CN109767889A - Resistance wire winding system - Google Patents

Resistance wire winding system Download PDF

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Publication number
CN109767889A
CN109767889A CN201910198672.0A CN201910198672A CN109767889A CN 109767889 A CN109767889 A CN 109767889A CN 201910198672 A CN201910198672 A CN 201910198672A CN 109767889 A CN109767889 A CN 109767889A
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China
Prior art keywords
winding
resistance wire
driving
winding bar
bar
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CN201910198672.0A
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CN109767889B (en
Inventor
吴海云
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HRJ PRECISION EXTRUSION MACHINERY CO Ltd
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HRJ PRECISION EXTRUSION MACHINERY CO Ltd
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Abstract

A kind of resistance wire winding system provided by the invention, including the first storage pipe portion for storing the first heat-shrink tube, the second storage pipe portion, the wire feeder for resistance wire feeding and the hot wind portion for hot wind output for storing the second heat-shrink tube, the discharge end side of the wire feeder is provided with the wind for resistance wire winding, the wind includes winding bar, the winding bar includes driving end and connecing to draw end, and the driving end is connected with the bar rotating mechanism for driving the winding bar around central axis autorotation;The winding bar side is provided with for guiding first heat-shrink tube and second shrinkable sleeve to be connected to the casing bit on the winding bar;The setting of the resistance wire winding system effectively realizes the full-automatic production of resistance wire winding, to effectively improve production efficiency, brings higher economic benefit.

