CN109759643A - A kind of online sawing of ingot casting, stirring and discharge equipment - Google Patents
A kind of online sawing of ingot casting, stirring and discharge equipment Download PDFInfo
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- CN109759643A CN109759643A CN201910245539.6A CN201910245539A CN109759643A CN 109759643 A CN109759643 A CN 109759643A CN 201910245539 A CN201910245539 A CN 201910245539A CN 109759643 A CN109759643 A CN 109759643A
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Abstract
The present invention provides a kind of online sawings of ingot casting, the equipment of stirring and discharge, belong to the technical field of automatically processing device.The equipment of a kind of online sawing of ingot casting, stirring and discharge includes saw cutting mechanism, conveying mechanism, pusher, material stirring-up mechanism and discharge mechanism；The present invention is provided with conveying mechanism after passing through sawing structure, the side of conveying mechanism is provided with pusher, and material stirring-up mechanism and discharge mechanism are disposed in the other side of conveying mechanism, it realizes and the ingot casting of continuous casting is carried out to online sawing, stirring and discharge operation automatically, save manpower and material resources, improve production efficiency, it reduces costs, in addition gear & rack structure is used using overturning to be driven, so that ingot casting from horizontality to plumbness under switching process it is more steady, to meet the overturning demand of the small ingot casting in section, more reasonable structure.
Description
Technical field
The present invention relates to the technical field of automatically processing device, be specifically related to a kind of online sawing of ingot casting, stirring with
And the equipment of discharge.
Background technique
Copper sheet relies on its good mechanical property and machinability, can bear cold and hot pressure processing, therefore answered extensively
In the production of the constitutional detail of machining and punch process.In the manufacturing process of part, expect from matching as copper sheet
Product needs the processing by horizontal casting process, and the ingot casting that horizontal casting comes out is stretched out in horizontal form, after sawing
Then the ingot casting for forming certain length enters back into down in milling face process together.And it is stacked in order to facilitate ingot casting and subsequent
Face milling needs the ingot casting after sawing being adjusted to vertical placement form by horizontal positioned form, and completes discharge operation.But
Casting in bronze ingot heavier-weight, general weight need manually to carry out stirring and row to each ingot casting by suspender at 600 kilograms or more
Expect, not only large labor intensity, there is also biggish security risks.
Although realizing currently, having had already appeared the structure of automatic stirring materials on the market by the object under different placement statuses
It is overturn, a kind of aluminium slab ingot heating/soaking pit furnace as disclosed in Chinese patent CN200910252040.4 is come out of the stove aluminium ingot stirring
And transshipment acitivity, the tilting trestle with overturning ingot casting, transport ingot casting function is disclosed, tilting trestle does 1/4 under the driving of oil cylinder
Circular test rotation so that the object on tilting trestle is overturn from plumbness to horizontality, realize the automation of production, mention
High efficiency.But be only to overturn plumbness to horizontality in structure disclosed above, operation difficulty is much
Less than the object under horizontality to be overturn to the difficulty to plumbness, and since the bottom surface of ingot casting under plumbness connects
Contacting surface product is smaller, so that needing very accurate and just right flip angle and turning torque, otherwise will cause ingot casting
It overturns, so as to cause cannot achieve ingot casting by the steady overturning of horizontality to vertical state, therefore, above-mentioned structure can not also
Have and overturn ingot casting to the ability of vertical state from horizontality, in addition, structure disclosed above is oblique using oil cylinder
The mode of upper jack-up overturns to realize, not only torque is small, it is also necessary to and the oil cylinder of larger power causes the waste of the energy, and
After overturning process, still need to manually carry out discharge, however it remains time-consuming and laborious problem.
Summary of the invention
For the above-mentioned problems in the prior art, it is now intended to provide a kind of online sawing of ingot casting, stirring and discharge
Equipment, it is whole using saw cutting mechanism, conveying mechanism, pusher, material stirring-up mechanism and discharge mechanism as an equipment, realize
Automatically the online sawing of ingot casting, stirring and discharge are operated, is not necessarily to manpower intervention, it is time saving and energy saving, and be also able to satisfy and will cast
Ingot overturns the use condition to plumbness from horizontality, not only increases the efficiency of production, moreover it is possible to effectively avoid artificial
Operate bring security risk.
