CN109759502A - Keel automate process line - Google Patents
Keel automate process line Download PDFInfo
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- CN109759502A CN109759502A CN201910085213.1A CN201910085213A CN109759502A CN 109759502 A CN109759502 A CN 109759502A CN 201910085213 A CN201910085213 A CN 201910085213A CN 109759502 A CN109759502 A CN 109759502A
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- 238000000034 method Methods 0.000 title claims abstract description 26
- 238000004080 punching Methods 0.000 claims abstract description 223
- 238000010008 shearing Methods 0.000 claims abstract description 113
- 230000033001 locomotion Effects 0.000 claims description 23
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 19
- 229910000831 Steel Inorganic materials 0.000 claims description 18
- 239000010959 steel Substances 0.000 claims description 18
- 230000000295 complement effect Effects 0.000 claims description 3
- 238000012545 processing Methods 0.000 abstract description 13
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000000465 moulding Methods 0.000 abstract description 7
- 238000011031 large-scale manufacturing process Methods 0.000 abstract description 2
- 230000005693 optoelectronics Effects 0.000 description 64
- 238000001514 detection method Methods 0.000 description 31
- 238000005520 cutting process Methods 0.000 description 27
- 238000010586 diagram Methods 0.000 description 12
- 238000009434 installation Methods 0.000 description 11
- 230000005540 biological transmission Effects 0.000 description 8
- 230000005622 photoelectricity Effects 0.000 description 7
- 238000003825 pressing Methods 0.000 description 7
- 239000007787 solid Substances 0.000 description 6
- 239000008188 pellet Substances 0.000 description 5
- 210000000988 bone and bone Anatomy 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 230000001939 inductive effect Effects 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003116 impacting effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 230000000979 retarding effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
- Shearing Machines (AREA)
Abstract
The present invention relates to keel assembly line processing technique fields, disclose keel automation process line, including coiled strip host, planisher, hole punched device, molding main-machine, the shear set gradually, hole punched device includes punching die, core plate is filled out equipped with what is connect with punching die in punching die, it fills out in core plate to be equipped with and is filling out mobile filling core block in core plate, the lower section of filling core block is equipped with punching needle, and filling core block control punching needle moves down;Shear includes the shearing bed fixed frame shearing bed fixed plate and being located in shearing bed fixed plate, shearing bed fixed frame is equipped with the cutter connecting with shearing bed fixed frame, the upper end of shearing bed fixed frame is equipped with the first driving device connecting with shearing bed fixed frame, and first driving device connect with cutter and cutter is driven to move up and down.Punching control error of the present invention is small, high-precision manufacture, so that building subassembly component really realizes industrialization, large-scale production, scale assembly.
Description
Technical field
The present invention relates to keel assembly line processing technique fields more particularly to a kind of keel to automate process line.
Background technique
The keel equipment of current existing assembled wall, is mostly simple bending and molding, is not provided in equipment
For installing the keel hole punched device of panel, keel and panel can only be by screw connections, and keel cannot be secondary after wall disassembly
It utilizes, can only do and scrap processing;Keel equipment can only produce uniform length without scale machining function, secondary further according to needing to do
Cutting, production efficiency is low and generates many clouts waste materials;Keel equipment cannot be actually needed according to project and punch through string holes,
Secondary aperture, installation effectiveness are low at the scene for need.As Chinese invention patent (patent No.: CN204748009U) discloses a kind of light steel
Keel mechanized production system, comprising: blowing portion, guide part, the die punching portion, forming part set gradually;According to light steel dragon
Different correspond to punching die of bone size and required punch size is grouped;It is contained in same group corresponding various sizes of light
Steel joist and the punching die for impacting identical size hole;The installation dimension and outer dimension of punching die in same group
It is identical, and induction contact is installed;The die punching portion further includes inductive switch;Pass through inductive switch and induction contact phase
Cooperation is that various sizes of lightgage steel joist and different punchings select suitable punching die.Above system is at work, imperial
Bone manufacturing procedure is few, once cannot complete to process to keel, and lightgage steel joist moves on assembly line, since keel length is longer,
In processing, movement over long distances is needed, keel positional shift is easy to cause, to reduce the machining accuracy of keel.
Summary of the invention
The present invention is for secondary cut is needed in use in the prior art, and the low disadvantage of production efficiency, providing one kind makes
Secondary cut is not necessarily in, the keel of high production efficiency automate process line.
In order to solve the above-mentioned technical problem, the present invention is addressed by following technical proposals:
Keel automate process line, including set gradually coiled strip host, planisher, hole punched device, molding main-machine,
Shear, hole punched device include punching die, and punching die is interior to fill out core plate equipped with what is connect with punching die, fill out in core plate and set
Have and filling out mobile filling core block in core plate, the lower section of filling core block is equipped with punching needle, and filling core block control punching needle moves down;Shearing dress
It sets including shearing bed fixed plate and the shearing bed fixed frame being located in shearing bed fixed plate, shearing bed fixed frame is equipped with and shearing
The cutter of bed fixed frame connection, the upper end of shearing bed fixed frame are equipped with the first driving device connecting with shearing bed fixed frame, the
One driving device connect with cutter and cutter is driven to move up and down, and shearing bed fixed plate is equipped with the cutter seat cooperated with cutter,
It is horizontally arranged with the steel hole for placing steel on cutter seat, the cutter hole being adapted to cutter is vertically provided in cutter seat,
Cutter moves up and down in cutter hole, shears and is additionally provided with mounting base in bed fixed plate, cutter seat be located above mounting base and with peace
Dress seat is fixedly connected, and shears the cutter through hole being equipped in bed fixed plate and mounting base with cutter cooperation, cutter through hole and cutter
Hole communicates, and the both ends of mounting base offer U-type groove used for positioning.
Preferably, filling out core plate equipped with through-hole, filling core block includes the first filling core block and the second filling core block, the first filling core block
It is located in through-hole and is moved forward and backward on filling out core plate, fill out and offer strip groove on the left of core plate, the second filling core block is located at bar shaped
It is moved left and right in groove and on filling out core plate, punching needle includes the first punching needle and the second punching needle, and the first punching needle is located at the
The lower section of one filling core block, the first filling core block control the first punching needle and move down, and the second punching needle is located under the second filling core block
Side, the second filling core block control the second punching needle and move down, and the upper surface of the first punching needle and the second punching needle is equipped with leave from office
The top bar complementary with getting out of a predicament or an embarrassing situation is equipped on the lower end surface of rank, the first filling core block and the second filling core block.
Preferably, punching die includes bottom plate and the guide post that is located on bottom plate, the upper end of guide post is equipped with and guiding
The supporting plate of column connection, supporting plate moves up and down in guide post, be additionally provided with below supporting plate horizontally disposed upper mounted plate respectively and
Bottom plate, upper mounted plate are fixedly connected with supporting plate, fill out core plate be located between upper mounted plate and bottom plate and respectively with it is upper solid
Fixed board is fixedly connected with bottom plate.
Preferably, the rear end of supporting plate is equipped with the first connecting plate connecting with supporting plate, the first connecting plate is equipped with and first
Second driving device of connecting plate connection, the second driving device are connect by the second drive shaft with the first filling core block, the second driving
Axis, which is laterally threaded through, to be filled out in core plate and is moved forward and backward filling out in core plate, and the second driving device drives first to fill out by the second drive shaft
Pellet is moved forward and backward;The left end of supporting plate is equipped with the second connecting plate connecting with supporting plate, and the second connecting plate is equipped with and connect with second
The third driving device of plate connection, the left side of the second filling core block are equipped with the third connecting plate connecting with the second filling core block, and third connects
The third of fishplate bar and third driving device drives axis connection, and third driving device drives third connecting plate to drive the second filling core block left
It moves right.
Preferably, be additionally provided with locating rack in shearing bed fixed plate, positioning is erected at the right side of cutter seat, locating rack it is upper
Side is equipped with the fourth drive device connecting with locating rack, and the lower end of fourth drive device is connected with the positioning being threaded through on locating rack
Bar, fourth drive device drive locating rod to move up and down, and the lower section of locating rod is equipped with positioning seat, and positioning seat is equipped with and steel hole
The locating piece that middle part flushes, locating piece is interior to be equipped with location hole compatible with locating rod.
