CN109786881A - A kind of cylindrical battery electric discharge device - Google Patents

A kind of cylindrical battery electric discharge device Download PDF

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Publication number
CN109786881A
CN109786881A CN201811597850.9A CN201811597850A CN109786881A CN 109786881 A CN109786881 A CN 109786881A CN 201811597850 A CN201811597850 A CN 201811597850A CN 109786881 A CN109786881 A CN 109786881A
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CN
China
Prior art keywords
battery
motor
bracket
conveyer belt
fixed
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CN201811597850.9A
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CN109786881B (en
Inventor
张健
彭韬
范宗明
俞少徽
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Nanjing Top Automation Technology Co Ltd
NANJING HUANWU RESOURCES RECYCLING TECHNOLOGY Co Ltd
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Nanjing Top Automation Technology Co Ltd
NANJING HUANWU RESOURCES RECYCLING TECHNOLOGY Co Ltd
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Priority to CN201811597850.9A priority Critical patent/CN109786881B/en
Publication of CN109786881A publication Critical patent/CN109786881A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/84Recycling of batteries or fuel cells

Abstract

The invention discloses a kind of cylindrical battery electric discharge devices, including first support and the vibrating disk, battery branch mechanism, battery insulation skin removal mechanism, battery normalizing mechanism and the glue applying mechanism that are arranged in first support.The present invention is to realize automation transmission regular to single cylindrical battery, insulated hull removal, environmental protection electric discharge, put in order.It is controlled by LC controller and realizes that automation is artificial to substitution, it is high-efficient.The device of the invention reliability and high degree of automation are more suitable for large-scale production, it can be achieved that single battery environmental protection electric discharge in 2S.

Description

A kind of cylindrical battery electric discharge device
Technical field
The invention belongs to battery resource technical field of regeneration, and in particular to a kind of cylindrical battery electric discharge device.
Background technique
Lithium ion battery is since the 1990s enters commercialization, since it has light-weight, small in size, metric density High, the features such as having extended cycle life, increasingly replaces other type batteries and be widely used in portable electronic product field and power Automotive field.But as lithium ion battery dosage rapidly increases, learies also significantly increase year by year.Although lithium-ion electric Pond is considered as green power supply, and waste and old lithium ion battery does not range risk waste yet, due to itself contain it is inflammable and Toxic element and organic matter, such as LiPF6, Co (cobalt), carbonic ester are handled according to the method simply buried, will be right Ecological environment causes damages.Simultaneously containing there are many metals for having recovery value, such as cobalt, manganese, lithium, nickel in lithium ion battery.Cause The recovery processing applying waste lithium ionic of this environmental protection had both had biggish economic value, was additionally beneficial to preserve the ecological environment.
Lithium ion battery resource utilization and harmless treatment have become the hot spot paid close attention to both at home and abroad at present.But it is recycled The first step be carry out waste and old lithium ion battery electric discharge, it is therefore an objective to prevent battery disassemble during, occur short circuit cause fire Calamity, explosion accident generation, common charging method have physics electric discharge and salt water electric discharge.
Physics electric discharge generally uses conducting wire and load, and by old and useless battery and conducting wire, load in series at discharge loop, physics is put The shortcomings that electricity is suitable for the electric discharge of the batteries such as power battery pack, high capacity cell, discharges for small-sized, single battery is cost High, heavy workload.
Salt water electric discharge is suitable for numerous compact batteries, but electrochemical reaction occurs during discharge, and dissolution anode produces Raw a large amount of pernicious gas (such as hydrogen chloride) and waste water (electrolyte), if do not handled, environmental pollution is very big, but carries out Harmless treatment, the capture and processing of exhaust gas and the purified treatment difficulty of waste water are big, at high cost.
But whether being physics electric discharge or salt water electric discharge, terminate in electric discharge, after placing a period of time, the electricity of percentage of batteries It can convert and still remain, voltage can rise again, still be possible to cause safety accident in the subsequent treatment process of battery.Therefore Be badly in need of it is a kind of can quickly, be entirely capable of the device to discharge old and useless battery.
Summary of the invention
The purpose of the present invention is to provide a kind of cylindrical battery electric discharge device, solve in the prior art to discharge to old and useless battery The high technical problem of low efficiency, labour cost.
To solve the above-mentioned problems, the following technical solution that the present invention takes:
A kind of cylindrical battery electric discharge device, including first support and the vibrating disk being arranged in first support, battery branch Mechanism, battery insulation skin removal mechanism, battery normalizing mechanism and glue applying mechanism.
Battery branch mechanism includes that second support, first motor, the first conveyer belt and plectrum, second support are fixed on In first support, first motor is fixed on the secondary support bracket, and the first conveyer belt is set in first rotating shaft, first rotating shaft and second Bracket is rotatablely connected by bearing, and first motor drives the movement of the first conveyer belt, the discharge port of vibrating disk and the first conveyer belt Front end overlap joint;The first driving mechanism and two the first slideways are provided in second support, two the first slideways are located at first The two sides of end of tape are transmitted, the first driving mechanism drives plectrum to move back and forth, orderly, intermittent by the battery on conveyer belt to divide It does not push in the first slideway of two sides.
The battery insulation skin removal mechanism includes third bracket and two battery insulation skins being arranged on third bracket Removal mechanism unit;Each battery insulation skin removal mechanism unit includes pedestal, fixed friction wheel mechanism, pushing mechanism, and The floating friction wheel mechanism of pedestal is set;Pedestal and third bracket are fixed in first support;The floating friction Taking turns mechanism includes the 4th bracket, floating friction pulley, the second motor and third motor, and the second motor is fixed on the base, on pedestal Bearing rotation is provided with the first screw rod, the second motor drives the first screw rod to rotate by retarder, the bottom of the 4th bracket It is fixed with the first guide block, the first guide block is set on the first screw rod, and is connect with the first wire rod thread;The fixed setting of third motor On the 4th bracket, the fixed one end for being set in the second shaft of floating friction pulley, the second shaft is turned by bearing and the 4th bracket Dynamic connection, the second shaft of third motor driven drive the rotation of floating friction pulley;Screw rod is vertically arranged with the second shaft.
