CN109872621A - A kind of material automatic sorting tutoring system - Google Patents

A kind of material automatic sorting tutoring system Download PDF

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Publication number
CN109872621A
CN109872621A CN201910226055.7A CN201910226055A CN109872621A CN 109872621 A CN109872621 A CN 109872621A CN 201910226055 A CN201910226055 A CN 201910226055A CN 109872621 A CN109872621 A CN 109872621A
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China
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sorting
unit
measured
blanking
information
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CN201910226055.7A
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CN109872621B (en
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李云庆
张帆
杨志国
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Shanghai Technical Institute of Electronics and Information
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Shanghai Technical Institute of Electronics and Information
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Abstract

The present invention provides a kind of material automatic sorting tutoring systems characterized by comprising material automatic sorting device and control device;Material automatic sorting device includes material placement section, material moving portion, material transmission portion and Material Sorting portion, wherein, material moving portion has the material recognition module and identification side communication unit positioned at the current material information of the current material to be measured of the identification region of material recognition module for identification, control device has material information storage unit, material position storage unit, material information search part, control side communication unit, instruct forming portion and management control unit, there is instruction forming portion sorting instruction to form unit, according to current material information, it manages control unit control sorting instruction and forms sorting instruction, and it controls control side communication unit and sends sorting instruction to Material Sorting portion, to allow Material Sorting portion that current material to be measured is sorted to current goal position from sorting area position.

Description

A kind of material automatic sorting tutoring system
Technical field
The present invention relates to a kind of material automatic sorting tutoring systems.
Background technique
In industry spot, the resolution and identification of different materials and material are carried out by various kinds of sensors, by it is corresponding from Autocontrol system carries out the sorting of material, will greatly improve production efficiency and saves human cost.
However, traditional experimental real-training teaching equipment lacks practical application in traditional sensor application teaching process Carrier, cause student lack during study the cognition to practical application and start practice chance, cause teaching imitate Fruit is undesirable.
In addition, student using traditional experimental real-training teaching equipment during being examined, teacher needs to each The connection of place's sensor is checked and is examined scoring, so that the examination scoring efficiency of teacher is lower, influences teaching efficiency.
Summary of the invention
To solve the above problems, present invention employs following technical solutions:
The present invention provides a kind of material automatic sorting tutoring systems, special for sorting to multiple materials to be measured Sign is, comprising: material automatic sorting device and control device;Material automatic sorting device includes material placement section, is used for Material to be measured is placed, there is blanking port;Material moving portion, for material to be measured to be moved to blanking port;Material transmission portion, is used for Material to be measured is sent to sorting area;And Material Sorting portion, for being sorted to material to be measured, wherein material is mobile There is material recognition module and identification side communication unit, material recognition module to be located at the knowledge of material recognition module for identification in portion The current material information of the current material to be measured in other region, identification side communication unit are used to current material information being sent to control Device, control device have material information storage unit, material position storage unit, material information search part, control side communication unit, refer to Forming portion and management control unit, material information storage unit is enabled to be stored with the material information of each material to be measured, material position is deposited Storage portion is stored with the sorting area position of target position corresponding with material information and sorting area, material information search part Material information storage unit and material position storage unit are retrieved according to current material information, to obtain and current determinand Expect that corresponding target position as current goal position, instructs forming portion that there is sorting instruction to form unit, manages control unit Control sorting instruction forms unit and forms sorting instruction according to sorting area position and current goal position, and controls control side Communication unit is to the transmission sorting instruction of Material Sorting portion, so that Material Sorting portion be allowed to divide current material to be measured from sorting area position It picks to current goal position.
Material automatic sorting tutoring system provided by the invention, can also have the feature that, wherein material placement section Including mounting bracket, first material storehouse, multiple second material storehouses and blanking sliding slot, first material storehouse and each second material Width direction of the storehouse along first material storehouse is sequentially arranged in mounting bracket, and length direction and the horizontal direction in second material storehouse are in Acute angle, one end that second material storehouse tilts down is the second blanking end, so that being located at the material energy to be measured in second material storehouse Enough to slide into the second blanking end automatically, the length direction and horizontal direction in first material storehouse are at an acute angle, and first material storehouse dips down Oblique one end is the first blanking end, and blanking port is located at the first blanking end, and one end of blanking sliding slot is mounted at blanking port, another End is located at the top in material transmission portion, so that the material to be measured for being located at first material storehouse can be automatically sliding from first material storehouse Blanking sliding slot is dropped down onto, and then is slid to material transmission portion.
