CN109822467A - A kind of CBN resinoid bonded grinding tool and preparation method thereof - Google Patents

A kind of CBN resinoid bonded grinding tool and preparation method thereof Download PDF

Info

Publication number
CN109822467A
CN109822467A CN201811393494.9A CN201811393494A CN109822467A CN 109822467 A CN109822467 A CN 109822467A CN 201811393494 A CN201811393494 A CN 201811393494A CN 109822467 A CN109822467 A CN 109822467A
Authority
CN
China
Prior art keywords
cbn
grinding tool
resinoid bonded
bonded grinding
calcium sulfate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201811393494.9A
Other languages
Chinese (zh)
Other versions
CN109822467B (en
Inventor
史林峰
刘权威
赵延军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhengzhou Research Institute for Abrasives and Grinding Co Ltd
Original Assignee
Zhengzhou Research Institute for Abrasives and Grinding Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhengzhou Research Institute for Abrasives and Grinding Co Ltd filed Critical Zhengzhou Research Institute for Abrasives and Grinding Co Ltd
Priority to CN201811393494.9A priority Critical patent/CN109822467B/en
Publication of CN109822467A publication Critical patent/CN109822467A/en
Application granted granted Critical
Publication of CN109822467B publication Critical patent/CN109822467B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Abstract

The present invention relates to a kind of CBN resinoid bonded grinding tools and preparation method thereof, belong to grinding materials and grinding tool technical field.CBN resinoid bonded grinding tool of the invention, is made of the raw material of following mass percent: thermosetting resin 10~20%, cubic boron nitride 10~25%, metal powder 20~40%, silicon carbide 5~15%, calcium sulfate 3~10%, solid lubricant 5~10%.CBN resinoid bonded grinding tool of the invention, using thermosetting resin cure stage high fluidity to the uniformly good infiltration of the materials such as metal powder, silicon carbide and calcium sulfate, improve bond strength;And greatly strengthen that CBN resinoid bonded grinding tool intensity, thermal diffusivity be good, grinding efficiency, self-sharpening by the compounding of addition calcium sulfate, metal powder, silicon carbide and solid lubricant, and improve grinding tool structural homogenity.

