CN109838702B - Stereo light source and production method of linear light source - Google Patents
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Abstract
本发明提供一种立体光源,包括灯座、与所述灯座固定连接形成收容空间的灯罩以及安装于所述收容空间内的灯柱,所述立体光源还包括多根环绕所述灯柱均匀分布的线性光源,所述线性光源包括点光源、基板以及导电极,所述点光源阵列设于所述基板一侧表面,所述导电极端部包设所述基板端部并与所述点光源电连接,所述导电极临近所述点光源侧表面设置有凹槽,所述基板裸露于所述凹槽。与相关技术相比,本发明的立体光源拥有更好的稳定性、散热效果和照明效果。
The present invention provides a three-dimensional light source, including a lamp holder, a lampshade fixedly connected to the lamp holder to form a receiving space, and a lamp post installed in the receiving space, the three-dimensional light source also includes a plurality of linear light sources evenly distributed around the lamp post, the linear light source includes a point light source, a substrate, and a conductive electrode, the point light source array is arranged on a side surface of the substrate, the conductive electrode end portion wraps the substrate end portion and is electrically connected to the point light source, the conductive electrode is provided with a groove adjacent to the side surface of the point light source, and the substrate is exposed in the groove. Compared with the related art, the three-dimensional light source of the present invention has better stability, heat dissipation effect and lighting effect.
Description
技术领域technical field
本发明涉及电器照明领域,尤其涉及一种立体光源及线性光源的制作方法。The invention relates to the field of electrical lighting, in particular to a manufacturing method of a three-dimensional light source and a linear light source.
背景技术Background technique
灯作为一种照明设备,率先将电光源送入家庭。随着长期的使用,普通灯的效率极低,它所消耗的电能只有约2%可转化为光能,而其余部分都以热能的形式消失了。LED照明灯作为一种新型照明设备,其低能耗、高亮度,在提倡节能环保的今天,越来越被重视,被大力推广。As a lighting device, the lamp took the lead in bringing electric light sources into the home. With long-term use, the efficiency of ordinary lamps is extremely low, only about 2% of the electricity it consumes can be converted into light energy, and the rest is lost in the form of heat energy. As a new type of lighting equipment, LED lighting has low energy consumption and high brightness. Today, when energy conservation and environmental protection are advocated, more and more attention is paid and it is vigorously promoted.
在相关技术中,线性光源支架和基板之间大多采用胶水粘接或者是焊接等方式连接,电连接稳定性差,散热效果不好,点光源设置有限光照不够明亮等问题。In the related art, the linear light source bracket and the substrate are mostly connected by glue bonding or welding, etc., the electrical connection stability is poor, the heat dissipation effect is not good, and the limited illumination of the point light source is not bright enough.
因此,有必要提供一种新型的立体光源以克服上述缺陷。Therefore, it is necessary to provide a novel stereoscopic light source to overcome the above-mentioned defects.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种新型的立体光源,其拥有更好的稳定性,更佳的散热效果以及足够的明亮度。The purpose of the present invention is to provide a novel stereo light source, which has better stability, better heat dissipation effect and sufficient brightness.
为了达到上述目的,本发明提供一种立体光源,包括灯座、与所述灯座固定连接形成收容空间的灯罩以及固定于所述灯座并收容于所述收容空间内的导电灯柱,所述立体光源还包括多根环绕所述灯柱均匀分布的线性光源,所述线性光源包括点光源、基板以及导电极,所述点光源阵列设于所述基板一侧表面,所述导电极端部包设所述基板端部并与所述点光源电连接,所述导电极临近所述点光源的一侧设置有为阵列所述点光源让位的凹槽,所述基板裸露于所述凹槽。In order to achieve the above purpose, the present invention provides a three-dimensional light source, comprising a lamp holder, a lamp cover fixedly connected with the lamp holder to form a receiving space, and a conductive lamp post fixed on the lamp holder and received in the receiving space, wherein the The three-dimensional light source also includes a plurality of linear light sources evenly distributed around the lamp post, the linear light sources include point light sources, a substrate and a conductive electrode, the point light source array is arranged on one side surface of the substrate, and the conductive electrode ends The end of the substrate is wrapped and electrically connected to the point light source, the side of the conductive electrode adjacent to the point light source is provided with a groove for the array of the point light source, and the substrate is exposed in the concave groove.
优选的,所述导电极还包括沿两侧边弯折延伸并用于固定所述基板的两固定翼,所述固定翼包括自所述固定翼远离所述导电极的一侧向垂直于所述导电极方向凹陷至所述导电极的镂空部以及位于镂空部两侧的压脚,所述压脚固定于所述基板远离所述导电极的一侧。Preferably, the conductive electrode further includes two fixed wings bent and extended along both sides and used for fixing the substrate, the fixed wings include a side away from the conductive electrode from the fixed wings perpendicular to the The direction of the conductive electrode is recessed to the hollow part of the conductive electrode and the presser feet located on both sides of the hollow part, and the presser feet are fixed on the side of the substrate away from the conductive electrode.