Material automatic sorting tutoring system provided by the invention, can also have the feature that, wherein material moving portion Including taking object judging unit and mobile side communication unit, take object judging unit for judging the second blanking end with the presence or absence of to be measured Material, if being judged as YES, generation takes object signal, and mobile side communication unit refers to for object signal will to be taken to be sent to control device It enables forming portion also and has and object is taken to instruct to form unit, management control unit control preparation instructs to form unit according to taking object signal to be formed Object is taken to instruct, and controlling control side communication unit will take object instruction to be sent to material moving portion, material moving portion refers to according to taking object It enables and material to be measured is moved to the first blanking end from the second blanking end.
Material automatic sorting tutoring system provided by the invention, can also have the feature that, wherein material moving portion Object head and the cylinder is taken to drive including the rod-pulling type cylinder being mounted in mounting bracket, the movable end that is mounted on rod-pulling type cylinder Component, width direction of the rod-pulling type cylinder along first material storehouse move, and the initial position of rod-pulling type cylinder is at the second blanking end, Operating position is at the first blanking end, and cylinder driving assembly is used to that the movement of rod-pulling type cylinder to be driven to take object head will be to be measured to allow Material is moved to the first blanking end from the second blanking end.
Material automatic sorting tutoring system provided by the invention, can also have the feature that, wherein material transmission portion Including transfer assembly, material sensing unit and induction side communication unit, transfer assembly is used to material to be measured being sent to sorting Region then generates inductive signal, the communication of induction side when material sensing units sense slides to material to be measured to transfer assembly Unit is used to for inductive signal being sent to control device, and also there are send instructions to form unit, manage control unit for instruction forming portion It controls send instructions and forms unit according to inductive signal formation send instructions, and control control side communication unit and send out send instructions It send to material transmission portion, material transmission portion is according to send instructions by material transmission to sorting area.
Material automatic sorting tutoring system provided by the invention, can also have the feature that, wherein transfer assembly packet Include transmission crawler belt and track drive motor, material to be measured is sent to point by track drive motor for driving transmission crawler belt Sorting zone domain.
Material automatic sorting tutoring system provided by the invention, can also have the feature that, wherein control device packet Input display unit and picture storage unit are included, control side communication unit also has signal detection judging unit, the storage of picture storage unit There is prompt information picture, signal detection judging unit is for detecting respectively and judging whether to receive current material information, induction Signal and object signal is taken, if being judged as YES, management control unit control input display unit display reminding information frame is simultaneously mentioned at this Show and shows the correct picture of corresponding material information, the correct picture of inductive signal in information frame and object signal is taken correctly to draw Face, if being judged as NO, management control unit control input display unit display reminding information frame is simultaneously shown in the prompt information picture Show corresponding material information error picture, inductive signal error picture and takes object signal error picture.
Material automatic sorting tutoring system provided by the invention, can also have the feature that, wherein control device packet Examining report generating unit and examining report storage unit are included, examining report generating unit is used for the inspection according to signal detection judging unit It surveys result and generates signal judgement report, examining report storage unit is for storing signal judgement report.
Material automatic sorting tutoring system provided by the invention, can also have the feature that, wherein Material Sorting portion Including the first mounting rod, the second mounting rod, the first crawl motor, the second crawl motor, gripper driving assembly and gripper, first Mounting rod is mounted in mounting bracket and is located near sorting area, and the second mounting rod is mounted on by first ball screw On first mounting rod, the first crawl motor is for driving first ball screw so that the second mounting rod is along the first mounting rod Length direction it is mobile, gripper driving assembly is mounted on the second mounting rod by the second ball-screw, and gripper is mounted on gripper On the installation end of driving assembly, the second crawl motor is for driving the second ball-screw so that gripper is along the second mounting rod Length direction it is mobile, gripper driving assembly is used to control the folding of gripper to crawl or decontrols material to be measured.