Fixed friction wheel mechanism includes fixed friction wheel and the 4th motor;The fixed third that is set in of fixed friction wheel turns One end of axis, third shaft are connect by bearing with third holder pivots, and the 4th motor is fixed on third bracket, and the 4th Motor driven third shaft drives the rotation of fixed friction wheel, and third shaft is arranged in parallel with the second shaft;In the first support It is fixedly installed the first support plate, between third bracket and the 4th bracket, the upper end of the first support plate turns the first support plate Dynamic to be provided with driven wheel, the shaft of driven wheel is parallel with the second shaft, the center of driven wheel, floating friction pulley and fixed friction wheel Point constitutes three vertex of isosceles triangle, and does not contact between driven wheel, floating friction pulley and fixed friction wheel, driven wheel, The material passing passage that cylindrical battery passes through is constituted between floating friction pulley and fixed friction wheel three;Pushing mechanism setting is the On three brackets, battery enters in material passing passage from the outlet of the first slideway of respective side, and pushing mechanism pushes cylindrical battery edge Material passing passage advances, and battery outer surface is contacted with driven wheel, floating friction pulley and fixed friction wheel;The floating friction pulley and The revolving speed of fixed friction wheel is different.
The battery normalizing mechanism includes the 5th bracket, the 5th motor being arranged on the 5th bracket, the second conveyer belt, with And two grasping mechanism units;5th bracket is fixed in first support, and the second conveyer belt is set in the 4th shaft, the Four shafts are connect by bearing with the 5th holder pivots, and the output shaft of the 5th motor is connect with one end of the 4th shaft, the 5th electricity Machine drives the movement of the second conveyer belt;Each grasping mechanism unit includes the second driving mechanism and clamping jaw, and the second driving mechanism is fixed It is arranged on the 5th bracket, clamping jaw and the second driving mechanism are rotatablely connected;Second conveyer belt is located at two the second driving mechanisms and connects On the perpendicular bisector of line, clamping jaw grabs respective side and drives after the peeling of battery insulation skin removal mechanism, and through the second driving mechanism After turn is 90 degree dynamic, battery is placed on to the front end of the second conveyer belt, two clamping jaws work alternatively;Electricity is conveyed in the second conveyer belt During pond, the artificial positive and negative anodes by all batteries adjust unified.
The glue applying mechanism includes the 6th bracket and the dispenser that is arranged on the 6th bracket, and the 6th bracket is fixed at In first support, dispenser is located at the top of the second transmission end of tape, carries out dispensing to the upper end of battery.
Multiple old and useless batterys to be discharged are poured into vibrating disk, vibrating disk is ranked up battery by vibration, makes battery From the regular output to the first conveyer belt of discharge port of vibrating disk, first be filled with for detecting battery is installed in second support Sensor, when first sensor detects that the first conveyer belt battery piles with, PLC controller control vibrating disk stops working, directly When the battery accumulated on to the first conveyer belt is sent to subsequent processing, PLC controller control vibrating disk is resumed work.
After the battery of vibrating disk sequence is transported to the first transmission end of tape, PLC controller controls the first driving mechanism Driving plectrum swings, by the battery on conveyer belt in orderly, intermittent the first slideway for pushing two sides respectively.When first Sensor detects when not having battery on the first conveyer belt that PLC controller controls the first driving mechanism and stops working.
Battery send respectively into the battery insulation skin removal mechanism unit of respective side and carries out after the shunting of battery branch mechanism Remove insulated hull.Skin cylindrical battery to be removed enters material passing passage behind one end of pushing mechanism, and third motor driven is floated Friction pulley rotation, the rotation of the 4th motor driven fixed friction wheel, pushing mechanism push cylindrical battery to advance along material passing passage, electricity Frictional force of pond during advancing along material passing passage by floating friction pulley and fixed friction wheel, and floating friction pulley and solid The revolving speed for determining friction pulley is different, causes battery to rotate in advance, floating friction pulley and fixed friction wheel are all made of wear-resistant material It is made, rough surface, the insulated hull of battery surface package is removed by friction during rotation.When battery is moved to material passing passage The other end when, battery surface package insulated hull be removed safely.Old and useless battery is removed the peel using the device, operation side Just, control precision is high, high-efficient.Since refuse battery is difficult to accomplish uniformity, there is a situation where to get stuck bad with CONTACT WITH FRICTION, therefore Pressure sensitive device is installed in the feeding mandrel ends of pushing mechanism, pressure sensitive device is connect with PLC controller.Work as battery It is pushed into during material passing passage friction peeling, pressure sensitive device Real-time Feedback propulsive force works as pushing mechanism to PLC controller Feeding mandril push propulsive force be less than setting value F when, PLC controller control the second motor rotation drive the first screw rod turn It is dynamic, keep the 4th bracket connection floating friction pulley close to fixed friction wheel, reduces battery by space, increase friction effect.When When the propulsive force that the feeding mandril of pushing mechanism pushes is greater than the set value F, in order not to injury device and battery, PLC controller control It makes the second motor and rotates backward drive screw rod rotation, the 4th bracket is made to be connected to floating friction pulley to the side far from fixed friction wheel It is mobile, increase battery by space, reduces friction effect, until abandoning friction peeling.By the way that battery branch mechanism and two is arranged A battery insulation skin removal mechanism unit improves battery peeling efficiency.
