CN109850534A - Tipper and prefabricated components production system - Google Patents

Tipper and prefabricated components production system Download PDF

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Publication number
CN109850534A
CN109850534A CN201811519938.9A CN201811519938A CN109850534A CN 109850534 A CN109850534 A CN 109850534A CN 201811519938 A CN201811519938 A CN 201811519938A CN 109850534 A CN109850534 A CN 109850534A
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China
Prior art keywords
component
telescopic
tipper
swivel mount
clamping
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Granted
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CN201811519938.9A
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Chinese (zh)
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CN109850534B (en
Inventor
陈卿
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Hunan Sany Kuaierju Housing Industry Co Ltd
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Hunan Sany Kuaierju Housing Industry Co Ltd
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Priority to CN201811519938.9A priority Critical patent/CN109850534B/en
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Abstract

The present invention provides a kind of tipper and prefabricated components production system, is related to construction engineering technical field, tipper includes fixing seat, swivel mount and driving assembly;Swivel mount is equipped with clamping component, and clamping component is used for clamping component;Swivel mount and fixing seat are rotatablely connected and are formed rotation axis, and driving assembly is used to that swivel mount to be driven to rotate around the axis of rotation axis.Tipper can be arranged between two component assembly lines, swivel mount can be by clamping the component on the component assembly line above a component assembly line, after driving assembly drives swivel mount to rotate 180 °, the top for the component for being located at the component on clamping component component on another component assembly line, to make two component overlappings that the production of double skin walls can be completed, the tipper only needs that swivel mount is driven to rotate, it is traversing to eliminate traditional tipper, lifting, the extra steps such as decline, device action is reduced, tipper structure is simple, it can reduce tipper cost and energy consumption, improve tipper production efficiency.

Description

Tipper and prefabricated components production system
Technical field
The present invention relates to construction engineering technical fields, have the tipper more particularly, to a kind of tipper, and one kind Prefabricated components production system.
Background technique
In construction engineering technical field, original double skin wall productions mainly make half by factory, and in addition half needs Pour completion at the scene, the semi-artificial production method of this semi-machine is backward, low efficiency and is not able to satisfy housing industrialization Demand.
In order to substitute the semi-artificial operation mode of original semi-machine, part of the manufacturer develops tipper, and tipper passes through Hydraulic clamp clamps the superimposed sheet component conserved, and will be folded by hoisting mechanism (main component is hoist engine) Then plywood members uplift is folded into another piece not yet for 180 ° of superimposed sheet part turnover to certain altitude, then by turnover mechanism On the superimposed sheet component of maintenance, to make hollow superimposed sheet by the way of mechanization.
But tipper in the prior art include steel construction track, laterally walking gantry, crane, resupination framework with And hoisting mechanism etc., it need to be by movements ability such as mobile lateral walker, promotion crane, aerial overturning and decline cranes Double skin walls moldings are completed, structure is complicated for tipper, higher cost, manufacture difficulty are big, and acts that complicated, efficiency is lower, energy consumption It is higher.
Summary of the invention
The purpose of the present invention is to provide a kind of tippers, and to solve tipper in the prior art, structure is complicated, cost Compared with high, manufacture difficulty is big, and act that complicated, efficiency is lower, the higher technical problem of energy consumption.
Tipper provided by the invention, including fixing seat, swivel mount and driving assembly;
The swivel mount is equipped with clamping component, and the clamping component is used for clamping component;
The swivel mount and the fixing seat are rotatablely connected and are formed rotation axis, and the driving component is for driving the rotation Pivoted frame is rotated around the axis of the rotation axis.
Further, the driving component includes the first telescopic device and the second telescopic device;
First telescopic device and second telescopic device interval are arranged;
One end of first telescopic device and the fixing seat are hinged, the other end of first telescopic device with it is described Swivel mount is hinged;
One end of second telescopic device and the fixing seat are hinged, the other end of second telescopic device with it is described Swivel mount is hinged.