Invention action and effect
Material automatic sorting tutoring system according to the present invention, since material transmission portion has material recognition module, the object Material identification module can identify the current material information of material to be measured, and by identifying that side communication unit is sent to control dress It sets, control device forms sorting instruction according to current material information, and therefore, material automatic sorting tutoring system of the invention can Material Sorting portion is allowed to carry out automatic sorting to material to be measured by sorting instruction.
In addition, material automatic sorting tutoring system of the invention is mainly used for the teaching of student, by real industry spot Application model is introduced into teaching process in the form of entity, so that student better grasps professional skill in practice, is improved Examine the efficiency of evaluation and test and the effect of teaching.
Detailed description of the invention
Fig. 1 is the structural block diagram of the material automatic sorting tutoring system of the embodiment of the present invention;
Fig. 2 is the structural schematic diagram of the material automatic sorting tutoring system of the embodiment of the present invention;
Fig. 3 is the structural block diagram of the material moving portion of the embodiment of the present invention;
Fig. 4 is the structural block diagram in the material transmission portion of the embodiment of the present invention;
Fig. 5 is the structural block diagram of the control device of the embodiment of the present invention;
Fig. 6 is the schematic layout pattern of the control device of the embodiment of the present invention;
Fig. 7 is the structural block diagram of the instruction forming portion of the embodiment of the present invention;
Fig. 8 is the schematic illustration of the detecting signal unit of the embodiment of the present invention;
Fig. 9 is the work flow diagram of the material automatic sorting tutoring system of the embodiment of the present invention.
Specific embodiment
Illustrate a specific embodiment of the invention below in conjunction with attached drawing
Fig. 1 is the structural block diagram of the material automatic sorting tutoring system of the embodiment of the present invention, and Fig. 2 is the embodiment of the present invention The structural schematic diagram of material automatic sorting tutoring system.
As shown in FIG. 1 to FIG. 2, the material automatic sorting tutoring system 600 of the present embodiment includes material automatic sorting device 100 and control device 700.
Material automatic sorting device 100 includes material placement section 10, material moving portion 20, material transmission portion 30 and material Sorting portion 50.
Material placement section 10, for placing material to be measured, including mounting bracket 101, first material storehouse 102, multiple second Material bin 103 and blanking sliding slot 104.In the present embodiment, the quantity in second material storehouse 103 is 3.
Mounting bracket 101 is made of more aluminum alloy square tubes, is in frame type, and side is equipped with muti-piece for preventing determinand Expect the plastic side panel fallen.
The width direction of first material storehouse 102 and each second material storehouse 103 along first material storehouse 102 is sequentially arranged at In mounting bracket 101, the bottom plate in first material storehouse 102 and second material storehouse 102 is by the more width along first material storehouse 102 The unpowered Fluency strip that direction extends is constituted.
The length direction in first material storehouse 102 and horizontal direction are at an acute angle, and one end that first material storehouse 102 tilts down is First blanking end is provided with blanking port at the first blanking end.In the present embodiment, the angle in first material storehouse 102 and horizontal direction Degree is 20 degree.
The length direction in second material storehouse 103 and horizontal direction are at an acute angle, and one end that second material storehouse 103 tilts down is Second blanking end.In the present embodiment, the length direction in second material storehouse 103 and the angle of horizontal direction are 20 degree.
One end of blanking sliding slot 104 is mounted at blanking port, and the other end is located at the top in material transmission portion 30, so that Material to be measured positioned at first material storehouse 102 can slide from first material storehouse 102 to blanking sliding slot automatically, and then slide to object Expect transport unit 30.
Fig. 3 is the structural block diagram of the material moving portion of the embodiment of the present invention.
As shown in Figures 2 and 3, material moving portion 20 is used to material to be measured being moved to the first object from second material storehouse 103 It is fallen in material transmission portion 30 at the blanking port of feed bin 102 and by blanking sliding slot, including rod-pulling type cylinder 201, takes object head 202, cylinder driving assembly 203, take object judging unit 204 and mobile side communication unit 205.
Rod-pulling type cylinder 201 is mounted in mounting bracket 101 and is located near the first blanking end, rod-pulling type cylinder 201 Width direction along first material storehouse 102 moves, and the initial position of rod-pulling type cylinder 201 is operating position at the second blanking end At the first blanking end.
Object head 202 is taken to be mounted on the movable end of rod-pulling type cylinder 201.