Specific technical solution is as follows:
A kind of online sawing of ingot casting, stirring and discharge equipment, have the feature that, comprising: saw cutting mechanism, conveying
Mechanism, pusher, material stirring-up mechanism and discharge mechanism are provided with conveying mechanism after sawing structure, and the side of conveying mechanism is set
It is equipped with pusher, and the other side of conveying mechanism is provided with material stirring-up mechanism, and deviate from the one of conveying mechanism in material stirring-up mechanism
Side is provided with discharge mechanism, wherein
Saw cutting mechanism includes mobile sawing machine, sawing machine driver and sawing machine track, conveying of the sawing machine track along conveying mechanism
Direction setting, mobile sawing machine are slidedly arranged on sawing machine track, and the both ends of sawing machine driver are connected on ground and mobile sawing machine；
Conveying mechanism includes roller-way, mobile foundation, moving track and removable drive, and moving track is parallel to sawing machine rail
The extended line in road is arranged, and mobile foundation is slidedly arranged on moving track, and one end of mobile foundation is fixedly connected on mobile sawing machine, roller
Road be set on mobile foundation and can the arranged direction on mobile foundation along moving track do back and forth movement, meanwhile, it is mobile to drive
The both ends of dynamic device are connected on mobile foundation and roller-way；
Pusher includes pusher pedestal, pusher driver and scraping wings, and pusher pedestal is fixed on mobile foundation and edge
The side of mobile foundation is stretched out, and one end of pusher driver is set on mobile foundation, and the other end of pusher driver is provided with
Scraping wings, and scraping wings is parallel to roller-way setting；
Material stirring-up mechanism includes that material rotating plate, gear & rack structure, overturning driver and running sole, running sole level are set
It sets, the one end for overturning driver is set on running sole, and the other end for overturning driver is connected with rack gear, engages on rack gear
There is gear, and is coaxially arranged with material rotating plate on gear；
Discharge mechanism includes discharge frame, discharge driver, discharge sliding rail and discharge slide, and discharge frame is placed on floor,
And the table top of discharge frame is arranged with the discharge driver and discharge sliding rail of parallel arrangement, discharge sliding rail is set perpendicular to moving track
It sets, discharge slide is slidably equipped on discharge sliding rail, and discharge slide is fixed on the bottom of running sole, meanwhile, discharge driver
Both ends are respectively arranged on discharge frame and running sole.
The equipment of the above-mentioned a kind of online sawing of ingot casting, stirring and discharge, wherein sawing machine driver, removable drive,
Pusher driver, overturning driver and discharge driver are hydraulic cylinder, and are respectively connected with hydraulic control valve.
The equipment of the above-mentioned a kind of online sawing of ingot casting, stirring and discharge, wherein mobile sawing machine includes sawing machine frame, folder
Tooth, saw blade and movable pulley, movable pulley are set to the bottom of sawing machine frame and are slidedly arranged on sawing machine track, and clip tooth and saw blade are respectively provided with
In in sawing machine frame.
The equipment of the above-mentioned a kind of online sawing of ingot casting, stirring and discharge, wherein conveying mechanism further includes detection dress
It sets, detection device includes that detection bar and detection sensor, the lower end for detecting bar are fixed on pusher pedestal again, detects the upper end of bar
The top of roller-way is extended to, and the upper end for detecting bar is provided with detection sensor.
The equipment of the above-mentioned a kind of online sawing of ingot casting, stirring and discharge, wherein roller-way is arranged in rectangle, and roller-way
Arranged direction it is consistent with the arranged direction of moving track, roller-way include it is several interval and roller disposed in parallel, roller in circle
Cylindricality setting, and the axial direction of roller and the length direction of roller-way are vertical, meanwhile, it is arranged positioned at roller-way away from one end of saw cutting mechanism
There is stop structure.
The equipment of the above-mentioned a kind of online sawing of ingot casting, stirring and discharge, wherein pusher further includes sliding guide column
Structure, sliding guide column structure include guide sleeve, fixation plate and guide post again, and fixation plate is set on pusher pedestal, and guide sleeve is fixed on
In fixation plate, and one end of pusher driver is also attached in fixation plate, and guide sleeve and pusher driver are arranged in parallel, in guide sleeve
It is slidably equipped with guide post, and one end of guide post is fixedly connected on scraping wings.
The equipment of the above-mentioned a kind of online sawing of ingot casting, stirring and discharge, wherein material rotating plate includes transverse slat, stringer board, stands
Column and horizontal axis are vertically installed with stringer board in a side of transverse slat, and are provided with below the intersection seamed edge of transverse slat and stringer board
One column, and column is arranged along the face being parallel to where stringer board and perpendicular to the face where transverse slat, the lower end of column is fixed on one
On horizontal axis, the both ends of horizontal axis are fixed on running sole by bearing, and horizontal axis is arranged perpendicular to discharge sliding rail, and geared sleeve is set to
On horizontal axis.
The equipment of the above-mentioned a kind of online sawing of ingot casting, stirring and discharge, wherein the equivalent width of transverse slat and ingot casting,
The consistency of thickness of stringer board and ingot casting, and transverse slat is set to the side that roller-way deviates from pusher, when transverse slat is in horizontal plane,
The level height of transverse slat is lower than the height of roller-way, after material rotating plate overturns 90 °, when stringer board is in horizontal plane, and the level of stringer board
Height of the height lower than the table top of discharge frame.
The equipment of the above-mentioned a kind of online sawing of ingot casting, stirring and discharge, wherein rack gear is additionally provided on running sole
Guide rail, rack guide rail are parallel to the setting of discharge sliding rail, are slidably equipped with slide on rack guide rail, and slide is fixed on the bottom of rack gear.
The equipment of the above-mentioned a kind of online sawing of ingot casting, stirring and discharge, wherein gear is split type structure, gear
Including two halves tooth, threaded fastener and positioning pin, two halves tooth is in semicircle setting, and two halves tooth is oppositely arranged and is sheathed on cross
On axis, it is provided with threaded fastener between two halves tooth and connects, and is provided with positioning pin between each half tooth and horizontal axis.
The good effect of above-mentioned technical proposal is:
The online sawing of above-mentioned ingot casting, stirring and discharge equipment, by the way that moveable saw cutting mechanism is set to water
The exit of the ingot casting of flat continuous casting straightening mechanism, and saw cutting mechanism is connected with moveable conveying mechanism, so that can be with ingot casting
Discharging speed match, realize the purpose of online sawing；Meanwhile it being provided with pusher and turnover mechanism, and tipper
The problem of structure is that gear & rack structure is driven, and it is small to avoid torque, and big driver is needed just to be able to achieve overturning, saves money
In addition source also ensures the stabilization of overturning angular speed, so that the ingot casting of small cross sections will not in overturning to plumbness
The problem of overturning, is more suitable for the use placed under the ingot overturning to plumbness that pusher is pushed to the horizontality to come
Demand；Meanwhile it being additionally provided with discharge mechanism, in conjunction with saw cutting mechanism, conveying mechanism and pusher, realize to the complete of ingot casting
It is automatically brought into operation, saves manpower and material resources, reduce labor intensity, improve production efficiency and safety；In addition, driver is adopted
With the structure of hydraulic cylinder, it is ensured that the stationarity of its stretching motion, so that the precision of sawing, stirring and discharge is higher,
And can guarantee the steady of operation, improve safety；The gear of material stirring-up mechanism is also used into split type setting, so that dismounting is more square
Just, conducive to the maintenance in later period and maintenance, more reasonable structure.
Detailed description of the invention
Fig. 1 be the online sawing of a kind of ingot casting of the invention, stirring and discharge equipment embodiment structure chart；
Fig. 2 is a preferred embodiment of the present invention the structure chart at the visual angle after removing material stirring-up mechanism and discharge mechanism；
Fig. 3 is a preferred embodiment of the present invention the structure chart at the visual angle after removing saw cutting mechanism；
Fig. 4 is the enlarged drawing of part A in Fig. 3；
Fig. 5 is a preferred embodiment of the present invention the local structural graph of pusher.
In attached drawing: 1, saw cutting mechanism；11, mobile sawing machine；12, sawing machine driver；13, sawing machine track；111, sawing machine frame；
112, clip tooth；113, saw blade；114, movable pulley；2, conveying mechanism；21, roller-way；22, mobile foundation；23, moving track；24, it moves
Dynamic driver；25, detection device；211, roller；212, stop structure；251, bar is detected；252, detection sensor；3, pusher
Structure；31, pusher pedestal；32, pusher driver；33, scraping wings；34, sliding guide column structure；341, guide sleeve；342, fixation plate；
343, guide post；4, material stirring-up mechanism；41, material rotating plate；42, gear；43, rack gear；44, driver is overturn；45, running sole；411,
Transverse slat；412, stringer board；413, column；414, horizontal axis；421, half tooth；422, threaded fastener；423, positioning pin；451, rack gear is led
Rail；452, slide；5, discharge mechanism；51, discharge frame；52, discharge driver；53, discharge sliding rail；54, discharge slide；6, horizontal
Continuous casting straightening mechanism；61, ingot casting.
Specific embodiment
It is real below in order to be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention
It applies example combination attached drawing 1 and technical solution provided by the invention is specifically addressed to attached drawing 5, but the following contents is not as of the invention
It limits.
Fig. 1 be the online sawing of a kind of ingot casting of the invention, stirring and discharge equipment embodiment structure chart；Fig. 2
It is a preferred embodiment of the present invention the structure chart at a visual angle；Fig. 3 is a preferred embodiment of the present invention remove saw cutting mechanism after
A visual angle structure chart；Fig. 4 is the enlarged drawing of part A in Fig. 3；Fig. 5 is a preferred embodiment of the present invention pusher
Local structural graph.As shown in Figures 1 to 5, the equipment of the online sawing of ingot casting provided in this embodiment, stirring and discharge includes:
Saw cutting mechanism 1, conveying mechanism 2, pusher 3, material stirring-up mechanism 4 and discharge mechanism 5 are provided with conveying mechanism after sawing structure
2, the side of conveying mechanism 2 is provided with pusher 3, and the other side of conveying mechanism 2 is provided with material stirring-up mechanism 4, and turning over
Material mechanism 4 is provided with discharge mechanism 5 away from the side of conveying mechanism 2, so that the ingot casting sent out from horizontal casting straightening mechanism 6
61 can be sent on saw cutting mechanism 1 and conveying mechanism 2, and by the ingot casting 61 of 1 automatic sawing, cutting of saw cutting mechanism to certain length, so
Afterwards by automatically pushing away the ingot casting 61 on conveying mechanism 2 by pusher 3 at conveying mechanism 2 automatic transportation to pusher 3
It is realized automatically on the material stirring-up mechanism 4 of 2 side of conveying mechanism, and through material stirring-up mechanism 4 by the ingot casting 61 under horizontality
Then overturning is realized automatically by discharge mechanism 5 to plumbness and places the ingot casting 61 after overturning on discharge frame 51, realized
Operation to the automatic sawing, cutting of ingot casting 61, stirring and discharge without human intervention saves manpower and material resources, reduces labor
Fatigue resistance, to improve the production efficiency of product and the safety of technological operation.
Specifically, saw cutting mechanism 1 includes mobile sawing machine 11, sawing machine driver 12 and sawing machine track 13, sawing machine track 13
Conveying direction along conveying mechanism 2 is arranged, and mobile sawing machine 11 is slidedly arranged on sawing machine track 13, enables mobile sawing machine 11 along casting
The discharging direction of ingot 61 is moved, and the both ends of sawing machine driver 12 are connected on ground and mobile sawing machine 11, so that
When ingot casting 61 moves, mobile sawing machine 11 can slide on sawing machine track 13 under the action of sawing machine driver 12, thus realize with
The discharging speed of ingot casting 61 matches, to meet the requirement of online sawing, not only can guarantee sawing precision, while can also protect
Demonstrate,prove the normal operation of equipment, more reasonable structure.Also, mobile sawing machine 11 include again sawing machine frame 111, clip tooth 112, saw blade 113 with
And movable pulley 114, movable pulley 114 are set to the bottom of sawing machine frame 111 and are slidedly arranged on sawing machine track 13, clip tooth 112 and saw blade
113 are all set in sawing machine frame 111, i.e., when the discharging of ingot casting 61 reaches certain length, clip tooth 112 clamps ingot casting 61, sawing machine frame
The movable pulley 114 of 111 bottoms moves on sawing machine track 13 under the action of sawing machine driver 12, to realize sawing machine frame
111 and ingot casting 61 move synchronously, meanwhile, also provide structure basis for the online sawing of ingot casting 61.
Specifically, conveying mechanism 2 includes roller-way 21, mobile foundation 22, moving track 23 and removable drive 24, movement
Track 23 is parallel to the extended line setting of sawing machine track 13, and mobile foundation 22 is slidedly arranged on moving track 23, so that mobile foundation
22 direction of motion is identical as the mobile direction of motion of sawing machine 11, thus provided convenience for online sawing, mobile foundation 22
One end is fixedly connected on mobile sawing machine 11, and mobile foundation 22 is moved synchronously with mobile sawing machine 11, has been convenient for online
The operation of sawing, also, roller-way 21 is set on mobile foundation 22 and can be on mobile foundation 22 along the arrangement of moving track 23
Back and forth movement is done in direction, and roller-way 21 is enabled to accept ingot casting 61, meanwhile, the both ends of removable drive 24 are connected to mobile base
On seat 22 and roller-way 21, movement of the roller-way 21 on mobile foundation 22 is realized by the movement of removable drive 24, for movement
Ingot casting 61 provides carrier.
More specifically, conveying mechanism 2 further includes detection device 25, and detection device 25 includes detection bar 251 and detection again
The lower end of sensor 252, detection bar 251 is fixed on pusher pedestal 31, and the upper end of detection bar 251 extends to the upper of roller-way 21
Side, and the upper end for detecting bar 251 is provided with detection sensor 252, so that in the discharging of ingot casting 61 to certain length, and ingot casting 61
When head end thereof contacts are to detection sensor 252, control the clip tooth 112 in saw cutting mechanism 1 and realize clamping to ingot casting 61, together
When, saw blade 113 is started to work, and saw cutting mechanism 1 and conveying mechanism 2 are moved along the direction that ingot casting 61 discharges, and is realized to ingot casting 61
Online sawing, ensure that the precision of sawing.
More specifically, roller-way 21 is arranged in rectangle, and the arranged direction of the arranged direction of roller-way 21 and moving track 23
Unanimously, so that roller-way 21 is able to satisfy the length of ingot casting 61, in addition, roller-way 21 includes several intervals and roller disposed in parallel 211,
The setting cylindrical of roller 211, and the length direction of the axial direction of roller 211 and roller-way 21 is vertical, so that ingot casting 61 is in roller-way 21
It is upper that displacement can be realized by the rotation of roller 211, and roller-way 21 can also be realized on mobile foundation 22 by the rotation of roller 211
Movement, meanwhile, one end of saw cutting mechanism 1 is provided with stop structure 212 positioned at roller-way 21, so that roller-way 21 was conveyed through
Ingot casting 61 can the stop motion after contacting stop structure 212, consequently facilitating the progress of the processes such as subsequent pusher.
Specifically, the pusher 3 for being set to 2 side of conveying mechanism includes pusher pedestal 31, pusher driver 32 and pushes away
Flitch 33, pusher pedestal 31 be fixed on mobile foundation 22 and along the side of mobile foundation 22 stretch out, be pusher driver 32 with
And scraping wings 33 provides installation carrier, in addition, one end of pusher driver 32 is set on mobile foundation 22, pusher driver
32 other end is provided with scraping wings 33, and scraping wings 33 is parallel to the setting of roller-way 21, so that passing through the dynamic of pusher driver 32
It realizes and pushes scraping wings 33 in the direction of motion perpendicular to roller-way 21, so that being realized by scraping wings 33 by roller
Ingot casting 61 on road 21 pushes the other side of roller-way 21 to, provides structure basis for subsequent stirring.
More specifically, pusher 3 further includes 343 structure 34 of sliding guide column, and 343 structure 34 of sliding guide column includes leading again
Set 341, fixation plate 342 and guide post 343, fixation plate 342 are set on pusher pedestal 31, and guide sleeve 341 is fixed on fixation plate 342
On, and one end of pusher driver 32 is also attached in fixation plate 342, guide sleeve 341 and pusher driver 32 are arranged in parallel, real
The installation that guide sleeve 341 and pusher driver 32 are met by fixation plate 342, more reasonable structure are showed, and cunning is set in guide sleeve 341
There is guide post 343, one end of guide post 343 is fixedly connected on scraping wings 33, and guide post 343 is slided in guide sleeve 341,
To ensure that, when pusher driver 32 acts, the structure of guide post 343 and guide sleeve 341 can guarantee that scraping wings 33 is run steady
Property.Preferably, there are two the settings of guide sleeve 341, and two guide sleeves 341 are located at the two sides of pusher driver 32, are further ensured that
Scraping wings 33 traveling comfort.
Specifically, being set to material stirring-up mechanism 4 of the conveying mechanism 2 away from the side of pusher 3 includes material rotating plate 41, gear
Rack structure, overturning driver 44 and running sole 45, running sole 45 is horizontally disposed, one end setting of overturning driver 44
In on running sole 45, peace is provided for gear & rack structure and material rotating plate 41 and overturning driver 44 by running sole 45
Body is loaded, and the other end for overturning driver 44 is connected with rack gear 43, and gear 42 is engaged on rack gear 43, and coaxial on gear 42
It is provided with material rotating plate 41, so that the movement band carry-over bar 43 by overturning driver 44 moves, so that gear 42 rotates, from
And the material rotating plate 41 being coaxially disposed with gear 42 is flipped, the ingot casting 61 on material rotating plate 41 is turned over from horizontality
Plumbness is gone to, and by the transmission of gear & rack structure, can guarantee that the angular speed of overturning is identical, so that overturning is steady
It is qualitative higher, so that the problem of small ingot casting 61 in cross section will not be overturned in overturning to plumbness, adaptability
It is higher, more reasonable structure.
More specifically, the material rotating plate 41 of turnover mechanism includes transverse slat 411, stringer board 412, column 413 and horizontal axis again
414, stringer board 412 is vertically installed in a side of transverse slat 411, so that the section of material rotating plate 41 is arranged in " L " font, to protect
Carrier can be had under horizontality and plumbness by having demonstrate,proved ingot casting 61, and under the intersection seamed edge of transverse slat 411 and stringer board 412
Side is provided with a column 413, and column 413 is set along the face being parallel to where stringer board 412 and perpendicular to the face where transverse slat 411
It sets, so that original state lower cross plate 411 is in horizontal plane, stringer board 412 is in vertical plane, is pushed away conducive to pusher 3 is accepted
The ingot casting 61 for the horizontality brought, the lower end of column 413 are fixed on a horizontal axis 414, and the both ends of horizontal axis 414 pass through bearing
It being fixed on running sole 45, and horizontal axis 414 is arranged perpendicular to discharge sliding rail 53, gear 42 is sheathed on horizontal axis 414, so that
When overturning driver 44 is moved in a straight line with carry-over bar 43, gear 42 will drive horizontal axis 414 and make rotating motion, so that horizontal axis
414, by driving material rotating plate 41 to do flip-flop movement by column 413, realize the overturning of ingot casting 61 under horizontality to vertical configuration
State.
More specifically, the equivalent width of the width of transverse slat 411 and ingot casting 61, the width of stringer board 412 and the thickness of ingot casting 61
Degree is consistent, so that transverse slat 411 and stringer board 412 can accept the ingot casting 61 under horizontality and under plumbness respectively, satisfaction is turned over
Turn demand, going on smoothly for overturning has been ensured, and transverse slat 411 is set to the side that roller-way 21 deviates from pusher 3, in transverse slat
411 in the horizontal plane when, the level height of transverse slat 411 is lower than the height of roller-way 21, so that pusher 3 is by ingot casting 61 from roller
It can smoothly be fallen on transverse slat 411 when being pushed on road 21, and after material rotating plate 41 overturns 90 °, stringer board 412 is in horizontal plane
When interior, the level height of stringer board 412 is lower than the height of the table top of discharge frame 51, and the ingot casting 61 on stringer board 412 is discharged into
Onto discharge frame 51, realizes and the automatic discharge of ingot casting 61 is operated, more reasonable structure.
Specifically, discharge mechanism 5 includes discharge frame 51, discharge driver 52, discharge sliding rail 53 and discharge slide 54, discharge
Frame 51 is placed on floor, and the table top of discharge frame 51 is arranged with the discharge driver 52 and discharge sliding rail 53 of parallel arrangement,
Discharge sliding rail 53 is arranged perpendicular to moving track 23, enable the ingot casting 61 released from conveying mechanism 2 by pusher 3 along
It is mobile perpendicular to the direction of moving track 23, to realize the purpose being placed in ingot casting 61 on discharge frame 51, discharge sliding rail
Discharge slide 54 is slidably equipped on 53, and discharge slide 54 is fixed on the bottom of running sole 45, meanwhile, the two of discharge driver 52
End is respectively arranged on discharge frame 51 and running sole 45, so that passing through the movement of discharge driver 52, so that running sole 45
And the other component of the material stirring-up mechanism 4 on running sole 45 can integrally realize the movement on discharge frame 51, thus realize by
Ingot casting 61 after material stirring-up mechanism 4 is overturn is placed in automatically on discharge frame 51, more reasonable structure.
More specifically, rack guide rail 451 is additionally provided on running sole 45, rack guide rail 451 is parallel to discharge sliding rail
53 are arranged, and slide 452 are slidably equipped on rack guide rail 451, and slide 452 is fixed on the bottom of rack gear 43, so that leading by rack gear
Rail 451 provides guiding for the movement of rack gear 43, to ensure that the stability of overturning.
More specifically, the gear 42 being sheathed on horizontal axis 414 is split type structure, and gear 42 includes two halves tooth 421, spiral shell
Line fastener 422 and positioning pin 423, two halves tooth 421 are spliced into a circular gear in semicircle setting and after being oppositely arranged
42, and two halves tooth 421 is oppositely arranged and is sheathed on horizontal axis 414, and threaded fastener 422 is provided between two halves tooth 421 and is connected
It connects, so that, the purpose that two halves tooth 421 is spliced into a circular gear 42 is realized by threaded fastener 422, is convenient for gear 42
Installation and removal and be provided with positioning between each half tooth 421 and horizontal axis 414 to be conducive to the maintenance and maintenance in later period
Pin 423 prevents occurring the problem of opposite sliding between gear 42 and horizontal axis 414 by positioning pin 423, to ensure that overturning
Stability.
More specifically, sawing machine driver 12, removable drive 24, pusher driver 32, overturning driver 44 and row
Expect that driver 52 is hydraulic cylinder, and be respectively connected with hydraulic control valve, operation is more steady, and driving force is big, more meets and uses
Demand, meanwhile, each driver resets under the control of hydraulic control valve after covering respective stroke, consequently facilitating next
The progress of secondary identical operation realizes the full-automatic operation of the sawing to ingot casting 61, stirring and discharge, saves manpower object
Power improves production efficiency, reduces manufacturing cost.
When equipment is in original state, each driver is in pressure release state, and length adjustment detects operator according to demand
The distance of sensor 252 and saw blade 113.
After equipment starting, the continuous discharge from horizontal casting straightening mechanism 6 of ingot casting 61, and by being arrived after saw cutting mechanism 1
Up on conveying mechanism 2, when the end on the head of ingot casting 61 touches detection sensor 252, the clip tooth 112 of saw cutting mechanism 1 is pressed from both sides
Firmly ingot casting 61, while starting saw blade 113 and sawing machine driver 12, so that the discharging of saw cutting mechanism 1 and conveying mechanism 2 and ingot casting 61
Speed is consistent, realizes synchronous operation, so that the online sawing to ingot casting 61 is realized, and after the completion of sawing, 112 pine of clip tooth
It opens, sawing machine driver 12 resets under the action of hydraulic control valve, by 22 band of mobile foundation of saw cutting mechanism 1 and conveying mechanism 2
It returns at the position under original state, while starting the removable drive 24 of conveying mechanism 2, roller is driven by removable drive 24
Road 21 moves on mobile foundation 22, so that the ingot casting 61 after sawing follows roller-way 21 to be moved at stop structure 212, and
The stop motion when ingot casting 61 contacts stop structure 212, and start sawing machine driver 12, so that the ingot casting 61 on roller-way 21 is aligned
Material rotating plate 41 positioned at 21 side of roller-way is aligned, and then, starts pusher driver 32, pushes scraping wings by pusher driver 32
33 movements, the ingot casting 61 on roller-way 21 is pushed on material rotating plate 41, then, is started stirring driver, is passed through stirring drive belts
Carry-over bar 43 moves, so that gear 42 rotates, so that rotating with the horizontal axis 414 that gear 42 is coaxially disposed, to drive solid
It overturns, material rotating plate 41 is overturn by horizontality to plumbness, thus by material rotating plate 41 due to the material rotating plate 41 on horizontal axis 414
On ingot casting 61 overturn from horizontality to plumbness, then start discharge driver 52, pass through discharge driver 52 and drive
The other component of running sole 45 and material stirring-up mechanism 4 integrally moves, and is placed in vertical ingot casting 61 to realize
Purpose on discharge frame 51.Above-mentioned course of work circulation carries out, will until the ingot casting 61 on discharge frame 51 is manually unified after being booked
Ingot casting 61 is hoisted at a next procedure, realizes the operation of automatic online sawing to ingot casting 61, stirring and discharge, is saved
Shi Shengli saves cost, improves production efficiency.
The online sawing of ingot casting provided in this embodiment, stirring and discharge equipment, including saw cutting mechanism 1, conveying mechanism
2, pusher 3, material stirring-up mechanism 4 and discharge mechanism 5；By being provided with conveying mechanism 2 after sawing structure, conveying mechanism 2
Side is provided with pusher 3, and the other side of conveying mechanism 2 is provided with material stirring-up mechanism 4, and in material stirring-up mechanism 4 away from defeated
It send the side of mechanism 2 to be provided with discharge mechanism 5, realizes and the ingot casting 61 of continuous casting is subjected to online sawing automatically, then by defeated
It send mechanism 2 to be transported at pusher 3 automatically, material stirring-up mechanism 4 to is pushed the ingot casting 61 after sawing automatically by pusher 3
On, it is then automatic by discharge mechanism 5 by material stirring-up mechanism 4 automatically by the overturning of ingot casting 61 under horizontality to plumbness
The ingot casting 61 of plumbness on material stirring-up mechanism 4 is placed on discharge frame 51, to realize that the automation to ingot casting 61 is sawed
It cuts, the operation of stirring and discharge, saves manpower and material resources, improve production efficiency, reduce costs, in addition used using overturning
Gear & rack structure transmission, so that overturning is more steady, to meet the overturning demand of the small ingot casting 61 in section, structure is more
Rationally.
The above is only preferred embodiments of the present invention, are not intended to limit the implementation manners and the protection scope of the present invention, right
For those skilled in the art, it should can appreciate that and all replace with being equal made by description of the invention and diagramatic content
It changes and obviously changes obtained scheme, should all be included within the scope of the present invention.
Claims (10)
1. the equipment of a kind of online sawing of ingot casting, stirring and discharge characterized by comprising saw cutting mechanism, conveying mechanism,
Pusher, material stirring-up mechanism and discharge mechanism are provided with the conveying mechanism after the sawing structure, the conveying mechanism
Side is provided with the pusher, and the other side of the conveying mechanism is provided with the material stirring-up mechanism, and turn over described
Material mechanism is provided with the discharge mechanism away from the side of the conveying mechanism, wherein
The saw cutting mechanism includes mobile sawing machine, sawing machine driver and sawing machine track, and the sawing machine track is along the conveyer
The conveying direction of structure is arranged, and the mobile sawing machine is slidedly arranged on the sawing machine track, and the both ends of the sawing machine driver connect respectively
It is connected on ground and the mobile sawing machine；
The conveying mechanism includes roller-way, mobile foundation, moving track and removable drive, and the moving track is parallel to institute
The extended line setting of sawing machine track is stated, the mobile foundation is slidedly arranged on the moving track, and one end of the mobile foundation is solid
Surely it is connected on the mobile sawing machine, the roller-way is set on the mobile foundation and can be on the mobile foundation along described
The arranged direction of moving track does back and forth movement, meanwhile, the both ends of the removable drive are connected to the mobile foundation
On the roller-way；
The pusher includes pusher pedestal, pusher driver and scraping wings, and the pusher pedestal is fixed on the mobile base
It is stretched out on seat and along the side of the mobile foundation, one end of the pusher driver is set on the mobile foundation, described
The other end of pusher driver is provided with the scraping wings, and the scraping wings is parallel to the roller-way setting；
The material stirring-up mechanism includes material rotating plate, gear & rack structure, overturning driver and running sole, the running sole water
One end of flat setting, the overturning driver is set on the running sole, and the other end connection of the overturning driver
There is rack gear, gear is engaged on the rack gear, and be coaxially arranged with the material rotating plate on the gear；
The discharge mechanism includes discharge frame, discharge driver, discharge sliding rail and discharge slide, and the discharge frame is placed in floor
On, and the table top of the discharge frame is arranged with the discharge driver and the discharge sliding rail of parallel arrangement, the discharge
Sliding rail is arranged perpendicular to the moving track, the discharge slide is slidably equipped on the discharge sliding rail, and the discharge slide is solid
Due to the bottom of the running sole, meanwhile, the both ends of the discharge driver are respectively arranged at the discharge frame and the cunning
On row bottom plate.
2. the equipment of the online sawing of ingot casting according to claim 1, stirring and discharge, which is characterized in that the sawing machine
Driver, the removable drive, the pusher driver, the overturning driver and the discharge driver are hydraulic
Cylinder, and it is respectively connected with hydraulic control valve.
3. the equipment of the online sawing of ingot casting according to claim 1, stirring and discharge, which is characterized in that the movement
Sawing machine includes sawing machine frame, clip tooth, saw blade and movable pulley, and the movable pulley is set to the bottom of the sawing machine frame and is slidedly arranged on institute
It states on sawing machine track, the clip tooth and the saw blade are all set in the sawing machine frame.
4. the equipment of the online sawing of ingot casting according to claim 1, stirring and discharge, which is characterized in that the conveying
Mechanism further includes detection device, and the detection device includes detection bar and detection sensor again, and the lower end of the detection bar is fixed
In on the pusher pedestal, the upper end of the detection bar extends to the top of the roller-way, and the upper end setting of the detection bar
There is the detection sensor.
5. the equipment of the online sawing of ingot casting according to claim 1, stirring and discharge, which is characterized in that the roller-way
It is arranged in rectangle, and the arranged direction of the roller-way is consistent with the arranged direction of the moving track, the roller-way includes several
Interval and roller disposed in parallel, the roller setting cylindrical, and the length side of the axial direction of the roller and the roller-way
To vertical, meanwhile, one end of the saw cutting mechanism is provided with stop structure positioned at the roller-way.
6. the equipment of the online sawing of ingot casting according to claim 1, stirring and discharge, which is characterized in that the pusher
Mechanism further includes sliding guide column structure, and the sliding guide column structure includes guide sleeve, fixation plate and guide post again, and the fixation plate is set
It is placed on the pusher pedestal, the guide sleeve is fixed in the fixation plate, and one end of the pusher driver is equally fixed
In in the fixation plate, the guide sleeve and the pusher driver are arranged in parallel, and the guide post, and institute are slidably equipped in the guide sleeve
The one end for stating guide post is fixedly connected on the scraping wings.
7. the equipment of the online sawing of ingot casting according to claim 1, stirring and discharge, which is characterized in that the stirring
Plate includes transverse slat, stringer board, column and horizontal axis, the stringer board is vertically installed in a side of the transverse slat, and in the cross
A column is provided with below the intersection seamed edge of plate and the stringer board, and column edge is parallel to where the stringer board
Face is simultaneously arranged perpendicular to the face where the transverse slat, and the lower end of the column is fixed on a horizontal axis, and the two of the horizontal axis
End is fixed on the running sole by bearing, and the horizontal axis is arranged perpendicular to the discharge sliding rail, and the gear is arranged
In on the horizontal axis.
8. the equipment of the online sawing of ingot casting according to claim 7, stirring and discharge, which is characterized in that the transverse slat
With the equivalent width of ingot casting, the consistency of thickness of the stringer board and ingot casting, and the transverse slat are set to the roller-way and push away away from described
The side for expecting mechanism, when the transverse slat is in horizontal plane, the level height of the transverse slat is lower than the height of the roller-way,
After the material rotating plate overturns 90 °, when the stringer board is in horizontal plane, the level height of the stringer board is lower than the discharge frame
The height of table top.
9. the equipment of the online sawing of ingot casting according to claim 1, stirring and discharge, which is characterized in that described to slide
Rack guide rail is additionally provided on bottom plate, the rack guide rail is parallel to the discharge sliding rail setting, and cunning is set on the rack guide rail
There is slide, and the slide is fixed on the bottom of the rack gear.
10. the equipment of the online sawing of ingot casting according to claim 7, stirring and discharge, which is characterized in that the gear
For split type structure, the gear includes two halves tooth, threaded fastener and positioning pin, and two half teeth are in semicircle setting,
And two half tooth be oppositely arranged and be sheathed on the horizontal axis, be provided with the threaded fastener and company between two half teeth
It connects, and is provided with the positioning pin between each half tooth and the horizontal axis.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910245539.6A CN109759643B (en) | 2019-03-28 | 2019-03-28 | Equipment for sawing, turning and discharging cast ingots on line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910245539.6A CN109759643B (en) | 2019-03-28 | 2019-03-28 | Equipment for sawing, turning and discharging cast ingots on line |
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| CN109759643A true CN109759643A (en) | 2019-05-17 |
| CN109759643B CN109759643B (en) | 2020-01-31 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111850249A (en) * | 2020-08-18 | 2020-10-30 | 南京军平机械制造有限公司 | Forging process for high-speed steel cutter |
| CN115229891A (en) * | 2022-09-21 | 2022-10-25 | 江苏华恬节能科技有限公司 | Polyurethane plate conveying system and method |
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| Publication number | Publication date |
|---|---|
| CN109759643B (en) | 2020-01-31 |
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