Further, first telescopic device and second telescopic device respectively include oil cylinder.
Further, the clamping component includes clamp system and hold-down mechanism;
The clamp system is for clamping die station, and the hold-down mechanism is for making component be pressed on die station.
Further, the clamp system includes two clamping elements and two third telescopic devices;
Two third telescopic devices, which are respectively separated, to be arranged on the swivel mount, and each third telescopic device One end be respectively equipped with clamping element, two clamping elements can be matched for clamping tightly die station.
Further, the hold-down mechanism includes compressing member and the 4th telescopic device;
One end of 4th telescopic device is connect with the swivel mount, the other end of the 4th telescopic device with it is described Compressing member connection, the 4th telescopic device is for driving the compressing member mobile towards or away from the die station.
Further, the fixing seat and the swivel mount are two;
Two fixing seat relative spacing settings, and a swivel mount is respectively equipped in each fixing seat.
The object of the invention is also to provide a kind of prefabricated components production systems, including first component assembly line, the second structure Part assembly line and tipper of the present invention;
The first component assembly line and second component assembly line interval are arranged, and the tipper is arranged described Between first component assembly line and the second component assembly line;
The swivel mount can be by turning to above the second component assembly line with the first component assembly line top.
Further, the first component assembly line includes shake table and the first die station;
The lower section of first die station is arranged in the shake table, and first die station can be gone up and down, to be used for and institute State shake table fitting.
Further, the second component assembly line includes the second die station and directive wheel, and second die station is arranged in institute It states on directive wheel.
Tipper provided by the invention, including fixing seat, swivel mount and driving assembly;The swivel mount is equipped with clamping group Part, the clamping component are used for clamping component;The swivel mount and the fixing seat are rotatablely connected and are formed rotation axis, the drive Dynamic component is used to that the swivel mount to be driven to rotate around the axis of the rotation axis.It, can be by tipper cloth when making double skin walls It sets between two component assembly lines, swivel mount can be by clamping the structure on the component assembly line above a component assembly line Part is located at the component on clamping component component on another component assembly line after driving assembly drives swivel mount to rotate 180 ° Component top, to make two components overlapping that the production of double skin walls can be completed, which only needs to drive swivel mount Rotation eliminates the extra steps such as traversing traditional tipper, lifting, decline, and device action is reduced, and the tipper Structure is simple, can reduce tipper cost and energy consumption, improves tipper production efficiency.
Detailed description of the invention
It, below will be to specific in order to illustrate more clearly of the specific embodiment of the invention or technical solution in the prior art Embodiment or attached drawing needed to be used in the description of the prior art be briefly described, it should be apparent that, it is described below Attached drawing is some embodiments of the present invention, for those of ordinary skill in the art, before not making the creative labor It puts, is also possible to obtain other drawings based on these drawings.
Fig. 1 is the structural schematic diagram of prefabricated components production system provided in an embodiment of the present invention;
Fig. 2 is the main view one of prefabricated components production system provided in an embodiment of the present invention (when swivel mount is in 0 °);
Fig. 3 is the main view one of prefabricated components production system provided in an embodiment of the present invention (when swivel mount is in 180 °);
Fig. 4 is the structural schematic diagram one of driving assembly in prefabricated components production system provided in an embodiment of the present invention;
Fig. 5 is the structural schematic diagram two of driving assembly in prefabricated components production system provided in an embodiment of the present invention;
Fig. 6 is the structural schematic diagram three of driving assembly in prefabricated components production system provided in an embodiment of the present invention.
Icon: 1- fixing seat;2- swivel mount;3- driving assembly;The first telescopic device of 31-;The flexible dress of 32- second It sets;4- clamping component;41- clamping element;42- third telescopic device;43- compressing member;The 4th telescopic device of 44-;5- One component assembly line;The first die station of 51-;52- shake table;53- liftable directive wheel;6- second component assembly line;61- Second die station;62- directive wheel;7- first component;8- second component.