Cylinder driving assembly 203 is connected with extraneous air pump, for driving the movement of rod-pulling type cylinder 201 to take to allow Material to be measured is moved to first material storehouse 102 from second material storehouse 103 by object head 202.
Taking object judging unit 204 is infrared sensor, is mounted on mounting bracket 101 and is located at the close of the second blanking end Side, the second blanking end can be judged when material to be measured slides to the second blanking end with the presence or absence of material to be measured, if being judged as YES, It then generates and takes object signal.
Mobile side communication unit 205 is taking object to sentence for communication module for the data exchange between control device 700 The disconnected generation of unit 204 takes takes object signal to be sent to control device 700 this when object signal.
Fig. 4 is the structural block diagram in the material transmission portion of the embodiment of the present invention.
As shown in Figure 2 and Figure 4, material transmission portion 30 is used to for material to be measured being sent to sorting area, and setting is in installation branch Near frame 101, including transfer assembly 301, material sensing unit 302, induction side communication unit 303, identification side communication unit 304 and material recognition module 40.
Material transmission component 301 includes transmission bracket, transmission crawler belt, two Athey wheels and track drive motor, transmission Crawler belt is mounted on transmission bracket by two Athey wheels, and track drive motor drives transmission crawler belt for driving Athey wheel Material to be measured is sent to sorting area.
Material sensing unit 302 is infrared sensor, is mounted on transmission bracket and is located at the outlet of blanking sliding slot Near place, when material to be measured slides from blanking sliding slot, material sensing unit 302, which can incude, judges whether material to be measured slides To transfer assembly, if being judged as YES, inductive signal is generated.
Induction side communication unit 303 is communication module, for the data exchange between control device 700, in material sense Answer unit 302 that the inductive signal is sent to control device 700 when generating inductive signal.
Material recognition module 40 has the identification sensor for the material information that can identify material to be measured, the identification sensor Using communication connection (such as wifi is connect or communications cable connection) between control device 700, it is mounted on transmission bracket simultaneously And be located near transmission crawler belt, material to be measured can identification model Jing Guo material recognition module 40 when through transmission crawler-tread It encloses, which is material recognition region.In the present embodiment, identification sensor be color recognition sensor, i.e., by The color of material is surveyed to sort to material to be measured.
The current material information for the current material to be measured that identification side communication unit 304 is used to identify material recognition module 40 It is sent to control device 700.
Material Sorting portion 50 be between control device 700 using communication connection (such as wifi connect or the communications cable company Connect) gripper, for being sorted to material to be measured, including the first mounting rod 501, the second mounting rod 502, first crawl electricity Machine 503, second grabs motor 504, gripper 505 and gripper driving assembly 506, for grabbing material to be measured and being passed according to identification Material to be measured is moved to corresponding second material storehouse 103 by the recognition result of sensor 40.
First mounting rod 501 is mounted in mounting bracket 101 and is located near sorting area.
Second mounting rod 502 is mounted on the first mounting rod by first ball screw.
First crawl motor 503 is mounted on the first mounting rod 501, for driving first ball screw so that second Mounting rod 502 is moved along the length direction of the first mounting rod 501.
Gripper driving assembly 506 is the pneumatic clamps being connected with air pump, is mounted on the second installation by the second ball-screw On bar.
Gripper 505 is mounted on the installation end of gripper driving assembly 506.
Second crawl motor 504 is mounted on the second mounting rod 502, for driving the second ball-screw so that gripper 505 move along the length direction of the second mounting rod 502.
Gripper driving assembly 506 is mounted on the second mounting rod 502 and is located near gripper 505, for controlling hand The folding of pawl 505 is to crawl or decontrols material to be measured.
Power supply mechanism 60 includes the power supply mould for remaining all parts power supply into material automatic sorting instructional device 100 Block.
Fig. 5 is the structural block diagram of the control device of the embodiment of the present invention, and Fig. 6 is the cloth of the control device of the embodiment of the present invention Office's schematic diagram.
As shown in Figure 5 and Figure 6, control device 700 is the electrical control gear with host computer, is filled with material automatic sorting 100 communication connections (such as wifi connection or communications cable connection) is set, host computer is for being managed control to electric control system System, including material information storage unit 701, material position storage unit 702, material information search part 703, control side communication unit 704, Instruct forming portion 705 and management control unit 706, picture storage unit 707, input display unit 708, examining report generating unit 709 And examining report storage unit 710.