Preferably, the lower section of shearing bed fixed plate is equipped with the shearing bed bottom plate connecting with shearing bed fixed plate, bed is sheared
The track connecting with shearing bed bottom plate is horizontally arranged with below bottom plate, shearing bed bottom plate moves in orbit, shears bed bottom plate
Lower section be equipped with the movable block that is fixedly connected of shearing bed bottom plate, offer orbit hole on movable block, track is threaded through orbit hole
It is interior, it further include return cylinder, return cylinder is located at the left side of shearing bed bottom plate, and the cylinder axis and shearing bed bottom plate of return cylinder are solid
Fixed connection and drive shearing bed bottom plate transverse shifting.
Preferably, shearing bed bottom plate is equipped with screw thread column, the quantity of screw thread column is four and rectangular is laid in
It shears on bed bottom plate, screw thread column is equipped with adjusting nut and locking nut, and adjusting nut is located at the lower section of shearing bed fixed plate,
Adjusting nut moves up and down on screw thread column, and locking nut is located at the top of shearing bed bottom plate, and shearing bed fixed plate is equipped with
With the shearing vertically disposed strip through-hole of bed bottom plate moving direction, screw thread column is threaded through in strip through-hole, shears bed fixed plate
It is moved forward and backward on screw thread column.
Preferably, further include feed device, the secondary punching device, material-receiving device being sequentially arranged on the left of shear,
Secondary punching device includes punch upper die and punching lower die, and punch upper die is equipped with the red needle being uniformly arranged, punching lower die
Middle part be equipped with the gib block that connect with punching lower die, the left side of punching lower die with what the upper surface of punching lower die flushed equipped with leaning on
Mountain positioning seat, backer's positioning seat is interior to be equipped with the flexible backer that can be stretched up and down in backer's positioning seat, the left side of backer's positioning seat
Equipped with bracket, the right side on bracket is equipped with positioning rollers, and positioning rollers are laterally located at the top of backer's positioning seat, and flexible backer sets
On the right side of positioning rollers, gib block is located at the top of punching lower die and is bonded with the upper surface of punching lower die, the length of gib block
The equal length of degree and punching lower die.
Preferably, feed device and material-receiving device include pedestal and the cylinder block that is located on pedestal, set on cylinder block
There is clamping cylinder, clamping cylinder is located at the top of cylinder block and connect with cylinder block, and cylinder block inner upper end is equipped with and clamps gas
Cylinder connection top board, clamping cylinder by clamping cylinder axis drive top board move up and down, cylinder block interior lower end equipped with
The lower platen that cylinder block is fixedly connected, pedestal are equipped with two guide rails disposed in parallel, and the lower section of cylinder block is equipped with and cylinder block
The guide sleeve of connection, guide sleeve are set on guide rail, and cylinder block is moved left and right by guide sleeve in guide rail, the right side of feed device and splicing
The mobile pusher cylinder of driving cylinder block is equipped on the left of device, pusher cylinder is located on pedestal and is fixedly connected with pedestal,
The middle part of cylinder block lower end is equipped with pushing plate, and the clamping cylinder axis of pusher cylinder is connect with pushing plate.
Preferably, bracket includes two pieces of risers disposed in parallel and the transverse slat that is located above riser, the both ends point of transverse slat
Do not connect with the upper end of riser, the right side in the middle part of riser is equipped with the first link block for extending to the right, the left end of the first link block with
Riser is fixedly connected, and the right end of the first link block is connect with the both ends of positioning rollers respectively, and transverse slat upper center is equipped with contact pin gas
Cylinder, the lower end of contact pin cylinder are equipped with the contact pin connecting with contact pin cylinder, and contact pin cylinder drives contact pin to move up and down.
The present invention is due to using above technical scheme, with significant technical effect:
1. assembly line is equipped with high-precision servo motor and matched large-sized module punching die, punching control
Error processed is small, high-precision manufacture, so that building subassembly component really realizes industrialization, large-scale production, scale assembly.
2. being equipped with automatic tracking shutoff device, keel length dimension is processed according to project demand scale, is not necessarily to
Secondary cut reduces building waste, saves material, improves production efficiency.
3. hole punched device uses Discrete control in equipment, it is segmented punching, so that the pitch of holes of each type and position can
It to adjust, realizes according to project actual demand, does the adjustment of position and quantity, improve installation effectiveness without the secondary aperture in scene.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention.
Fig. 2 is the schematic perspective view of punching die.
Fig. 3 is the positive structure diagram of punching die.
Fig. 4 is the overlooking structure diagram of punching die.
Fig. 5 is the structural schematic diagram of the first punching needle.
Fig. 6 is the structural schematic diagram of the first filling core block.
Fig. 7 is the structural schematic diagram of the second punching needle.
Fig. 8 is the structural schematic diagram of the second filling core block.
Fig. 9 is the structural schematic diagram of stripper.
Figure 10 is the schematic perspective view of punching die system.
Figure 11 is the structural schematic diagram of shear.
Figure 12 is the left view structural representation of shear.
Figure 13 is the right side structural representation of shear.
Figure 14 is the schematic perspective view of shear.
Figure 15 is the schematic perspective view of positioning seat.
Figure 16 is the structural schematic diagram for shearing bed fixed plate.
Figure 17 is the first schematic perspective view of mounting base and cutter seat.
Figure 18 is the second schematic perspective view of mounting base and cutter seat.
Figure 19 is the structural schematic diagram of secondary punching device.
Figure 20 is secondary punching device first part structural schematic diagram.
Figure 21 is the first schematic perspective view of secondary punching device punch upper die and punching part of the lower die.
Figure 22 is the second schematic perspective view of secondary punching device punch upper die and punching part of the lower die.
Figure 23 is secondary punching device second part schematic perspective view.
The toponym that each number designation is referred in attached drawing is as follows: 1-coiled strip host, 2-planishers, 3-punchings dress
It sets, 4-molding main-machines, 5-shears, 6-punching dies, 7-to fill out core plate, 8-shearing bed fixed plates, 9-shearing beds solid
Determine frame, 10-cutters, 11-first driving devices, 12-cutter seats, 13-steel holes, 14-cutter holes, 15-through-holes, 16-
First filling core block, the 17-the second filling core block, 18-strip grooves, the 19-the first punching needle, the 20-the second punching needle, 21-are left office
Rank, 22-top bars, 23-bottom plates, 24-guide posts, 25-supporting plates, 26-upper mounted plates, 27-bottom plates, 28-the first
Connecting plate, the 29-the second driving device, the 30-the second drive shaft, the 31-the second connecting plate, 32-third driving devices, 33-the
Three connecting plates, 34-third drive shafts, 35-locating racks, the 36-the fourth drive device, 37-locating rods, 38-positioning seats,
39-locating pieces, 40-location holes, 41-shearing bed bottom plates, 42-tracks, 43-movable blocks, 44-orbit holes, 45-returns
Cylinder, 46-cylinder axis, 47-screw thread columns, 48-adjusting nuts, 49-locking nuts, 50-strip through-holes, 51-punchings
Upper mold, 52-punching lower dies, 53-red needles, 54-gib blocks, 55-backer's positioning seats, 56-flexible backers, 57-brackets,
58-positioning rollers, 59-pedestals, 60-cylinder blocks, 61-clamping cylinders, 62-top boards, 63-clamping cylinder axis, 64-
Lower platen, 65-guide rails, 66-guide sleeves, 67-pusher cylinders, 68-pushing plates, 69-risers, 70-transverse slats, 71-the first connect
Connect block, 72-contact pin cylinders, 73-feed devices, 74-material-receiving devices, 75-secondary punching devices, 76-guide sleeves, 77-
Stripper, the 78-the first punching, the 79-the second punching, the 80-the first PLC controller, 81-positioning drive units, 82-are determined
Position frame, 83-roller bearings, 84-upper roller bearings, 85-lower roller bearings, the 86-the second PLC controller, the 87-the first origin optoelectronic switch,
88-lower limit optoelectronic switches, 89-installation sheets, 90-hydraulic axis, 91-cutoff knife racks, 92-connection sheets, 93-detection lugs,
94-fixed holes, 95-pressing plates, the 96-the first support frame, 97-vertical supporting rods, 98-transverse supporting rods, 99-number hole photoelectricity are opened
It closes, 100-cutter through hole, the 101-the second origin optoelectronic switch, 102-limiting photoelectric switch, 103-rail beds, 104-L
Type mounting rack, 105-third PLC controllers, the 106-the second support frame, 107-third origin optoelectronic switches, the 108-the first light
Electro-detection switch, the 109-the four origin optoelectronic switch, 110-terminal optoelectronic switches, the 111-the second photoelectric detection switch,
112-fixed plates, 113-adjustment plates, the 114-the first roller shaft, 115-positioning rollers, 116-vertical bars, 117-adjustment blocks,
118-cross bars, the 119-the second link block, the 120-the second roller shaft, 121-pinch rollers, 122-U-type grooves, 123-installations
Seat.