Description

A kind of CBN resinoid bonded grinding tool and preparation method thereof
Technical field
The present invention relates to a kind of CBN resinoid bonded grinding tools and preparation method thereof, belong to grinding materials and grinding tool technical field.
Background technique
Resin wheel is divided into ordinary resin grinding wheel and superhard resin sand as one kind important in grinding wheel, by the difference of abrasive material Wheel, it is the grinding wheel being mainly ground to point, superhard sand that ordinary resin grinding wheel, which is with conventional abrasive materials such as white fused alumina, Brown Alundum, silicon carbide, It is the grinding wheel being mainly ground to point that wheel, which is with diamond or CBN,.Wherein, resin CBN grinding wheel is with its stronger wearability, crushing resistance And higher hardness and good self-sharpening, it is widely used in corase grinding, snagging, cutting and is freely ground, such as grind steel ingot, casting is beaten Burr etc..
In the prior art, a kind of superhard CBN is disclosed in the Chinese invention patent that Authorization Notice No. is CN103639908B Grinding tool, which includes grinding wheel abrasive material;Grinding wheel abrasive material is prepared from the following raw materials in parts by weight: resin 50~55 parts, 5~10 parts of copper powder, 5~8 parts of solid lubricant, 10~15 parts of crystal whisker of hexa potassium titanate, 25~30 parts of CBN abrasive material;Institute Solid lubricant is stated to be made of molybdenum disulfide and graphite.The CBN grinding wheel have long service life, abrasion less, dimensionally stable etc. it is excellent Point, but due in grinding wheel abrasive material resin content it is more, powdered granule is very little, and the self-sharpening for easily leading to grinding tool is poor, and then causes The linksystems problems such as grinding efficiency is low, poor radiation, workpiece surface quality and accuracy of form and position difference.
Summary of the invention
The object of the present invention is to provide a kind of CBN resinoid bonded grinding tools, are able to solve CBN resin-bonded in the prior art Agent grinding tool grinding efficiency is low, is ground the problem of the object accuracy of form and position and surface quality difference.
The present invention also provides a kind of preparation methods of above-mentioned CBN resinoid bonded grinding tool.
In order to achieve the goal above, technical solution used by CBN resinoid bonded grinding tool of the invention is:
A kind of CBN resinoid bonded grinding tool, is made of the raw material of following mass percent: thermosetting resin 10~20%, Cubic boron nitride 10~25%, metal powder 20~40%, silicon carbide 5~15%, calcium sulfate 3~10%, solid lubricant 5~ 10%.
CBN resinoid bonded grinding tool of the invention, using thermosetting resin as bonding agent, with cubic boron nitride for main abrasive grain, Metal powder, silicon carbide, calcium sulfate and solid lubricant are added simultaneously, since thermosetting resin has high flowing in cure stage Property, can uniform powder body materials such as good infiltration metal powder, silicon carbide and calcium sulfate;The addition of solid lubricant can then promote mill The heat-sinking capability of tool.So that CBN resinoid bonded grinding tool has, excellent in cushion effect, thermal diffusivity is good, grinding efficiency is high, certainly The advantages that sharp property is good and whole excellent in uniform.
Preferably, the metal powder is at least one of iron powder, nickel powder, copper powder, silver powder, zinc powder.Metal powder can increase The heat conduction and heat radiation of strong CBN resinoid bonded grinding tool, moreover it is possible to act synergistically with calcium sulfate, enhance grinding tool institutional framework intensity and Wearability.
Preferably, the thermosetting resin is high fluidity thermosetting resin.Specification, which is made, in thermosetting resin isCylindric resin test specimens block, then sectional area >=0.3cm at 175 DEG C of melting and solidifications, maximum gauge2, Then the thermosetting resin is high fluidity thermosetting resin of the invention.Thermosetting property tree can reduced using high fluidity resin While rouge dosage, the uniformity of grinding tissue is improved, and improves the fastness of the bonding of abrasive grain, extend grinding tool uses the longevity Life.
In order to promote the thermal diffusivity and self-sharpening of grinding tool, it is preferred that the solid lubricant is graphite, molybdenum disulfide, nitrogen Change at least one of boron, silicon nitride.
In order to meet the requirement of grinding sharpness and grinding efficiency, it is preferred that the average grain diameter of the cubic boron nitride is 90~125 μm.
Preferably, the calcium sulfate is calcium sulfate crystal whiskers.Calcium sulfate crystal whiskers can enhance the thermally conductive of extra hard material grinding wheel and dissipate It is hot, and keep the combination of each substance in raw material stronger, enhance the service life of CBN resinoid bonded grinding tool;In addition, sulphur Sour calcium pyroborate can then enhance the intensity of grinding tool, and in view of its brittleness, can promote the self-sharpening of grinding tool.
In order to further increase the self-sharpening of grinding tool, it is preferred that the draw ratio of the calcium sulfate crystal whiskers is 4~8:1.
It is further preferred that the average diameter of the calcium sulfate crystal whiskers is 4~15 μm.
It is adversely affected to reduce the ground effect of efficient, the high sharpness of calcium sulfate crystal whiskers cubic boron nitride, The average length of the calcium sulfate crystal whiskers is the 1/3~1/2 of the average grain diameter of the cubic boron nitride.It is further preferred that institute The average length for stating calcium sulfate crystal whiskers is 30~60 μm.
In order to reach good heat dissipation effect, and it is unlikely to be substantially reduced the intensity of abrasive material, the solid lubricant Average grain diameter should be greater than the average grain diameter of metal powder.Preferably, the average grain diameter of the solid lubricant is 25~38 μm.