Controlling side communication unit 704 includes signal detection judging unit.
Fig. 7 is the structural block diagram of the instruction forming portion of the embodiment of the present invention.
As shown in fig. 7, instruction forming portion 705 includes that sorting instruction forms unit 705a, object is taken to instruct to form unit 705b And send instructions form unit 705c.
Material information storage unit 701 is stored with the material information of each material to be measured.
Material position storage unit 702 is stored with the off-sorting station of target position corresponding with material information and sorting area Domain position.
Management control unit 706 includes the single-chip microcontroller, chip or PLC controller for being equipped with predetermined control program, for control The work of each composition part in device 700 (i.e. electrical control gear) processed is controlled, control side communication unit 704 for pair Data between each composition part in each composition part in control device 700 and material automatic sorting device 100 into Row exchange, specific work process are as follows:
It manages control unit 706 and controls material information search part 703 according to current material information to material information storage unit 701 It is retrieved with material position storage unit 702, to obtain target position corresponding with currently material to be measured as current mesh Cursor position,
The management control sorting instruction of control unit 706 forms unit 705a according to sorting area position and current goal position shape It is instructed at sorting, and controls control side communication unit 704 and send sorting instruction to Material Sorting portion 50, to allow Material Sorting portion Current material to be measured is sorted to current goal position from sorting area position by 50.
Management control unit 706 controls preparation and instructs to form unit 705b and take object to instruct, and control according to taking object signal to be formed System control side communication unit 704 will take object instruction be sent to material moving portion 20, thus allow material moving portion 20 by material to be measured from Second blanking end is moved to the first blanking end.
It manages control unit 706 and controls send instructions formation unit 705c according to inductive signal formation send instructions, and control Send instructions are sent to material transmission portion 30 by system control side communication unit 704, thus allow material transmission portion 30 by material transmission extremely Sorting area.
Picture storage unit 707 is stored with prompt information picture.
It inputs display unit 708 and is used for display reminding information frame, (such as touched for the display screen and input equipment of host computer Screen or input keyboard).
Fig. 8 is the schematic illustration of the detecting signal unit of the embodiment of the present invention.
As shown in figure 8, signal detection judging unit is to manage the miniature control chip for including in control unit 706, for dividing It does not detect and judges whether to receive current material information, inductive signal and take object signal.
If being judged as YES, the management control of control unit 706 input 708 display reminding information frame of display unit is simultaneously believed in the prompt The correct picture of corresponding material information, the correct picture of inductive signal are shown in breath picture and take the correct picture of object signal.
If being judged as NO, the management control of control unit 706 input 708 display reminding information frame of display unit is simultaneously believed in the prompt Corresponding material information error picture, inductive signal error picture are shown in breath picture and take object signal error picture.
Examining report generating unit 709 is used to generate signal judgement report according to the testing result of signal detection judging unit.
Examining report storage unit 710 is for storing signal judgement report.
When testing staff needs to check signal judgement report, it can be inputted by input equipment and transfer instruction to allow pipe Reason control unit 706 transfers corresponding signal judgement report from examining report storage unit 710 and controls input display unit 708 and shows Signal judgement report.
In addition, the display screen of input display unit 708 is also used to display control unit 700 and material automatic sorting device 100 Between communication connection status and material automatic sorting device 100 in all parts working condition, when communications status or work When making state appearance mistake or deviation, the input equipment of input display unit 708 allows testing staff that can input calibration command calibration The working condition of all parts of automatic sorting device 100.
Below in conjunction with the specific workflow of the material automatic sorting tutoring system of Detailed description of the invention the present embodiment.
After the completion of material automatic sorting instructional device 100 and control device 700 successively install connection, tester is by institute There is material to be measured to be arbitrarily placed on material placement section 10, material to be measured can be as the tilt angle of material bin be unpowered fluent The material to be measured slid automatically under the action of item to the first blanking end and the second blanking end, in the first blanking end can be with blanking Sliding slot continues to slide to material transmission portion 30, and the material to be measured in the second blanking end can stop under the blocking of plastic dam At the second blanking end.
Fig. 9 is the work flow diagram of the material automatic sorting tutoring system of the embodiment of the present invention.