Each grasping mechanism unit front end of battery normalizing mechanism is provided with the second sensing fallen for detecting battery Device, issues PLC controller for signal after second sensor detects battery in place, and PLC controller controls the second of respective side Driving machine driving clamping jaw grabs the battery that falls from the end of material passing passage, and after driving clamping jaw to rotate 90 degree, battery is placed In the front end of the second conveyer belt.Two clamping jaws work alternatively.During the second conveyer belt conveys battery, artificial judgment peeling The battery of failed or positive and negative misorientation, the artificial battery for taking out insulated hull and not removing, after the artificial commutation of positive and negative electrode misorientation again It is put into, keeps anode on conveyer belt upward.
The dispenser includes by cylinder and two arc panels, and two arc panels are constituted for clamping battery clamp, cylinder Drive fixture work.The 3rd sensor for detecting battery is provided on 6th bracket, the movement of the second conveyer belt is according to electricity Dispensing beat spacing in pond is advanced, and after battery is transported to dispensing station by the second conveyer belt, 3rd sensor detects the second transmission When end of tape has battery, PLC controller controls dispenser work, and the fixture of dispenser is fixedly clamped to battery, and dispenser starts Work carries out quantitative point glue to battery.
It is further improved, further includes stacking mechanism, the stacking mechanism includes that the 6th motor, the is arranged in first support The 7th bracket of two guide rails, the second screw rod and planer-type, the second screw rod are rotatably arranged in first support by bearing, and the 6th The rotation of the second screw rod of motor driven, the lower end of a upright bar of the 7th bracket of planer-type are fixedly installed the second sliding block, and second is sliding Block is connect with the second wire rod thread, and the lower end of another upright bar of the 7th bracket of planer-type is fixedly installed third sliding block, third Sliding block and the movable connection of the second guide rail, the second screw rod are arranged in parallel with the second guide rail.
It is fixed with the 7th motor and third screw rod on the cross bar of the 7th cradle top of planer-type, third screw rod passes through axis It holds and is rotatably arranged on cross bar, the 7th motor driven third screw rod rotates, and is arranged with Four-slider, Four-slider on third screw rod It connect, is provided on Four-slider for clamping the battery pneumatic clamper after dispensing with third wire rod thread, third screw rod and second Bar is vertically arranged, and first support upper surface is placed with the pallet for loading battery, and pallet is located at the second screw rod and the second guide rail Between.
It is further improved, the pallet is divided into the collecting bin of multiple placing batteries, and it is more that multiple collecting bins constitute multirow The collecting bin matrix of column;The two sides of pallet are provided with handle, easy to carry.
After the completion of dispenser work, the cylinder that PLC controller controls dispenser unclamps, and battery moves on, and is transmitted to code The Accreditation Waiting Area of pile device front end, which is provided with the 4th sensor for detecting battery, when the 4th sensor to battery When in place, PLC controller controls pneumatic clamper and grabs battery, and then PLC controller controls the 6th the second screw rod of motor driven and rotates band It moves entire the 7th bracket of planer-type to move along the second guide rail, while PLC controller controls the 7th motor driven Four-slider and drives Pneumatic clamper, battery are moved along third screw rod together, and the battery after peeling, dispensing is put into pallet, and are put according to X, Y-axis sequence It puts, Man Houyong vocal music is put in pallet or light is informed in replacement pallet).
It is further improved, between the first slideway and battery insulation skin removal mechanism unit of the every side of the first conveyer belt It is provided with battery transport mechanism.The battery transport mechanism include the 8th bracket, the 8th motor and third conveyer belt, the 8th Frame is fixed in first support, and third conveyer belt is set in the 5th shaft, and the 5th shaft passes through bearing and the 8th holder pivots Connection, the output shaft of the 8th motor are connect with one end of the 5th shaft, the movement of the 8th motor driven third conveyer belt;Third transmission The discharge port of first slideway of the front end and respective side of band overlaps, and the end of third conveyer belt and respective side battery insulation skin remove The material passing passage front end of mechanism unit overlaps.
After the shunting of battery branch mechanism, the discharge port of first slideway of the battery through respective side is delivered to third conveyer belt On, the material passing passage mouth of battery insulation skin removal mechanism unit is transported to by third transmission.Due to battery branch mechanism and electricity Structure is complicated for pool insulation skin removal mechanism, by the way that battery transport mechanism is arranged, enables the battery handled by branch mechanism It can smoothly enter into insulated hull removal mechanism.
It is further improved, there are two the first limit plate, two the first limit plate difference for fixed setting on the 8th bracket Positioned at the two sides in third conveyor width direction, there is the gap passed through for battery between two the first limit plates, which omits Greater than the diameter of battery, prevents battery from tilting during transportation and influence to control precision.
There are two the second limit plates, two the second limit plates to be located at the first transmission for fixed setting in the second support , there is the gap passed through for battery between two the second limit plates in the two sides in bandwidth direction, the gap is straight slightly larger than battery Diameter prevents battery from tilting during transportation and influences to control precision.
It is further improved, first driving mechanism, the second driving mechanism are rotary cylinder.
The first motor, the second motor, third motor, the 4th motor, the 5th motor, the 6th motor, the 7th motor and 8th motor is servo motor.The pushing mechanism is electric pushrod.
It is further improved, the other end fixing sleeve of second shaft is equipped with the first belt pulley, the output shaft of the second motor Upper fixing sleeve is equipped with the second belt pulley, the first belt pulley and the second belt pulley and is connected by belt;The third shaft it is another Fixing sleeve is held to be equipped with third belt pulley, fixing sleeve is equipped with the 4th belt pulley on the output shaft of the 4th motor, third belt pulley and the Four belt pulleys are connected by belt.Structure is simple, at low cost, and transmission effect is good.
