CN109822021A - Rolloff forming method of C-shaped section forging - Google Patents
Rolloff forming method of C-shaped section forging Download PDFInfo
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- CN109822021A CN109822021A CN201811048625.XA CN201811048625A CN109822021A CN 109822021 A CN109822021 A CN 109822021A CN 201811048625 A CN201811048625 A CN 201811048625A CN 109822021 A CN109822021 A CN 109822021A
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- roller
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- bushing
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- 238000005242 forging Methods 0.000 title claims abstract description 17
- 241000282898 Sus scrofa Species 0.000 claims abstract description 8
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 8
- 239000000956 alloy Substances 0.000 claims abstract description 8
- REDXJYDRNCIFBQ-UHFFFAOYSA-N aluminium(3+) Chemical class data:image/svg+xml;base64,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 data:image/svg+xml;base64,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 [Al+3] REDXJYDRNCIFBQ-UHFFFAOYSA-N 0.000 claims abstract description 8
- 238000005096 rolling process Methods 0.000 claims abstract description 8
- 238000000034 method Methods 0.000 claims abstract description 7
- 238000005452 bending Methods 0.000 claims abstract description 5
- 238000010438 heat treatment Methods 0.000 claims abstract description 5
- 238000007514 turning Methods 0.000 claims abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000000465 moulding Methods 0.000 abstract description 4
- 238000007493 shaping process Methods 0.000 abstract description 4
- 238000005516 engineering process Methods 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
Abstract
Rolloff forming method of C-shaped section forging, is heated to 1150~1180 DEG C for alloy pig first, is then pulled out by jumping-up, improves the as-cast structure of alloy pig；Then it is punched out, reaming full circle process produces blank；By blank into stove heating to 1150~1180 DEG C, takes out blank and place it on ring rolls；King roller bushing and core roller bushing are respectively fitted on king roller and core roller；Start ring rolls, it is started turning under the drive of king roller and core roller, cone roller a and cone roller b is pressed respectively against on two end faces of blank, start to roll, core roller and core roller bushing elder generation large inflow are moved to king roller and king roller bushing direction, at this moment blank occurs bending and deformation, size in place after, close ring rolls, the C-shaped ring part after obtaining rolling ring.The present invention rolloff molding, woth no need to manufacture intermediate blank shaping dies, lower production costs improve work efficiency.
Description
Technical field
The invention belongs to forging technology fields, are mainly concerned with a kind of rolloff molding fabrication techniques of C-shaped cross section forging.
Background technique
Forging of the invention is the critical component of certain equipment, as shown in Figure 1.Material is aluminium alloy, due in irregular shape,
Height is far smaller than wall thickness, and many places are abnormal curved surface, and there are biggish difficulty for forging.
Conventional manufacturing method has following two:
Method one: it is then machined according to overall size by forging process for fuel at a ring；
Method two: first preparing the intermediate blank of looping mill rolling, and then finish to gauge shapes on ring rolls.
But since the forging's block dimension is larger, 6000 tons or more of hydraulic press is needed to be formed, it is special due to structure
Property, the stock utilization of existing method is very low (about 20%), while the machining through excessive surplus, has cut off metal fibre
Dimension, reduces the service life and comprehensive performance of product, and the manufacturing cycle is long, is unable to satisfy equipment progress demand.
Since forging section thickness is thicker, using conventional blank technology of preparing, need first to carry out a pre-rolling base, so
Finish to gauge is being carried out afterwards, is needing to manufacture intermediate blank shaping dies, higher cost.
Summary of the invention
It is to be solved by this invention to be: since forging section thickness is thicker, using conventional blank technology of preparing, to need elder generation
A pre-rolling base is carried out, then finish to gauge is being carried out, is needing to manufacture intermediate blank shaping dies, the technical issues of higher cost.
In order to solve the above technical problems, the present invention adopts the following technical scheme:
Rolloff forming method of C-shaped section forging, steps are as follows:
Step 1: alloy pig is heated to 1150~1180 DEG C first, is then pulled out by jumping-up, improve the as cast condition group of alloy pig
It knits；Then it is punched out, reaming full circle process produces blank 7；
Step 2: taking out blank 7 by blank 7 into stove heating to 1150~1180 DEG C and placing it on ring rolls；King roller is served as a contrast
Set 1 and core roller bushing 3 are respectively fitted on king roller 2 and core roller 4；
Step 3: starting ring rolls, starts turning, cone roller a5 and cone roller b6 are pressed respectively against under the drive of king roller 2 and core roller 4
On two end faces of blank 7, start to roll, core roller 4 and the first large inflow of core roller bushing 3, to king roller 2 and king roller bushing 1
Direction movement, at this moment blank 7 occurs bending and deformation, size in place after, close ring rolls, the C-shaped ring part after obtaining rolling ring.
By adopting the above technical scheme the utility model has the advantages that
The present invention rolloff molding, woth no need to manufacture intermediate blank shaping dies, lower production costs improve work efficiency.
Detailed description of the invention
Fig. 1 system C font forging structural schematic diagram of the invention；
Fig. 2 system C font looping mill rolling original state figure of the invention；
In figure: 1- king roller bushing, 2- king roller, 3- core roller bushing, 4- core roller, 5- cone roller a, 6- cone roller b, 7- blank.
Specific embodiment
The design feature of comprehensive analysis forging, the present invention use molding manufacturing method of rolloff of rectangular section blank.