In order to make metal powder while enhancing grinding tool thermal diffusivity, intensity and wearability, there is grinding tool good from sharp Property, the average grain diameter of the metal powder is not more than the 1/2 of the length of the calcium sulfate crystal whiskers.It is further preferred that the metal The average grain diameter of powder is 15~25 μm.Still more preferably, the average grain diameter of the metal powder is 15~23 μm.
Silicon carbide can increase the impact strength of grinding tool system itself, promote self-sharpening of the grinding tool in grinding process, And assistant grinding can be played the role of.Preferably, the average grain diameter of the silicon carbide is 10~40 μm.
Technical solution used by the preparation method of CBN resinoid bonded grinding tool of the invention are as follows:
A kind of preparation method of above-mentioned CBN resinoid bonded grinding tool, comprising the following steps: each original by formula ratio is provided Expect the mixture of composition;By the mixture compression moulding, solidification to get.
The preparation method of CBN resinoid bonded grinding tool of the invention, by mixture compression moulding, solidification either cold pressing Resolidification afterwards is also possible to solidification while hot pressing;The preparation method of CBN resinoid bonded grinding tool of the invention, technique letter It is single, it is easy to promote and utilize.
In order to improve the heat dissipation of CBN resinoid bonded grinding tool, hold the ability of bits and chip removal, meet grinding tool heavy load, great Yu Measure the needs of grinding, it is preferred that the compression moulding suppresses shrinkage pool in the grinding surface of the CBN resinoid bonded grinding tool. Shrinkage pool as stomata is suppressed in grinding surface using drawing method, so that the size of stomata, shape and distribution mode are controllable, just The surface quality of workpiece after improving grinding.
For the ease of the processing to grinding surface upper concave hole, it is preferred that the shrinkage pool is hemispherical or semielliptical shape.More into one Step is preferred, and the shrinkage pool is semielliptical shape.The shrinkage pool of semielliptical shape can ensure in the case where different abrasive material layer depths, respectively Stomata keeps smaller difference as much as possible, so that the grinding performance of extra hard material grinding wheel be made to keep steady substantially in grinding process It is fixed.The shrinkage pool of semielliptical shape is parallel to the cross section of grinding surface as circle, and the maximum circular diameter of cross-sectional area is 2~ 5mm.The innermost depth of semielliptical shape shrinkage pool is 4~10mm.
In order to further increase the surface quality of the workpiece after grinding, it is preferred that the shrinkage pool is uniformly suppressed In in the grinding surface.
Preferably, the metal powder is at least one of iron powder, nickel powder, copper powder, silver powder, zinc powder.It is further preferred that The metal powder is iron powder.
The thermosetting resin is high fluidity thermosetting resin.Specification, which is made, in thermosetting resin isCircle Column resin test specimens block, then in 175 DEG C of melting and solidifications, if sectional area >=0.3cm at maximum gauge2, then the thermosetting property Resin is high fluidity thermosetting resin of the invention.The uniformity and mill of grinding tissue can not only be improved using high stir-in resin The fastness of grain bonding, moreover it is possible to during suppressing shrinkage pool in grinding surface, pass through being total to for thermosetting resin and solid lubricant Same-action reduces aggregation of the raw material around shrinkage pool, further increases the uniformity of grinding tissue.It is further preferred that described Thermosetting resin is phenol-formaldehyde resin modified.
Preferably, the average grain diameter of the cubic boron nitride is 90~125 μm.
Preferably, the calcium sulfate is calcium sulfate crystal whiskers.The draw ratio of the calcium sulfate crystal whiskers is 4~8:1.
It is further preferred that the average diameter of the calcium sulfate crystal whiskers is 4~8 μm.
It is further preferred that the average length of the calcium sulfate crystal whiskers is the 1/3 of the average grain diameter of the cubic boron nitride ~1/2.Still more preferably, the average length of the calcium sulfate crystal whiskers is 30~60 μm.
The solid lubricant is at least one of graphite, molybdenum disulfide, boron nitride, silicon nitride.
Preferably, the average grain diameter of the solid lubricant should be greater than the average grain diameter of metal powder.It is further preferred that The average grain diameter of the solid lubricant is 25~38 μm.
Preferably, the average grain diameter of the silicon carbide is 10~40 μm.
Preferably, the average grain diameter of the metal powder is not more than the 1/2 of the length of the calcium sulfate crystal whiskers.Further preferably , the average grain diameter of the metal powder is 15~25 μm.Still more preferably, the average grain diameter of the metal powder is 15~23 μm。
Detailed description of the invention
Fig. 1 is the schematic diagram of the top board used in Example 1 of the preparation method of CBN resinoid bonded grinding tool;
Fig. 2 is the local pictures of the top board used in Example 1 of the preparation method of CBN resinoid bonded grinding tool;
Wherein, the protrusion of 1- elliposoidal.
Specific embodiment
Below in conjunction with specific embodiment, further description of the technical solution of the present invention.
The model that the thermosetting resin used in specific embodiment produces for Shengquan Group Co. Ltd., Jinan The product of PF2893, which, which is made specification, isCylindric resin test specimens block, then 175 DEG C melting and solidification, sectional area >=0.3cm at maximum gauge2
The embodiment 1 of CBN resinoid bonded grinding tool
The CBN resinoid bonded grinding tool of the present embodiment is mill, is made of the raw material of following mass percent: thermosetting property tree Rouge 10%, cubic boron nitride 25%, metal powder 40%, green silicon carbide 5%, calcium sulfate crystal whiskers 10%, solid lubricant 10%;It is vertical The average grain diameter of square boron nitride is 90 μm, and metal powder is the iron powder that average grain diameter is 15 μm, and the average grain diameter of green silicon carbide is 10 μ M, the average length of calcium sulfate crystal whiskers are 30 μm, and the average diameter of calcium sulfate crystal whiskers is 4 μm, and solid lubricant is that average grain diameter is 25 μm of graphite powder.