Be further improved, second conveyer belt is vertically arranged, and the surface spaced set of the second conveyer belt have it is multiple Partition can block between adjacent separator and set the battery placed vertically, set on the 5th bracket along the second conveyer belt length direction It is equipped with baffle, there are the gaps that battery passes through between baffle and the second conveyer belt.By the way that partition, baffle is arranged, prevent battery from existing It is out-of-order or topple in transmission process.
It is further improved, each battery insulation skin removal mechanism unit further includes blanking bench, and the blanking bench is fixed on the On one bracket, the upper surface of blanking bench is installed with blanking groove, and blanking groove is divided into the horizontal segment being sequentially communicated, tilting section and vertical Section, the end of horizontal segment and material passing passage outlet.By the way that blanking bench is arranged, under the peeling battery process of material passing passage Become to place vertically by horizontal positioned after hopper, drop into grasping mechanism unit front end vertically, is clamped convenient for clamping jaw.
It is further improved, third limit plate, third limit is fixedly installed on the 5th bracket of the battery normalizing mechanism Plate includes two circular arc sides, and clamping jaw grabs battery and driven by the second driving mechanism, during clamping jaw rotation, battery Side is contacted with the circular arc side of third limit plate respective side, prevents battery from falling off, while limiting the rotary motion trace of fixture, is mentioned High control precision.
It is further improved, the fixed friction wheel speed is 30r/min-500r/min, and the friction wheel speed that floats is 500r/ min-1500r/min。
Compared with prior art, the invention has the following beneficial effects:
The present invention is to realize automation transmission regular to single cylindrical battery, insulated hull removal, environmental protection electric discharge, return It sets.It is controlled by LC controller and realizes that automation is artificial to substitution, it is high-efficient.The device of the invention reliability and automation journey Degree is high, it can be achieved that single battery environmental protection electric discharge in 2S, is more suitable for large-scale production.
Detailed description of the invention
Fig. 1 is the structure chart of this cylindrical battery electric discharge device.
Fig. 2 is the structure chart of battery branch mechanism.
Fig. 3 is the structure chart of battery transport mechanism.
Fig. 4 is the structure chart of battery insulation skin removal mechanism.
Fig. 5 is the structure chart of battery normalizing mechanism, glue applying mechanism.
Fig. 6 is the structure chart of stacking mechanism.
Fig. 7 is the structure chart of pallet.
Specific embodiment
For a better understanding of the present invention, the contents of the present invention are further illustrated below with reference to embodiment, but of the invention Content is not limited solely to the following examples.
As shown in figs. 1-7, a kind of cylindrical battery electric discharge device, including first support 1 and the vibration being arranged in first support 1 Moving plate 3, battery branch mechanism 2, battery insulation skin removal mechanism 4, battery normalizing mechanism 5 and glue applying mechanism 6.
Battery branch mechanism 2 include second support 21, first motor 22, the first conveyer belt 23 and plectrum 25, second Bracket 21 is fixed in first support 1, and first motor 22 is fixed in second support 21, and the first conveyer belt 23 is set in first turn On axis, first rotating shaft and second support 21 are rotatablely connected by bearing, and first motor 22 drives the movement of the first conveyer belt 23, vibration The front end of the discharge port of disk 3 and the first conveyer belt 23 overlap joint;The first driving mechanism 24 and two are provided in second support 21 One slideway 26, two the first slideways 26 are located at the two sides of 23 end of the first conveyer belt, and the first driving mechanism 24 drives plectrum 25 move back and forth, by the battery on conveyer belt in orderly, intermittent the first slideway 26 for pushing two sides respectively.
The battery insulation skin removal mechanism 4 includes that third bracket 47 and two batteries being arranged on third bracket 47 are exhausted Edge skin removal mechanism unit;Each battery insulation skin removal mechanism unit includes pedestal 41, fixed friction wheel mechanism, promotion machine Structure, and the floating friction wheel mechanism of pedestal is set;Pedestal 41 and third bracket 47 are fixed in first support 1; The floating friction wheel mechanism includes the 4th bracket 42, floating friction pulley 46, the second motor 43 and third motor 44, the second motor 43 are fixed on pedestal 41, and bearing rotation is provided with the first screw rod on pedestal 41, and the second motor 43 is driven by retarder The rotation of first screw rod, the bottom of the 4th bracket 42 is fixed with the first guide block, and the first guide block is set on the first screw rod, and with first Wire rod thread connection;Third motor 44 is fixed on the 4th bracket 42, and the fixation of floating friction pulley 46 is set in the second shaft One end, the second shaft is rotatablely connected by bearing and the 4th bracket 42, and third motor 44 drives the second shaft that floating is driven to rub Wipe 46 rotation of wheel;Screw rod is vertically arranged with the second shaft.
Fixed friction wheel mechanism includes fixed friction wheel 48 and the 4th motor 45;The fixation of fixed friction wheel 48 is set in One end of third shaft, third shaft are rotatablely connected by bearing and third bracket 47, and the 4th motor 45 is fixed at third On bracket 47, the 4th motor 45 drives third shaft that fixed friction wheel 48 is driven to rotate, and third shaft is parallel with the second shaft to be set It sets;The first support plate 49 is fixedly installed in the first support 1, the first support plate 49 is located at third bracket 47 and the 4th bracket Between 42, the upper end rotation of the first support plate 49 is provided with driven wheel, and the shaft of driven wheel is parallel with the second shaft, driven wheel, The central point of floating friction pulley and fixed friction wheel constitute isosceles triangle three vertex, and driven wheel, floating friction pulley and It is not contacted between fixed friction wheel, constitutes what cylindrical battery passed through between driven wheel, floating friction pulley and fixed friction wheel three Material passing passage;The pushing mechanism is arranged on third bracket, and the outlet of battery from the first slideway of respective side is logical into punishment in advance In road, pushing mechanism pushes cylindrical battery to advance along material passing passage, battery outer surface with driven wheel, floating friction pulley and solid Determine friction pulley contact;The floating friction pulley is different with the revolving speed of fixed friction wheel.