优选的,所述导电极包括导电正电极和与所述导电正电极相对间隔设置的导电负电极,所述导电正电极上设有贯穿其上的通孔,所述通孔的孔径为1~2mm。Preferably, the conductive electrode includes a conductive positive electrode and a conductive negative electrode arranged opposite to the conductive positive electrode, the conductive positive electrode is provided with a through hole passing through it, and the diameter of the through hole is 1- 2mm.
优选的,所述点光源为发光二极体。Preferably, the point light source is a light emitting diode.
优选的,所述导电极由金属材料制作。Preferably, the conductive electrode is made of metal material.
优选的,所述线性光源还包括荧光管,所述荧光管包覆所述基板和所述点光源。Preferably, the linear light source further includes a fluorescent tube, and the fluorescent tube covers the substrate and the point light source.
优选的,所述基板由陶瓷或蓝宝石材料制造。Preferably, the substrate is made of ceramic or sapphire material.
本发明还提供一种线体光源的制造方法,包括如下步骤:The present invention also provides a method for manufacturing a linear light source, comprising the following steps:
S1、供料,提供导电极和阵列有点光源的基板,所述导电极端部设有固定翼;S1, supplying materials, providing a conductive electrode and a substrate of the array point light source, and the end of the conductive electrode is provided with a fixed wing;
S2、开槽,在所述导电极设有所述固定翼的端部开设用于给所述点光源让位的凹槽;S2, slotting, and opening a groove for giving way to the point light source at the end of the conductive electrode provided with the fixed wing;
S3、点胶,在所述导电极设有固定翼的端部点胶;S3, dispensing glue, dispensing glue at the end of the conductive electrode provided with the fixed wing;
S4、压合,将所述基板设置于所述导电极点胶的端部并将所述固定翼压合于所述基板,以使所述导电极包设固定所述基板。S4, pressing, setting the substrate at the end of the conductive electrode dispensing glue and pressing the fixing wing to the substrate, so that the conductive electrode is wrapped around and fixed to the substrate.
与相关技术相比较,本发明的立体光源通过设置在导电极上的固定翼拥有更好的固定效果,对固定翼设镂空部使立体光源拥有更好的散热效果,通过在导电极上设置凹槽,在基板长度相同的情况下可以设置更多的点光源拥有更好的照明效果。Compared with the related art, the three-dimensional light source of the present invention has a better fixing effect through the fixed wings arranged on the conductive electrodes, and the hollow parts provided on the fixed wings make the three-dimensional light source have a better heat dissipation effect. With the same length of the substrate, more point light sources can be set to have better lighting effects.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图,其中:In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. For those of ordinary skill, other drawings can also be obtained from these drawings without creative work, in which:
图1为本发明立体光源的结构示意图;1 is a schematic structural diagram of a three-dimensional light source of the present invention;
图2为本发明线性光源结构示意图;Fig. 2 is the linear light source structure schematic diagram of the present invention;
图3为本发明线性光源的制造方法流程图。FIG. 3 is a flow chart of the manufacturing method of the linear light source of the present invention.
具体实施方式Detailed ways
下面将对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1,本发明提供一种立体光源100包括灯座1、灯罩2、导电灯柱3、导线4以及线性光源5。Referring to FIG. 1 , the present invention provides a three-
所述灯座1用于与外界电源座电连接。The lamp socket 1 is used for electrical connection with an external power socket.
所述灯罩2与所述灯座1固定连接形成收容所述灯柱3、所述导线4和所述线性光源5的收容空间。所述灯罩2为圆弧形玻璃制成,透光率好,也可以采用已知的其它透光材料或其它形状,这理应属于本发明的保护范围。The
所述导电灯柱3固定安装于所述灯座1。The
所述导线4安装于所述导电灯柱3内与所述灯座1电连接,所述导线4靠近所述灯罩2的一端设有第一导电端41,靠近所述灯座1的另一端设有第二导电端42,所述第一导电端41和所述第二导电端42平行间隔相对设置,与所述线性光源5固定连接。The
请参阅图2,所述线性光源5为多根环绕所述灯柱3均匀分布,所述线性光源5包括导电极51、与所述导电极51固定连接的基板52及阵列设于所述基板52的点光源53。Please refer to FIG. 2 , a plurality of
具体的,所述导电极51包括导电正电极511以及与所述导电正电极511相对间隔设置的导电负电极512。所述正电极511上设有贯通孔,所述贯通孔的孔径为1-2mm。所述导电正电极511与所述第一导线端41固定连接,所述导电负电极512与所述第二导线端42固定连接。所述导电极51两侧边设有向所述基板52弯折延伸并抵接于所述基板52上表面的两固定翼513,所述固定翼513包括自所述固定翼513远离所述导电极51的一侧向垂直所述导电极51方向凹陷至所述导电极51的镂空部5131以及位于所述镂空部5131两侧的压脚5132,所述压脚5132固定于所述基板52远离所述导电极51的一侧表面,所述基板52裸露于所述镂空部5131,由于所述镂空部5131的存在,使得所述镂空部5131两侧的所述压脚5132间隔设置,从而利于加速散热。Specifically, the
所述导电极51包覆所述基板52的端部临近所述点光源53的一侧表面设有凹槽514,所述凹槽514由所述导电极51靠近所述基板52的一端向远离所述基板52的方向凹陷形成,为所述基板52让位出更多空间,使得所述基板52在长度相同的情况下可设置更多的所述点光源53。A
所述基板52一端通过所述固定翼513包覆于所述正电极511,另一端通过所述固定翼513包覆于所述负电极512,所述点光源53阵列封装于所述基板52,所述基板52可以采用蓝宝石材质或陶瓷材质,当然,也可以采用已知的其他相同功能的材料,这理应属于本发明保护的范围。One end of the
所述线性光源5还包括包覆于所述线性光源5表面的荧光管54,所述荧光管54内壁涂有荧光粉,可以用于色温调整。The
所述导电极51镀有厚度为15-50u〃的银镍层,具体的,所述镀银镍层的厚度为40u〃,当然不仅仅局限于此,所述导电极51镀的银镍层可加快其散热且导电性良好。The
所述导电极51为金属材料制作,具体的,可以是铜、铁、铝以及复合金属材料等,所述点光源53为发光二极体。The
所述凹槽514为弧形、矩形、梯形等形状中的任意一种。The
请参阅图3,本发明还提供一种线性光源的生产方法,所述方法包括如下步骤:Referring to FIG. 3, the present invention also provides a method for producing a linear light source, the method comprising the following steps:
S1、供料,提供导电极和阵列有点光源的基板,所述导电极端部设有固定翼;S1, supplying materials, providing a conductive electrode and a substrate of the array point light source, and the end of the conductive electrode is provided with a fixed wing;
所述导电极51与所述基板52固定连接,所述点光源53阵列封装于所述基板52上。所述导电极51为两个包括设有贯通孔的正电极511与负电极512。所述导电极51两侧边设有向所述基板52弯折延伸并抵接所述基板52上表面的固定翼513。The
S2、开槽,在所述导电极设有所述固定翼的端部开设用于给所述点光源让位的凹槽;S2, slotting, and opening a groove for giving way to the point light source at the end of the conductive electrode provided with the fixed wing;
所述导电极51包覆所述基板52的端部临近所述点光源一侧表面开让位槽514,可以让所述基板52设置更多所述点光源53。The end of the
S3、点胶,在所述导电极设有固定翼的端部点胶;S3, dispensing glue, dispensing glue at the end of the conductive electrode provided with the fixed wing;
在所述导电极51包覆所述基板52的端部位置先点胶,通过胶水的粘合作用对齐进行预固定。Glue is dispensed at the end of the
S4、压合,将所述基板设置于所述导电极点胶的端部并将所述固定翼压合于所述基板,以使所述导电极包设固定所述基板;S4, pressing, setting the substrate on the end of the conductive electrode dispensing glue and pressing the fixing wing to the substrate, so that the conductive electrode is wrapped and fixed on the substrate;
将所述基板52设置于点胶的所述导电极51的端部,再将所述固定翼513压合与所述基板52远离所述导电极51的一侧固定,所述线性光源5制作完成。The
与相关技术相比较,本发明的立体光源通过设置在导电极上的固定翼拥有更好的固定效果,对固定翼设镂空部使立体光源拥有更好的散热效果,通过在导电极上设置凹槽,在基板长度相同的情况下可以设置更多的点光源拥有更好的照明效果。Compared with the related art, the three-dimensional light source of the present invention has a better fixing effect through the fixed wings arranged on the conductive electrodes, and the hollow parts provided on the fixed wings make the three-dimensional light source have a better heat dissipation effect. With the same length of the substrate, more point light sources can be set to have better lighting effects.
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本发明的专利保护范围内。The above descriptions are only embodiments of the present invention, and are not intended to limit the scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied to other related technologies Fields are similarly included in the scope of patent protection of the present invention.
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| CN106895276A (en) * | 2017-04-01 | 2017-06-27 | 漳州立达信光电子科技有限公司 | LED filament lamp |
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| US10487987B2 (en) * | 2015-08-17 | 2019-11-26 | Zhejiang Super Lighting Electric Appliance Co., Ltd. | LED filament |
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| CN104201271A (en) * | 2014-06-10 | 2014-12-10 | 广东长盈精密技术有限公司 | LED (Light Emitting Diode) lamp filament |
| CN204285030U (en) * | 2014-12-12 | 2015-04-22 | 陈广明 | Novel LED lamp filament |
| CN204315632U (en) * | 2014-12-25 | 2015-05-06 | 东莞市恩瑞精密电子有限公司 | A kind of metallic filament support |
| CN105047654A (en) * | 2015-07-28 | 2015-11-11 | 浙江亿米光电科技有限公司 | Solid luminous lamp filament, processing technology and light-emitting diode (LED) lighting device |
| CN106895276A (en) * | 2017-04-01 | 2017-06-27 | 漳州立达信光电子科技有限公司 | LED filament lamp |
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