The embodiment 2 of CBN resinoid bonded grinding tool
The CBN resinoid bonded grinding tool of the present embodiment is mill, is made of the raw material of following mass percent: thermosetting property tree Rouge 20%, cubic boron nitride 10%, metal powder 37%, green silicon carbide 15%, calcium sulfate crystal whiskers 3%, solid lubricant 5%;It is vertical The average grain diameter of square boron nitride is 90 μm, the iron powder that metal powder is 20 μm of average grain diameter, and the average grain diameter of green silicon carbide is 40 μm, The average length of calcium sulfate crystal whiskers is 46 μm, and the average diameter of calcium sulfate crystal whiskers is 6 μm, and solid lubricant is that average grain diameter is 38 μm graphite powder.
The embodiment 3 of CBN resinoid bonded grinding tool
The CBN resinoid bonded grinding tool of the present embodiment is mill, is made of the raw material of following mass percent: thermosetting property tree Rouge 20%, cubic boron nitride 25%, metal powder 20%, green silicon carbide 15%, calcium sulfate crystal whiskers 10%, solid lubricant 10%; The average grain diameter of cubic boron nitride is 125 μm, and metal powder is the iron powder that average grain diameter is 23 μm, and the average grain diameter of green silicon carbide is 25 μm, the average length of calcium sulfate crystal whiskers is 60 μm, and the average diameter of calcium sulfate crystal whiskers is 15 μm, and solid lubricant is average grain The graphite powder that diameter is 38 μm.
The embodiment 4 of CBN resinoid bonded grinding tool
The CBN resinoid bonded grinding tool of the present embodiment is mill, is made of the raw material of following mass percent: thermosetting property tree Rouge 10%, cubic boron nitride 25%, metal powder 40%, green silicon carbide 5%, calcium sulfate crystal whiskers 10%, solid lubricant 10%;It is vertical The average grain diameter of square boron nitride is 125 μm, and metal powder is the iron powder that average grain diameter is 17 μm, and the average grain diameter of green silicon carbide is 25 μm, the average length of calcium sulfate crystal whiskers is 60 μm, and the average diameter of calcium sulfate crystal whiskers is 9 μm, and solid lubricant is average grain diameter For 30 μm of molybdenum disulfide.
The embodiment 5 of CBN resinoid bonded grinding tool
The CBN resinoid bonded grinding tool of the present embodiment is mill, is made of the raw material of following mass percent: thermosetting property tree Rouge 20%, cubic boron nitride 10%, metal powder 37%, green silicon carbide 15%, calcium sulfate crystal whiskers 3%, solid lubricant 5%;It is vertical The average grain diameter of square boron nitride is 107 μm, and metal powder is the iron powder that average grain diameter is 23 μm, and the average grain diameter of green silicon carbide is 35 μm, the average length of calcium sulfate crystal whiskers is 40 μm, and the average diameter of calcium sulfate crystal whiskers is 10 μm, and solid lubricant is average grain diameter For 25 μm of molybdenum disulfide.
The embodiment 6 of CBN resinoid bonded grinding tool
The CBN resinoid bonded grinding tool of the present embodiment is mill, is made of the raw material of following mass percent: thermosetting property tree Rouge 20%, cubic boron nitride 25%, metal powder 20%, green silicon carbide 15%, calcium sulfate crystal whiskers 10%, solid lubricant 10%; The average grain diameter of cubic boron nitride is 107 μm, and metal powder is the iron powder that average grain diameter is 20 μm, and the average grain diameter of green silicon carbide is 34 μm, the average length of calcium sulfate crystal whiskers is 55 μm, and the average diameter of calcium sulfate crystal whiskers is 11 μm, and solid lubricant is average grain The molybdenum disulfide that diameter is 29 μm.
The comparative example 1 of CBN resinoid bonded grinding tool
The CBN resinoid bonded grinding tool of this comparative example be mill, by melamine modified phenolic resin, cubic boron nitride and By cubic boron nitride and white fused alumina and cyanurotriamide modified phenolic aldehyde tree is added in the ratio that white fused alumina is 1:2:1.3 according to mass ratio Mixed in rouge, it is hot-forming to get;The average grain diameter of used cubic boron nitride is 107 μm, and the average grain diameter of white fused alumina is 40μm。
The comparative example 2 of CBN resinoid bonded grinding tool
The CBN resinoid bonded grinding tool of this comparative example is the macro pore resin binding agent sand wheel manufactured experimently by casting method, packet Include following steps:
1) choose 25 parts of resin binder, 30 parts of abrasive material, 0.7 part of foaming agent, 23 parts of diluent, 2 parts of surfactant and The raw material such as 0.4 part of defoaming agent;Abrasive material is cubic boron nitride, and average grain diameter is 125 μm;Resin binder is epoxy resin liquid;
2) resin binder and diluent are added in 50 DEG C of thermostatic containers and 30min is stirred with the revolving speed of 45rpm, then Abrasive material and surfactant is added, 120min is stirred with 80rpm revolving speed, sequentially adds foaming agent and defoaming agent and turned with 150rpm Speed stirring 25min;It after slurry is injected into constant temperature mold, then places the mould into 45 DEG C of constant temperature roasters and is toasted, in mold Slurry be fully cured molding to get.
The comparative example 3 of CBN resinoid bonded grinding tool
The CBN resinoid bonded grinding tool of this comparative example is grinding tool, is made of the raw material of following mass percent: thermosetting property tree Rouge 15%, cubic boron nitride 25%, metal powder 40%, green silicon carbide 5%, calcium sulfate crystal whiskers 10%, solid lubricant 10%;It is vertical The average grain diameter of square boron nitride is 107 μm, and for thermosetting resin with the embodiment 1 of CBN resinoid bonded grinding tool, metal powder is average The iron powder that partial size is 20 μm, the average length of calcium sulfate crystal whiskers are 55 μm, and the average diameter of calcium sulfate crystal whiskers is 11 μm, solid profit Lubrication prescription is the graphite powder that average grain diameter is 29 μm.
