CN109821664B - Fine particle clean coal device is retrieved to flotation cone - Google Patents
Fine particle clean coal device is retrieved to flotation cone Download PDFInfo
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- CN109821664B CN109821664B CN201910219839.7A CN201910219839A CN109821664B CN 109821664 B CN109821664 B CN 109821664B CN 201910219839 A CN201910219839 A CN 201910219839A CN 109821664 B CN109821664 B CN 109821664B
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- 238000005188 flotation Methods 0.000 title claims abstract description 225
- 239000003245 coal Substances 0.000 title claims abstract description 87
- 239000010419 fine particle Substances 0.000 title claims abstract description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 52
- 230000001105 regulatory effect Effects 0.000 claims abstract description 15
- 238000007789 sealing Methods 0.000 claims description 24
- 239000002002 slurry Substances 0.000 claims description 18
- 230000005540 biological transmission Effects 0.000 claims description 13
- 239000003250 coal slurry Substances 0.000 claims description 10
- 238000002347 injection Methods 0.000 claims description 9
- 239000007924 injection Substances 0.000 claims description 9
- 238000007790 scraping Methods 0.000 claims description 7
- 239000007788 liquid Substances 0.000 claims description 6
- 238000006073 displacement reaction Methods 0.000 claims description 4
- 239000002245 particle Substances 0.000 claims description 3
- 238000004064 recycling Methods 0.000 abstract description 3
- 238000007667 floating Methods 0.000 description 12
- 239000010802 sludge Substances 0.000 description 10
- 210000000582 semen Anatomy 0.000 description 9
- 238000006243 chemical reaction Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000011084 recovery Methods 0.000 description 6
- 238000005406 washing Methods 0.000 description 5
- 239000003415 peat Substances 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 3
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000008396 flotation agent Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000010907 mechanical stirring Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
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Abstract
Description
技术领域Technical Field
本发明涉及矿物洗选加工技术领域,具体涉及一种浮选锥回收微细颗粒精煤装置。The invention relates to the technical field of mineral washing and processing, and in particular to a flotation cone device for recovering fine particle clean coal.
背景技术Background technique
目前,洗煤厂正在使用的煤泥水中回收微细颗粒精煤设备,为传统的机械搅拌式浮选机,以年产100万吨洗煤厂为例,浮选机自身配套的动力为183KW(浮选)+75KW(入料)+15KW(预处理)共273KW,动力大,生产成本高,导致较多洗煤厂放弃微细颗粒精煤的回收,浪费了宝贵资源。而配套了浮选机的洗煤厂的回收微细颗粒精煤的经济效益较低。浮选机要在地面4米以上或楼房安装,采用4台以上大功率电机一个方向同时旋转,有时会产生共振,形成巨大的共振力,所以要配套坚固的设备基础,设备基础设施投资大,建设周期长。At present, the equipment used by coal washing plants to recover fine particles of clean coal from coal sludge water is a traditional mechanical stirring flotation machine. Taking a coal washing plant with an annual output of 1 million tons as an example, the power of the flotation machine itself is 183KW (flotation) + 75KW (feeding) + 15KW (pretreatment), a total of 273KW. The power is large and the production cost is high, which leads to many coal washing plants giving up the recovery of fine particles of clean coal, wasting precious resources. The economic benefits of recovering fine particles of clean coal in coal washing plants equipped with flotation machines are relatively low. The flotation machine must be installed above 4 meters above the ground or in a building, and more than 4 high-power motors are used to rotate in one direction at the same time, which sometimes resonates and forms a huge resonant force, so a solid equipment foundation must be provided, and the equipment infrastructure investment is large and the construction period is long.
在煤泥水中回收微细颗粒精煤,目前在国内及国际上均采用浮选机回收精煤工艺,其原理为将煤泥水和浮选油(由浮选剂、起泡剂、捕收剂组成)充分混合而矿化,在浮选机转子旋转搅拌的同时利用负压吸入空气生成气泡,带有亲油特性的微细颗粒精煤吸附在气泡表面上浮到液面上,将带有精煤的气泡回收压滤提取合格成品精煤,无亲油性比重大的矸石、泥沙下沉聚集回收。To recover fine particles of clean coal from coal sludge water, the flotation machine is currently used both domestically and internationally to recover clean coal. The principle is to fully mix the coal sludge water and flotation oil (composed of flotation agent, frother and collector) to mineralize them. While the flotation machine rotor rotates and stirs, negative pressure is used to inhale air to generate bubbles. Fine particles of clean coal with lipophilic properties are adsorbed on the surface of the bubbles and float to the liquid surface. The bubbles carrying the clean coal are recovered and filtered to extract qualified finished clean coal. Gangue and sediment with high lipophilicity sink and gather for recovery.
目前,浮选锥回收微细颗粒精煤装置,经济效率比较底,生产成本高,设备造价比较高,操作复杂。At present, the flotation cone recovery of fine particle clean coal devices has relatively low economic efficiency, high production cost, high equipment cost and complex operation.
发明内容Summary of the invention
本发明的目的在于提供一种浮选锥回收微细颗粒精煤装置,用以解决上述背景技术中提到的浮选锥回收微细颗粒精煤装置,经济效率比较底,生产成本高,设备造价比较高,操作复杂等问题。The purpose of the present invention is to provide a flotation cone recovery device for fine coal particles, so as to solve the problems of low economic efficiency, high production cost, high equipment cost and complicated operation mentioned in the above background technology.
为实现上述目的,本发明提供如下技术方案:一种浮选锥回收微细颗粒精煤装置,包括罗茨鼓风机、浮选入料泵、浮精仓支架和浮选锥支架,所述罗茨鼓风机输出连接有送风管路,所述送风管路的外壁上安装有放气阀,所述放气阀的下端位于送风管路的外壁上安装有供气辅助调节阀,所述送风管路的端部与气泡发生器连通,所述浮选入料泵的进料口安装有煤泥水入料管路;所述浮选入料泵的输出端连接有浮选入料管,所述浮选入料管的外壁顶面安装有浮选油注入管,所述浮选油注入管的进料口安装有浮选油接油斗,所述浮选入料管的端部连通有矿化器,所述矿化器安装在气泡发生器的内部,所述浮精仓支架的顶面固定有浮精仓总成,所述浮精仓总成的两侧安装有气泡拨料器传动系统固定底盘,所述气泡拨料器传动系统固定底盘的输出端均安装有气泡拨料器中心轴,所述气泡拨料器中心轴的外壁上均安装有气泡拨料器叶片,所述气泡拨料器中心轴的端部均安装气泡拨料器传动扇形齿轮,所述浮精仓总成的一侧外壁上安装有浮选精煤刮泡电机,所述浮精仓总成的顶面一侧固定有浮选油油箱支架,所述浮选油油箱支架的一侧安装有浮选精煤压滤机入料泵,所述浮选精煤压滤机入料泵的进料口与的底部连通,所述浮选精煤压滤机入料泵的输出端安装有浮选精煤去压滤机管路,所述浮选油油箱支架的顶面安装有浮选油油箱,所述浮选油油箱的底部安装有出油管,所述出油管的端部安装有浮选油调节阀,所述浮选油调节阀位于浮选油接油斗的正上方,所述浮选油油箱支架与浮精仓总成之间安装有二层操作台爬梯,所述二层操作台爬梯的底部一侧与地面之间安装有浮选锥爬梯,所述浮选锥支架的顶面固定有浮选锥,所述浮选锥的一侧外壁上安装有液面位移传感器,所述浮选锥的上端与浮精仓总成的出料口之间设置有封闭板,所述浮选锥的一侧安装有尾煤水输出变频泵,所述尾煤水输出变频泵进水端与浮选锥的底部连通,所述尾煤水输出变频泵输出端安装有尾煤水去煤泥水浓缩机管路。To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a flotation cone device for recovering fine particle clean coal, comprising a Roots blower, a flotation feed pump, a flotation fine coal bin support and a flotation cone support, wherein the output of the Roots blower is connected to an air supply pipeline, an air release valve is installed on the outer wall of the air supply pipeline, the lower end of the air release valve is located on the outer wall of the air supply pipeline, and an air supply auxiliary regulating valve is installed, the end of the air supply pipeline is connected to a bubble generator, and a coal slurry water feed pipeline is installed on the feed inlet of the flotation feed pump; the output end of the flotation feed pump is connected to a flotation feed pipe, and the top surface of the outer wall of the flotation feed pipe is provided with a A flotation oil injection pipe is installed, and a flotation oil receiving hopper is installed at the feed port of the flotation oil injection pipe. The end of the flotation feed pipe is connected to a mineralizer, and the mineralizer is installed inside the bubble generator. A flotation bin assembly is fixed on the top surface of the flotation bin bracket, and a bubble feeder transmission system fixed chassis is installed on both sides of the flotation bin assembly. The output end of the bubble feeder transmission system fixed chassis is installed with a bubble feeder central shaft, and the outer wall of the bubble feeder central shaft is installed with a bubble feeder blade, and the end of the bubble feeder central shaft is installed with a bubble feeder transmission fan gear. A flotation clean coal scraping motor is installed on one side outer wall of the flotation clean coal bin assembly, a flotation oil tank bracket is fixed on one side of the top surface of the flotation clean coal bin assembly, a flotation clean coal filter press feed pump is installed on one side of the flotation oil tank bracket, the feed port of the flotation clean coal filter press feed pump is connected to the bottom, a flotation clean coal filter press pipeline is installed on the output end of the flotation clean coal filter press feed pump, a flotation oil tank is installed on the top surface of the flotation oil tank bracket, an oil outlet pipe is installed at the bottom of the flotation oil tank, a flotation oil regulating valve is installed at the end of the oil outlet pipe, and the flotation oil regulating valve is located at the flotation oil receiving hopper Directly above the flotation oil tank bracket, a two-layer operating platform ladder is installed between the flotation oil tank bracket and the flotation bin assembly, a flotation cone ladder is installed between the bottom side of the two-layer operating platform ladder and the ground, a flotation cone is fixed on the top surface of the flotation cone bracket, a liquid level displacement sensor is installed on the outer wall of one side of the flotation cone, a closing plate is arranged between the upper end of the flotation cone and the discharge port of the flotation bin assembly, a tail coal water output frequency conversion pump is installed on one side of the flotation cone, the water inlet end of the tail coal water output frequency conversion pump is connected with the bottom of the flotation cone, and the output end of the tail coal water output frequency conversion pump is installed with a tail coal water de-sludge water concentrator pipeline.
优选的,所述气泡发生器包括气泡发生器底密封板,所述气泡发生器底密封板的内部顶面安装有气泡发生器气室,所述气泡发生器气室的外壁上安装有气泡发生器供气管,所述气泡发生器气室外部四周位于气泡发生器底密封板的顶面设置有气泡发生器直体,所述气泡发生器直体的顶面设置有气泡发生器破泡圆孔网。Preferably, the bubble generator includes a bubble generator bottom sealing plate, a bubble generator air chamber is installed on the inner top surface of the bubble generator bottom sealing plate, a bubble generator air supply pipe is installed on the outer wall of the bubble generator air chamber, a bubble generator straight body is arranged on the top surface of the bubble generator bottom sealing plate around the outside of the bubble generator air chamber, and a bubble generator bubble breaking circular hole net is arranged on the top surface of the bubble generator straight body.
优选的,所述矿化器包括矿化器外壳体,所述矿化器外壳体的内部上端安装有矿化器上密封板,所述矿化器上密封板底部安装有矿化器内筒,所述矿化器内筒外壁上设置有矿浆导流板,所述矿化器内筒的底部安装有矿化器内筒底封闭板,所述矿化器内筒的底部外壁与矿化器外壳体的内壁之间安装有矿化器底固定架,所述矿化器内筒的底部固定有矿化器内筒底封闭板,所述矿化器外壳体的底部位于气泡发生器气室的顶面安装有矿化器矿浆出口管。Preferably, the mineralizer comprises a mineralizer outer shell, an upper sealing plate of the mineralizer is installed at the inner upper end of the mineralizer outer shell, an inner cylinder of the mineralizer is installed at the bottom of the upper sealing plate of the mineralizer, a slurry guide plate is arranged on the outer wall of the inner cylinder of the mineralizer, a bottom sealing plate of the inner cylinder of the mineralizer is installed at the bottom of the inner cylinder of the mineralizer, a bottom fixing frame of the mineralizer is installed between the outer wall of the bottom of the inner cylinder of the mineralizer and the inner wall of the outer shell of the mineralizer, a bottom sealing plate of the inner cylinder of the mineralizer is fixed at the bottom of the inner cylinder of the mineralizer, and a slurry outlet pipe of the mineralizer is installed at the top surface of the air chamber of the bubble generator at the bottom of the outer shell of the mineralizer.
优选的,所述浮精仓总成包括浮精二仓,所述浮精二仓的一侧安装有浮精三仓另一安装有浮精一仓,所述浮精三仓的一侧安装有浮精四仓,所述浮精四仓安装在浮精一仓的侧壁上。Preferably, the semen floating bin assembly includes a semen floating bin 2, a semen floating bin 3 is installed on one side of the semen floating bin 2 and a semen floating bin 1 is installed on the other side, a semen floating bin 4 is installed on one side of the semen floating bin 3, and the semen floating bin 4 is installed on the side wall of the semen floating bin 1.
优选的,所述气泡发生器破泡圆孔网的直径为3到5毫米之间。Preferably, the diameter of the bubble-breaking circular hole net of the bubble generator is between 3 and 5 mm.
优选的,所述浮选油油箱的顶面铰接有浮选油油箱活动盖板,所述浮选油油箱活动盖板的侧壁通过锁扣与浮选油油箱侧壁固定连接。Preferably, a movable cover plate of the flotation oil tank is hinged on the top surface of the flotation oil tank, and the side walls of the movable cover plate of the flotation oil tank are fixedly connected to the side walls of the flotation oil tank by means of locks.
优选的,所述二层操作台爬梯的底部四周安装有平台护栏。Preferably, platform guardrails are installed around the bottom of the second-floor operating platform ladder.
优选的,所述矿浆导流板为等距离设置,且矿浆导流板之间的距离为200到300毫米之间。Preferably, the slurry guide plates are arranged at equal distances, and the distance between the slurry guide plates is between 200 and 300 mm.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
1、本发明,通过比较小的动力就可以完成工作,大大的提高了经济效率,大大的降低了生产成本低,同时浮选锥回收微细颗粒精煤装置设备造价相对比较底,而且操作比较简单,方便使用。1. The present invention can complete the work through relatively small power, greatly improves economic efficiency, and greatly reduces production costs. At the same time, the flotation cone recovery fine particle clean coal device has a relatively low equipment cost, and is relatively simple to operate and convenient to use.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的主视图;Fig. 1 is a front view of the present invention;
图2为本发明的浮选锥与浮精仓总成之间连接示意图;FIG2 is a schematic diagram of the connection between the flotation cone and the flotation bin assembly of the present invention;
图3为本发明的浮选精煤刮泡电机示意图;FIG3 is a schematic diagram of a flotation clean coal scraping motor according to the present invention;
图4为本发明的浮选锥内部分选过程示意图;FIG4 is a schematic diagram of the internal sorting process of the flotation cone of the present invention;
图5为本发明的浮精二仓示意图;FIG5 is a schematic diagram of a second floating chamber of the present invention;
图6为本发明的浮精仓总成四面展开示意图;FIG6 is a schematic diagram of the four-sided development of the sperm floating bin assembly of the present invention;
图7为本发明的气泡发生器供气管俯视图;FIG7 is a top view of the air supply pipe of the bubble generator of the present invention;
图8为本发明气泡发生器主视图;Fig. 8 is a front view of the bubble generator of the present invention;
图9为本发明的气泡发生器生产过程示意图;FIG9 is a schematic diagram of the production process of the bubble generator of the present invention;
图10为本发明的矿化器结构示意图;FIG10 is a schematic diagram of the structure of a mineralizer according to the present invention;
图11为本发明的矿浆导流板俯视图。FIG. 11 is a top view of the slurry guide plate of the present invention.
图中:1、罗茨鼓风机;2、送风管路;3、气泡发生器;301、气泡发生器底密封板;302、气泡发生器气室;303、气泡发生器供气管;304、气泡发生器直体;305、气泡发生器破泡圆孔网;4、浮选入料泵;5、浮选入料管;6、矿化器;601、矿化器矿浆出口管;602、矿化器底固定架;603、矿浆导流板;604、矿化器固定横梁;605、矿化器外壳体;606、矿化器内筒;607、矿化器上密封板;608、矿化器内筒底封闭板;7、浮精仓支架;8、浮精仓总成;801、浮精二仓;802、浮精三仓;803、浮精四仓;804、浮精一仓;9、浮选锥支架;10、浮选锥;11、尾煤水输出变频泵;12、尾煤水去煤泥水浓缩机管路;13、放气阀;14、供气辅助调节阀;15、浮选精煤刮泡电机;16、浮选油注入管;17、浮选油接油斗;18、浮选油油箱支架;19、浮选油油箱;20、浮选油油箱活动盖板;21、出油管;22、浮选油调节阀;23、二层操作台爬梯;24、平台护栏;25、浮选锥爬梯;26、浮选精煤压滤机入料泵;27、浮选精煤去压滤机管路;29、气泡拨料器传动系统固定底盘;30、气泡拨料器中心轴;31、气泡拨料器叶片;32、气泡拨料器传动扇形齿轮;33、液面位移传感器;34、煤泥水入料管路。In the figure: 1. Roots blower; 2. Air supply pipeline; 3. Bubble generator; 301. Bubble generator bottom sealing plate; 302. Bubble generator air chamber; 303. Bubble generator air supply pipe; 304. Bubble generator straight body; 305. Bubble generator bubble breaking circular hole net; 4. Flotation feed pump; 5. Flotation feed pipe; 6. Mineralizer; 601. Mineralizer slurry outlet pipe; 602. Mineralizer Bottom fixing frame; 603, slurry guide plate; 604, mineralizer fixed crossbeam; 605, mineralizer outer shell; 606, mineralizer inner cylinder; 607, mineralizer upper sealing plate; 608, mineralizer inner cylinder bottom sealing plate; 7, flotation bin bracket; 8, flotation bin assembly; 801, flotation bin 2; 802, flotation bin 3; 803, flotation bin 4; 804, flotation bin 1; 9, flotation cone bracket; 10. Flotation cone; 11. Frequency conversion pump for tail coal water output; 12. Pipeline for tail coal water to remove coal sludge water from concentrator; 13. Air release valve; 14. Air supply auxiliary regulating valve; 15. Flotation clean coal scraping motor; 16. Flotation oil injection pipe; 17. Flotation oil receiving hopper; 18. Flotation oil tank bracket; 19. Flotation oil tank; 20. Flotation oil tank movable cover; 21. Oil outlet pipe; 22. Flotation oil regulating valve; 23. Ladder for the second-floor operating platform; 24. Platform guardrail; 25. Ladder for flotation cone; 26. Feed pump for flotation clean coal filter press; 27. Pipeline for flotation clean coal to remove coal sludge water from filter press; 29. Fixed chassis for bubble feeder transmission system; 30. Central axis of bubble feeder; 31. Blade of bubble feeder; 32. Drive fan gear of bubble feeder; 33. Liquid level displacement sensor; 34. Coal sludge water feed pipeline.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
本发明提供了如图1-11所示的一种技术方案,一种浮选锥回收微细颗粒精煤装置,包括罗茨鼓风机1、浮选入料泵4、浮精仓支架7和浮选锥支架9,所述罗茨鼓风机1输出连接有送风管路2,所述送风管路2的外壁上安装有放气阀13,所述放气阀13的下端位于送风管路2的外壁上安装有供气辅助调节阀14,所述送风管路2的端部与气泡发生器3连通,所述浮选入料泵4的进料口安装有煤泥水入料管路34;所述浮选入料泵4的输出端连接有浮选入料管5,所述浮选入料管5的外壁顶面安装有浮选油注入管16,所述浮选油注入管16的进料口安装有浮选油接油斗17,所述浮选入料管5的端部连通有矿化器6,所述矿化器6安装在气泡发生器3的内部,所述浮精仓支架7的顶面固定有浮精仓总成8,所述浮精仓总成8的两侧安装有气泡拨料器传动系统固定底盘29,所述气泡拨料器传动系统固定底盘29的输出端均安装有气泡拨料器中心轴30,所述气泡拨料器中心轴30的外壁上均安装有气泡拨料器叶片31,所述气泡拨料器中心轴30的端部均安装气泡拨料器传动扇形齿轮32,所述浮精仓总成8的一侧外壁上安装有浮选精煤刮泡电机15,所述浮精仓总成8的顶面一侧固定有浮选油油箱支架18,所述浮选油油箱支架18的一侧安装有浮选精煤压滤机入料泵26,所述浮选精煤压滤机入料泵26的进料口与浮精仓总成8的底部连通,所述浮选精煤压滤机入料泵26的输出端安装有浮选精煤去压滤机管路27,所述浮选油油箱支架18的顶面安装有浮选油油箱19,所述浮选油油箱19的底部安装有出油管21,所述出油管21的端部安装有浮选油调节阀22,所述浮选油调节阀22位于浮选油接油斗17的正上方,所述浮选油油箱支架18与浮精仓总成8之间安装有二层操作台爬梯23,所述二层操作台爬梯23的底部一侧与地面之间安装有浮选锥爬梯25,所述浮选锥支架9的顶面固定有浮选锥10,所述浮选锥10的一侧外壁上安装有液面位移传感器33,所述浮选锥10的上端与浮精仓总成8的出料口之间设置有封闭板,所述浮选锥10的一侧安装有尾煤水输出变频泵11,所述尾煤水输出变频泵11进水端与浮选锥10的底部连通,所述尾煤水输出变频泵11输出端安装有尾煤水去煤泥水浓缩机管路12,所述尾煤水去煤泥水浓缩机管路12与所述浮精仓总成8连通。The present invention provides a technical solution as shown in Figures 1-11, a flotation cone device for recovering fine particles of clean coal, comprising a Roots blower 1, a flotation feed pump 4, a flotation fine coal bin support 7 and a flotation cone support 9, the output of the Roots blower 1 is connected to an air supply pipeline 2, an air release valve 13 is installed on the outer wall of the air supply pipeline 2, the lower end of the air release valve 13 is located on the outer wall of the air supply pipeline 2 and an air supply auxiliary regulating valve 14 is installed, the end of the air supply pipeline 2 is connected to a bubble generator 3, the feed port of the flotation feed pump 4 is installed with a coal slurry water feed pipeline 34; the output end of the flotation feed pump 4 is connected to a flotation feed pipe 5, the outer wall top surface of the flotation feed pipe 5 is installed with a flotation oil injection pipe 16, the The feed port of the flotation oil injection pipe 16 is equipped with a flotation oil receiving hopper 17, the end of the flotation feed pipe 5 is connected to a mineralizer 6, and the mineralizer 6 is installed inside the bubble generator 3. The top surface of the flotation bin bracket 7 is fixed with a flotation bin assembly 8, and both sides of the flotation bin assembly 8 are installed with a bubble feeder transmission system fixed chassis 29, and the output end of the bubble feeder transmission system fixed chassis 29 is installed with a bubble feeder central shaft 30, and the outer wall of the bubble feeder central shaft 30 is installed with a bubble feeder blade 31, and the end of the bubble feeder central shaft 30 is installed with a bubble feeder transmission fan gear 32, and a flotation clean coal scraping electric motor is installed on the outer wall of one side of the flotation bin assembly 8. The flotation oil tank bracket 18 is fixed to one side of the top surface of the flotation bin assembly 8, and a flotation clean coal filter press feed pump 26 is installed on one side of the flotation oil tank bracket 18. The feed port of the flotation clean coal filter press feed pump 26 is connected to the bottom of the flotation bin assembly 8, and a flotation clean coal filter press pipeline 27 is installed at the output end of the flotation clean coal filter press feed pump 26. A flotation oil tank 19 is installed on the top surface of the flotation oil tank bracket 18, and an oil outlet pipe 21 is installed at the bottom of the flotation oil tank 19. A flotation oil regulating valve 22 is installed at the end of the oil outlet pipe 21. The flotation oil regulating valve 22 is located just above the flotation oil receiving hopper 17. The flotation oil tank bracket 18 is connected to the flotation bin assembly. 8 is installed with a second-layer operating platform ladder 23, and a flotation cone ladder 25 is installed between the bottom side of the second-layer operating platform ladder 23 and the ground, a flotation cone 10 is fixed to the top surface of the flotation cone bracket 9, and a liquid level displacement sensor 33 is installed on the outer wall of one side of the flotation cone 10, and a closing plate is arranged between the upper end of the flotation cone 10 and the discharge port of the flotation bin assembly 8, a tail coal water output frequency conversion pump 11 is installed on one side of the flotation cone 10, and the water inlet end of the tail coal water output frequency conversion pump 11 is connected with the bottom of the flotation cone 10, and the output end of the tail coal water output frequency conversion pump 11 is installed with a tail coal water de-sludge water concentrator pipeline 12, and the tail coal water de-sludge water concentrator pipeline 12 is connected with the flotation bin assembly 8.
具体的,所述气泡发生器3穿过所述浮选锥10上部,所述气泡发生器3包括气泡发生器底密封板301,所述气泡发生器底密封板301的内部顶面安装有气泡发生器气室302,所述气泡发生器气室302的外壁上安装有气泡发生器供气管303,所述气泡发生器气室302外部四周位于气泡发生器底密封板301的顶面设置有气泡发生器直体304,所述气泡发生器直体304的顶面设置有气泡发生器破泡圆孔网305,可以将煤泥水进行充分的混合,大大的提供气体在水中的溶解效率,便于进行回收利用。Specifically, the bubble generator 3 passes through the upper part of the flotation cone 10, and the bubble generator 3 includes a bubble generator bottom sealing plate 301, a bubble generator air chamber 302 is installed on the inner top surface of the bubble generator bottom sealing plate 301, a bubble generator air supply pipe 303 is installed on the outer wall of the bubble generator air chamber 302, and a bubble generator straight body 304 is arranged on the top surface of the bubble generator bottom sealing plate 301 around the outside of the bubble generator air chamber 302, and a bubble generator bubble breaking circular hole net 305 is arranged on the top surface of the bubble generator straight body 304, which can fully mix the coal sludge water, greatly improve the dissolution efficiency of gas in water, and facilitate recycling.
具体的,所述矿化器6包括矿化器外壳体605,所述矿化器外壳体605的内部上端安装有矿化器上密封板607,所述矿化器上密封板607底部安装有矿化器内筒606,所述矿化器内筒606外壁上设置有矿浆导流板603,所述矿化器内筒606的底部安装有矿化器内筒底封闭板608,所述矿化器内筒606的底部外壁与矿化器外壳体605的内壁之间安装有矿化器底固定架602,所述矿化器内筒606的底部固定有矿化器内筒底封闭板608,所述矿化器外壳体605的底部位于气泡发生器气室302的顶面安装有矿化器矿浆出口管601,这样的设置可以便于对矿化器6进行拆装,便于进行维修和后期的维护,同时便于对煤泥水进行沉淀,然后便于回收利用。Specifically, the mineralizer 6 includes a mineralizer outer shell 605, a mineralizer upper sealing plate 607 is installed at the inner upper end of the mineralizer outer shell 605, a mineralizer inner cylinder 606 is installed at the bottom of the mineralizer upper sealing plate 607, a slurry guide plate 603 is arranged on the outer wall of the mineralizer inner cylinder 606, a mineralizer inner cylinder bottom sealing plate 608 is installed at the bottom of the mineralizer inner cylinder 606, a mineralizer bottom fixing frame 602 is installed between the bottom outer wall of the mineralizer inner cylinder 606 and the inner wall of the mineralizer outer shell 605, a mineralizer inner cylinder bottom sealing plate 608 is fixed at the bottom of the mineralizer inner cylinder 606, and a mineralizer slurry outlet pipe 601 is installed at the bottom of the mineralizer outer shell 605 located on the top surface of the bubble generator air chamber 302. Such a configuration can facilitate the disassembly and assembly of the mineralizer 6, facilitate repair and later maintenance, and facilitate the precipitation of coal slurry water, and then facilitate recycling.
具体的,所述浮精仓总成8包括浮精二仓801,所述浮精二仓801的一侧安装有浮精三仓802另一安装有浮精一仓804,所述浮精三仓802的一侧安装有浮精四仓803,所述浮精四仓803安装在浮精一仓804的侧壁上,这样可以便于浮选精煤刮泡电机15通过气泡拨料器传动系统固定底盘29带动气泡拨料器中心轴30和气泡拨料器叶片31进行转动,将浮精矿物聚集到浮精仓总成8的最低处,便于进行过滤。Specifically, the flotation bin assembly 8 includes a second flotation bin 801, a third flotation bin 802 is installed on one side of the second flotation bin 801, and a first flotation bin 804 is installed on the other side, a fourth flotation bin 803 is installed on one side of the third flotation bin 802, and the fourth flotation bin 803 is installed on the side wall of the first flotation bin 804, so that the flotation clean coal bubble scraping motor 15 can drive the bubble feeder center axis 30 and the bubble feeder blade 31 to rotate through the bubble feeder transmission system fixed chassis 29, so as to gather the floating minerals to the lowest point of the flotation bin assembly 8 for easy filtering.
具体的,所述气泡发生器破泡圆孔网305的直径为3到5毫米之间,这样的可以使产生的气泡更好的与煤泥水进行混合,大大的提高混合的效率。Specifically, the diameter of the bubble generator bubble breaking circular hole net 305 is between 3 and 5 mm, which can make the generated bubbles mix better with the coal slime water, greatly improving the mixing efficiency.
具体的,所述浮选油油箱19的顶面铰接有浮选油油箱活动盖板20,所述浮选油油箱活动盖板20的侧壁通过锁扣与浮选油油箱19侧壁固定连接,这样可以便于浮选油油箱19进行打开或者关闭,方便进行釉料的添加,使用更加的方便,灵活。Specifically, the top surface of the flotation oil tank 19 is hinged with a flotation oil tank movable cover 20, and the side walls of the flotation oil tank movable cover 20 are fixedly connected to the side walls of the flotation oil tank 19 through locks, so that the flotation oil tank 19 can be opened or closed easily, and the glaze can be added conveniently, which is more convenient and flexible to use.
具体的,所述二层操作台爬梯23的底部四周安装有平台护栏24,这样可在操作人员上去进行操作时,更加的安全,降低意外事故发生的概率。Specifically, platform guardrails 24 are installed around the bottom of the second-floor operating platform ladder 23, so that when the operator goes up to operate, it is safer and the probability of accidents is reduced.
具体的,所述矿浆导流板603为等距离设置,且矿浆导流板603之间的距离为200到300毫米之间,这样便于矿浆更好的从矿浆导流板603的外壁上缓慢流下,方便进行对精煤颗粒进行回收。Specifically, the slurry guide plates 603 are arranged at equal distances, and the distance between the slurry guide plates 603 is between 200 and 300 mm, so that the slurry can flow slowly down the outer wall of the slurry guide plate 603 better, and the clean coal particles can be recovered conveniently.
工作原理:使用时,将煤泥水入料管路34与外部的煤泥水池连通,然后煤泥水入料管路34端部的浮选入料泵4开始工作,当煤泥水在输送过程中,打开浮选油调节阀22,使浮选油油箱19内部的油通过出油管21,流入到浮选油接油斗17中,经过浮选油注入管16和泥煤水进行混合,然后将混合液通过浮选入料管5一起输送到矿化器6内部,然后使煤泥水通过矿化器6内部矿化器内筒606外壁上的矿浆导流板603缓慢的流下来,这时罗茨鼓风机1开始工作,打开放气阀13和供气辅助调节阀14使气体经过送风管路2输送到气泡发生器3中,这时气泡发生器3开始工作,将混合好泥煤水通过气泡发生器破泡圆孔网305吹出气泡发生器气室302,这时被吹出的泥煤水就会沿着浮选锥10流入到最低处,这时尾煤水输出变频泵11开始工作,将进水气泡发生器3的泥煤水通过尾煤水输出变频泵11的出料口的尾煤水去煤泥水浓缩机管路12输送到浮精仓总成8中,这时浮精仓总成8内部的浮选精煤刮泡电机15通过气泡拨料器传动系统固定底盘29,带动气泡拨料器中心轴30进行转动,这时位于气泡拨料器中心轴30外壁上的气泡拨料器叶片31就会跟随转动,然后通过气泡拨料器传动扇形齿轮32带动另外一组气泡拨料器中心轴30进行转动,这样就可以将附再浮精仓总成8上的精煤刮落到浮精仓总成8的最低处,然后浮选精煤压滤机入料泵26和浮选精煤去压滤机管路27将精煤排出,这样可以大大提高经济效率,大大的降低了生产的成本,而且浮选锥回收微细颗粒精煤装置设备造价相对比较底,而且操作比较简单,方便使用。Working principle: When in use, the coal slurry water feed pipe 34 is connected to the external coal slurry water pool, and then the flotation feed pump 4 at the end of the coal slurry water feed pipe 34 starts to work. When the coal slurry water is being transported, the flotation oil regulating valve 22 is opened to allow the oil in the flotation oil tank 19 to flow into the flotation oil receiving hopper 17 through the oil outlet pipe 21, and then the oil is mixed with the peat water through the flotation oil injection pipe 16, and then the mixed liquid is transported to the inside of the mineralizer 6 through the flotation feed pipe 5, and then the coal slurry water is passed through the flotation oil pump 5. The slurry flows slowly down through the mineralizer 6 inner tube 606 outer wall of the mineralizer guide plate 603, then the roots blower 1 starts to work, open the air release valve 13 and the air supply auxiliary regulating valve 14 to allow the gas to be transported to the bubble generator 3 through the air supply pipeline 2, then the bubble generator 3 starts to work, and the mixed peat water is blown out of the bubble generator air chamber 302 through the bubble generator bubble breaking circular hole net 305, and the blown peat water will flow to the lowest point along the flotation cone 10, and the tail coal will be The water output variable frequency pump 11 starts to work, and the peat water of the water inlet bubble generator 3 is transported to the flotation bin assembly 8 through the tail coal water to coal slurry water concentrator pipeline 12 of the tail coal water output variable frequency pump 11. At this time, the flotation clean coal scraping motor 15 inside the flotation bin assembly 8 drives the central axis 30 of the bubble feeder to rotate through the fixed chassis 29 of the bubble feeder transmission system. At this time, the bubble feeder blade 31 located on the outer wall of the central axis 30 of the bubble feeder will rotate with it, and then The bubble feeder transmission sector gear 32 drives another group of bubble feeder central shafts 30 to rotate, so that the clean coal attached to the flotation bin assembly 8 can be scraped to the lowest point of the flotation bin assembly 8, and then the flotation clean coal filter press feed pump 26 and the flotation clean coal filter press pipeline 27 discharge the clean coal, which can greatly improve the economic efficiency and greatly reduce the production cost. In addition, the flotation cone recovery of fine particle clean coal equipment has a relatively low cost, and the operation is relatively simple and convenient to use.
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
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Effective date of registration: 20250414 Address after: Room 101-2, 3rd Floor, Laochuang Industrial Park, No.1 Laochuang Road, Laoshan District, Qingdao City, Shandong Province, China 266100 Patentee after: Qingdao Lugangtong Energy Technology Co.,Ltd. Country or region after: China Address before: 277500 Machinery Manufacturing Industrial Park, Tengzhou Economic Development Zone, Zaozhuang City, Shandong Province Patentee before: SHANDONG SENKE HEAVY INDUSTRY MACHINERY Co.,Ltd. Country or region before: China |