As shown in figure 9, the specific work steps of the material automatic sorting tutoring system of the present embodiment is as follows:
Step S1 takes object judging unit 204 to judge the second blanking end there are material to be measured and generates and take object signal, and leads to It crosses and moves side communication unit 205 object signal will be taken to be sent to control device 700, subsequently into step S2.
Step S2 takes object to instruct to form unit 705b according to taking the formation of object signal that object is taken to instruct, and logical by control side Letter portion 704 will take object instruction to be sent to material moving portion 20, so that material to be measured be allowed to be moved to the first blanking from the second blanking end Hold and as blanking sliding slot slides to material transmission portion 30, subsequently into step S3.
Step S3, material sensing unit 302 senses that material to be measured slides and generate inductive signal, and passes through induction side Inductive signal is sent to control device 700 by communication unit 303, subsequently into step S4.
Step S4, send instructions form unit 705c and form send instructions according to inductive signal, and logical by control side Send instructions are sent to material transmission portion 30 by letter portion 704, to allow material transmission portion 30 by material transmission to sorting area, so After enter step S5.
Step S5, when material to be measured passes through material recognition region, material recognition module 40 is in material recognition region Current material to be measured is identified, to obtain the current material information of current material to be measured, and passes through identification side communication unit Current material information is sent to control device 700 by member 304, subsequently into step S6.
Step S6, material information search part 703 is according to current material information to material information storage unit 701 and material position Storage unit 702 is retrieved, so that corresponding current goal position and sorting area position are obtained, subsequently into step S7.
Step S7, sorting instruction form unit 705a and are formed to sort according to current goal position and sorting area position and refer to Enable, and by control side communication unit 704 to Material Sorting portion 50 send sorting instruction, thus allow Material Sorting portion 50 will currently to It surveys material and is sorted to current goal position from sorting area position, and then complete sorting.
Step S1~S7 is repeated for the material to be measured rested at the second blanking end, for directly from the first blanking end cunning The material to be measured fallen repeats step S3~S7, to realize the sorting of all materials to be measured.
Embodiment action and effect
Material automatic sorting tutoring system according to the present invention, since material transmission portion has material recognition module, the object Material identification module can identify the current material information of material to be measured, and by identifying that side communication unit is sent to control dress It sets, control device forms sorting instruction according to current material information, and therefore, material automatic sorting tutoring system of the invention can Material Sorting portion is allowed to carry out automatic sorting to material to be measured by sorting instruction.
In addition, material automatic sorting tutoring system of the invention is mainly used for the teaching of student, by real industry spot Application model is introduced into teaching process in the form of entity, so that student better grasps professional skill in practice, is improved Examine the efficiency of evaluation and test and the effect of teaching.
Since first material storehouse and second material storehouse are made of unpowered Fluency strip, and it is at an acute angle with horizontal direction, The one end tilted down is respectively the first blanking end and the second blanking end, and therefore, material to be measured can slide automatically to first and fall Expect at end and the second blanking end.
Due to material moving portion have take object judging unit, for judge the second blanking end whether there is material to be measured and Generation takes object signal, and object is taken to instruct to form unit according to taking the generation of object signal that object is taken to instruct, so that material to be measured be fallen from second Material end is moved to the first blanking end, and therefore, the material moving portion of the present embodiment, which realizes, is moved to material for material to be measured automatically Transport unit.
Further, since material transmission portion has material sensing unit, for incuding whether material to be measured slides to transmission On crawler belt and inductive signal is generated, send instructions form unit and generate send instructions according to inductive signal, thus by determinand Material is sent to sorting area.
To sum up, material transmission portion, material moving portion, Material Sorting portion and control device are worked in coordination, and are realized pair All materials to be measured on material placement section carry out automatic identification, the effect of movement and sorting, intuitively embody in teaching Sensor application technology and automatic measurement technique etc., effectively improve quality of instruction and effect.
Since control device has picture storage unit and input display unit, control side communication unit has detecting signal unit, Whether the detecting signal unit receives each signal for detection control apparatus and shows that signal mentions by inputting display unit Show picture, therefore, material automatic sorting tutoring system of the invention can remind tester's material automatic sorting to fill in time The problem in all parts is set, the working efficiency and stability of entire material automatic sorting device are improved.