Description

Resistance wire winding system
Technical field
The present invention relates to the manufacture processing technique fields of electronic component, and in particular to a kind of resistance wire winding system.
Background technique
In the application of each industrial technology industry, or it need to be provided with the resistance wire component of winding, to cooperate different functions zero The application of component;In the prior art, the coiling of resistance wire is mostly by manually manually completing, since resistance wire has tough physics Property, therefore coiling is time-consuming and laborious, and is difficult to ensure required screw pitch and elasticity.
Summary of the invention
It is an object of the invention to provide a kind of resistance wire winding system in order to overcome the deficiencies of the prior art.
Resistance wire winding system stores up pipe portion, for storing the second heat-shrink tube including first for storing the first heat-shrink tube Second storage pipe portion, for resistance wire feeding wire feeder and for hot wind output hot wind portion, the wire feeder go out Material end side is provided with the wind for resistance wire winding, and the wind includes winding bar, and the winding bar includes It drives end and connects and draw end, the driving end is connected with the bar rotating mechanism for driving the winding bar around central axis autorotation; The winding bar side is provided with for guiding first heat-shrink tube and second shrinkable sleeve to be connected to the winding bar Casing bit.
Further, described connect draws end and is provided with the portion of drawing that connects, and the outer diameter for meeting the portion of drawing is in far from the driving end side Decline trend, it is tapered to meet the portion of drawing convenient for connecing described in casing warp and drawing end cap and be connected on the winding bar.
Further, several winding slots are provided on the winding bar, the winding slot includes drawing end close to described connect Draw face under side, the vertical range that face to the winding bar central axes are drawn under described is presented along the direction of the driving end side Subtract trend;Drawing under described facing towards described drives the transition of end side to be formed with the extended surface with the winding bar axis parallel, The extended surface radially extends towards winding bar described in one lateral edge of driving end and is provided with abutment walls, the abutment walls top court To it is described connect to draw end side and be extended have a retainer, the retainer two sides and the abutment walls and extended surface are formed with two sides Side opening, the retainer and under draw to be formed between face toward described connect and draw the channel opening at end.
Further, the exterior side of the retainer to the central axes of winding bar distance is equal to the half of the winding bar Diameter;The periphery table side of the outer wall of the retainer and the winding bar seamlessly transits;And make winding bar periphery table side flat It is whole;Meet resistance wire and pyrocondensation wears to scoop out and uses demand;The open edge of side opening described in side is smooth arc structure, another The open edge of side opening described in side has corner angle;By the setting of different side openings, in order to resistance wire winding.
Further, the winding slot is provided at least two, axis direction of each winding slot along the winding bar Linear sequence arrangement, in order to which various sizes of resistance wire winds application demand.
Further, further include curled hair shaft for storing resistance wire;The wire feeder includes being set to the volume Silk shaft discharge end side godet roller and the driving godet roller around central axis autorotation wheel rotating mechanism, the godet roller Discharge end is provided with guidewire interface, driving end position of the guidewire interface toward the winding bar;The wire feeder connects It is connected to wire feed driving mechanism, it is past that the wire feed driving mechanism drives the wire feeder to make perpendicular to the winding bar axial direction Multiple driving campaign.
Further, the wind is connected with winding driving mechanism, twines described in the winding driving mechanism driving Winding apparatus makees reciprocal driving campaign along the axial direction of the winding bar.
Further, described sleeve pipe device includes casing manipulator, and described sleeve pipe manipulator is connected with the first socket driving Mechanism and the second socket driving mechanism;The first socket driving mechanism driving described sleeve pipe manipulator is axial along the winding bar Make reciprocal driving campaign in direction;The second socket driving mechanism drives the manipulator perpendicular to the winding bar axial direction side It is moved to the driving for making reciprocal.
Further, the first storage pipe portion includes the casing container for storing the first heat-shrink tube, described sleeve pipe container It is provided with the outlet pipe mechanism for exporting first heat-shrink tube one by one, so that derived each first heat-shrink tube and the winding bar In parallel;Described sleeve pipe container is connected with outlet pipe driving mechanism, and the outlet pipe driving mechanism driving described sleeve pipe container is perpendicular to institute It states winding bar axial direction and makees reciprocal driving movement.
Further, the second storage pipe portion includes the pipe crimping turntable for storing the second heat-shrink tube, the pipe crimping turntable Discharge end side is provided with catheter interface, and the catheter interface connects toward the winding bar draws end side, the catheter interface It is coaxially disposed with the winding bar;The catheter interface side is provided with the cutting mechanism for cutting second heat-shrink tube.
The beneficial effects of the present invention are:
By the setting of the wind, effectively meet the winding application demand of resistance wire.
There is the setting of the resistance wire winding system of the wind by application, effectively realizes the full-automatic of resistance wire winding Metaplasia produces, to effectively improve production efficiency, brings higher economic benefit.
Detailed description of the invention
Fig. 1 is the combination diagram of resistance wire winding system of the invention;
Fig. 2 is the combination diagram of wind of the invention;
Fig. 3 is the A partial structural diagram of resistance wire winding system of the invention;
Fig. 4 is the B partial structural diagram of resistance wire winding system of the invention;
Fig. 5 is the C partial structural diagram of resistance wire winding system of the invention;
Description of symbols:
Wind 1, winding bar 11, connect the portion of drawing 110, bar rotating mechanism 12, winding slot 13, under draw face 131, extended surface 132, abutment walls 133, retainer 134, side opening 135, channel opening 136, winding driving mechanism 14, casing container 21, outlet pipe machine Structure 22, pipe crimping turntable 31, catheter interface 32, cutting mechanism 33, godet roller 41, wheel rotating mechanism 42, is led outlet pipe driving mechanism 23 Silk interface 43, hot wind portion 5, casing manipulator 61, first are socketed driving mechanism 62, second and are socketed driving mechanism 63, curled hair shaft 7, work top 9.
Specific embodiment
It is with reference to the accompanying drawings and embodiments, right in order to make technical solution of the present invention, purpose and its advantage more clearly Explanation is further explained in the present invention.
As shown in Figures 1 to 5, resistance wire winding system of the invention, including work top 9 are set on the work top 9 It is equipped with the wind 1 for resistance wire winding, the wind 1 includes winding bar 11, and the winding bar 11 includes driving It holds and connects and draw end, described connect draws end and be provided with the portion of drawing 110 that connects, and the outer diameter for meeting the portion of drawing 110 is in far from the driving end side Decline trend connects that the portion of drawing 110 is tapered so that described, connects convenient for wearing for winding bar 11;The driving end is connected with for driving Bar rotating mechanism 12 of the winding bar 11 around central axis autorotation;The wind 1 is connected with winding driving mechanism 14, institute Winding driving mechanism 14 is stated using motor driven and the combination of screw rod transmission, to drive the wind 1 flat in work Axial direction on platform along the winding bar 11 makees reciprocal driving campaign.
Be provided with several winding slots 13 on the winding bar 11, the winding slot 13 is provided at least two, it is each it is described around Wire casing 13 is arranged along the axis direction linear sequence of the winding bar 11;The winding slot 13 includes drawing end one close to described connect Draw face 131 under side, side of the vertical range along the driving end side of face 131 to 11 central axes of winding bar is drawn under described To the trend of tapering off;Draw under described face 131 be formed with towards the driving end side transition it is flat with 11 central axes of winding bar Capable extended surface 132, the extended surface 132 radially extended towards winding bar 11 described in one lateral edge of driving end be provided with against Wall 133,133 top of abutment walls, which connects to draw described in, holds side is extended to have retainer 134,134 liang of the retainer Side and the abutment walls 133 and extended surface 132 are formed with the side opening 135 of two sides, the retainer 134 draw under face 131 it Between be formed with toward described connect and draw the channel opening 136 at end;The exterior side of the retainer 134 to the winding bar 11 axis Linear distance is equal to the radius of the winding bar 11;The outer wall of the retainer 134 and the periphery table side of the winding bar 11 are smooth Transition;The open edge of side opening 135 described in side is smooth arc structure, the open edge of side opening 135 described in the other side With corner angle.
The wire feeder for resistance wire feeding is provided on the work top 9,9 side of work top is provided with For storing the curled hair shaft 7 of resistance wire;The wire feeder includes being set to the 7 discharge end side godet roller of curled hair shaft 41 and wheel rotating mechanism 42 of the driving godet roller 41 around central axis autorotation, the godet roller 41 and the curled hair shaft 7 Between be provided with several the first guide wheels for assisting the resistance wire to import;The discharge end of the godet roller 41 is provided with seal wire Interface 43, when working condition, driving end position of the guidewire interface 43 toward the winding bar 11;The wire feeder connects It is connected to wire feed driving mechanism, the combination that the wire feed driving mechanism is driven using cylinder driving with guide rail, described in driving Wire feeder makees reciprocal driving campaign perpendicular to 11 axial direction of winding bar.
The first storage pipe portion for storing the first heat-shrink tube, the first storage pipe portion packet are provided on the work top 9 The casing container 21 for storing the first heat-shrink tube is included, described sleeve pipe container 21 is provided with for exporting first pyrocondensation one by one The outlet pipe mechanism 22 of pipe, so that derived each first heat-shrink tube is parallel with the winding bar 11;Described sleeve pipe container 21 is connected with Outlet pipe driving mechanism 23, the combination that the outlet pipe driving mechanism 23 is driven using cylinder driving with guide rail, described in driving Casing container 21 makees reciprocal driving movement perpendicular to 11 axial direction of winding bar.
The hot wind portion 5 for hot wind output is provided in described sleeve pipe container 21, specifically, the hot wind portion 5 is using heat Air-gun structure, when working condition, the outlet air end in the hot wind portion 5 is toward 11 position of winding bar.
Further include the second storage pipe portion, the second storage pipe portion include be set to the workbench side for storing the The pipe crimping turntable 31 of two heat-shrink tubes, the 31 discharge end side of pipe crimping turntable is in being provided with catheter interface on the workbench 32, the catheter interface 32 connects toward the winding bar 11 draws end side, and the catheter interface 32 and the winding bar 11 are same Axis setting;Several for assisting that second heat-shrink tube imports are provided between the catheter interface 32 and pipe crimping turntable 31 Two guide wheels;32 side of catheter interface is provided with the cutting mechanism 33 for cutting second heat-shrink tube.
It is provided on the workbench described for guiding first heat-shrink tube and second shrinkable sleeve to be connected to Casing bit on winding bar 11;Described sleeve pipe device includes casing manipulator 61, and described sleeve pipe manipulator 61 is connected with first It is socketed driving mechanism 62 and the second socket driving mechanism 63;The first socket driving mechanism 62 is passed using motor driven and screw rod Dynamic combination, the second socket driving mechanism 63 is driven using cylinder and the combination of guide rail transmission, so that work When state, it is described first socket driving mechanism 62 drive described sleeve pipe manipulator 61 on workbench along 11 axis of winding bar To direction make reciprocal driving move, it is described second socket driving mechanism 63 drive the manipulator perpendicular to the winding bar 11 Axial direction makees reciprocal driving campaign.
Specifically, the course of work of the resistance wire winding system is as follows:
Firstly, drive the outlet pipe driving mechanism 23 to drive described sleeve pipe container 21 to move along the x axis, export first Heat-shrink tube enables derived first heat-shrink tube coincide with the cental axial position of the winding bar 11.
Then, the winding driving mechanism 14 is driven, in conjunction with the cooperation of manipulator to drive the linkage of wind 1 institute Winding bar 11 is stated to move along the y axis to be connected on first heat-shrink tube;Described sleeve pipe container 21 resets, and the wire feed drives Motivation structure drives the wire feeder to move in the X-axis direction, and enables the guidewire interface 43 toward the driving of the winding bar 11 End position simultaneously exports resistance wire;
Then, the bar rotating mechanism 12 is driven, makes the winding bar 11 around central axis forward direction autorotation, and described in driving Winding driving mechanism 14 enables the winding bar 11 reset movement along the y axis, is wound in the resistance wire and is socketed with the first heat On the winding bar 11 of the draw, it is arranged in the shape of a spiral;When the resistance wire reaches 13 position of winding slot, through the channel opening 136 snappings enter the winding slot 13, enable side opening 135 side of the resistance wire by being connected to its smooth arc structure;
Then, the dry rotating mechanism is driven, makes the winding bar 11 around the reversed autorotation of central axis, enables the resistance wire It winds again, the process wound by two sections, the resistance wire after making the winding meets the standard pitch application and elasticity of product Needed for adjustment.
Then, the manipulator is driven to pull out the second heat-shrink tube in 32 position of catheter interface to be socketed on the winding bar On 11, the second heat-shrink tube is cut by cutting mechanism 33, the second shrinkable sleeve of standard paragraphs is enabled to be connected to the spiral being completely wound On shape resistance wire.
Then, it then drives the outlet pipe driving mechanism 23 to drive described sleeve pipe container 21 to move along the x axis, makes described The outlet air end in hot wind portion 5 starts hot wind portion 5 and is heated with drying winding bar 11, described in order toward 11 position of winding bar First heat-shrink tube and the second heat-shrink tube, which are heated, to be tightened, to realize the resistance wire positioning after winding.
Finally, the resistance wire component with twolayer firing shrinkage tube moves along the y axis with manipulator clamping, it is buckled in winding slot Resistance wire on 13 is detached from by channel opening 136, to enable the resistance wire component be detached from the winding bar 11, so far, completes resistance wire The production of component
The workbench, which corresponds to 11 position of winding bar, may be provided with collection port, and the resistance wire component is enabled to can be collected Mouth position is fallen to below workbench, carries out unified collection.
The foregoing is merely the preferred embodiment of the present invention not to depart from this for those skilled in the art Under the premise of the implementation principle of invention, it can still modify to the embodiment, and corresponding modification also should be regarded as this hair Bright protection scope.

Claims (10)

1. resistance wire winding system, which is characterized in that including for storing the first heat-shrink tube the first storage pipe portion, for storing the The second storage pipe portion, the wire feeder for resistance wire feeding and the hot wind portion for hot wind output of two heat-shrink tubes, the wire feed The discharge end side of device is provided with the wind for resistance wire winding, and the wind includes winding bar, described to twine Around rod includes driving end and connecing to draw end, and the driving end is connected with for driving the winding bar to turn around the bar of central axis autorotation Motivation structure;The winding bar side is provided with for guiding first heat-shrink tube and second shrinkable sleeve to be connected to described twine Casing bit in around rod.
2. resistance wire winding system as described in claim 1, which is characterized in that described connect draws end and be provided with the portion of drawing that connects, described The outer diameter in the portion of drawing is connect to taper off trend far from the driving end side.
3. resistance wire winding system as described in claim 1, which is characterized in that be provided with several coilings on the winding bar Slot, the winding slot include close to it is described connect draw end side under draw face, face is drawn under described to the winding bar central axes Vertical range tapers off trend along the direction of the driving end side;Draw under described facing towards the driving end side transition and is formed There is the extended surface with the winding bar axis parallel, the extended surface is radial towards winding bar described in one lateral edge of driving end Being extended has abutment walls, and the abutment walls top, which connects to draw described in, holds side is extended to have retainer, the retainer Two sides and the abutment walls and extended surface are formed with the side opening of two sides, the retainer and under draw be formed between face toward It is described to connect the channel opening for drawing end.
4. resistance wire winding system as claimed in claim 3, which is characterized in that the exterior side of the retainer to the winding The central axes distance of bar is equal to the radius of the winding bar;The outer wall of the retainer and the periphery table side of the winding bar are smooth Transition;The open edge of side opening described in side is smooth arc structure, and the open edge of side opening described in the other side has rib Angle.
5. resistance wire winding system as claimed in claim 3, which is characterized in that the winding slot is provided at least two, respectively The winding slot is arranged along the axis direction linear sequence of the winding bar.
6. resistance wire winding system as described in claim 1, which is characterized in that further include turning for storing the curled hair of resistance wire Axis;The wire feeder includes being set to the curled hair shaft discharge end side godet roller and the driving godet roller around central axis The wheel rotating mechanism of autorotation, the discharge end of the godet roller are provided with guidewire interface, and the guidewire interface is twined toward described The driving end position of around rod.
7. resistance wire winding system as described in claim 1, which is characterized in that the wind is connected with winding driving machine Structure, the winding driving mechanism drive the wind to make reciprocal driving campaign along the axial direction of the winding bar.
8. resistance wire winding system as described in claim 1, which is characterized in that described sleeve pipe device includes casing manipulator, Described sleeve pipe manipulator is connected with the first socket driving mechanism and the second socket driving mechanism;The first socket driving mechanism is driven Dynamic described sleeve pipe manipulator makees reciprocal driving campaign along the winding bar axial direction;The second socket driving mechanism driving The manipulator makees reciprocal driving campaign perpendicular to the winding bar axial direction.
9. resistance wire winding system as described in claim 1, which is characterized in that the first storage pipe portion includes for storing the The casing container of one heat-shrink tube, described sleeve pipe container are provided with the outlet pipe mechanism for exporting first heat-shrink tube one by one, with Keep derived each first heat-shrink tube parallel with the winding bar;Described sleeve pipe container is connected with outlet pipe driving mechanism, the outlet pipe Driving mechanism drives described sleeve pipe container to make reciprocal driving movement perpendicular to the winding bar axial direction.
10. resistance wire winding system as described in claim 1, which is characterized in that the second storage pipe portion includes for storing The pipe crimping turntable of second heat-shrink tube, the pipe crimping turntable discharge end side are provided with catheter interface, the catheter interface toward The winding bar, which connects, draws end side, and the catheter interface and the winding bar are coaxially disposed;The catheter interface side is provided with For cutting the cutting mechanism of second heat-shrink tube.
CN201910198672.0A 2019-03-15 2019-03-15 Resistance wire winding system Active CN109767889B (en)

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Application Number Priority Date Filing Date Title
CN201910198672.0A CN109767889B (en) 2019-03-15 2019-03-15 Resistance wire winding system

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Application Number Priority Date Filing Date Title
CN201910198672.0A CN109767889B (en) 2019-03-15 2019-03-15 Resistance wire winding system

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CN109767889B CN109767889B (en) 2023-10-03

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1245964A (en) * 1968-01-17 1971-09-15 Muirhead Ltd Formerly Muirhead Improvements in and relating to wire-wound resistors
JPH06176908A (en) * 1993-05-17 1994-06-24 Mitsunori Yokoyama Automatic winding machine
WO2012099824A2 (en) * 2011-01-18 2012-07-26 Crandell Walter Electric heater crushable cores and compacted unitary heater device, and method of making such devices
CN206293233U (en) * 2016-12-14 2017-06-30 徐章信 One section of heat-shrinkable tube is sleeved on ohmically device by one kind
CN207867996U (en) * 2017-12-27 2018-09-14 南阳金牛电气有限公司 A kind of vertical Wound-rotor type wind of solidification core group

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1245964A (en) * 1968-01-17 1971-09-15 Muirhead Ltd Formerly Muirhead Improvements in and relating to wire-wound resistors
JPH06176908A (en) * 1993-05-17 1994-06-24 Mitsunori Yokoyama Automatic winding machine
WO2012099824A2 (en) * 2011-01-18 2012-07-26 Crandell Walter Electric heater crushable cores and compacted unitary heater device, and method of making such devices
CN206293233U (en) * 2016-12-14 2017-06-30 徐章信 One section of heat-shrinkable tube is sleeved on ohmically device by one kind
CN207867996U (en) * 2017-12-27 2018-09-14 南阳金牛电气有限公司 A kind of vertical Wound-rotor type wind of solidification core group

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