Following CBN resinoid bond mill can be used in CBN resinoid bonded grinding tool in above-described embodiment 1~6 and comparative example 3 It is prepared by the embodiment 1 or the preparation method in embodiment 2 of the preparation method of tool.The preparation side of CBN resinoid bonded grinding tool The mold that compression moulding uses in the embodiment 1 of method includes die cavity, die cavity by cylindrical mandrel, for being set on mandrel Die sleeve, top board and lower platen surround, and top board is shown in Fig. 1 and Fig. 2, are in circular ring shape, are provided on top board in grinding surface On suppress shrinkage pool semielliptical shape several raised 1;Several protrusions are divided into several groups again, and the protrusion in each group is arranged successively into Circle, each circle is concentric circles, and each adjacent circular is identical along the interval of radial direction;Interval phase in each group between adjacent protrusion It is same and roughly the same at the interval on radial direction with adjacent circular;The projecting parallel of semielliptical shape is in institute raised on top board It is radius=Xmm circle in the maximum cross-section of plane, the vertical range of plane where protrusion on raised highest point to top board For Ymm;Mandrel, die sleeve and lower platen integrated setting.The Examples 1 to 6 of CBN resinoid bonded grinding tool uses CBN resin knot When prepared by the embodiment 1 of the preparation method of mixture grinding tool, X and Y value are shown in Table 1 respectively.
The value of 1 CBN resinoid bonded grinding tool of table X and Y in the preparation
Value Embodiment 1 Embodiment 2 Embodiment 3 Embodiment 4 Embodiment 5 Embodiment 6 Comparative example
X/mm 1 2.5 2 2 2 2 2
Y/mm 4 10 7 7 7 7 7
The embodiment 1 of the preparation method of CBN resinoid bonded grinding tool
The preparation method of the CBN resinoid bonded grinding tool of the present embodiment, comprising the following steps:
1) it takes each raw material of formula ratio to be uniformly mixed, obtains mixture;
2) resulting mixture is put into the open cavity surrounded by mandrel, die sleeve and lower platen, is expected by booth material, plough It is dispersed in molding mass uniformly, densely in open cavity with traditional handicrafts processes such as scrapers, using spray release agents in upper pressure Release agent is uniformly coated in the one side of plate setting protrusion, top board lid is then entered into open cavity;Top board lid is entered into the mould that is open When chamber, raised one is set facing towards open cavity;
3) parallels push-in distance is calculated, temperature program is set, using hot press in 175 DEG C of hot pressing 8h;Parallels push-in It is placed on the height that mill is controlled on the die sleeve of mold afterwards, so that mill is formed according to the volume and tissue hardness of design;
4) after the completion of hot pressing, release, depanning obtains blank, and blank is handled by processes such as vehicle, milling, pincers, mill, dynamic balancing, To obtain the final product.
The embodiment 2 of the preparation method of CBN resinoid bonded grinding tool
The preparation method of the CBN resinoid bonded grinding tool of the present embodiment, comprising the following steps:
1) it takes each raw material of formula ratio to be uniformly mixed, obtains mixture;
2) resulting mixture is put into after mixing in traditional dies, using hot press in 175 DEG C of hot pressing 8h;
3) after the completion of hot pressing, release, depanning obtains blank, and blank is handled by processes such as vehicle, milling, pincers, mill, dynamic balancing, To obtain the final product.
Experimental example 1
It respectively will be using mill and CBN made from the method for the embodiment 1 of the preparation method of CBN resinoid bonded grinding tool Grinding wheel obtained carries out grinding survey to the stainless steel parts of 40 × 40mm (long × wide) in the comparative example 2 of resinoid bonded grinding tool Examination, the diameter of mill (grinding wheel) are 400mm, and the revolving speed of mill (grinding wheel) is 1200rpm, and workpiece is 100/min by frequency, Using oiliness grinding fluid, it is ground test result and is shown in Table 2.
Table 2 uses the grinding test result of CBN resinoid bonded grinding tool
Burn situation Single maximum removal amount It is ground the workpiece depth of parallelism Workpiece scratches ratio
Embodiment 1 Few burn 0.35mm 0.024mm 1.22%
Embodiment 2 Without burn 0.28mm 0.033mm 1.41%
Embodiment 3 Without burn 0.47mm 0.019mm 0.82%
Embodiment 4 Without burn 0.31mm 0.022mm 1.39%
Embodiment 5 Few burn 0.30mm 0.027mm 1.44%
Embodiment 6 Few burn 0.39mm 0.021mm 1.03%
Comparative example 1 More burns 0.18mm 0.039mm 5.22%
Comparative example 2 Without burn 0.21mm 0.052mm 1.00%
Comparative example 3 Few burn 0.33mm 0.021mm 1.28%
Experimental example 2
Examples 1 to 6 and right made from method to the embodiment 2 of the preparation method using CBN resinoid bonded grinding tool The performances such as burn, single maximum removal amount, the grinding workpiece depth of parallelism, the molten bits of chip removal of the mill of ratio 1 are tested, mill Diameter is 400mm, and the revolving speed of mill is 1200rpm, and workpiece is 100/min by frequency, using oiliness grinding fluid, test knot Fruit is shown in Table 3.
The performance test results of 3 CBN resinoid bonded grinding tool of table
Burn situation Single maximum removal amount It is ground the workpiece depth of parallelism Workpiece scratches ratio
Embodiment 1 Few burn 0.26mm 0.025mm 2.29%
Embodiment 2 Few burn 0.23mm 0.027mm 2.14%
Embodiment 3 Few burn 0.36mm 0.024mm 1.73%
Embodiment 4 Without burn 0.30mm 0.023mm 2.02%
Embodiment 5 Few burn 0.27mm 0.031mm 1.21%
Embodiment 6 Few burn 0.21mm 0.033mm 1.49%
Comparative example 3 More burns 0.18mm 0.040mm 3.24%
From the data in table 3, even if comparing more general CBN tree not using the grinding tool provided in specific embodiment Rouge binding agent grinder, CBN resinoid bonded grinding tool of the invention can also make to be ground workpiece with lower burn, scuffing ratio Example, reaching better depth of parallelism requirement and bigger single removal amount, surface CBN resinoid bonded grinding tool of the invention has More preferably heat-sinking capability, molten bits chip removal ability, structural homogenity and grinding sharpness.