Specific embodiment
Present invention is further described in detail with embodiment with reference to the accompanying drawing.
Embodiment 1
Keel automate process line, as shown in Fig. 1 to Figure 23, including set gradually coiled strip host 1, planisher 2,
Hole punched device 3, molding main-machine 4, shear 5, hole punched device 3 include punching die 6, are equipped in punching die 6 and piercing die
Core plate 7 is filled out in 6 connection of tool, is filled out in core plate 7 to be equipped with and is being filled out mobile filling core block in core plate 7, the lower section of filling core block is equipped with punching needle, fills out
Pellet control punching needle moves down, and further includes the first PLC controller 80 and the Locating driver that connect with the first PLC controller 80
Device 81, positioning drive unit 81 include locating rack 82 and roller bearing 83, and roller bearing 83 includes upper roller bearing 84 setting up and down and lower rolling
Axis 85, upper roller bearing 84 is parallel with lower roller bearing 85 to be located in locating rack 82 and rotates in locating rack 82.
Core plate 7 is filled out equipped with through-hole 15, filling core block includes the first filling core block 16 and the second filling core block 17, the first filling core block 16
It is located in through-hole 15 and is moved forward and backward on filling out core plate 7, the left side for filling out core plate 7 offers strip groove 18, the second filling core block 17
It being located in strip groove 18 and is moved left and right on filling out core plate 7, punching needle includes the first punching needle 19 and the second punching needle 20, the
One punching needle 19 is located at the lower section of the first filling core block 16, and the first filling core block 16 controls the first punching needle 19 and moves down, the second punching
Hole needle 20 is located at the lower section of the second filling core block 17, and the second filling core block 17 controls the second punching needle 20 and moves down, the first punching needle
19 and second the upper surface of punching needle 20 be equipped with and get out of a predicament or an embarrassing situation 21, on the lower end surface of the first filling core block 16 and the second filling core block 17
Equipped with 21 complementary top bars 22 of getting out of a predicament or an embarrassing situation.When giving keel punching, molding main-machine 4, which is worked as, is transported to designated position for keel,
First filling core block 16 is moved to 19 top of the first punching needle, moves down the first punching needle 19, punching machine drives 25 downlink of supporting plate, directly
Running through keel to the first punching needle 19, completes the first puncture motion, punching machine drives 25 uplink of supporting plate, and the first filling core block 16 resets,
When then carrying out the second puncture motion, keel are moved to the position for needing to carry out the second punching, the second filling core block on assembly line
17 are moved to the top of the second punching needle 20, move down the second punching needle 20, and punching machine drives 25 downlink of supporting plate, until the second punching
The punching on keel of needle 20, the second filling core block 17 reset, and complete the second puncture motion, since the first punching needle 19 is filled out without first
Pellet 16 is pushed down, and when carrying out the second puncture motion, the first punching needle 19 is moved up, and avoids the first punching needle 19 and the second punching needle
20 punchings simultaneously, complete the demand of different punchings, complete multiple puncture motions on keel by set of device, improve punching
The precision of efficiency and punching, supporting plate 25 are moved up and down along guide post 24, guarantee that supporting plate 25 drives the first punching needle 19 and second
Precision and stability when punching needle 20 is mobile, the first filling core block 16 and the second filling core block 17 are respectively provided at and are filled out in core plate 7, are dropped
The space of low installation defines the first filling core block 16 and the second filling core block 17 horizontal position when moving, guarantees that first fills out
Pellet 16 controls the position precision that the first punching needle 19 moves down and the second filling core block 17 controls the essence that the second punching needle 20 moves down
Degree, to guarantee the precision of punching;When first filling core block 16 and the second filling core block 17 are mobile, the is gradually squeezed by top bar 22
One punching needle 19 and the second punching needle 20 make the first punching needle 19 and the lower movement of the second punching needle 20, make 19 He of the first punching needle
Second punching needle 20 can be punched out movement.
Punching die 6 includes bottom plate 23 and the guide post 24 being located on bottom plate 23, and the upper end of guide post 24 is equipped with and guiding
The supporting plate 25 that column 24 connects, supporting plate 25 move up and down in guide post 24, and the lower section of supporting plate 25 is additionally provided with horizontally disposed respectively
Upper mounted plate 26 and bottom plate 27, upper mounted plate 26 are fixedly connected with supporting plate 25, are filled out core plate 7 and are located at upper mounted plate 26 and lower solid
It is fixedly connected between fixed board 27 and respectively with upper mounted plate 26 and bottom plate 27, the first punching needle 19 and the second punching needle 20 divide
It is not threaded through on bottom plate 12 and is moved up and down on bottom plate 12.Upper mounted plate 26 and bottom plate 27 respectively with fill out core
The upper surface of plate 7 is fitted closely with the lower end surface for filling out core plate 7, is made to fill out first in core plate 7 and is filled out core 16 and the second filling core block 17
It can be moved on horizontal position, avoid first from filling out core 16 and the second filling core block 17 moves up and down and causes the first punching needle 19 and second
The error of the lower pan position of punching needle 20, improves the qualification rate of product punching.
The rear end of supporting plate 25 is equipped with the first connecting plate 28 connecting with supporting plate 25, and the first connecting plate 28 is equipped with to be connected with first
The second driving device 29 that fishplate bar 28 connects, the second driving device 29 are connect with the first PLC controller 80, the second driving device 29
It is connect by the second drive shaft 30 with the first filling core block 16, the second drive shaft 30, which is laterally threaded through, fills out in core plate 7 and filling out core plate 7
Interior back-and-forth motion, the second driving device 29 drive the first filling core block 16 to be moved forward and backward by the second drive shaft 30, and first fills out core 16
By the second driving device 29 driving transverse shifting on filling out core plate 7, guarantee that first fills out the stable movement of core 16;When avoiding punching,
First fills out core 16 back moves under pressure, moves up the first punching needle 19 to reduce the precision of punching;Supporting plate 25
Left end is equipped with the second connecting plate 31 connecting with supporting plate 25, and the second connecting plate 31 is equipped with the third connecting with the second connecting plate 31
Driving device 32, third driving device 32 are connect with the first PLC controller 80, and the left side of the second filling core block 17 is equipped with to be filled out with second
The third connecting plate 33 that pellet 17 connects, third connecting plate 33 are connect with the third drive shaft 34 of third driving device 32, third
Driving device 32 drives third connecting plate 33 that the second filling core block 17 is driven to move left and right.Second filling core block 17 passes through third connecting plate
33 connect with multiple second filling core blocks 17, can once rush multiple holes, improve the efficiency of punching, pass through third driving device 32
Drive third connecting plate 33 to drive the second filling core block 17 mobile, improve the second filling core block 17 it is mobile when and stabilization when punching
Property, the second driving device 29 and third driving device 32 are cylinder.
The quantity of second filling core block 17 is three pieces and sets gradually from front to back that the left end of the second filling core block 17 and third connect
Fishplate bar 33 is locked by screw and is connected, and the quantity of third driving device 32 is two, and third driving device 32 passes through the second driving
Axis 34 is fixedly connected with third connecting plate 33.Second drive shaft 19 and the position of the second filling core block 17 are staggered, and are carrying out the
When two puncture motions, the second punching needle 20 is controlled by the second filling core block 17 and is moved down, multiple punchings on keel are completed, improves and produces
The speed of product processing, and the second filling core block 17 is driven by two third driving devices 32, guarantees the second filling core block 17 in cross
To stability when movement, guarantee three piece of second 17 synchronizing moving of filling core block, to guarantee the consistency of punching, improves product and add
The quality of work.
The quantity of guide post 24 is four, and 24 square array of guide post is located on bottom plate 23, and the upper end of guide post 24 is arranged
There is guide sleeve 76, guide sleeve 76 is threaded through in supporting plate 25, and supporting plate 25 is moved up and down in guide post 24 by guide sleeve 76.Bottom plate
23 is rectangular, and 24 array of guide post improves the utilization rate in space in bottom plate 23, while also guaranteeing the mobile stability of supporting plate 25,
Guide sleeve 76 is set between supporting plate 25 and guide post 24, when supporting plate 25 works, supporting plate 25 and guide post 24 are protected,
It avoids supporting plate 25 and guide post 24 from wearing, reduces the maintenance cost of equipment processing.
Bottom plate 23 is equipped with stripper 77, and stripper 77 is equipped with the first punching corresponding with 19 position of the first punching needle
Hole 78 is additionally provided with the second punching 79 corresponding with 20 position of the second punching needle on stripper 77.First punching needle 19 and second
After punching needle 20 runs through keel, the first punching needle 19 enters the first punching 782mm to 3mm, and the second punching needle 20 enters the second punching
Hole 792mm to 3mm, after 20 punching of the first punching needle 19 and the second punching needle to the first punching needle 19 and the second punching needle 20 into
Row protection avoids the first punching needle 19 and the second punching needle 20 from causing damage of components with the shock of stripper 77.
When processing keel, keel are across upper roller bearing 84 and lower roller bearing 85, and upper roller bearing 84 and lower roller bearing 85 are by watching
Motor driven is taken, the upper roller bearing 84 in locating rack 82 rotates clockwise and lower roller bearing 85 rotates counterclockwise and drives keel in assembly line
Upper movement, keel are moved to hole punched device, and the first PLC controller 80 controls positioning drive unit 81 and stops, the first PLC controller
80 control the second driving device 29 again pushes first to fill out the forward movement of core 16, makes first to fill out core 16 and is moved on the first punching needle 19
Side, the first punching needle 19 is completely covered, and the first PLC controller 80 controls punching machine and drives 25 downlink of supporting plate, the first punching needle 19
Across keel until entering the first punching 782mm to 3mm, the first PLC controller 80 control control punching machine drives 25 uplink of supporting plate,
First PLC controller 80 the second driving device 29 of control drives first to fill out core 16 and moves backward, and the first PLC controller 80 controls again
Positioning drive unit 81 starts, and rotates clockwise roller bearing 84 and lower roller bearing 85 and keel is driven to be moved to the on assembly line
Two need the position of punching, and second when the position of punching being needed to reach the second 20 lower section of punching needle, the first PLC controller 80
It controls positioning drive unit 81 to stop, the first PLC controller 80 controls third driving device 32 and drives third connecting plate 33 to the right
It is mobile, so that the second filling core block 17 be made to move right, the second filling core block 17 is made to be moved to 20 top of the second punching needle until completely
Covering, the first PLC controller 80 control punching machine and drive 25 downlink of supporting plate, and the second punching needle 20 passes through keel until entering the second punching
Hole 792mm to 3mm, the first PLC controller 80 control punching machine and drive 25 uplink of supporting plate, and the control positioning of the first PLC controller 80 is driven
Dynamic device 81 starts, and pulls keel to move on assembly line by upper roller bearing 84 and the rotation of lower roller bearing 85, and thus circulation completes the
One puncture motion and the second puncture motion.
Embodiment 2
Keel automate process line, and as shown in Fig. 1 to Figure 23, on the basis of embodiment 1, shear 5 includes
Shearing bed fixed plate 8 and the shearing bed fixed frame 9 being located in shearing bed fixed plate 8, shearing bed fixed frame 9 are equipped with and shearing bed
The cutter 10 that fixed frame 9 connects, the upper end of shearing bed fixed frame 9 are equipped with the first driving device connecting with shearing bed fixed frame 9
11, first driving device 11 connect with cutter 10 and cutter 10 is driven to move up and down, and shearing bed fixed plate 8 is equipped with and cutter 10
The cutter seat 12 of cooperation, is horizontally arranged with the steel hole 13 for placing steel on cutter seat 12, vertically arranged in cutter seat 12
There is the cutter hole 14 being adapted to cutter 10, cutter 10 moves up and down in cutter hole 14, shears and is additionally provided with installation in bed fixed plate 8
Seat 123, cutter seat 12 are located at 123 top of mounting base and are fixedly connected with mounting base 123, shear bed fixed plate 8 and mounting base 123
On be equipped with the cutter through hole 100 cooperated with cutter 10, cutter through hole 100 communicates with cutter hole 14, and the both ends of mounting base 123 are opened
Equipped with U-type groove 122 used for positioning, cutter 10 continues to be moved downwardly into cutter through hole 100 after cutting keel, guarantees cutter 10
Smooth cutting keel, also protect cutter 10, and cutter 10 and mounting base 123 or shearing bed fixed plate 8 is avoided to collide
It damages, cutter seat 12 can carry out fine position in shearing bed fixed plate 8 by the U-type groove 122 in mounting base 123, mention
The precision of height cutting, further includes the second PLC controller 86, and shearing bed fixed frame 9 is equipped with electrically to be connected with the second PLC controller 86
The the first origin optoelectronic switch 87 and lower limit optoelectronic switch 88 connect, shearing 9 rear side upper end of bed fixed frame are additionally provided with and shear
The installation sheet 89 that bed fixed frame 9 connects, lower limit optoelectronic switch 88 are threaded through the lower end of installation sheet 89, the first origin optoelectronic switch
87 are threaded through on installation sheet 89 and are located at the top of lower limit optoelectronic switch 88, the second PLC controller 86 and first driving device
11 are electrically connected and control first driving device 11 drives cutter 10 to move up and down, and the upper end of cutter 10 is equipped with and the first origin light
The detection lug 93 that electric switch 87 and lower limit optoelectronic switch 88 are adapted to, detection lug 93 and 10 synchronizing moving of cutter.2nd PLC control
Logic control sequence is preset in device 86, keel are fed from the right side of shearing bed fixed plate 8, and it is mobile that keel enter steel hole 13
To when needing clipped position, the second PLC controller 86 control first driving device 11 drives driving cutter 10 to move down, detection lug 93
As cutter 10 moves down, after cutter 10 enters cutter hole 14, keel are sheared, detection lug 93 is moved to lower limit light
When electric switch 88, when lower limit optoelectronic switch 88 senses 93 position of detection lug transmission location signal to the second PLC controller 86,
Second PLC controller 86 control first driving device 11 drives driving cutter 10 to move up, and detection lug 93 is as cutter 10 is to moving up
It is dynamic, when moving to the first origin optoelectronic switch 87 on detection lug 93, when the first origin optoelectronic switch 87 senses 93 position of detection lug
To the second PLC controller 86, the second PLC controller 86 controls first driving device 11 and stops movement transmission location signal, completes
One cutting action passes through the second PLC controller 86, the first origin optoelectronic switch 87, lower limit optoelectronic switch 88, detection lug 93
Cooperation realize that first driving device 11 drives cutter 10 to complete automatic cutting, the step of simplifying operation, improve cutting
The precision of efficiency and cutting, and the two sides at keel shearing are compressed by the bottom of cutter seat 12, and keel is prevented to be bent,
The keel on assembly line are cut by this technology, improve the stability of cutting and the efficiency of cutting.
The hydraulic cylinder that first driving device 11 is vertically arranged, the hydraulic axis 90 of hydraulic cylinder is equipped with to be connect with hydraulic axis 90
Cutoff knife rack 91, the lower end of cutoff knife rack 91 is equipped with the connection sheet 92 being fixedly connected with cutoff knife rack 91, and connection sheet 92 is laterally located at and cuts
Extend on rear side of knife rest 91 and to 91 rear of cutoff knife rack, detection lug 93 connect with the rear end of connection sheet 92 and is located at connection sheet 92 vertically
Top, cutoff knife rack 91 is located at the lower section of hydraulic axis 90 and is fixedly connected with hydraulic axis 90, and cutoff knife rack 91 is equipped with for compressing
The pressing plate 95 of cutter 10, the both ends on 10 top of cutter, the both ends of cutoff knife rack 91, pressing plate 95 both ends be equipped with fixed hole 94,
Cutter 10 is threaded through in fixed hole 94 by screw and is fixed between cutoff knife rack 91 and pressing plate 95.Hydraulic cylinder passes through hydraulic axis
90 drive cutter 10, improve stability when cutter 10 is sheared and the dynamics of cutting, improve the flatness of keel after cutting, cutter
10 are compressed by cutoff knife rack 91 and pressing plate 95, facilitate the disassembly and installation of cutter 10, the bonding strength of cutter when improving cutting, by
It needs replacing or dismantles according to different processing conditions in pressing plate 95 and cutter 10, will test piece 93 and connected by connection sheet 92
On cutoff knife rack 91, the stability that detection lug 93 is installed is improved, without often dismantling the precision of certifiable 93 position of detection lug, from
And guarantee the precision of whole device operation, improve the efficiency of cutting and the precision of cutting.
The first support frame 96 is additionally provided in shearing bed fixed plate 8, the first support frame 96 is located at the left side of cutter seat 12, and first
Support frame 96 includes the vertical supporting rod 97 being vertically arranged and the transverse supporting rod 98 being laterally arranged, and it is solid that vertical supporting rod 97 is located at shearing bed
The front end of the front end of fixed board 8, transverse supporting rod 98 is connect with the upper end of vertical supporting rod 97, and the rear end of transverse supporting rod 98 is equipped with and the
The number hole optoelectronic switch 99 of two PLC controllers 86 connection, number hole optoelectronic switch 99 are located at the top of cutter seat 12.
Be additionally provided with locating rack 35 in shearing bed fixed plate 8, locating rack 35 is located at the right side of cutter seat 12, locating rack 35 it is upper
Side is equipped with the fourth drive device 36 connecting with locating rack 35, and the lower end of fourth drive device 36, which is connected with, is threaded through locating rack 35
On locating rod 37, the second PLC controller 86 connect with fourth drive device 36, and PLC controller 86 controls fourth drive device
36 drive locating rods 37 move up and down, and the lower section of locating rod 37 is equipped with positioning seat 38, positioning seat 38 be equipped with in steel hole 13
The locating piece 39 that portion flushes, locating piece 39 is interior to be equipped with location hole 40 compatible with locating rod 37.After keel enter steel hole 13,
When needing to cut, fourth drive device 36 drives locating rod 37 to move down and be inserted into the through-hole of keel, and locating rod 37 runs through
It is inserted into location hole 20 after keel, keel are positioned before cutting, improves precision when cutting, locating piece 19 and steel hole 13
Middle part flushes, and guarantees smooth, deformation when keel being avoided to cut of keel when cutting, and keel add on the punching die on assembly line
Work has the through-hole of uniformly distributed arrangement, and number hole optoelectronic switch 99 is used to calculate hole count of the keel by number hole optoelectronic switch 99 when, number hole
Optoelectronic switch 99 counts corresponding hole count, such as motor automatic retarding, i.e. keel when quota six holes seven Kong
Movement slows down on assembly line, and position signal is transmitted to the second PLC controller 86, the 2nd PLC control by number hole optoelectronic switch 99
Controlling fourth drive device 36 after the reception position signal of device 86 drives locating rod 37 to move down and be inserted into the through-hole of keel, Gu
It is cut after determining keel, since the through-hole on keel is uniformly arranged by assembly line processing, is opened by several hole photoelectricity again
The mode for closing 99 number holes determines the length of keel, guarantees that the consistency of keel length, the method for simplifying linear measure longimetry improve and add
The yield rate of work and the working efficiency of processing.
The lower section of shearing bed fixed plate 8 is equipped with the shearing bed bottom plate 41 connecting with shearing bed fixed plate 8, shears bed bottom plate 41
Lower section be horizontally arranged with and moved on track 42 with the track 42 that connect of shearing bed bottom plate 41, shearing bed bottom plate 41, shearing bed
The lower section of bottom plate 41 is equipped with the movable block 43 being fixedly connected with shearing bed bottom plate 41, offers orbit hole 44, rail on movable block 43
Road 42 is threaded through in orbit hole 44, and when keel are cut, shearing bed bottom plate 41 drives shearing bed fixed plate 8 to keel discharging side
To movement, when cutting to keel, movement of the keel on assembly line is not interrupted, improves the efficiency of cutting keel, shears bed bottom
Plate 41 is connect by movable block 43 with track 42, and the stability when shearing movement of bed bottom plate 41 is improved;It further include being controlled with the 2nd PLC
The return cylinder 45 that device 86 processed connects, return cylinder 45 are located at the left side of shearing bed bottom plate 41, the cylinder axis 46 of return cylinder 45
It is fixedly connected with shearing bed bottom plate 41, the second PLC controller 86 controls return cylinder 45 and drives shearing 41 transverse shifting of bed bottom plate.
It further include the second origin optoelectronic switch 101 being connect respectively with the second PLC controller 86 and limiting photoelectric switch
102, the second origin optoelectronic switch 101 is located at the right side of limiting photoelectric switch 102, and shearing bed bottom plate 41 is located at the second origin photoelectricity
Between switch 101 and limiting photoelectric switch 102, the second origin optoelectronic switch 101 and limiting photoelectric switch 102 are each provided at track 44
Rear, the lower section of track 44 is equipped with the rail bed 103 connecting with track 44, and rail bed 103 is equipped with and rail bed
The L-type mounting rack 104 of 103 connections, the second origin optoelectronic switch 101 and limiting photoelectric switch 102 are threaded through L-type mounting rack respectively
104 upper end.When cutting, due to keel on assembly line transverse shifting, locating rod 37 be inserted into keel on through-hole after, keel band
Dynamic shearing bed bottom plate 41 is mobile, after the second origin optoelectronic switch 101 detects that shearing bed bottom plate 41 leaves origin, the second origin light
Position signal is transmitted to the second PLC controller 86 by electric switch 101, and the second PLC controller 86 controls 11 band of first driving device
Dynamic driving cutter 10, which moves down, cuts keel, and when shearing bed bottom plate 41 is moved to limiting photoelectric switch 102, limit photoelectricity is opened
It closes 102 and position signal is transmitted to the second PLC controller 86, the second PLC controller 86 controls return cylinder 45 and pushes shearing bed
Bottom plate 41 moves right, and shearing bed bottom plate 41 is moved to the second origin optoelectronic switch 101, the transmission of the second origin optoelectronic switch 101
Position signal to the second PLC controller 86, the second PLC controller 86 control return cylinder 45 stops working, and shears bed bottom plate 41
It completes to reset, waits cutting next time, after the completion of cutting, return cylinder 45 drives shearing bed bottom plate 41 to reset again, improves cutting
The stability of efficiency and cutting.
It shears bed bottom plate 41 and is equipped with screw thread column 47, the quantity of screw thread column 47 is four and rectangular is laid in shearing
On bed bottom plate 41, screw thread column 47 is equipped with adjusting nut 48 and locking nut 49, and adjusting nut 48 is located at shearing bed fixed plate 8
Lower section, adjusting nut 48 moves up and down on screw thread column 47, and locking nut 49 is located at the top of shearing bed bottom plate 41, shearing
Bed fixed plate 8, which is equipped with, is threaded through item with the shearing vertically disposed strip through-hole 50 of 41 moving direction of bed bottom plate, screw thread column 47
In shape through-hole 50, shearing bed fixed plate 8 is moved forward and backward on screw thread column 47.It is solid that the upper surface of adjusting nut 48 resists shearing bed
Fixed board 8 is adjusted the height of shearing bed bottom plate 41 by adjusting nut 48, when being adjusted to appropriate height, screws locking nut 49, make
Locking nut 49 compresses shearing bed fixed plate 8, facilitates the height for adjusting shearing bed bottom plate 41, is applicable in cutting for different height lower keel
It cuts.
When work, keel are from the right end charging of shearing bed fixed plate 8, and number hole optoelectronic switch 99 is to the through-hole progress on keel
It counts, when number hole optoelectronic switch 99 counts corresponding hole count, number 99 transmission location signal of hole optoelectronic switch gives the second PLC controller
86, the second PLC controller 86 control control fourth drive device 36 drives locating rod 37 to move down and be inserted into the through-hole of keel
It is interior, at this point, keel are moved to the left with entire shear, the second origin optoelectronic switch 101 detect shearing bed bottom plate 41 from
Kaiyuan point and when being moved, the second origin optoelectronic switch 101 is transmitted to the second PLC controller 86, the 2nd PLC for signal is controlled
The control control first driving device 11 of controller 86 drives driving cutter 10 to move down and cuts to keel, when on cutoff knife rack 91
When detection lug 93 is moved to lower limit optoelectronic switch 88, position signal is transmitted to the 2nd PLC and controlled by lower limit optoelectronic switch 88
Device 86, the second PLC controller 86 control first driving device 11 drive driving cutter 10 to move up, the first original are moved on detection lug 93
When point optoelectronic switch 87, transmission location signal is controlled to the 2nd PLC when the first origin optoelectronic switch 87 senses 93 position of detection lug
Device 86 processed, the second PLC controller 86 control first driving device 11 and stop movement, and shearing bed bottom plate 41 is moved to limit photoelectricity and opens
When closing 102,102 transmission location signal of limiting photoelectric switch to the second PLC controller 86, the second PLC controller 86 controls return
Cylinder 45 drives shearing bed bottom plate 41 to move right, and shearing bed bottom plate 41 is moved to the second origin optoelectronic switch 101, the second origin
To the second PLC controller 86, the second PLC controller 86 controls return cylinder 45 and stops work 101 transmission location signal of optoelectronic switch
Make, completes secondary joist cutting.
Embodiment 3
It further includes being sequentially arranged on the basis of embodiment 2 as shown in Fig. 1 to Figure 23 that keel, which automate process line,
Feed device 73, the secondary punching device 75, material-receiving device 74 in 5 left side of shear, secondary punching device 75 include in punching
Mould 51 and punching lower die 52, punch upper die 51 are equipped with the red needle 53 that is uniformly arranged, the middle part of punching lower die 52 be equipped with
The gib block 54 that punching lower die 52 connects, it is fixed that the left side of punching lower die 52 is equipped with the backer flushed with the upper surface of punching lower die 52
Position seat 55, backer's positioning seat 55 is interior to be equipped with the flexible backer 56 that can be stretched up and down in backer's positioning seat 55, backer's positioning seat 55
Left side be equipped with bracket 57, the right side on bracket 57 is equipped with positioning rollers 58, and positioning rollers 58 are laterally located at backer's positioning seat 55
Top, flexible backer 56 is located at the right side of positioning rollers 58, gib block 54 be located at the top of punching lower die 52 and under punching
The upper surface of mould 52 is bonded, and the length of gib block 54 and the equal length of punching lower die 52, further include third PLC controller 105,
Feed device and material-receiving device are connect with third PLC controller 105, and second connect with bracket 57 is additionally provided on bracket 57
Support 106, the upper end of the second support frame 106 are equipped with the third origin optoelectronic switch 107 connecting with the second support frame 106, and second
The lower end of support frame 106 is equipped with the first photoelectric detection switch 108, third origin optoelectronic switch 107 and the first photoelectric detection switch
108 connect with third PLC controller 105.Cylinder in positioning seat 55 pushes flexible backer 56 to be raised above, and keel are in flowing water
Be moved on line in punching lower die 52 with and keel left part stretch backer 56 offset, the first photoelectric detection switch 108 detects
When having keel in punching lower die 52, third PLC controller 105 controls feed device and clamps keel, and third PLC controller 105 is controlled
Flexible backer 56 in positioning seat 55 processed declines, and 105 punching machine of third PLC controller drives 51 downlink of punch upper die to carry out keel
Until punching needle 23 enters punching lower die 522mm to 3mm, punching machine drives punch upper die 51 to go upward to third origin photoelectricity and opens for punching
107 are closed, 107 transmission location signal of third origin optoelectronic switch to third PLC controller 105, third PLC controller 105 receives
Punching machine is controlled after signal and stops uplink, completes the first time punching on keel, keel pass through when moving in punching lower die 52
Gib block 3 is oriented to, and guarantees that keel when moving in punching lower die 52 are moved along punching lower die 52, it is mobile to improve keel
Precision, while improving the precision of punching.
Feed device 73 and material-receiving device 74 include pedestal 59 and the cylinder block 60 that is located on pedestal 59, on cylinder block 60
Equipped with clamping cylinder 61, clamping cylinder 61 is connect with third PLC controller 105, and clamping cylinder 61 is located at the top of cylinder block 60
And connect with cylinder block 60,60 inner upper end of cylinder block is equipped with the top board 62 connecting with clamping cylinder 61, and clamping cylinder 61 is logical
Crossing clamping cylinder axis 63 drives top board 62 to move up and down, and 60 interior lower end of cylinder block is equipped with and is fixedly connected down with cylinder block 60
Pressing plate 64, pedestal 59 are equipped with two guide rails 65 disposed in parallel, and the lower section of cylinder block 60 is equipped with leads with what cylinder block 60 was connect
Set 66, guide sleeve 66 is set on guide rail 65, and cylinder block 60 is moved left and right by guide sleeve 66 in guide rail 65, the right side of feed device 73
It is equipped with the mobile pusher cylinder 67 of driving cylinder block 60 with the left side of material-receiving device 74, pusher cylinder 67 and the 3rd PLC are controlled
Device 105 connects, and pusher cylinder 67 is located on pedestal 59 and is fixedly connected with pedestal 59, and the middle part of 60 lower end of cylinder block, which is equipped with, to push
The clamping cylinder axis 63 of plate 68, pusher cylinder 67 is connect with pushing plate 68.It is additionally provided on pedestal 59 and third PLC controller 105
The 4th origin optoelectronic switch 109, the terminal optoelectronic switch 110, the second photoelectric detection switch 111 of connection, the second Photoelectric Detection are opened
111 two sides for being located between guide rail 25 and being symmetrically arranged at punching lower die 2 are closed, the 4th origin optoelectronic switch 109 is located at cylinder block 60
Left side, terminal optoelectronic switch 110 is located at the right side of cylinder block 60.When charging, the first photoelectric detection switch 108 detects punching
When having keel in lower die 52, the clamping cylinder 61 that third PLC controller 105 controls feed device drives top board 62 to moving down
It is dynamic, keel are clamped between top board 62 and lower platen 64, it is fixed to control clamping cylinder 61 by third PLC controller 105
Keel guarantee stability of the keel in punching, to improve the precision of keel punching;After completing first time punching, punching machine
Third origin optoelectronic switch 107 is gone upward to, position signal is transmitted to third PLC controller by third origin optoelectronic switch 107
105, the clamping cylinder 61 that third PLC controller 105 controls feed device drives keel to be moved to the left the distance of setting, clamps gas
Clamping cylinder 61 unclamps when cylinder 61 is moved to the terminal optoelectronic switch 110 of feed device, and third PLC controller 105 controls contact pin
Cylinder 72 drives contact pin to inject in the made punching on keel, and keel are corrected positioning and feed device is retracted and sent
Expect the 4th origin optoelectronic switch 109 of device, third PLC controller 105 controls the clamping cylinder 61 of material-receiving device to keel again
It is clamped, third PLC controller 105 controls punching machine again and carries out second of punching, and punching machine goes upward to third origin optoelectronic switch
When 107, position signal is transmitted to third PLC controller 105 by third origin optoelectronic switch 107, and third PLC controller 105 is controlled
Contact pin cylinder 72 processed drives contact pin to move up, and third PLC controller 105 controls the pusher cylinder 67 of the side of material-receiving device to moving to left
The distance of dynamic setting, the mobile distance of pusher cylinder 67 is between the 4th origin optoelectronic switch 109 and terminal optoelectronic switch 110
Distance, after third PLC controller 105 receives the position signal of terminal optoelectronic switch 110, the control of third PLC controller 105 is connect
Expect that the clamping cylinder 61 of device unclamps, third PLC controller 105 controls contact pin cylinder 72 and contact pin is driven to inject on keel
In made punching, third PLC controller 105 controls punching machine and repeats secondary punching step, completes third time punching.
Third PLC controller 105 controls pusher cylinder 67 and cylinder block 60 is driven to move on guide rail 25, improves cylinder block 60
Mobile stability and mobile precision, facilitate the operation of assembly line, improve the efficiency of processing, the 4th origin optoelectronic switch
109 and terminal optoelectronic switch 110 be respectively used to the mobile beginning and end of detection cylinder block 60, when cylinder block 60 is mobile, terminal
When optoelectronic switch 110 detects that cylinder block 60 moves the position of optoelectronic switch 110 to terminal, terminal optoelectronic switch 110 transmits position
To third PLC controller 105, third PLC controller 105 controls pusher cylinder 67 and stops confidence number, when cylinder block 60 resets,
When the control pusher cylinder 67 of third PLC controller 105 drives cylinder block 60 to be moved to the 4th origin 109 position of optoelectronic switch, the
Position signal is transmitted to third PLC controller 105 by four origin optoelectronic switches 109, and the control of third PLC controller 105 pushes gas
Cylinder 67 stops driving, moves left and right cylinder block 60 automatically, guarantees that the smoothness of the flow work, the second Photoelectric Detection are opened
Close 111 quantity be four, feed device and material-receiving device on be all provided with there are two, the second Photoelectric Detection of feed device side
Switch 111 is respectively provided at close to 52 side of punching lower die and far from 52 side of punching lower die, the second photoelectricity of material-receiving device side
Second photoelectric detection switch of detection switch 111 and feed device side is symmetrical arranged, when four the second photoelectric detection switch 111
When detecting keel, the molding main-machine 4 that master control machine controls assembly line stops output keel, and the keel on assembly line complete the process
Afterwards, when keel are not detected far from the second photoelectric detection switch 111 of 52 side of punching lower die in material-receiving device, master control machine control stream
Waterline exports keel at 4 structure of host, guarantees the orderly processing keel of flowing water, keel is avoided to stack, to reduce keel processing
Precision.
Bracket 57 includes two pieces of risers 69 disposed in parallel and the transverse slat 70 for being located at 69 top of riser, the both ends point of transverse slat 70
It is not connect with the upper end of riser 69, the right side at 69 middle part of riser is equipped with the first link block 71 extended to the right, the first link block 71
Left end be fixedly connected with riser 69, the right end of the first link block 71 is connect with the both ends of positioning rollers 58 respectively, on transverse slat 70
Side middle part is equipped with contact pin cylinder 72, and contact pin cylinder 72 connect with third PLC controller 105, the lower end of contact pin cylinder 72 equipped with
The contact pin that contact pin cylinder 72 connects, third PLC controller 105 control contact pin cylinder 72 and contact pin are driven to move up and down.On keel
Before carrying out second of punching or third time punching, contact pin cylinder 72 pushes contact pin to move down, and injects contact pin on keel
In made punching, keel are corrected positioning, guarantee the position precision of keel.
The fixed plate 112 being fixedly connected with bracket 57 is additionally provided in bracket 57, fixed plate 112 is located under positioning rollers 58
Side, the left side of fixed plate 112 are equipped with the adjustment plate 113 connecting with fixed plate 112, and the front end of adjustment plate 113, which is equipped with, to be vertically arranged
The first roller shaft 114, be arranged with positioning roller 115 on the first roller shaft 114, positioning roller 115 is on the first roller shaft 114
Rotation.Keel are moved in adjustment plate 113, and keel front side edge is positioned by positioning roller 115, prevent keel mobile
Lead to positional shift in the process, when keel are mobile, positioning roller 115 is rotated with it, and reduces keel when moving since friction is made
At damage.
The rear end of adjustment plate 113 is equipped with adjustment device, and adjustment device includes the vertical bar 116 being vertically located in adjustment plate 113
The first adjustment gap is begun with the left end middle part of the adjustment block 117 connecting with vertical bar 116, adjustment block 117, adjustment block 117 is set
There is vertical bar hole, vertical bar 116 is communicated through vertical bar hole, the first adjustment gap with vertical bar hole, and the left end of adjustment block 117 is equipped with first
Lock-screw, the first lock-screw are located at the left side of vertical bar 116, and the first lock-screw is for adjusting the big of the first adjustment gap
Small, the first lock-screw adjusts adjustment block 117 and is clamped in the elasticity on vertical bar 116, and the left end of adjustment block 117 is set in vertical bar
It is moved up and down on 116 and on vertical bar 116, the right end of adjustment block 117 is equipped with the cross bar 118 being threaded through in adjustment block 117, adjustment
The right end of block 117 offers second adjustment gap, and adjustment block 117 is equipped with cross bar hole, and cross bar 118 is through cross bar hole, and second
Adjustment gap is communicated with cross bar hole, and the right end of adjustment block 117 is equipped with the second lock-screw, and the second lock-screw is for adjusting second
The size in gap is adjusted, the second lock-screw is located at the right side of cross bar 118, and the second lock-screw is for adjusting the folder of adjustment block 117
The tightly elasticity on cross bar 118, the front end of cross bar 118 are equipped with the second link block 119 being vertically arranged, the second link block 119
Upper end connect with the front end of cross bar 118, the lower end of the second link block 119 is equipped with the second roller shaft 120 being laterally arranged, second
Pinch rollers 121 are arranged on roller shaft 120.When keel are moved in adjustment plate 113, pinch rollers 121 are pressed on keel,
Guarantee keel smoothly moved on assembly line, adjustment block 117 moves up and down on vertical bar 116, can drive pinch rollers 121 into
The adjusting of row upper and lower position, cross bar 118 can be moved forward and backward in the right end of adjustment block 117, and then adjust the front and back of pinch rollers 121
Position can carry out corresponding position adjusting for various sizes of keel, and pinch rollers 121 is made to compress keel, and it is flat to improve keel
Stability when shifting carries out position precision.
In short, the foregoing is merely presently preferred embodiments of the present invention, it is all according to equalization made by scope of the present invention patent
Variation and modification, shall all be covered by the patent of the invention.
Claims (10)
1. keel automate process line, including set gradually coiled strip host (1), planisher (2), hole punched device (3), at
Type host (4), shear (5), it is characterised in that: hole punched device (3) includes punching die (6), is equipped in punching die (6)
What is connect with punching die (6) fills out core plate (7), fills out in core plate (7) to be equipped with and is filling out mobile filling core block in core plate (7), filling core block
Lower section is equipped with punching needle, and filling core block control punching needle moves down;Shear (5) includes shearing bed fixed plate (8) and is located at
The shearing bed fixed frame (9) on bed fixed plate (8) is sheared, shearing bed fixed frame (9) is equipped with to be connect with shearing bed fixed frame (9)
Cutter (10), the upper end of shearing bed fixed frame (9) be equipped with shearing bed fixed frame (9) first driving device (11) that connect,
First driving device (11) connect with cutter (10) and cutter (10) is driven to move up and down, shearing bed fixed plate (8) be equipped with
The cutter seat (12) of cutter (10) cooperation, the steel hole (13) for placing steel, cutter are horizontally arranged on cutter seat (12)
The cutter hole (14) being adapted to cutter (10) is vertically provided in seat (12), cutter (10) moves up and down in cutter hole (14),
It is additionally provided with mounting base (123) in shearing bed fixed plate (8), cutter seat (12) is located above mounting base (123) and and mounting base
(123) it is fixedly connected, shears the cutter through hole being equipped in bed fixed plate (8) and mounting base (123) with cutter (10) cooperation
(100), cutter through hole (100) is communicated with cutter hole (14), and the both ends of mounting base (123) offer U-type groove used for positioning
(122)。
2. keel according to claim 1 automate process line, it is characterised in that: fill out core plate (7) equipped with through-hole
(15), filling core block includes the first filling core block (16) and the second filling core block (17), the first filling core block (16) be located at through-hole (15) it is interior and
It is moved forward and backward on filling out core plate (7), fills out on the left of core plate (7) and offer strip groove (18), the second filling core block (17) is located at item
It being moved left and right in connected in star (18) and on filling out core plate (7), punching needle includes the first punching needle (19) and the second punching needle (20),
First punching needle (19) is located at the lower section of the first filling core block (16), and the first filling core block (16) controls the first punching needle (19) to moving down
Dynamic, the second punching needle (20) is located at the lower section of the second filling core block (17), the second filling core block (17) control the second punching needle (20) to
The upper surface of lower movement, the first punching needle (19) and the second punching needle (20) is equipped with get out of a predicament or an embarrassing situation (21), the first filling core block (16)
Be equipped on the lower end surface of the second filling core block (17) and (21) complementary top bar (22) of getting out of a predicament or an embarrassing situation.
3. keel according to claim 1 automate process line, it is characterised in that: punching die (6) includes bottom plate
(23) and the guide post (24) that is located on bottom plate (23), the upper end of guide post (24) are equipped with the supporting plate connecting with guide post (24)
(25), supporting plate (25) moves up and down on guide post (24), and horizontally disposed upper fixation respectively is additionally provided with below supporting plate (25)
Plate (26) and bottom plate (27), upper mounted plate (26) are fixedly connected with supporting plate (25), are filled out core plate (7) and are located at upper mounted plate (26)
It is fixedly connected between bottom plate (27) and respectively with upper mounted plate (26) and bottom plate (27).
4. keel according to claim 3 automate process line, it is characterised in that: the rear end of supporting plate (25) be equipped with
The first connecting plate (28) of supporting plate (25) connection, the first connecting plate (28) are equipped with second connect with the first connecting plate (28) and drive
Dynamic device (29), the second driving device (29) are connect by the second drive shaft (30) with the first filling core block (16), the second drive shaft
(30) it is laterally threaded through and fills out in core plate (7) and be moved forward and backward filling out in core plate (7), the second driving device (29) passes through the second driving
Axis (30) drives the first filling core block (16) to be moved forward and backward;The left end of supporting plate (25) is equipped with the second connecting plate connecting with supporting plate (25)
(31), the second connecting plate (31) is equipped with the third driving device (32) connecting with the second connecting plate (31), the second filling core block
(17) left side is equipped with the third connecting plate (33) connecting with the second filling core block (17), and third connecting plate (33) and third driving fill
Third drive shaft (34) connection of (32) is set, third driving device (32) drives third connecting plate (33) to drive the second filling core block
(17) it moves left and right.
5. keel according to claim 1 automate process line, it is characterised in that: in shearing bed fixed plate (8) also
Equipped with locating rack (35), locating rack (35) is located at the right side of cutter seat (12), and the top of locating rack (35) is equipped with and locating rack
(35) fourth drive device (36) connected, the lower end of fourth drive device (36), which is connected with to be threaded through on locating rack (35), determines
Position bar (37), fourth drive device (36) drive locating rod (37) to move up and down, and the lower section of locating rod (37) is equipped with positioning seat
(38), positioning seat (38) be equipped with the locating piece (39) that flushes in the middle part of steel hole (13), be equipped in locating piece (39) and positioning
The compatible location hole (40) of bar (37).
6. keel according to claim 1 automate process line, it is characterised in that: under shearing bed fixed plate (8)
Side be equipped with shearing bed fixed plate (8) the shearing bed bottom plate (41) that connect, be horizontally arranged with below shearing bed bottom plate (41) and
The track (42) of bed bottom plate (41) connection is sheared, shearing bed bottom plate (41) is moved on track (42), shearing bed bottom plate (41)
Lower section is equipped with the movable block (43) being fixedly connected with shearing bed bottom plate (41), offers orbit hole (44), rail on movable block (43)
Road (42) is threaded through in orbit hole (44), further includes return cylinder (45), and return cylinder (45) is located at shearing bed bottom plate (41)
The cylinder axis (46) in left side, return cylinder (45) is fixedly connected with shearing bed bottom plate (41) and drives shearing bed bottom plate (41) laterally
It is mobile.
7. keel according to claim 6 automate process line, it is characterised in that: shearing bed bottom plate (41) is equipped with
Screw thread column (47), the quantity of screw thread column (47) is four and rectangular be laid in is sheared on bed bottom plate (41), screw thread column
(47) it is equipped with adjusting nut (48) and locking nut (49), adjusting nut (48) is located at the lower section of shearing bed fixed plate (8), adjusts
Section nut (48) moves up and down on screw thread column (47), and locking nut (49) is located at the top of shearing bed bottom plate (41), shearing
Bed fixed plate (8) is equipped with and the shearing vertically disposed strip through-hole of bed bottom plate (41) moving direction (50), screw thread column (47)
It is threaded through in strip through-hole (50), shearing bed fixed plate (8) is moved forward and backward on screw thread column (47).
8. keel according to claim 1 automate process line, it is characterised in that: further include being sequentially arranged at shearing dress
Feed device (73), secondary punching device (75), the material-receiving device (74) on the left of (5) are set, secondary punching device (75) includes punching
Hole upper mold (51) and punching lower die (52), punch upper die (51) are equipped with the red needle (53) being uniformly arranged, punching lower die
(52) middle part is equipped with the gib block (54) connecting with punching lower die (52), and the left side of punching lower die (52) is equipped with and punching lower die
(52) backer's positioning seat (55) that upper surface flushes, interior be equipped with of backer's positioning seat (55) can be in backer's positioning seat (55) up and down
The left side of flexible flexible backer (56), backer's positioning seat (55) are equipped with bracket (57), and the right side on bracket (57) is equipped with positioning
Roller bearing (58), positioning rollers (58) are laterally located at the top of backer's positioning seat (55), and flexible backer (56) are located at positioning rollers
(58) right side, gib block (54) are located at the top of punching lower die (52) and are bonded with the upper surface of punching lower die (52), guiding
The length of item (54) and the equal length of punching lower die (52).
9. keel according to claim 8 automate process line, it is characterised in that: feed device (73) and splicing dress
The cylinder block (60) that (74) include pedestal (59) and are located on pedestal (59) is set, cylinder block (60) is equipped with clamping cylinder
(61), clamping cylinder (61) is located at the top of cylinder block (60) and connect with cylinder block (60), and cylinder block (60) inner upper end is set
There is the top board (62) connecting with clamping cylinder (61), clamping cylinder (61) drives top board (62) by clamping cylinder axis (63)
It moves up and down, cylinder block (60) interior lower end is equipped with the lower platen (64) being fixedly connected with cylinder block (60), and pedestal is set on (59)
There are two guide rails (65) disposed in parallel, the lower section of cylinder block (60) is equipped with the guide sleeve (66) connecting with cylinder block (60), guide sleeve
(66) it is set on guide rail (65), cylinder block (60) is moved left and right by guide sleeve (66) in guide rail (65), feed device (73)
The mobile pusher cylinder (67) of driving cylinder block (60) is equipped on the left of right side and material-receiving device (74), pusher cylinder (67) is set
It is fixedly connected on pedestal (59) and with pedestal (59), the middle part of cylinder block (60) lower end is equipped with pushing plate (68), pusher cylinder
(67) clamping cylinder axis (63) is connect with pushing plate (68).
10. keel according to claim 8 automate process line, it is characterised in that: bracket (57) includes two pieces flat
The riser (69) of row setting and the transverse slat (70) being located above riser (69), the both ends of transverse slat (70) are upper with riser (69) respectively
End connection, the right side in the middle part of riser (69) are equipped with the first link block (71) extended to the right, the left end of the first link block (71) with
Riser (69) is fixedly connected, and the right end of the first link block (71) is connect with the both ends of positioning rollers (58) respectively, on transverse slat (70)
Side middle part is equipped with contact pin cylinder (72), and the lower end of contact pin cylinder (72) is equipped with the contact pin connecting with contact pin cylinder (72), contact pin gas
Cylinder (72) drives contact pin to move up and down.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910085213.1A CN109759502B (en) | 2019-01-29 | 2019-01-29 | Automatic keel processing assembly line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910085213.1A CN109759502B (en) | 2019-01-29 | 2019-01-29 | Automatic keel processing assembly line |
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| CN109759502A true CN109759502A (en) | 2019-05-17 |
| CN109759502B CN109759502B (en) | 2021-07-16 |
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| CN201910085213.1A Active CN109759502B (en) | 2019-01-29 | 2019-01-29 | Automatic keel processing assembly line |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110449509A (en) * | 2019-07-17 | 2019-11-15 | 汉尔姆建筑科技有限公司 | A kind of shearing flange system for sheet metal processing |
| CN110449482A (en) * | 2019-07-17 | 2019-11-15 | 汉尔姆建筑科技有限公司 | A kind of cold roll forming assembly line of sheet metal |
| CN110883553A (en) * | 2019-11-29 | 2020-03-17 | 嘉善融汇金属制品有限公司 | Roll forming and cutting equipment for high-bearing cross beam for building material goods shelf |
| CN110936166A (en) * | 2019-11-29 | 2020-03-31 | 嘉善融汇金属制品有限公司 | Roll forming machine of cross beam for high-bearing building material goods shelf |
| CN112192228A (en) * | 2020-10-27 | 2021-01-08 | 山东雷德数控机械有限公司 | Locking bar punching and cutting machine |
| CN112247009A (en) * | 2020-09-26 | 2021-01-22 | 上海瀛美热交换器有限公司 | Heat exchange fin processing equipment |
| CN113579093A (en) * | 2021-08-27 | 2021-11-02 | 星牌优时吉建筑材料有限公司 | Automatic keel punch press |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110449509A (en) * | 2019-07-17 | 2019-11-15 | 汉尔姆建筑科技有限公司 | A kind of shearing flange system for sheet metal processing |
| CN110449482A (en) * | 2019-07-17 | 2019-11-15 | 汉尔姆建筑科技有限公司 | A kind of cold roll forming assembly line of sheet metal |
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| CN110883553A (en) * | 2019-11-29 | 2020-03-17 | 嘉善融汇金属制品有限公司 | Roll forming and cutting equipment for high-bearing cross beam for building material goods shelf |
| CN110936166A (en) * | 2019-11-29 | 2020-03-31 | 嘉善融汇金属制品有限公司 | Roll forming machine of cross beam for high-bearing building material goods shelf |
| CN112247009A (en) * | 2020-09-26 | 2021-01-22 | 上海瀛美热交换器有限公司 | Heat exchange fin processing equipment |
| CN112192228A (en) * | 2020-10-27 | 2021-01-08 | 山东雷德数控机械有限公司 | Locking bar punching and cutting machine |
| CN113579093A (en) * | 2021-08-27 | 2021-11-02 | 星牌优时吉建筑材料有限公司 | Automatic keel punch press |
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