Due to control device examining report generating unit and examining report storage unit, examining report generating unit can be according to each Signal detection is reported and is stored into examining report storage unit for signal generation, and therefore, tester can be from examining report storage unit In call out signal detection report and to the communications status between material automatic sorting device and control device, be convenient for tester It was found that the communication issue between material automatic sorting device and control device, in time calibration and maintenance.
The preferred embodiment of the present invention has been described in detail above.It should be appreciated that the ordinary skill of this field is without wound The property made labour, which according to the present invention can conceive, makes many modifications and variations.Therefore, all technician in the art Pass through the available technology of logical analysis, reasoning, or a limited experiment on the basis of existing technology under this invention's idea Scheme, all should be within the scope of protection determined by the claims.
For example, in the above-described embodiments, cylinder driving assembly uses the Pneumatic assembly being connected with extraneous air pump, to drive Dynamic rod-pulling type cylinder moving, in material automatic sorting tutoring system provided by the invention, cylinder driving assembly can also be used Driving motor drives the movement of rod-pulling type cylinder in the way of electrically driven (operated).
For example, in the above-described embodiments, gripper driving assembly uses the pneumatic clamps being connected with extraneous air pump, to drive The folding of gripper, in material automatic sorting tutoring system provided by the invention, gripper driving assembly can also be using driving electricity Machine drives the folding of gripper in the way of electrically driven (operated).
For example, in the above-described embodiments, material recognition module is color recognition sensor, material provided by the invention from In dynamic sorting tutoring system, material recognition module can also be shape recognition sensor, image recognition sensor etc., to be applicable in In different types of material to be measured.
For example, in the above-described embodiments, material sensing unit is infrared sensor, by the position for incuding material to be measured Inductive signal is generated, in the material automatic sorting tutoring system provided by the invention, material sensing unit can also be installation Pressure sensor in the case where transmitting crawler belt, the pressure caused by transmission crawler belt is believed when being slid by material to be measured to generate induction Number.

Claims (9)

1. a kind of material automatic sorting tutoring system, for being sorted to multiple materials to be measured characterized by comprising
Material automatic sorting device and control device;
The material automatic sorting device includes
Material placement section, for placing the material to be measured;
Material transmission portion, for the material to be measured to be sent to sorting area;
Material moving portion, for the material to be measured to be moved to the material transmission portion from the article placement section;And
Material Sorting portion, for being sorted to the material to be measured,
Wherein, the material transmission portion has material recognition module and identification side communication unit,
The material recognition module is located at working as the current material to be measured of the identification region of the material recognition module for identification Preceding material information,
The identification side communication unit is used to the current material information being sent to the control device,
The control device has material information storage unit, material position storage unit, material information search part, the communication of control side Portion, instruction forming portion and management control unit,
The material information storage unit is stored with the material information of each material to be measured,
Material position storage unit is stored with target position corresponding with the material information and the sorting area Sorting area position,
The material information search part is according to the current material information to the material information storage unit and the material position Storage unit is retrieved, to obtain the target position corresponding with the currently material to be measured as current goal position It sets,
There is described instruction forming portion sorting instruction to form unit, and the management control unit controls the sorting instruction and forms unit Form sorting instruction according to the sorting area position and the current goal position, and control the control side communication unit to The Material Sorting portion sends the sorting instruction, to allow the Material Sorting portion by the current material to be measured from described point It picks regional location and is sorted to the current goal position.
2. material automatic sorting tutoring system according to claim 1, it is characterised in that:
Wherein, the material placement section includes mounting bracket, first material storehouse, multiple second material storehouses and blanking sliding slot,
The width direction of the first material storehouse and each second material storehouse along the first material storehouse is sequentially arranged at In the mounting bracket,
The length direction and horizontal direction in the second material storehouse are at an acute angle, and one end that the second material storehouse tilts down is the Two blanking ends, so that second blanking can be slid into automatically by being located at the material to be measured in the second material storehouse End,
The length direction and horizontal direction in the first material storehouse are at an acute angle, and one end that the first material storehouse tilts down is the One blanking end has blanking port at first blanking end,
One end of the blanking sliding slot is mounted at the blanking port, and the other end is located at the top in the material transmission portion, thus The material to be measured positioned at the first material storehouse is slid automatically from the first material storehouse sliding to the blanking Slot, and then slide to the material transmission portion.