As shown in Fig. 2, rolloff forming method of C-shaped section forging, steps are as follows:
Step 1: alloy pig is heated to 1150~1180 DEG C first, is then pulled out by jumping-up, improve the as cast condition group of alloy pig
It knits；Then it is punched out, reaming full circle process produces blank 7；
Step 2: taking out blank 7 by blank 7 into stove heating to 1150~1180 DEG C and placing it on ring rolls；King roller is served as a contrast
Set 1 and core roller bushing 3 are respectively fitted on king roller 2 and core roller 4；
Step 3: starting ring rolls, starts turning, cone roller a5 and cone roller b6 are pressed respectively against under the drive of king roller 2 and core roller 4
On two end faces of blank 7, start to roll, core roller 4 and the first large inflow of core roller bushing 3, to king roller 2 and king roller bushing 1
Direction movement, at this moment blank 7 occurs bending and deformation, size in place after, close ring rolls, the C-shaped ring part after obtaining rolling ring.
Product of the present invention shape is abnormal shape, but final section thinner thickness everywhere.The present invention is with the size in forging thickness
On the basis of design rectangular section blank, design reasonable feeding curve controlled, send out blank when home roll, blank, the contact of core roller first
Raw bending deformation, outer diameter increase, while using the principle of stretching drawing when material plasticity deformation, keeping blank and mold cavity final
Finished product abnormity ring is obtained after contact.It is classified as two pieces after heat treatment and carries out small surplus processing.
Claims (1)
- Rolloff forming method of 1.C tee section forging, it is characterised in that: the method steps are as follows:Step 1: alloy pig is heated to 1150~1180 DEG C first, is then pulled out by jumping-up, improve the as cast condition group of alloy pig It knits；Then it is punched out, reaming full circle process produces blank (7)；Step 2: taking out blank (7) by blank (7) into stove heating to 1150~1180 DEG C and placing it on ring rolls；Master is rolled Roller bushing (1) and core roller bushing (3) are respectively fitted on king roller (2) and core roller (4)；Step 3: starting ring rolls, starts turning, cone roller a (5) and cone roller b (6) under the drive of king roller (2) and core roller (4) It is pressed respectively against on two end faces of blank (7), starts to roll, core roller (4) and the first large inflow of core roller bushing (3), to king roller (2) with king roller bushing (1) direction move, at this moment blank (7) occurs bending and deformation, size in place after, close ring rolls, obtain C-shaped ring part after rolling ring.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811048625.XA CN109822021A (en) | 2018-09-10 | 2018-09-10 | Rolloff forming method of C-shaped section forging |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811048625.XA CN109822021A (en) | 2018-09-10 | 2018-09-10 | Rolloff forming method of C-shaped section forging |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109822021A true CN109822021A (en) | 2019-05-31 |
Family
ID=66858793
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811048625.XA Withdrawn CN109822021A (en) | 2018-09-10 | 2018-09-10 | Rolloff forming method of C-shaped section forging |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109822021A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110871234A (en) * | 2019-11-22 | 2020-03-10 | 宁波江丰电子材料股份有限公司 | Machining and forming method of annular back plate |
| CN113020904A (en) * | 2021-02-26 | 2021-06-25 | 临沂大学 | Method and equipment for manufacturing C-shaped inner-opening thin-wall metal annular part |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101279343A (en) * | 2008-04-23 | 2008-10-08 | 贵州安大航空锻造有限责任公司 | Method for rolling and shaping stainless steel special-shaped ring forging |
| CN102489638A (en) * | 2011-12-27 | 2012-06-13 | 张家港海陆环形锻件有限公司 | Radial and axial roll-forming method for large internal-stage annular piece |
| CN202893814U (en) * | 2012-09-29 | 2013-04-24 | 山东建筑大学 | Ring rolling machine roller for rolling rings with complicated sections |
| CN105537474A (en) * | 2015-12-25 | 2016-05-04 | 贵州航宇科技发展股份有限公司 | Manufacturing method for C-shaped section ring forge pieces made from Haynes 188 alloy |
| CN106825340A (en) * | 2017-03-01 | 2017-06-13 | 西北工业大学 | A kind of blank design method of titanium alloy C-shaped cross section taper ring rolling |
| CN108213843A (en) * | 2016-12-14 | 2018-06-29 | 贵州航宇科技发展股份有限公司 | A kind of 2219 aluminum alloy C-shaped section rings process for manufacturing forging |
-
2018
- 2018-09-10 CN CN201811048625.XA patent/CN109822021A/en not_active Withdrawn
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101279343A (en) * | 2008-04-23 | 2008-10-08 | 贵州安大航空锻造有限责任公司 | Method for rolling and shaping stainless steel special-shaped ring forging |
| CN102489638A (en) * | 2011-12-27 | 2012-06-13 | 张家港海陆环形锻件有限公司 | Radial and axial roll-forming method for large internal-stage annular piece |
| CN202893814U (en) * | 2012-09-29 | 2013-04-24 | 山东建筑大学 | Ring rolling machine roller for rolling rings with complicated sections |
| CN105537474A (en) * | 2015-12-25 | 2016-05-04 | 贵州航宇科技发展股份有限公司 | Manufacturing method for C-shaped section ring forge pieces made from Haynes 188 alloy |
| CN108213843A (en) * | 2016-12-14 | 2018-06-29 | 贵州航宇科技发展股份有限公司 | A kind of 2219 aluminum alloy C-shaped section rings process for manufacturing forging |
| CN106825340A (en) * | 2017-03-01 | 2017-06-13 | 西北工业大学 | A kind of blank design method of titanium alloy C-shaped cross section taper ring rolling |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110871234A (en) * | 2019-11-22 | 2020-03-10 | 宁波江丰电子材料股份有限公司 | Machining and forming method of annular back plate |
| CN113020904A (en) * | 2021-02-26 | 2021-06-25 | 临沂大学 | Method and equipment for manufacturing C-shaped inner-opening thin-wall metal annular part |
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| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20190531 |
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| WW01 | Invention patent application withdrawn after publication |