The battery normalizing mechanism 5 includes the 5th bracket 51, the 5th motor being arranged on the 5th bracket 51, the second transmission Band 54 and two grasping mechanism units;5th bracket 51 is fixed in first support 1, and the second conveyer belt 54 is set in In 4th shaft, the 4th shaft by bearing and the rotation connection of the 5th bracket 54, the output shaft of the 5th motor and the 4th shaft One end connection, the movement of the 5th the second conveyer belt of motor driven;Each grasping mechanism unit includes the second driving mechanism 52 and clamping jaw 53, the second driving mechanism 52 is fixed on the 5th bracket, and clamping jaw 53 and the second driving mechanism 52 are rotatablely connected;Second transmission It is located on the perpendicular bisector of two the second driving mechanism lines with 54, clamping jaw 53 grabs respective side and removes machine through battery insulation skin After structure peeling, and after 90 degree of rotation of the driving of the second driving mechanism, battery is placed on to the front end of the second conveyer belt, two clamping jaws It works alternatively;During the second conveyer belt conveys battery, the artificial positive and negative anodes by all batteries adjust unified.
The dispenser 62 that the glue applying mechanism 6 bracket 61 and be arranged on the 6th bracket including the 6th, the 6th bracket 61 are solid Fixed to be arranged in first support 1, dispenser is located at the top of the second transmission end of tape, carries out dispensing to the upper end of battery.
Multiple old and useless batterys to be discharged are poured into vibrating disk, vibrating disk is ranked up battery by vibration, makes battery From the regular output to the first conveyer belt of discharge port of vibrating disk, first be filled with for detecting battery is installed in second support Sensor, when first sensor detects that the first conveyer belt battery piles with, PLC controller control vibrating disk stops working, directly When the battery accumulated on to the first conveyer belt is sent to subsequent processing, PLC controller control vibrating disk is resumed work.
After the battery of vibrating disk sequence is transported to the first transmission end of tape, PLC controller controls the first driving mechanism Driving plectrum swings, by the battery on conveyer belt in orderly, intermittent the first slideway for pushing two sides respectively.When first Sensor detects when not having battery on the first conveyer belt that PLC controller controls the first driving mechanism and stops working.
Battery send respectively into the battery insulation skin removal mechanism unit of respective side and carries out after the shunting of battery branch mechanism Remove insulated hull.Skin cylindrical battery to be removed enters material passing passage behind one end of pushing mechanism, and third motor driven is floated Friction pulley rotation, the rotation of the 4th motor driven fixed friction wheel, pushing mechanism push cylindrical battery to advance along material passing passage, electricity Frictional force of pond during advancing along material passing passage by floating friction pulley and fixed friction wheel, and floating friction pulley and solid The revolving speed for determining friction pulley is different, causes battery to rotate in advance, floating friction pulley and fixed friction wheel are all made of wear-resistant material It is made, rough surface, the insulated hull of battery surface package is removed by friction during rotation.When battery is moved to material passing passage The other end when, battery surface package insulated hull be removed safely.Old and useless battery is removed the peel using the device, operation side Just, control precision is high, high-efficient.Since refuse battery is difficult to accomplish uniformity, there is a situation where to get stuck bad with CONTACT WITH FRICTION, therefore Pressure sensitive device is installed in the feeding mandrel ends of pushing mechanism, pressure sensitive device is connect with PLC controller.Work as battery It is pushed into during material passing passage friction peeling, pressure sensitive device Real-time Feedback propulsive force works as pushing mechanism to PLC controller Feeding mandril push propulsive force be less than setting value F when, PLC controller control the second motor rotation drive the first screw rod turn It is dynamic, keep the 4th bracket connection floating friction pulley close to fixed friction wheel, reduces battery by space, increase friction effect.When When the propulsive force that the feeding mandril of pushing mechanism pushes is greater than the set value F, in order not to injury device and battery, PLC controller control It makes the second motor and rotates backward drive screw rod rotation, the 4th bracket is made to be connected to floating friction pulley to the side far from fixed friction wheel It is mobile, increase battery by space, reduces friction effect, until abandoning friction peeling.By the way that battery branch mechanism and two is arranged A battery insulation skin removal mechanism unit improves battery peeling efficiency.
Each grasping mechanism unit front end of battery normalizing mechanism is provided with the second sensing fallen for detecting battery Device, issues PLC controller for signal after second sensor detects battery in place, and PLC controller controls the second of respective side Driving machine driving clamping jaw grabs the battery that falls from the end of material passing passage, and after driving clamping jaw to rotate 90 degree, battery is placed In the front end of the second conveyer belt.Two clamping jaws work alternatively.During the second conveyer belt conveys battery, artificial judgment peeling The battery of failed or positive and negative misorientation, the artificial battery for taking out insulated hull and not removing, after the artificial commutation of positive and negative electrode misorientation again It is put into, keeps anode on conveyer belt upward.
The dispenser 62 includes by cylinder and two arc panels, and two arc panels are constituted for clamping battery clamp, gas Cylinder drives fixture work.The 3rd sensor for detecting battery is provided on 6th bracket 61, the movement of the second conveyer belt is root Advance according to battery dispensing beat spacing, after battery is transported to dispensing station by the second conveyer belt, 3rd sensor detects second When transmission end of tape has battery, PLC controller controls dispenser work, and the fixture of dispenser is fixedly clamped to battery, dispenser It starts to work, quantitative point glue is carried out to battery.