Claims (8)

1. a kind of CBN resinoid bonded grinding tool, it is characterised in that: be made of the raw material of following mass percent: thermosetting resin 10~20%, cubic boron nitride 10~25%, metal powder 20~40%, silicon carbide 5~15%, calcium sulfate 3~10%, solid profit Lubrication prescription 5~10%.
2. CBN resinoid bonded grinding tool according to claim 1, it is characterised in that: the thermosetting resin is Gao Liudong Property thermosetting resin.
3. CBN resinoid bonded grinding tool according to claim 1, it is characterised in that: the calcium sulfate is calcium sulfate crystal whiskers.
4. CBN resinoid bonded grinding tool according to claim 3, it is characterised in that: the average length of the calcium sulfate crystal whiskers Degree is the 1/3~1/2 of the average grain diameter of the cubic boron nitride.
5. CBN resinoid bonded grinding tool according to claim 3 or 4, it is characterised in that: the average grain diameter of the metal powder No more than the 1/2 of the length of the calcium sulfate crystal whiskers.
6. a kind of preparation method of CBN resinoid bonded grinding tool as described in claim 1, it is characterised in that: including following step It is rapid: the mixture being made of each raw material of formula ratio is provided;By the mixture compression moulding, solidification to get.
7. the preparation method of CBN resinoid bonded grinding tool according to claim 6, it is characterised in that: the compression moulding Shrinkage pool is suppressed in the grinding surface of the CBN resinoid bonded grinding tool.
8. the preparation method of CBN resinoid bonded grinding tool according to claim 7, it is characterised in that: the shrinkage pool is half Spherical or semielliptical shape.
CN201811393494.9A 2018-11-21 2018-11-21 CBN resin binder grinding tool and preparation method thereof Active CN109822467B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811393494.9A CN109822467B (en) 2018-11-21 2018-11-21 CBN resin binder grinding tool and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811393494.9A CN109822467B (en) 2018-11-21 2018-11-21 CBN resin binder grinding tool and preparation method thereof