Specific embodiment
Technical solution of the present invention is clearly and completely described below in conjunction with attached drawing, it is clear that described implementation Example is a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, ordinary skill Personnel's every other embodiment obtained without making creative work, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that such as occur term " center ", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outside" etc., indicated by orientation or positional relationship be orientation based on the figure or position Relationship is merely for convenience of description of the present invention and simplification of the description, rather than the device or element of indication or suggestion meaning must have There is specific orientation, be constructed and operated in a specific orientation, therefore is not considered as limiting the invention.In addition, as occurred Term " first ", is used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance " second ".Wherein, term " first position " and " second position " is two different positions.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;It can To be mechanical connection, it is also possible to be electrically connected;It can be directly connected, can also can be indirectly connected through an intermediary Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood at this with concrete condition Concrete meaning in invention.
The present invention provides a kind of tipper and prefabricated components production systems, and multiple embodiments are given below and mention to the present invention The tipper and prefabricated components production system of confession are described in detail.
Embodiment 1
Tipper provided in this embodiment, as shown in Figures 1 to 6, including fixing seat 1, swivel mount 2 and driving assembly 3;Rotation Pivoted frame 2 is equipped with clamping component 4, and clamping component 4 is used for clamping component;Swivel mount 2 and fixing seat 1 are rotatablely connected and form rotation Axis, driving assembly 3 is for driving swivel mount 2 to rotate around the rotation axis.
When making double skin walls, tipper can be arranged between two component assembly lines, fixing seat 1 is arranged on ground On, swivel mount 2 can be by clamping the component on the component assembly line above a component assembly line, driving assembly 3 drives rotation After frame 2 rotates 180 °, the top for the component for being located at the component on 4 component of clamping component on another component assembly line, thus Make two component overlappings that the production of double skin walls can be completed, which only needs that swivel mount 2 is driven to rotate, and eliminates biography The extra steps such as tipper of uniting is traversing, lifts by crane, declines, device action is reduced, and the tipper structure is simple, can reduce Tipper cost and energy consumption improve tipper production efficiency.
Wherein, driving assembly 3 may include motor, such as swivel mount 2 and fixing seat 1 are rotatablely connected and are formed rotation axis, The output shaft of motor is fixedly connected with swivel mount 2, to drive swivel mount 2 around 180 ° of rotation of axis rotation of rotation axis.
Optionally, driving assembly 3 includes the first telescopic device 31 and the second telescopic device 32;First telescopic device 31 and The setting of two telescopic devices 32 interval;One end of first telescopic device 31 and fixing seat 1 are hinged, the other end of the first telescopic device 31 It is hinged with swivel mount 2;One end of second telescopic device 32 and the fixing seat 1 are hinged, the other end of the second telescopic device 32 with Swivel mount 2 is hinged.
As shown in Figures 4 to 6, it in order to realize that tipper can rotate 180 °, is stretched by the first telescopic device 31 and second Compression apparatus 32 is one group and swivel mount 2 is driven to overturn jointly, when the first telescopic device 31 is in dead-centre position, the second telescopic device 32 offer power continue to overturn, and when the second telescopic device 32 is in dead-centre position, first telescopic device, which provides power, to be continued Realize overturning, remaining position first telescopic device 31 and the second telescopic device 32 provide power drive overturning simultaneously, until realizing Die station and component realize from 0 to 180 ° of overturning.
Wherein, the first telescopic device 31 and the second telescopic device 32 may include that oil cylinder or cylinder etc. are any suitable respectively Form, in the present embodiment, the first telescopic device 31 and the second telescopic device 32 respectively include oil cylinder.
Wherein, clamping component 4 can direct clamping component, such as clamping component 4 includes that two clamping elements 41 and two stretch Compression apparatus, two telescopic devices, which are respectively separated, to be arranged on swivel mount 2, and one end of each telescopic device is respectively equipped with clamping element 41, two clamping elements 41 can be matched for clamping tightly component.In overturning, clamping component 4 directly clamps the component for needing to overturn ?.
Preferably, clamping component 4 includes clamp system and hold-down mechanism;Clamp system is for clamping die station, hold-down mechanism For making component be pressed on die station.
In particular it is required that the component of overturning is arranged in die station, after clamp system gear grips die station, hold-down mechanism is by structure Part is pressed in die station, and swivel mount 2 can drive die station and component to overturn, and hold-down mechanism can prevent component from rotating It is fallen from die station in the process.
Wherein, clamping group mechanism may include strap and mobile clamping plate, and strap is fixed on swivel mount 2, move Dynamic clamping plate is mounted on swivel mount 2 by telescopic device, and strap is oppositely arranged with mobile clamping plate, and mobile clamping plate is being stretched Can be mobile towards or away from strap under the drive of compression apparatus, to make strap and mobile clip board engagement clamping die Platform.
In the present embodiment, clamp system includes two clamping elements 41 and two third telescopic devices 42;Two thirds are flexible Device 42, which is respectively separated, to be arranged on swivel mount 2, and one end of each third telescopic device 42 is respectively equipped with clamping element 41, and two Clamping element 41 can be matched for clamping tightly die station.
Wherein, clamping element 41 can be plate, can be bulk, or any suitable form such as hook-shaped, two Clamping element 41 is located at the two sides of die station, under the drive of third telescopic device 42, two clamping elements 41 respectively with die station Two side walls abut, to be matched for clamping tightly die station.
Wherein, third telescopic device 42 may include any suitable form such as oil cylinder or cylinder, in the present embodiment, third Telescopic device 42 includes oil cylinder.
Further, hold-down mechanism includes compressing member 43 and the 4th telescopic device 44;One end of 4th telescopic device 44 with Swivel mount 2 connects, and the other end of the 4th telescopic device 44 is connect with compressing member 43, and the 4th telescopic device 44 is for driving compressing member 43 is mobile towards or away from the upper surface of die station, to cooperate pressed component with the upper surface of die station.
Wherein, the 4th telescopic device 44 may include any suitable form such as oil cylinder or cylinder, in the present embodiment, the 4th Telescopic device 44 includes oil cylinder.
In addition, after swivel mount 2 drives the component on swivel mount 2 to rotate 180 °, it, can to unclamp the component on swivel mount 2 To drive upper surface of the compressing member 43 far from die station mobile using the 4th telescopic device 44.
And after making compressing member 43 unclamp component, swivel mount 2 can turn to initial position, need to avoid swivel mount 2 compressing member 43 and component generation interference during rotation.
Compressing member 43 can be connected on the 4th telescopic device 44 by telescopic rod, the telescopic direction of telescopic rod and the 4th The telescopic direction of telescopic device 44 is vertical, and after component rotates 180 °, telescopic rod is able to drive compressing member 43 and stretches in the horizontal plane, To drive compressing member 43 mobile far from component, to avoid swivel mount 2, compressing member 43 and component generate interference during rotation.
Compressing member 43 can also be connected on the 4th telescopic device 44 by motor, motor be able to drive compressing member 43 around The axis of 4th telescopic device 44 rotates, and after component rotates 180 °, motor is able to drive compressing member 43 and rotates in the horizontal plane, from And drive compressing member 43 mobile far from component, to avoid swivel mount 2, compressing member 43 and component generate interference during rotation.
Further, fixing seat 1 and swivel mount 2 are two;Two 1 relative spacing of fixing seat settings, and each fixation A swivel mount 2 is respectively equipped on seat 1.Two cooperations of swivel mount 2 can be improved the steady of overturning in the both ends clamping component of component It is qualitative.
Tipper provided in this embodiment, including fixing seat 1, swivel mount 2 and driving assembly 3;The swivel mount 2 is equipped with Clamping component 4, the clamping component 4 are used for clamping component;The swivel mount 2, which is rotatablely connected and is formed with the fixing seat 1, to be turned Moving axis, the driving component 3 are used to that the swivel mount 2 to be driven to rotate around the axis of the rotation axis.It, can when making double skin walls Tipper to be arranged between two component assembly lines, swivel mount 2 can be by clamping the component above a component assembly line Component on assembly line after driving assembly 3 drives swivel mount 2 to rotate 180 °, is located at the component on 4 component of clamping component another The top of component on a component assembly line, to make two component overlappings that the production of double skin walls can be completed, the tipper is only It needs that swivel mount 2 is driven to rotate, eliminates extra step, the device actions such as traversing traditional tipper, lifting, decline and subtract It is few, and the tipper structure is simple, can reduce tipper cost and energy consumption, improves tipper production efficiency.
Embodiment 2
Prefabricated components production system provided in this embodiment, including first component assembly line 5, second component assembly line 6 with And the tipper that embodiment 1 provides;First component assembly line 5 and the interval of second component assembly line 6 are arranged, and tipper setting exists Between first component assembly line 5 and second component assembly line 6;Swivel mount 2 can by with turned to above first component assembly line 5 6 top of second component assembly line.
When making double skin walls, tipper can be arranged between first component assembly line 5, second component assembly line 6, Swivel mount 2 can drive swivel mount by the component of clamping second component assembly line 6 above second component assembly line 6, driving assembly 3 After 2 180 ° of rotations, the component on 4 component of clamping component is set to be located at the top of the component on first component assembly line 5, to make two A component overlapping can be completed the production of double skin walls, tipper, first component assembly line 5 and second component assembly line 6 it is reasonable Arrangement, realizes component and efficiently overturn, molds, and the walker for eliminating traditional tipper is traversing, hoisting frame and tipper etc. It hangs and lowering action, can reduce prefabricated components production system cost and energy consumption, improve tipper production efficiency.
Further, first component assembly line 5 includes shake table 52 and the first die station 51;Shake table 52 is arranged in the first mould The lower section of platform 51, and the first die station 51 can be gone up and down, for being bonded with shake table 52.
Specifically, first component assembly line 5 includes vibration station directive wheel and non-vibration station directive wheel, and vibration station is led It can be gone up and down to wheel, to drive the lifting of the first die station 51, after the first die station 51 is bonded with shake table 52, shake table 52 can make In first die station 51 component vibration, combine the reinforcing bar of upper member sufficiently with the concrete of lower member, further increase efficiency, Reduce cost.
Also, second component assembly line 6 includes the second die station 61 and directive wheel 62, and the second die station 61 is arranged in directive wheel 62 On.
The axial direction of the rotation axis of swivel mount 2 is parallel with the extending direction of the first die station 51 and the second die station 61, swivel mount 2 It can be turned to above the first die station 51 above second die station 61.
When making double skin walls, the first component 7 not conserved circulation is extremely vibrated station by first component assembly line 5, this When liftable directive wheel 53 shrink, the first die station 51 and first component 7 are in lower position and are bonded with shake table 52, first component 7 Concrete is wet soft state;
Second component assembly line 6, the circulation of second component 8 for having conserved hardening come out from curing kilns to overturning work Position, swivel mount 2 is in 0 ° of placement status of level at this time;
Tipper clamps the second die station 61 by clamp system, and hold-down mechanism compresses second component 8, prevents second component 8 It is fallen when overturning is more than 90 °;
Hydraulic system provides power, and the first telescopic device 31 and the second telescopic device 32 start to act and then drive overturning Frame, the second die station 61 and second component 8 are overturn together, and when overturning is to 180 °, stopping is acted;
Liftable directive wheel 53 rises, and hold-down mechanism unclamps, and molds first component 7 and second component 8;
The swivel mount 2 of tipper is rotated from 180 ° to 0 ° under the first telescopic device 31 and the effect of the second telescopic device 32, It waits next piece of second component 8 to enter to continue to overturn;
After molding, overlap two module components accurately by the component limiting device in the first die station 51, liftable directive wheel 53 declines, the first die station 51 are bonded shake table 52, start shake table 52, make the reinforcing bar of second component 8 and the coagulation of first component 7 It is native sufficiently to combine;
After first component 7 and second component 8 form complete double skin wall members, liftable directive wheel 53 is risen, the first mould Platform 51 and double skin walls thereon circulate under the action of assembly line driving wheel to next station, and eventually enter into curing kilns and supported Shield.
Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations;To the greatest extent Pipe present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: its according to So be possible to modify the technical solutions described in the foregoing embodiments, or to some or all of the technical features into Row equivalent replacement;And these are modified or replaceed, various embodiments of the present invention technology that it does not separate the essence of the corresponding technical solution The range of scheme.

Claims (10)

1. a kind of tipper, which is characterized in that including fixing seat (1), swivel mount (2) and driving assembly (3);
The swivel mount (2) is equipped with clamping component (4), and the clamping component (4) is used for clamping component;
The swivel mount (2) and the fixing seat (1) are rotatablely connected and are formed rotation axis, and the driving component (3) is for driving The swivel mount (2) rotates around the axis of the rotation axis.
2. tipper according to claim 1, which is characterized in that the driving component (3) includes the first telescopic device (31) and the second telescopic device (32);
First telescopic device (31) and second telescopic device (32) interval are arranged;
One end of first telescopic device (31) and the fixing seat (1) hingedly, first telescopic device (31) it is another End is hinged with the swivel mount (2);
One end of second telescopic device (32) and the fixing seat (1) hingedly, second telescopic device (32) it is another End is hinged with the swivel mount (2).
3. tipper according to claim 2, which is characterized in that first telescopic device (31) includes oil cylinder;It is described Second telescopic device (32) includes oil cylinder.
4. tipper according to claim 1, which is characterized in that the clamping component (4) includes clamp system and compression Mechanism;
The clamp system is for clamping die station, and the hold-down mechanism is for making component be pressed on die station.
5. tipper according to claim 4, which is characterized in that the clamp system includes two clamping elements (41) and two A third telescopic device (42);
Two third telescopic devices (42), which are respectively separated, to be arranged on the swivel mount (2), and each third is flexible One end of device (42) is respectively equipped with clamping element (41), and two clamping elements (41) can be matched for clamping tightly die station.
6. tipper according to claim 4, which is characterized in that the hold-down mechanism includes that compressing member (43) and the 4th stretch Compression apparatus (44);
One end of 4th telescopic device (44) is connect with the swivel mount (2), the 4th telescopic device (44) it is another End is connect with the compressing member (43), and the 4th telescopic device (44) is for driving the compressing member (43) towards or away from institute It is mobile to state die station.
7. tipper according to claim 1 to 6, which is characterized in that the fixing seat (1) and the rotation Frame (2) is two;
Two fixing seat (1) relative spacing settings, and a swivel mount (2) is respectively equipped in each fixing seat (1).
8. a kind of prefabricated components production system, which is characterized in that including first component assembly line (5), second component assembly line (6) And tipper of any of claims 1-7;
The first component assembly line (5) and the second component assembly line (6) interval are arranged, and the tipper is arranged in institute It states between first component assembly line (5) and the second component assembly line (6);
The swivel mount (2) can be by turning to the second component assembly line (6) with first component assembly line (5) top Top.
9. prefabricated components production system according to claim 8, which is characterized in that first component assembly line (5) packet Include shake table (52) and the first die station (51);
The shake table (52) is arranged in the lower section of first die station (51), and first die station (51) can be gone up and down, with For being bonded with the shake table (52).
10. prefabricated components production system according to claim 8, which is characterized in that second component assembly line (6) packet The second die station (61) and directive wheel (62) are included, second die station (61) is arranged on the directive wheel (62).
CN201811519938.9A 2018-12-12 2018-12-12 Tilter and prefabricated part production system Active CN109850534B (en)

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CN109850534B CN109850534B (en) 2021-03-26

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CN110614706A (en) * 2019-11-21 2019-12-27 湖南三一快而居住宅工业有限公司 Double-skin wall production equipment and production line thereof

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