3. material automatic sorting tutoring system according to claim 2, it is characterised in that:
Wherein, the material moving portion includes taking object judging unit and mobile side communication unit,
It is described to take object judging unit for judging that second blanking end whether there is the material to be measured, if being judged as YES, Generation takes object signal,
The mobile side communication unit is used to take object signal to be sent to the control device for described,
Described instruction forming portion, which also has, takes object to instruct to form unit,
It takes object to instruct to form unit object signal is taken to be formed according to object is taken to instruct described in management control unit control, and controls It makes the control side communication unit and takes object instruction to be sent to the material moving portion for described,
The material moving portion takes object instruction that the material to be measured is moved to described the from second blanking end according to One blanking end.
4. material automatic sorting tutoring system according to claim 3, it is characterised in that:
Wherein, the material moving portion includes the rod-pulling type cylinder being mounted in the mounting bracket, is mounted on the rod-pulling type The movable end of cylinder takes object head and cylinder driving assembly,
Width direction of the rod-pulling type cylinder along the first material storehouse moves,
The initial position of the rod-pulling type cylinder be second blanking end at, operating position be first blanking end at,
The cylinder driving assembly takes object head by the determinand described in allowing for driving the movement of the rod-pulling type cylinder Material is moved to first blanking end from second blanking end.
5. material automatic sorting tutoring system according to claim 3, it is characterised in that:
Wherein, the material transmission portion include transfer assembly, material sensing unit and induction side communication unit,
The transfer assembly is used to the material to be measured being sent to the sorting area,
When the material sensing units sense slides to the material to be measured to the transfer assembly, then induction letter is generated Number,
The induction side communication unit is used to the inductive signal being sent to the control device,
Also there are described instruction forming portion send instructions to form unit,
The management control unit controls the send instructions and forms unit according to inductive signal formation send instructions, and controls It makes the control side communication unit and the send instructions is sent to the material transmission portion,
The material transmission portion is according to the send instructions by the material transmission to the sorting area.
6. material automatic sorting tutoring system according to claim 5, it is characterised in that:
Wherein, the transfer assembly includes transmitting crawler belt and track drive motor,
The material to be measured is sent to the sorting area for driving the transmission crawler belt by the track drive motor.
7. material automatic sorting tutoring system according to claim 5, it is characterised in that:
Wherein, the control device includes inputting display unit and picture storage unit,
Control side communication unit also has signal detection judging unit,
The picture storage unit is stored with prompt information picture,
The signal detection judging unit is for detecting respectively and judging whether to receive the current material information, inductive signal And object signal is taken,
If being judged as YES, the management control unit controls the input display unit and shows the prompt information picture and in the prompt The correct picture of corresponding material information, the correct picture of inductive signal are shown in information frame and take the correct picture of object signal,
If being judged as NO, the management control unit controls the input display unit and shows the prompt information picture and in the prompt Corresponding material information error picture, inductive signal error picture are shown in information frame and take object signal error picture.
8. material automatic sorting tutoring system according to claim 7, it is characterised in that:
Wherein, the control device includes examining report generating unit and examining report storage unit,
The examining report generating unit is used to generate signal judgement report according to the testing result of the signal detection judging unit,
The examining report storage unit is for storing the signal judgement report.
9. material automatic sorting tutoring system according to claim 1, it is characterised in that:
Wherein, the Material Sorting portion includes the first mounting rod, the second mounting rod, the first crawl motor, the second crawl motor, hand Pawl driving assembly and gripper,
First mounting rod is mounted in the mounting bracket and is located near the sorting area,
Second mounting rod is mounted on first mounting rod by first ball screw,
The first crawl motor is for driving the first ball screw so that second mounting rod is along described the The length direction of one mounting rod is mobile,
The gripper driving assembly is mounted on second mounting rod by the second ball-screw,
The gripper is mounted on the installation end of the gripper driving assembly,
The second crawl motor is for driving second ball-screw so that the gripper is along second installation The length direction of bar is mobile,
The gripper driving assembly is used to control the folding of the gripper to crawl or decontrols the material to be measured.
CN201910226055.7A 2019-03-25 2019-03-25 Automatic material sorting teaching system Active CN109872621B (en)

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