It in the present embodiment, further include stacking mechanism 7, the stacking mechanism 7 includes the 6 be arranged in first support 1 Motor 71, the 7th bracket 73 of the second guide rail 72, the second screw rod and planer-type, the second screw rod are rotatably arranged on by bearing On one bracket 1, the 6th motor 71 drives the rotation of the second screw rod, and the lower end of a upright bar of the 7th bracket of planer-type is fixedly installed Second sliding block, the second sliding block are connect with the second wire rod thread, and the lower end fixation of another upright bar of the 7th bracket 73 of planer-type is set It is equipped with third sliding block, third sliding block and the movable connection of the second guide rail 72, the second screw rod are arranged in parallel with the second guide rail.
It is fixed with the 7th motor 74 and third screw rod on the cross bar at 73 top of the 7th bracket of planer-type, third screw rod is logical Bearing to be crossed to be rotatably arranged on cross bar, the 7th motor 74 drives the rotation of third screw rod, it is arranged with Four-slider on third screw rod, the Four-slider is connect with third wire rod thread, is provided on Four-slider for clamping the battery pneumatic clamper 75 after dispensing, third screw rod It is vertically arranged with the second screw rod, first support upper surface is placed with the pallet 76 for loading battery, and pallet is located at the second screw rod And second between guide rail.
In the present embodiment, the pallet is divided into the collecting bin 762 of multiple placing batteries, and multiple collecting bins constitute more The collecting bin matrix of row multiple row;The two sides of pallet are provided with handle 761, easy to carry.
After the completion of dispenser work, the cylinder that PLC controller controls dispenser unclamps, and battery moves on, and is transmitted to code The Accreditation Waiting Area of pile device front end, which is provided with the 4th sensor for detecting battery, when the 4th sensor to battery When in place, PLC controller controls pneumatic clamper and grabs battery, and then PLC controller controls the 6th the second screw rod of motor driven and rotates band It moves entire the 7th bracket of planer-type to move along the second guide rail, while PLC controller controls the 7th motor driven Four-slider and drives Pneumatic clamper, battery are moved along third screw rod together, and the battery after peeling, dispensing is put into pallet, and are put according to X, Y-axis sequence It puts, Man Houyong vocal music is put in pallet or light is informed in replacement pallet).
In the present embodiment, positioned at the every side of the first conveyer belt the first slideway and battery insulation skin removal mechanism unit it Between be provided with battery transport mechanism 8.The battery transport mechanism 8 includes the 8th bracket 81, the 8th motor 82 and third transmission Band 83, the 8th bracket 81 are fixed in first support 1, and third conveyer belt 83 is set in the 5th shaft, and the 5th shaft passes through axis It holds and is connect with the 8th holder pivots, the output shaft of the 8th motor 82 is connect with one end of the 5th shaft, the 8th motor driven third Conveyer belt movement;The discharge port of first slideway of the front end and respective side of third conveyer belt overlaps, the end of third conveyer belt with The material passing passage front end of respective side battery insulation skin removal mechanism unit overlaps.
After the shunting of battery branch mechanism, the discharge port of first slideway of the battery through respective side is delivered to third conveyer belt On, the material passing passage mouth of battery insulation skin removal mechanism unit is transported to by third transmission.Due to battery branch mechanism and electricity Structure is complicated for pool insulation skin removal mechanism, by the way that battery transport mechanism is arranged, enables the battery handled by branch mechanism It can smoothly enter into insulated hull removal mechanism.
In the present embodiment, there are two the first limit plate 84, two first limits for fixed setting on the 8th bracket 81 Plate 84 is located at the two sides of 83 width direction of third conveyer belt, exists between passing through for battery between two the first limit plates Gap, the gap are slightly larger than the diameter of battery, prevent battery from tilting during transportation and influence to control precision.
Fixed setting is there are two the second limit plate 27 in the second support 21, and two the second limit plates 27 are located at the There is the gap passed through for battery between two the second limit plates in the two sides of one conveyer belt, 23 width direction, which is slightly larger than The diameter of battery prevents battery from tilting during transportation and influences to control precision.
In the present embodiment, first driving mechanism 24, the second driving mechanism 52 are rotary cylinder.
The first motor, the second motor, third motor, the 4th motor, the 5th motor, the 6th motor, the 7th motor and 8th motor is servo motor.The pushing mechanism 28 is electric pushrod.
In the present embodiment, the other end fixing sleeve of second shaft is equipped with the first belt pulley, the output of the second motor Fixing sleeve is equipped with the second belt pulley, the first belt pulley and the second belt pulley and is connected by belt on axis;The third shaft it is another One end fixing sleeve is equipped with third belt pulley, and fixing sleeve is equipped with the 4th belt pulley on the output shaft of the 4th motor, third belt pulley and 4th belt pulley is connected by belt.Structure is simple, at low cost, and transmission effect is good.
In the present embodiment, second conveyer belt 54 is vertically arranged, and the surface spaced set of the second conveyer belt has Multiple partitions 55 can block between adjacent separator and set the battery placed vertically, along the second transmission strip length on the 5th bracket Direction is provided with baffle 56, and there are the gaps that battery passes through between baffle and the second conveyer belt.By the way that partition, baffle is arranged, prevent Only battery is out-of-order during transportation or topples over.
In the present embodiment, each battery insulation skin removal mechanism unit further includes blanking bench 9, and the blanking bench is fixed on In first support 1, the upper surface of blanking bench 9 is installed with blanking groove, blanking groove be divided into the horizontal segment being sequentially communicated, tilting section and Vertical section, the end of horizontal segment and material passing passage outlet.By the way that blanking bench is arranged, the peeling battery across material passing passage is passed through Become to place vertically by horizontal positioned after crossing blanking groove, drops into grasping mechanism unit front end vertically, clamped convenient for clamping jaw.
In the present embodiment, third limit plate 57, third are fixedly installed on the 5th bracket of the battery normalizing mechanism 5 Limit plate 57 includes two circular arc sides, and clamping jaw 53 grabs battery and driven by the second driving mechanism 52, rotated in clamping jaw 53 In the process, the side of battery is contacted with the circular arc side of 57 respective side of third limit plate, prevents battery from falling off, while limiting folder The rotary motion trace of tool, mentions high control precision.
In the present embodiment, the fixed friction wheel speed is 30r/min-500r/min, and the friction wheel speed that floats is 500r/min-1500r/min。
Do not done in the present invention illustrate be the prior art or can be realized by the prior art, and the present invention Described in specific implementation case be only preferable case study on implementation of the invention, practical range not for the purpose of limiting the invention. Equivalent changes and modifications made by i.e. all contents according to scope of the present invention patent all should be used as technology scope of the invention.

Claims (10)

1. a kind of cylindrical battery electric discharge device, which is characterized in that including first support and be arranged in first support vibrating disk, Battery branch mechanism, battery insulation skin removal mechanism, battery normalizing mechanism and glue applying mechanism;
Battery branch mechanism includes that second support, first motor, the first conveyer belt and plectrum, second support are fixed on first On bracket, first motor is fixed on the secondary support bracket, and the first conveyer belt is set in first rotating shaft, first rotating shaft and second support It is rotatablely connected by bearing, first motor drives the movement of the first conveyer belt, the front end of the discharge port of vibrating disk and the first conveyer belt Overlap joint;The first driving mechanism and two the first slideways are provided in second support, two the first slideways are located at the first transmission The two sides of end of tape, the first driving mechanism drive plectrum to move back and forth, orderly, intermittent by the battery on conveyer belt to dial respectively Into the first slideway of two sides;
The battery insulation skin removal mechanism includes third bracket and two battery insulation skins being arranged on third bracket removal Mechanism unit;Each battery insulation skin removal mechanism unit includes pedestal, fixed friction wheel mechanism, pushing mechanism, and setting In the floating friction wheel mechanism of pedestal;Pedestal and third bracket are fixed in first support;The floating friction turbine Structure includes the 4th bracket, floating friction pulley, the second motor and third motor, and the second motor is fixed on the base, passes through on pedestal Bearing rotation is provided with the first screw rod, and the second motor drives the first screw rod to rotate by retarder, and the bottom of the 4th bracket is fixed There is the first guide block, the first guide block is set on the first screw rod, and is connect with the first wire rod thread;Third motor is fixed at On four brackets, the fixed one end for being set in the second shaft of floating friction pulley, the second shaft is connected by bearing and the 4th holder pivots It connects, the second shaft of third motor driven drives the rotation of floating friction pulley;Screw rod is vertically arranged with the second shaft;
Fixed friction wheel mechanism includes fixed friction wheel and the 4th motor;The fixation of fixed friction wheel is set in third shaft One end, third shaft are connect by bearing with third holder pivots, and the 4th motor is fixed on third bracket, the 4th motor Third shaft is driven to drive the rotation of fixed friction wheel, third shaft is arranged in parallel with the second shaft;It is fixed in the first support It is provided with the first support plate, between third bracket and the 4th bracket, the upper end rotation of the first support plate is set the first support plate It is equipped with driven wheel, the shaft of driven wheel is parallel with the second shaft, the central point structure of driven wheel, floating friction pulley and fixed friction wheel It is not contacted at three vertex of isosceles triangle, and between driven wheel, floating friction pulley and fixed friction wheel, driven wheel, floating The material passing passage that cylindrical battery passes through is constituted between friction pulley and fixed friction wheel three;The pushing mechanism is arranged in third branch On frame, battery enters in material passing passage from the outlet of the first slideway of respective side, and pushing mechanism pushes cylindrical battery along punishment in advance Channel is advanced, and battery outer surface is contacted with driven wheel, floating friction pulley and fixed friction wheel;The floating friction pulley and fixation The revolving speed of friction pulley is different;
The battery normalizing mechanism includes the 5th bracket, the 5th motor being arranged on the 5th bracket, the second conveyer belt and two A grasping mechanism unit;5th bracket is fixed in first support, and the second conveyer belt is set in the 4th shaft, and the 4th turn Axis is connect by bearing with the 5th holder pivots, and the output shaft of the 5th motor is connect with one end of the 4th shaft, and the 5th motor drives Dynamic second conveyer belt movement;Each grasping mechanism unit includes the second driving mechanism and clamping jaw, the fixed setting of the second driving mechanism On the 5th bracket, clamping jaw and the second driving mechanism are rotatablely connected;Second conveyer belt is located at two the second driving mechanism lines On perpendicular bisector, clamping jaw grabs respective side after the peeling of battery insulation skin removal mechanism, and turns through the driving of the second driving mechanism After 90 degree dynamic, battery is placed on to the front end of the second conveyer belt, two clamping jaws work alternatively;In the second conveyer belt conveying battery In the process, the artificial positive and negative anodes by all batteries adjust unified;
The glue applying mechanism includes the 6th bracket and the dispenser that is arranged on the 6th bracket, and the 6th bracket is fixed at first On bracket, dispenser is located at the top of the second transmission end of tape, carries out dispensing to the upper end of battery.
2. cylindrical battery electric discharge device according to claim 1, which is characterized in that it further include stacking mechanism, the stacking Mechanism includes that the 6th motor, the 7th bracket of the second guide rail, the second screw rod and planer-type is arranged in first support, and second Bar is rotatably arranged in first support by bearing, the rotation of the 6th the second screw rod of motor driven, and one of the 7th bracket of planer-type The lower end of upright bar is fixedly installed the second sliding block, and the second sliding block is connect with the second wire rod thread, the 7th bracket of planer-type it is another The lower end of a upright bar is fixedly installed third sliding block, and third sliding block and the movable connection of the second guide rail, the second screw rod are led with second Rail is arranged in parallel;
The 7th motor and third screw rod are fixed on the cross bar of the 7th cradle top of planer-type, third screw rod is turned by bearing Dynamic to be arranged on cross bar, the rotation of the 7th motor driven third screw rod is arranged with Four-slider on third screw rod, Four-slider and the The connection of three wire rod threads is provided on Four-slider for clamping the battery pneumatic clamper after dispensing, and third screw rod and the second screw rod are vertical Straight setting, first support upper surface are placed with the pallet for loading battery, and pallet is between the second screw rod and the second guide rail.
3. cylindrical battery electric discharge device according to claim 2, which is characterized in that the pallet is divided into multiple placements The collecting bin of battery, multiple collecting bins constitute the collecting bin matrix of multiple lines and multiple rows;The two sides of pallet are provided with handle.
4. cylindrical battery electric discharge device according to any one of claim 1-3, which is characterized in that be located at the first conveyer belt Battery transport mechanism is provided between the first slideway and battery insulation skin removal mechanism unit of every side;
The battery transport mechanism includes the 8th bracket, the 8th motor and third conveyer belt, and the 8th bracket is fixed on first support On, third conveyer belt is set in the 5th shaft, and the 5th shaft is connect by bearing with the 8th holder pivots, the 8th motor it is defeated Shaft is connect with one end of the 5th shaft, the movement of the 8th motor driven third conveyer belt;The front end of third conveyer belt and respective side The first slideway discharge port overlap joint, the punishment in advance of the end of third conveyer belt and respective side battery insulation skin removal mechanism unit is logical Road front end overlap joint.
5. cylindrical battery electric discharge device according to claim 4, which is characterized in that be fixedly installed on the 8th bracket Two the first limit plates, two the first limit plates are located at the two sides in third conveyor width direction, two the first limit plates Between there is the gap that passes through for battery;
There are two the second limit plates, two the second limit plates to be located at the first transmission bandwidth for fixed setting in the second support The two sides in direction are spent, there is the gap passed through for battery between two the second limit plates.
6. cylindrical battery electric discharge device according to claim 5, which is characterized in that first driving mechanism, second drive Motivation structure is rotary cylinder;
The first motor, the second motor, third motor, the 4th motor, the 5th motor, the 6th motor, the 7th motor and the 8th Motor is servo motor;
The pushing mechanism is electric pushrod.
7. cylindrical battery electric discharge device according to claim 1, which is characterized in that the other end of second shaft is fixed It is arranged with the first belt pulley, fixing sleeve is equipped with the second belt pulley, the first belt pulley and the second belt on the output shaft of the second motor Wheel is connected by belt;
The other end fixing sleeve of the third shaft is equipped with third belt pulley, and fixing sleeve is equipped with the 4th on the output shaft of the 4th motor Belt pulley, third belt pulley and the 4th belt pulley are connected by belt.
8. cylindrical battery electric discharge device according to claim 7, which is characterized in that second conveyer belt is vertically arranged, And second the surface spaced set of conveyer belt have multiple partitions, can block between adjacent separator and set the electricity placed vertically Pond is provided with baffle along the second conveyer belt length direction on the 5th bracket, and there are batteries to pass through between baffle and the second conveyer belt Gap.
9. cylindrical battery electric discharge device according to claim 8, which is characterized in that each battery insulation skin removal mechanism list Member further includes blanking bench, and the blanking bench is fixed in first support, and the upper surface of blanking bench is installed with blanking groove, blanking groove It is divided into the horizontal segment, tilting section and vertical section being sequentially communicated, the end of horizontal segment and material passing passage outlet.
10. cylindrical battery electric discharge device according to claim 9, which is characterized in that the 5th of the battery normalizing mechanism Third limit plate is fixedly installed on bracket, third limit plate includes two circular arc sides, and the battery after clamping jaw crawl peeling is simultaneously It is driven by the second driving mechanism, during clamping jaw rotation, the side of battery and the circular arc side of third limit plate respective side Contact.
CN201811597850.9A 2018-12-25 2018-12-25 Cylindrical battery discharging device Active CN109786881B (en)

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CN112607391A (en) * 2020-12-01 2021-04-06 江西省汇亿新能源有限公司 Cylindrical battery peeling device
CN112838287A (en) * 2020-12-31 2021-05-25 盐城子业家具有限公司 Lithium battery discharging device

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CN108878948A (en) * 2018-06-21 2018-11-23 深圳市移宝科技有限公司 A kind of cylindrical battery cluster tool
CN209217151U (en) * 2018-12-25 2019-08-06 南京环务资源再生科技有限公司 A kind of cylindrical battery electric discharge device

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WO2014000540A1 (en) * 2012-06-29 2014-01-03 山东鲁能智能技术有限公司 Battery replacement robot with mobile storage rack and battery replacement method
CN207325192U (en) * 2017-09-05 2018-05-08 惠州市鑫天诚科技有限公司 One kind is used for the uniform glue applying mechanism of cylindrical battery
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CN112838287A (en) * 2020-12-31 2021-05-25 盐城子业家具有限公司 Lithium battery discharging device

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