Publications (2)

Publication Number Publication Date
CN109822467A true CN109822467A (en) 2019-05-31
CN109822467B CN109822467B (en) 2020-10-23

Family

ID=66859266

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201811393494.9A Active CN109822467B (en) 2018-11-21 2018-11-21 CBN resin binder grinding tool and preparation method thereof

Country Status (1)

Country Link
CN (1) CN109822467B (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110732983A (en) * 2019-10-30 2020-01-31 郑州伯利森新材料科技有限公司 Repair-free superhard grinding wheel for processing hard and brittle materials and preparation method thereof

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB394669A (en) * 1931-12-28 1933-06-28 Carborundum Co Improvements in or relating to bonded articles such as abrasive wheels, and methods of and means for making them
GB711496A (en) * 1950-07-19 1954-07-07 Gardner Machine Co Improvements in or relating to molded abrasive disks and methods of making the same
JP2003300165A (en) * 2002-04-03 2003-10-21 Toyoda Van Moppes Ltd Segment type grinding wheel
US20060035573A1 (en) * 2004-04-05 2006-02-16 Rimpad Tech Ltd. Polishing pad and method of making same
US8074748B1 (en) * 2009-02-20 2011-12-13 Us Synthetic Corporation Thermally-stable polycrystalline diamond element and compact, and applications therefor such as drill bits
CN103341918A (en) * 2013-07-08 2013-10-09 长沙岱勒新材料科技有限公司 Resin fret saw and preparation method thereof
CN103613389A (en) * 2013-11-29 2014-03-05 宁波伏尔肯机械密封件制造有限公司 Sintering preparation method of boron carbide ceramic
CN103770030A (en) * 2013-12-31 2014-05-07 郑州磨料磨具磨削研究所有限公司 Resin binder superhard material grinding wheel for roller high-speed grinding and manufacture method thereof
CN104493731A (en) * 2014-12-18 2015-04-08 广东奔朗新材料股份有限公司 Super-hard material grinding apparatus using calcium sulfate whisker as binding agent and preparation method thereof

