary embodiments of the present invention have been described in detail with reference to the preferred embodiments, however, it will be understood by those skilled in the art that various changes and modifications may be made to the specific embodiments described above and various combinations of the technical features and structures proposed by the present invention may be made without departing from the concept of the present invention, and the scope of the present invention is defined by the appended claims.
Claims (8)
1. A dry disassembly device of a maintenance-free battery is characterized by comprising:
a frame;
the conveying device is arranged right in front of the rack and used for driving the battery to move from left to right in front of the rack;
the sawing device is arranged right behind the rack and comprises a saw blade and a saw blade driving mechanism, and the saw blade is used for sawing the battery;
a clamping mechanism is arranged right in front of the conveying device and comprises a fixed support, a guide pillar, a clamping frame and a cylinder, the fixed support is fixedly connected to the front portion of the conveying device, the guide pillar is fixedly connected to the rear end of the fixed support, the clamping frame is slidably arranged on the guide pillar in a penetrating mode, a spring is sleeved on the guide pillar between the fixed support and the clamping frame, the cylinder is fixedly connected to the fixed support, the end portion of a piston rod of the cylinder is fixedly connected to the clamping frame, a plurality of rollers used for pressing the battery are arranged on the rear portion of the clamping frame, and the left side and the right side of the clamping frame are both connected with infrared sensors;
the conveying device comprises a chain, a chain wheel, chain plates, baffles and a driving device for driving the chain wheel to rotate, wherein the chain is connected with the chain wheel, the chain plates and the baffles are installed on the chain at intervals, the chain plates are used for supporting the batteries, and the baffles are used for pushing the batteries to move; the rear end of the conveying device is provided with a rear baffle for positioning the battery; and an edge returning mechanism for enabling the battery to be tightly attached to the rear baffle is arranged in front of the left side of the conveying device.
2. The dry disassembly device of claim 1, wherein the edge-returning mechanism comprises an elastic seat, a roller and a holding frame, the elastic seat is fixedly connected to the left front of the conveying device, the holding frame is hinged to the elastic seat, the roller for pressing the battery is arranged at the other end of the holding frame, and a damper for preventing the holding frame from rotating to one side of the non-pressed battery is arranged on the elastic seat.
3. The dry disassembly device of claim 2, wherein the resilient base is provided with a hinge post, the damper is a torsion spring, the torsion spring is sleeved on the hinge post, and one side of the torsion spring is fixedly connected with the resilient base and the other side of the torsion spring is fixedly connected with the clamping frame.
4. The maintenance-free battery dry disassembly device of claim 1, wherein the rear baffle plate is connected with the conveying device through bolts.
5. The maintenance-free battery dry dismantling device as claimed in claim 1, wherein a chute is installed at a right rear side of the conveyor.
6. The maintenance-free battery dry disassembling device of claim 1, wherein the saw blade driving mechanism comprises a motor and a saw wheel for driving the saw blade to rotate, the sawing device further comprises a sawing machine frame, the saw wheel is arranged in the sawing machine frame, the saw blade is a band saw blade, and the saw wheel is in transmission connection with the motor.
7. The maintenance-free dry disassembly device for batteries of claim 1, wherein a leveling screw is provided between the lower part of the conveyor and the upper part of the frame.
8. The maintenance-free dry disassembly device for batteries of claim 1, wherein a control electrical appliance is installed at the left side of the sawing device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910076102.4A CN109877387B (en) | 2019-01-26 | 2019-01-26 | Dry-type disassembling device of maintenance-free battery |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910076102.4A CN109877387B (en) | 2019-01-26 | 2019-01-26 | Dry-type disassembling device of maintenance-free battery |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109877387A CN109877387A (en) | 2019-06-14 |
| CN109877387B true CN109877387B (en) | 2020-04-21 |
Family
ID=66926932
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910076102.4A Active CN109877387B (en) | 2019-01-26 | 2019-01-26 | Dry-type disassembling device of maintenance-free battery |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109877387B (en) |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201455424U (en) * | 2009-08-14 | 2010-05-12 | 广东大华仁盛科技有限公司 | High-frequency welded pipe cutter |
| JP5385747B2 (en) * | 2009-10-07 | 2014-01-08 | 株式会社アマダ | Vertical band saw machine |
| CN102145410B (en) * | 2010-08-20 | 2012-08-01 | 江苏锐毕利实业有限公司 | Battery case cutting machine and method |
| CN202344034U (en) * | 2011-11-21 | 2012-07-25 | 缙云县远洋工业有限公司 | Fully-automatic metal band sawing machine |
| CN204148636U (en) * | 2014-09-30 | 2015-02-11 | 南昌鑫大金属材料有限公司 | The quick blank cutter of heavy-load type aluminium alloy |
| CN106476068A (en) * | 2016-10-14 | 2017-03-08 | 浙江锯力煌锯床股份有限公司 | A kind of large-scale pipeline multi-angle sawing building-block machine |
| CN107900659A (en) * | 2017-12-25 | 2018-04-13 | 无锡市创恒机械有限公司 | Automatic compaction mechanism |
| CN108213568A (en) * | 2018-02-08 | 2018-06-29 | 河北银隆新能源有限公司 | A kind of battery disassembles fixture |
-
2019
- 2019-01-26 CN CN201910076102.4A patent/CN109877387B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN109877387A (en) | 2019-06-14 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN208162720U (en) | A kind of plate shearer | |
| CN109877387B (en) | Dry-type disassembling device of maintenance-free battery | |
| CN114014059A (en) | Modified asphalt is deburring device for waterproofing membrane with rim charge is collected | |
| CN105382137B (en) | A kind of sawing cutting integrated machine | |
| CN202029182U (en) | Automatic-centering multiple-blade log sawing machine | |
| CN214920997U (en) | Aluminum template finished product cutting machine | |
| CN211806330U (en) | Paper cutting device with arrangement function | |
| CN213530953U (en) | Multifunctional automatic plate shearing machine with adjustable plate shearing direction | |
| CN110756558A (en) | New forms of energy power battery recovery plant | |
| CN203484727U (en) | Frame punching machine | |
| CN213111742U (en) | Rim charge coiling machine for slitting machine | |
| CN220373361U (en) | Artificial board edge material removing device | |
| CN213005530U (en) | Perlite insulation board cutting device | |
| CN211278674U (en) | Waste tire recovery equipment | |
| CN216511813U (en) | Modified asphalt is deburring device for waterproofing membrane with rim charge is collected | |
| CN220312934U (en) | Automatic clamping and cutting equipment | |
| CN212917796U (en) | Mechanical rim end cutting machine | |
| CN216728869U (en) | Steel sheet is indulged and is cut and use garbage collection device | |
| CN209918648U (en) | Automatic round steel cutting device for machining transmission shaft | |
| CN215659209U (en) | Aluminum plate tile type machine convenient to maintain processing roller | |
| CN217617301U (en) | Continuous die for processing non-flower galvanized sheet | |
| CN214349994U (en) | Improved concrete reinforcement cutting chain saw | |
| CN217191948U (en) | Bolt punching device with clamping function | |
| CN219280335U (en) | Device is tailor to thermal-insulated cotton | |
| CN213614413U (en) | Shears with automatic feed function |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |