CN109812995B - A cleaning device for cleaning solar water heaters - Google Patents
A cleaning device for cleaning solar water heaters Download PDFInfo
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- CN109812995B CN109812995B CN201910207934.5A CN201910207934A CN109812995B CN 109812995 B CN109812995 B CN 109812995B CN 201910207934 A CN201910207934 A CN 201910207934A CN 109812995 B CN109812995 B CN 109812995B
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Abstract
本发明公开了一种用于清理太阳能热水器的清洁装置,包括盛放台,所述盛放台下表面设有多个万向轮,盛放台前侧表面设有限位机构,盛放台上表面设有移动机构,移动机构上设有位置调节机构,位置调节机构上设有安装机构,安装机构一侧设有往复转动机构,盛放台上设有清理机构,所述盛放台上表面一侧设有信息输入机构,所述此装置中信息输入机构将此太阳能热水器的基本信息输入,通过限位机构将盛放台进行固定,清洁器通过移动机构调节到需要清洁的位置,安装机构将清洁器安装在太阳能热水器上,往复转动机构可将清洁器转动对其进行清洁,并通过位置调节机构使其上下移动,通过清理机构对清洁器进行清理。本发明的有益效果是,结构简单,实用性强。
The invention discloses a cleaning device for cleaning a solar water heater, comprising a holding table, a plurality of universal wheels are arranged on the lower surface of the holding table, a limiting mechanism is arranged on the front side surface of the holding table, and a holding table is provided on the upper surface of the holding table There is a moving mechanism on the surface, a position adjustment mechanism is arranged on the moving mechanism, an installation mechanism is arranged on the position adjustment mechanism, a reciprocating rotation mechanism is arranged on one side of the installation mechanism, and a cleaning mechanism is arranged on the holding table. There is an information input mechanism on one side, the information input mechanism in the device inputs the basic information of the solar water heater, the holding table is fixed by the limit mechanism, the cleaner is adjusted to the position that needs to be cleaned by the moving mechanism, and the installation mechanism The cleaner is installed on the solar water heater, and the reciprocating rotation mechanism can rotate the cleaner to clean it, and move it up and down through the position adjustment mechanism, and clean the cleaner through the cleaning mechanism. The beneficial effects of the present invention are that the structure is simple and the practicability is strong.
Description
技术领域technical field
本发明涉及太阳能领域,特别是一种用于清理太阳能热水器的清洁装置。The invention relates to the field of solar energy, in particular to a cleaning device for cleaning solar water heaters.
背景技术Background technique
太阳能热水器是目前广为使用的太阳能装置,其主要通过集热管照射太阳光对水进行加热并使用,长期使用下,集热管上会沾染较多的尘土污垢等等,影响加热效率,需要对其进行清洁。Solar water heater is a widely used solar energy device. It mainly heats the water by irradiating sunlight through the collector tube and uses it. After long-term use, the collector tube will be contaminated with more dust and dirt, etc., which will affect the heating efficiency. to clean.
常见的太阳能热水器清洁装置,例如专利号为CN201220217792,专利名称为太阳能热水器清洁装置的专利,其主要通过喷头在导轨上运动,通过限位开关与步进电机作用使喷头精确的移动到集热管的上方,冲洗精确,利用水来对集热管清洗,不需要其他的清洁剂,其中喷头在电机与凸轮的作用下调节角度,无死角的对集热管的清洗除尘,使太阳能保持高的集热效果。Common solar water heater cleaning devices, such as the patent number CN201220217792, the patent name is the patent of the solar water heater cleaning device, which mainly moves on the guide rail through the nozzle, and moves the nozzle accurately to the position of the collector tube through the action of the limit switch and the stepper motor. Above, flushing is accurate, using water to clean the collector tube, no other cleaning agents are needed, the nozzle is adjusted in angle under the action of the motor and the cam, and the collector tube is cleaned and dedusted without dead ends, so that the solar energy maintains a high heat collection effect .
但是骑在使用过程中存在一些问题,在自然使用中,不可能只有灰尘落在集热管上,还有一些其他的污垢会粘在上方,只通过水进行冲洗,其清洁程度较低,并且大范围洒水,浪费水资源。However, there are some problems in the riding process. In natural use, it is impossible that only dust will fall on the collector tube, and some other dirt will stick to the top. It is only washed with water, which is less clean and large. Sprinkling water in the area, wasting water resources.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了解决上述问题,设计了一种用于清理太阳能热水器的清洁装置。The purpose of the present invention is to solve the above problems, and design a cleaning device for cleaning solar water heaters.
实现上述目的本发明的技术方案为,一种用于清理太阳能热水器的清洁装置,包括盛放台,所述盛放台下表面设有多个万向轮,盛放台前侧表面设有限位机构,盛放台上表面设有移动机构,移动机构上设有位置调节机构,位置调节机构上设有安装机构,安装机构一侧设有往复转动机构,盛放台上设有清理机构,所述盛放台上表面一侧设有信息输入机构,所述此装置中信息输入机构将此太阳能热水器的基本信息输入,通过限位机构将盛放台进行固定,清洁器通过移动机构调节到需要清洁的位置,安装机构将清洁器安装在太阳能热水器上,往复转动机构可将清洁器转动对其进行清洁,并通过位置调节机构使其上下移动,使用一段时间后通过清理机构对清洁器进行清理。The technical solution of the present invention to achieve the above objects is that a cleaning device for cleaning solar water heaters includes a holding table, a plurality of universal wheels are arranged on the lower surface of the holding table, and a limiter is arranged on the front side surface of the holding table There is a moving mechanism on the upper surface of the holding table, a position adjusting mechanism on the moving mechanism, an installation mechanism on the position adjusting mechanism, a reciprocating rotation mechanism on one side of the installation mechanism, and a cleaning mechanism on the holding table. There is an information input mechanism on one side of the upper surface of the holding table, the information input mechanism in the device inputs the basic information of the solar water heater, the holding table is fixed by the limit mechanism, and the cleaner is adjusted to the needs through the moving mechanism In the cleaning position, the installation mechanism installs the cleaner on the solar water heater. The reciprocating rotation mechanism can rotate the cleaner to clean it, and move it up and down through the position adjustment mechanism. After a period of use, the cleaner is cleaned by the cleaning mechanism. .
所述限位机构包括位于盛放台前侧表面下端两侧的圆形凹槽,圆形凹槽内设有第一电动伸缩杆,第一电动伸缩杆伸缩端前侧表面设有电磁铁。The limiting mechanism includes circular grooves on both sides of the lower end of the front surface of the holding table, the circular groove is provided with a first electric telescopic rod, and the front surface of the telescopic end of the first electric telescopic rod is provided with an electromagnet.
所述移动机构包括固定安装在盛放台上表面一侧的旋转电机,旋转电机旋转端设有联轴器,盛放台上表面另一侧设有固定轴承,联轴器上设有一端插入固定轴承内的螺杆,旋转电机与固定轴承之间设有一组滑道,滑道上方设有移动块,移动块下表面两侧设有滑块,滑块下端位于滑道内,移动块上设有螺纹通孔,螺纹通孔套装在螺杆外侧,移动块下表面设有多个小型凹槽,小型凹槽内设有小型电动伸缩杆,小型电动伸缩杆伸缩端下表面设有小型真空吸盘,移动块一侧表面下端设有红外线测距仪。The moving mechanism includes a rotating motor fixedly installed on one side of the upper surface of the holding table, the rotating end of the rotating motor is provided with a coupling, the other side of the upper surface of the holding table is provided with a fixed bearing, and one end of the coupling is provided with an insert. The screw in the fixed bearing, a set of slideways is arranged between the rotating motor and the fixed bearing, a moving block is arranged above the slideway, and sliding blocks are arranged on both sides of the lower surface of the moving block. Threaded through hole, the threaded through hole is sleeved on the outside of the screw, the lower surface of the moving block is provided with a plurality of small grooves, the small grooves are provided with a small electric telescopic rod, and the lower surface of the telescopic end of the small electric telescopic rod is provided with a small vacuum suction cup, which can move The lower end of one side surface of the block is provided with an infrared rangefinder.
所述位置调节机构包括固定安装在移动块上表面的第二电动伸缩杆,第二电动伸缩杆伸缩端上表面设有连接杆,连接杆下端一侧设有第三电动伸缩杆,第三电动伸缩杆伸缩端下表面设有支撑轮,支撑轮落在盛放台上表面,连接杆末端设有固定板,固定板下表面设有伺服电机,伺服电机旋转端设有第四电动伸缩杆,第四电动伸缩杆伸缩端下表面设有小型伺服电机,小型伺服电机旋转端下表面设有调节盘。The position adjustment mechanism includes a second electric telescopic rod fixedly installed on the upper surface of the moving block, the upper surface of the telescopic end of the second electric telescopic rod is provided with a connecting rod, the lower end of the connecting rod is provided with a third electric telescopic rod, and the third electric telescopic rod is provided. The lower surface of the telescopic end of the telescopic rod is provided with a support wheel, the support wheel falls on the upper surface of the holding table, the end of the connecting rod is provided with a fixed plate, the lower surface of the fixed plate is provided with a servo motor, and the rotating end of the servo motor is provided with a fourth electric telescopic rod, A small servo motor is arranged on the lower surface of the telescopic end of the fourth electric telescopic rod, and an adjusting disc is arranged on the lower surface of the rotating end of the small servo motor.
所述安装机构包括固定安装在调节盘下表面一侧的小型旋转电机,小型旋转电机旋转端下表面设有第一小型电磁铁,小型旋转电机旋转端下端为方形,小型旋转电机旋转端上套装有清洁管。The installation mechanism includes a small rotary motor fixedly installed on one side of the lower surface of the adjusting disc, the lower surface of the rotary end of the small rotary motor is provided with a first small electromagnet, the lower end of the rotary end of the small rotary motor is square, and the rotary end of the small rotary motor is sleeved There are cleaning tubes.
所述清洁管包括半圆柱形管道,半圆柱形管道两侧下端设有多个连接合页,连接合页上连接有四分之一圆柱形管道,连接合页两端设有固定轴,固定轴上套装有卡簧,半圆柱形管道上表面中心位置设有小型固定轴承,小型固定轴承内设有旋转轴,旋转轴上表面设有方形凹槽,四分之一圆柱形管道外侧下端两端设有连接环,连接环上设有连接线,连接线一端缠绕在旋转轴下端,四分之一圆柱形管道下端内侧设有永磁体。The cleaning pipe includes a semi-cylindrical pipe, the lower ends of both sides of the semi-cylindrical pipe are provided with a plurality of connecting hinges, the connecting hinges are connected with a quarter-cylindrical pipe, and the two ends of the connecting hinge are provided with fixed shafts for fixing. A circlip is sleeved on the shaft, a small fixed bearing is arranged in the center of the upper surface of the semi-cylindrical pipe, a rotating shaft is arranged in the small fixed bearing, a square groove is arranged on the upper surface of the rotating shaft, and the lower end of the outer side of the quarter-cylindrical pipe is two The end is provided with a connecting ring, the connecting ring is provided with a connecting wire, one end of the connecting wire is wound around the lower end of the rotating shaft, and a permanent magnet is arranged inside the lower end of the quarter-cylindrical pipe.
所述两个四分之一圆柱形管道上的永磁体相互吸引,所述两个四分之一圆柱形管道和半圆柱形管道内侧表面设有柔性清理垫。The permanent magnets on the two quarter-cylindrical pipes attract each other, and the inner surfaces of the two quarter-cylindrical pipes and the half-cylindrical pipes are provided with flexible cleaning pads.
所述往复转动机构包括固定安装在调节盘下表面另一侧的曲柄摇杆装置,曲柄摇杆装置末端设有柔性橡胶棒,柔性橡胶棒下表面设有弹簧伸缩柱,弹簧伸缩柱下表面设有第二小型电磁铁。The reciprocating rotation mechanism includes a crank rocker device fixedly installed on the other side of the lower surface of the adjustment disc, the end of the crank rocker device is provided with a flexible rubber rod, the lower surface of the flexible rubber rod is provided with a spring telescopic column, and the lower surface of the spring telescopic column is provided with a flexible rubber rod. There is a second small electromagnet.
所述清理机构包括固定安装在盛放台前侧表面下端一侧的清理箱,清理箱内设有清水,清理箱内下端一侧设有搅拌器,清理箱上方设有烘干器。The cleaning mechanism includes a cleaning box fixedly installed on one side of the lower end of the front surface of the holding table, the cleaning box is provided with clean water, a stirrer is arranged on the lower end side of the cleaning box, and a dryer is arranged above the cleaning box.
所述信息输入机构包括固定安装在盛放台上表面一侧的太阳能发电装置,太阳能发电装置一侧设有控制器,控制器连接有输入键盘,输入键盘上设有设有数字键和多种功能键。The information input mechanism includes a solar power generation device fixedly installed on one side of the upper surface of the holding table. A controller is provided on one side of the solar power generation device. The controller is connected with an input keyboard. The input keyboard is provided with numeric keys and various function keys.
利用本发明的技术方案制作的用于清理太阳能热水器的清洁装置,不需要使用水对其进行冲洗,将此装置与太阳能热水器定位连接后,设定此太阳能热水器的一些基本参数,此装置可将清洁管套装在集热管上,并使清洁管在集热管上上下移动和左右往复转动,清洁程度更高,并且节省水资源。The cleaning device for cleaning the solar water heater made by using the technical solution of the present invention does not need to be washed with water. After the device is positioned and connected to the solar water heater, some basic parameters of the solar water heater are set. The cleaning pipe is sleeved on the heat collecting pipe, and makes the cleaning pipe move up and down and reciprocate left and right on the heat collecting pipe, so that the cleaning degree is higher and water resources are saved.
附图说明Description of drawings
图1是本发明所述用于清理太阳能热水器的清洁装置的结构示意图;1 is a schematic structural diagram of a cleaning device for cleaning a solar water heater according to the present invention;
图2是本发明所述限位机构的局部示意图;2 is a partial schematic view of the limiting mechanism of the present invention;
图3是本发明所述移动机构的局部示意图;Fig. 3 is the partial schematic diagram of the moving mechanism of the present invention;
图4是本发明所述用于清理太阳能热水器的清洁装置的局部放大图;4 is a partial enlarged view of the cleaning device for cleaning the solar water heater according to the present invention;
图5是本发明所述安装机构的局部示意图;Fig. 5 is the partial schematic diagram of the installation mechanism of the present invention;
图6是本发明所述清洁管的局部放大图;Fig. 6 is a partial enlarged view of the cleaning pipe of the present invention;
图中,1、盛放台;2、万向轮;3、圆形凹槽;4、第一电动伸缩杆;5、电磁铁;6、旋转电机;7、联轴器;8、固定轴承;9、螺杆; 10、滑道;11、移动块;12、滑块;13、螺纹通孔;14、小型凹槽; 15、小型电动伸缩杆;16、小型真空吸盘;17、红外线测距仪;18、第二电动伸缩杆;19、连接杆;20、第三电动伸缩杆;21、支撑轮; 22、固定板;23、伺服电机;24、第四电动伸缩杆;25、小型伺服电机;26、调节盘;27、小型旋转电机;28、第一小型电磁铁;29、清洁管;30、半圆柱形管道;31、连接合页;32、四分之一圆柱形管道; 33、固定轴;34、卡簧;35、小型固定轴承;36、旋转轴;37、方形凹槽;38、连接环;39、连接线;40、永磁体;41、柔性清理垫;42、曲柄摇杆装置;43、柔性橡胶棒;44、弹簧伸缩柱;45、第二小型电磁铁;46、清理箱;47、清水;48、搅拌器;49、烘干器;50、太阳能发电装置;51、控制器;52、输入键盘。In the figure, 1, the storage table; 2, the universal wheel; 3, the circular groove; 4, the first electric telescopic rod; 5, the electromagnet; 6, the rotating motor; 7, the coupling; 8, the fixed bearing ;9, screw; 10, slideway; 11, moving block; 12, slider; 13, threaded through hole; 14, small groove; 15, small electric telescopic rod; 16, small vacuum suction cup; 17, infrared ranging instrument; 18, the second electric telescopic rod; 19, the connecting rod; 20, the third electric telescopic rod; 21, the support wheel; 22, the fixing plate; 23, the servo motor; 24, the fourth electric telescopic rod; 25, the small servo Motor; 26. Adjustment disc; 27. Small rotary motor; 28. The first small electromagnet; 29. Cleaning pipe; 30. Semi-cylindrical pipe; 31. Connection hinge; 32. Quarter-cylindrical pipe; 33 34, circlip; 35, small fixed bearing; 36, rotating shaft; 37, square groove; 38, connecting ring; 39, connecting wire; 40, permanent magnet; 41, flexible cleaning pad; 42, crank rocker device; 43, flexible rubber rod; 44, spring telescopic column; 45, second small electromagnet; 46, cleaning box; 47, clean water; 48, agitator; 49, dryer; 50, solar power generation device; 51. Controller; 52. Input keyboard.
具体实施方式Detailed ways
下面结合附图对本发明进行具体描述,如图1-6所示。The present invention will be specifically described below with reference to the accompanying drawings, as shown in FIGS. 1-6 .
在本实施方案中,第一步、固定连接:使用者将盛放台1推动到太阳能热水器前侧,锁紧万向轮2上的刹车片,启动第一电动伸缩杆4 伸长,使电磁铁5余太阳能热水器接触,启动电磁铁5将其吸引,在此过程中,将此装置与太阳能热水器进行连接限定位置,防止在清洁过程中,由于晃动导致清洁出现意外;In this embodiment, the first step, fixed connection: the user pushes the holding table 1 to the front side of the solar water heater, locks the brake pads on the universal wheel 2, and starts the first electric
第二步、移动位置;将太阳能热水器上集热管的直径、长度、倾斜角度、间距等数据提供输入键盘52输到控制器51中,由控制器51控制启动旋转电机6转动,并带动螺杆9转动,通过螺杆9与螺纹通孔 13的配合将移动块11移动到合适的位置,启动启动小型电动伸缩杆15伸长,使小型真空吸盘16落在盛放台1上表面,启动小型真空吸盘16,启动第二电动伸缩杆18伸长或缩短,第三电动伸缩杆20随之伸长或缩短,启动第四电动伸缩杆24伸长,启动伺服电机23转动,将清洁管29移动到边缘的集热管下方,并且是清洁管29的倾斜角度与集热管的倾斜角度一致,在此过程中,可将清洁管29移动到合适的位置,并进行定位,便于进行清洁;The second step is to move the position; the data such as the diameter, length, inclination angle, spacing and other data of the collector tube on the solar water heater are provided to the input keyboard 52 and input to the
第三步、清洁:由控制器51控制启动第四电动伸缩杆24伸长麻将清洁管29靠近集热管,并产生压力,由控制器51控制启动小型旋转电机27转动,通过第一小型电磁铁28与旋转轴36的连接,将连接线39收起,将两侧的四分之一圆柱形管道32从两端拉起,启动第四电动伸缩杆24伸长,将其套装在集热管上,启动小型旋转电机27反向转动,将连接线39放出,四分之一圆锥形管道32在卡簧34的作用下回到原位,并通过永磁体40吸引,将清洁管29套装在集热管上,关闭第一小型电磁铁28,启动第四电动伸缩杆24缩短,将第一小型电磁铁28从方形凹槽37中拉出,启动小型伺服电机25转动,将第二小型电磁铁45转动到方形凹槽37上方,启动第四电动伸缩杆24伸长,将第二小型电磁铁45与旋转轴36连接,启动曲柄摇杆装置42上的电机,使清洁管29在集热管上做往复转动面对集热管进行清洁,启动伺服电机23转动,启动第四电动伸缩杆24随之配合伸长缩短,使清洁管29在集热管上上下移动,对其进行清理,清理完毕后没激情清洁管 29移动到下方,在此过程中,可通过清洁管29左右转动和上下移动对集热管进行清理,干净程度更高;The third step, cleaning: controlled by the
第四步、清洗:当一根集热管清洁完毕后,将第二小型电磁铁45 从方形凹槽37中取出,更换成第一小型电磁铁28,并将清洁管29取下,根据提前输入的太阳能热水器的信息,重复第二步和第三步,对集热管进行清理,清理一定次数后,由控制器51控制将清洁管29移动到清理箱46中,启动搅拌器48带动清水47对清洁管29进行清洗,并通过烘干器49对其烘干,在此过程中,可对清洁管29进行清洗,防止由于多次使用降低清洁的程度。The fourth step, cleaning: when a collector tube is cleaned, take out the second
上述技术方案仅体现了本发明技术方案的优选技术方案,本技术领域的技术人员对其中某些部分所可能做出的一些变动均体现了本发明的原理,属于本发明的保护范围之内。The above technical solutions only represent the preferred technical solutions of the technical solutions of the present invention, and some changes that those skilled in the art may make to some parts of them all reflect the principles of the present invention and fall within the protection scope of the present invention.
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