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB394669A (en) * 1931-12-28 1933-06-28 Carborundum Co Improvements in or relating to bonded articles such as abrasive wheels, and methods of and means for making them
GB711496A (en) * 1950-07-19 1954-07-07 Gardner Machine Co Improvements in or relating to molded abrasive disks and methods of making the same
JP2003300165A (en) * 2002-04-03 2003-10-21 Toyoda Van Moppes Ltd Segment type grinding wheel
US20060035573A1 (en) * 2004-04-05 2006-02-16 Rimpad Tech Ltd. Polishing pad and method of making same
US8074748B1 (en) * 2009-02-20 2011-12-13 Us Synthetic Corporation Thermally-stable polycrystalline diamond element and compact, and applications therefor such as drill bits
CN103341918A (en) * 2013-07-08 2013-10-09 长沙岱勒新材料科技有限公司 Resin fret saw and preparation method thereof
CN103613389A (en) * 2013-11-29 2014-03-05 宁波伏尔肯机械密封件制造有限公司 Sintering preparation method of boron carbide ceramic
CN103770030A (en) * 2013-12-31 2014-05-07 郑州磨料磨具磨削研究所有限公司 Resin binder superhard material grinding wheel for roller high-speed grinding and manufacture method thereof
CN104493731A (en) * 2014-12-18 2015-04-08 广东奔朗新材料股份有限公司 Super-hard material grinding apparatus using calcium sulfate whisker as binding agent and preparation method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110732983A (en) * 2019-10-30 2020-01-31 郑州伯利森新材料科技有限公司 Repair-free superhard grinding wheel for processing hard and brittle materials and preparation method thereof

Also Published As

Publication number Publication date
CN109822467B (en) 2020-10-23

Similar Documents

Publication Publication Date Title
CN102814747B (en) A kind of CBN resin wheel and preparation method thereof
CN102814763B (en) A kind of Polyimide Resin Bonded Diamond Grinding Wheel and preparation method thereof
CN101434827B (en) Grinding medium containing ceramic particle, preparation and use thereof
US20030097800A1 (en) Porous abrasive tool and method for making the same
CN106625297B (en) A kind of metal binder cubic boron nitride emery wheel
CN102814759A (en) Diamond resin grinding wheel and preparation method thereof
CN102814762B (en) A kind of polyaminobismaleimide resin emery wheel and preparation method thereof
CN102814745B (en) A kind of fused alumina zirconia resin wheel and preparation method thereof
CN105108666B (en) One kind processing PCD saw blades ceramic skive and preparation method thereof
CN109015425B (en) Resin binder grinding wheel and preparation method thereof
CN106112831B (en) A kind of graphene modified ceramic grinding tool material and preparation method thereof
CN106956224A (en) A kind of skive rod and preparation method thereof
CN102825557A (en) Polyvinyl acetal resin grinding wheel and production method thereof
CN105437091A (en) Large-pore resin binder superhard material grinding wheel for stainless steel end face grinding and manufacturing method thereof
CN103551996B (en) A kind of ceramic base diamond grinding block and preparation method
CN102814761A (en) White corundum resin grinding wheel and preparation method thereof
CN102814757B (en) A kind of pink fused alumina resin wheel and preparation method thereof
CN109822467A (en) A kind of CBN resinoid bonded grinding tool and preparation method thereof
CN109794861A (en) A kind of extra hard material grinding wheel and preparation method thereof, extra hard material grinding wheel press-moulding die
CN207578222U (en) A kind of metal anchoring agent diamond wheel
JP2006297528A (en) Method for manufacturing resinoid grinding tool having massive abrasive grain
CN107364010B (en) Two-sided sintering W type groove diamond tool and preparation method thereof
CN110948407B (en) Preparation method of grinding tool
CN108247552A (en) A kind of rail reconditioning special-purpose metal resin composite materials grinding wheel and its manufacturing method
CN209110874U (en) A kind of multi-block type L shape emery wheel

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant