CN109746674A - LED flat plate lamp group founds line - Google Patents

Abstract

The invention discloses a kind of LED flat plate lamp groups to found line, one end of transmission wire body is that the carrier promotion end other end is carrier decline end, the both ends of the transmission wire body are all equipped with carrier elevating mechanism, are successively arranged diffuser plate closed assembly station, light guide plate assembly station, reflecting paper closed assembly station, foam closed assembly station, manual operation station, cover board assembly station, lock screw station and the manual operation station from the promotion end towards the decline end.Lamp door of the invention is loaded into assembly carrier, it assembles carrier and successively completes assembly work by the diffuser plate closed assembly station, light guide plate assembly station, reflecting paper closed assembly station, foam closed assembly station, manual operation station, cover board assembly station and lock screw station from the promotion end of transmission wire body, then in the manual operation station discharging, carrier is assembled after discharging, and promotion end is transmitted back to by the second layer that the elevating mechanism at decline end drops to wire body, after elevating mechanism rises, it is put into lamp door, the vertical movement of repeating groups.

Description

LED flat plate lamp group founds line

Technical field

The invention belongs to technical field of automation equipment, more particularly to a kind of LED flat lamp assembling line.

Background technique

The convenience that LED flat lamp is used cooperatively due to it with Integral ceiling, so that its market and its extensively, and plane Lamps and lanterns have the advantages that efficient, energy-saving and environmental protection, and wherein the type of flat lamp is also quite various, including lamp tube type, bulb-type, lamp bead Formula etc. is respectively applied to different fields according to the variety classes of flat lamp, and therefore, people are devoted to flat lamp at present Research and extension.

The assembly working of existing flat lamp is completed by assembly line man-made assembly, and every procedure assembles worker by several It is responsible for assembling, after completing a procedure, next process is reached by conveyer belt and is assembled, until completes.Therefore it needs to provide A large amount of manpower, production cost is high, and manual operation speed is slower, and long-term production is easy tired out, and production efficiency is low, because How quickly, efficiently, in high quality this, produce, assemble flat lamp as current plane lamp production problem to be solved.

Summary of the invention

The invention mainly solves the technical problem of providing a kind of LED flat plate lamp groups to found line, and lamp door is loaded into assembly carrier, Carrier is assembled from the promotion end of transmission wire body successively by the diffuser plate closed assembly station, light guide plate assembly station, reflection quires It fills station, foam closed assembly station, manual operation station, cover board assembly station and lock screw station and completes assembly work, then exist The manual operation station discharging in the downstream of the lock screw station, assembles carrier after discharging and passes through the elevator at decline end The second layer that structure drops to wire body, which is transmitted back to, promotes end, after elevating mechanism rises, is put into lamp door, the vertical movement of repeating groups.

In order to solve the above technical problems, a technical solution of use of the invention is as follows:

A kind of vertical line of LED flat plate lamp group, including transmission wire body, the transmission wire body is by several wire bodies being sequentially connected end to end Mould group composition, the wire body mould group includes the first transport layer and the second transport layer setting up and down, first transport layer and institute The transmission direction for stating the second transport layer is opposite；

One end of the transmission wire body is that carrier promotes end and the other end is carrier decline end, the carrier of the transmission wire body It promotes end and carrier decline end and is all equipped with carrier elevating mechanism, the carrier elevating mechanism includes lift drive mechanism and lifting Platform, the driving mechanism connect and drive the lifting of lifting table, and the lifting platform has a high-order and low level, it is described it is high-order with The first transport layer horizontal alignment, the low level and the second transport layer horizontal alignment, first transport layer, second pass Defeated layer and lifting platform are all equipped with conveyer belt, and the assembly carrier for being mounted with lamp door is circulated by conveyer belt circulation in described first Transport layer and the second transport layer；

The transmission wire body is successively arranged the diffuser plate for assembling diffuser plate towards the decline end from the promotion end and folds Fill station, the light guide plate assembly station for assembling light guide plate, the reflecting paper closed assembly station for assembling reflecting paper, for assembling The foam closed assembly station of foam, manual operation station, the cover board assembly station for assembling plate light cover plate, lock screw station and The manual operation station；

The foam closed assembly station is identical as the structure of the reflecting paper closed assembly station, described in the cover board assembly station with The structure of the reflecting paper closed assembly station is identical or the cover board assembly station is the manual operation station；

The lamp door successively passes through the diffuser plate closed assembly station by the promotion end of production technology from the transmission wire body, leads Tabula rasa assembly station, reflecting paper closed assembly station, foam closed assembly station, manual operation station, cover board assembly station and lock screw work Assembly work is completed in position, then in the manual operation station discharging in the downstream of the lock screw station；

The light guide plate assembly station includes installation equipment for installing light guide plate and for the light guide plate dyestripping Dyestripping equipment, the installation equipment is connected to transmission wire body, and lamp door to be assembled is located at the transmission wire body, and the dyestripping is set Standby to be connected to the installation equipment, the light guide plate first passes through the dyestripping equipment dyestripping by production technology, is then transmit to peace It installs standby, the lamp door is assembled to by the installation equipment；

The diffuser plate closed assembly station includes the diffuser plate feeding device and line-plotting device for being installed on closed assembly rack, the expansion Fall apart between feeding device and the line-plotting device and the line-plotting device and the transmission wire body between all be equipped with crawl dress It sets, the grabbing device includes that identical first grabbing device of structure and the second grabbing device, diffuser plate to be assembled pass through institute It states the first grabbing device and grabs and be placed in line-plotting device, after the line-plotting device completes setting-out movement to the diffuser plate, institute It states the second grabbing device and the diffuser plate is grabbed to and is placed in the lamp door of flat lamp, the lamp door dress is located at the transmission line Body；

The diffuser plate feeding device includes lifting feed bin, and several diffuser plates are stacked in the lifting feed bin；

The reflecting paper closed assembly station includes the third grabbing device and reflecting paper for grabbing and placing the reflecting paper Feed bin, the third grabbing device is identical as the first grabbing device structure, the reflecting paper feed bin and the lifting feed bin Structure is identical；

The lock screw station includes two groups of lock screw mechanisms for being located at the transmission wire body two sides, is locked described in every group Screw mechanism includes the screwdriver component that two three Axle mould groups and two are connected to the three Axle moulds group, and the three Axle moulds group includes X-axis straight line mould group, Y-axis straight line mould group and Z axis straight line mould group, the screwdriver component by the three Axle moulds group can in X-axis, Y-axis and Z axis are mobile, and two X-axis of two three Axle moulds groups are coaxial, and the Y-axis and two Z axis of two three Axle moulds groups It is all to be arranged in parallel, lock screw mechanism described in every group is set there are two screw loader.

Further say, the installation equipment include be installed on equipment rack the positioning for positioning the light guide plate it is flat Platform, the first manipulator for assembling the light guide plate and for grabbing the light guide plate to the second machine of the locating platform Tool hand, first manipulator can back and forth be transported between the lamp door that the locating platform and being located at states transmission wire body It is dynamic；

First manipulator includes assembling three axis sliding rails and the assembly Suction cup assembly for grabbing the light guide plate, described Assembly Suction cup assembly is articulated with the assembly Z axis component of three axis sliding rails of the assembly, the assembly Suction cup assembly and the assembly Z axis The deflection cylinder for driving the assembly Suction cup assembly rotation is equipped between component, the cylinder body of the deflection cylinder is articulated with the dress With Z axis component, the piston rod of the deflection cylinder is articulated with the assembly Suction cup assembly, and second manipulator includes feeding three Axis sliding rail and the feeding Suction cup assembly for being installed on the three axis sliding rail of feeding；

The locating platform includes the platform base of rectangle and at least four positioning gas for being respectively arranged on the platform base surrounding Cylinder, all positioning cylinder synchronous workings；

The dyestripping equipment includes driving mechanism and dyestripping mechanism, and the dyestripping mechanism includes being tensioned to the driving mechanism Film-tear adhesive band, the driving mechanism includes drive roll and driven voller, the drive roll and the driven voller be parallel to each other and by Up and down direction is close to the gap between the drive roll and driven voller is less than or equal to the thickness of the light guide plate, the drive roll Equipped with the home roll driving unit for driving its rotation；

The dyestripping equipment is equipped with the conveyer belt for being used for transmission the light guide plate to dyestripping, and the conveyer belt includes being located at The feeding web of the upstream of the driving mechanism and discharging conveyor belts positioned at the downstream of the driving mechanism, the discharging are defeated Send band connection in the installation equipment.

It further says, the grabbing device includes translation mould group and diffuser plate Suction cup assembly, the diffuser plate sucker group Part is connected to the translation mould group and can move with the translation mould group along X-axis or Y-axis, and the diffuser plate Suction cup assembly, which is equipped with, to be stretched Contracting mechanism drives the diffuser plate Suction cup assembly that can move back and forth along Z axis by the telescoping mechanism；

The line-plotting device includes the setting-out mechanism set on setting-out conveyer belt one or both sides, the line drawing machine of every side Structure is equipped with 2, and 2 setting-out mechanisms are intervally arranged along the conveying direction of the setting-out conveyer belt, 2 setting-out mechanisms The interval is equipped with nip rolls, and the setting-out mechanism includes holding frame and the scriber for drawing lines to the diffuser plate, institute State hold frame be rotationally connected with it is described setting-out conveyer belt mounting rack, the axial direction of the rotation axis being rotatably connected with it is described The transmission direction of setting-out conveyer belt is parallel, and the scriber is removably mounted to the gripping frame, the setting-out end of the scriber The diffuser plate towards on the conveying roller for being placed in the setting-out conveyer belt, the scriber is equipped with setting-out driving mechanism, described Setting-out driving mechanism can drive the setting-out end of the scriber to support or leave the diffuser plate.

It further says, the dyestripping mechanism includes adhesive tape jack, and the adhesive tape jack includes for loading The unreeling shaft of the charging tray of the film-tear adhesive band and Scroll for collecting waste tape, the unreeling shaft and the Scroll are all Gas expansion shaft, the film-tear adhesive band are tensioned to the unreeling shaft, driving mechanism and Scroll.

It further says, the first directive wheel, the Scroll and institute is equipped between the unreeling shaft and the driving mechanism It states and is equipped with the second directive wheel between driving mechanism, first directive wheel and the second directive wheel can be with the biographies of the film-tear adhesive band It moves and rotates, the two sides of first directive wheel and the second directive wheel are all equipped with anti-bias flange.

It further says, the X-axis straight line mould group includes 1 X-axis slide rail and two X-axis slide units, two Y-axis straight line mould groups It is connected to two X-axis slide units.

It further says, the lock screw station includes 4 for giving the lock screw mechanism pinpoint CCD camera Component, the CCD camera component are fixedly connected on the slide unit of the Y-axis straight line mould group, and the CCD camera component passes through the X Axis straight line mould group and the Y-axis straight line mould group can be mobile in X-axis and Y-axis.

Further to say, the assembly carrier includes support plate, the angle locating piece and gripping block that the plate face of the support plate is equipped with, The angle locating piece and the gripping block all have the groove to match with the angle of the lamp door of flat lamp, an angle of the lamp door It is resisted against the groove of the angle locating piece, the gripping block and the angle locating piece press the diagonal setting of the lamp door, and described Gripping block can be slided and be kept towards the direction of the angle locating piece.

It further says, the support plate is all equipped with anticollison block, and other two along its opposite two side walls for circulating direction One of them of side wall is equipped with locating piece, and the locating piece has locating slot, and the wire body mould group is equipped with and the locating slot phase Matched positioning pin, the positioning pin are inserted into or extract the locating slot.

It further says, the diffuser plate closed assembly station, light guide plate assembly station, reflecting paper closed assembly station, foam closed assembly Station, cover board assembly station and lock screw station are all equipped with FFU blower for filtering air.

Beneficial effects of the present invention:

One, transmission wire body of the invention is circulatory body, the elevator by transmission wire body and set on transmission wire body both ends Structure completes the cyclic transfer line of closed loop, and in being recycled in wire body, worker only needs to complete feeding at its both ends assembly carrier With unload work, improve production efficiency, save cost.

Two, diffuser plate installs station, by the workpiece grabbing gone up and down in feed bin and is placed in line-plotting device by grabbing device, The striping jobs that automation is realized by line-plotting device, will paint the workpiece grabbing of line finally by grabbing device and are placed in lamp In frame, the setting-out and closed assembly assembly work of automation are completed with this, improves assembly efficiency and assembling quality, line-plotting device by Adjustable scriber is arranged in the one or both sides of setting-out conveyer belt, when workpiece is by setting-out conveyer belt continuous transmission, by drawing Line device draws lines to workpiece, improves setting-out quality and improves setting-out speed；It is drawn lines using line drawing method of the invention, it is only necessary to one Nip rolls driving can complete the striping jobs of entire workpiece, and be not in the case where workpiece hits scriber；

Three, light guide plate installation station clamps by the drive roll and driven voller of driving mechanism and light guide plate is driven to transmit, main The periphery tensioning of dynamic roller and driven voller has film-tear adhesive band, and when light guide plate is clamped transmission, film-tear adhesive band clings light guide plate surface Overlay film, with the continuous transmission of light guide plate, the overlay film on surface is completely taken off, to complete dyestripping work, mechanical is automatic Change operation guarantee dyestripping quality, also improve working efficiency, the driven wheel of driving mechanism is additionally provided with pressing roll mechanism, can adjust from Dynamic the distance between roller and drive roll are adapted to the light guide plate of different-thickness with this, and are directed to the overlay film of light guide plate surface Be firmly bonded degree, adjustable range can change pressure size when dyestripping, using flexible；

Four, the usable front panel and reverse panel of light guide plate is equipped with dyestripping mechanism, can complete the work of single or double dyestripping as needed Make, dyestripping mechanism is equipped with the adhesive tape jack for folding and unfolding film-tear adhesive band, and unreeling shaft is connected to magnetic powder motor, passes through magnetic powder electricity Machine can flexibly adjust the tensile force of film-tear adhesive band, and Scroll is connected to torque motor, can be finished to suppress in film-tear adhesive band and stop When Scroll, the motor damage of driving Scroll is prevented, can turn to stop at any time, be able to extend service life of equipment, film-tear adhesive band Transmission path be equipped with the first directive wheel and the second directive wheel, enter driving mechanism to film-tear adhesive band and leave driving machine respectively Structure provides guiding role, and directive wheel is additionally provided with anti-bias flange, can correct the transmission direction of film-tear adhesive band, effectively guarantee dyestripping Effect；

Five, the automatic lock screw of two groups of lock screw mechanisms completion that lock screw station passes through transmission wire body two sides works, and every group Lock screw mechanism is set there are two three Axle mould groups and two screwdriver components, and two three Axle mould groups share an X-axis straight line mould group, subtract Few cost and reduce equipment volume, two groups of lock screw mechanisms are set altogether there are four screwdriver component, four screwdriver components work simultaneously Make, working efficiency can greatly be improved；In addition, lock screws apptss of the invention are equipped with CCD camera component, pass through CCD camera Shooting positioning realizes accurate lock screw function, while improving product quality, moreover it is possible to reduce equipment failure rate.

The above description is only an overview of the technical scheme of the present invention, in order to better understand the technical means of the present invention, And can be implemented in accordance with the contents of the specification, the following is a detailed description of the preferred embodiments of the present invention and the accompanying drawings.

Detailed description of the invention

Fig. 1 is the overall structure diagram that group of the invention founds line；

Fig. 2 is the structural schematic diagram of wire body mould group of the invention；

Fig. 3 is the structural schematic diagram of carrier elevating mechanism of the invention (lifting platform is located at a high position)；

Fig. 4 is the structural schematic diagram of carrier elevating mechanism of the invention (lifting platform is located at low level)；

Fig. 5 is the structural schematic diagram of the driving mechanism of elevating mechanism；

Fig. 6 is the structural schematic diagram of the lifting platform of elevating mechanism；

Fig. 7 is the structural schematic diagram of assembly carrier of the invention；

Fig. 8 is the structural schematic diagram of light guide plate assembly station of the invention；

Fig. 9 is the structural schematic diagram of dyestripping equipment of the invention；

Figure 10 is the structural schematic diagram of the driving mechanism of dyestripping equipment；

Figure 11 is the driving mechanism of dyestripping equipment and the structural schematic diagram of coat peeling unit；

Figure 12 is the A direction view of Figure 11；

Figure 13 is the structural schematic diagram of the first directive wheel of the invention；

Figure 14 is the structural schematic diagram of assembly equipment of the invention；

Figure 15 is the first manipulator of assembly equipment and the structural schematic diagram of the second manipulator；

Figure 16 is the structural schematic diagram of the locating platform of assembly equipment；

Figure 17 is the structural schematic diagram of diffuser plate closed assembly station of the invention；

Figure 18 is the structural schematic diagram of feeding device of the invention；

Figure 19 is the structural schematic diagram of grabbing device of the invention；

Figure 20 is the structural schematic diagram of line-plotting device of the invention；

Figure 21 is the structural schematic diagram of setting-out mechanism of the invention；

Figure 22 is the portion the B enlarged drawing of Figure 20；

Figure 23 is the structural schematic diagram of lock screw station of the invention；

Figure 24 is the structural schematic diagram of three Axle mould groups of the invention；

Figure 25 is the structural schematic diagram of X-axis straight line mould group of the invention；

Figure 26 is the structural schematic diagram of Y-axis straight line mould group and Z axis straight line mould group of the invention；

Figure 27 is the structural schematic diagram of CCD camera component of the invention；

Figure 28 is the structural schematic diagram of screwdriver component of the invention；

Each section label is as follows in attached drawing:

Transmit wire body 100, wire body mould group 1001, the first transport layer 10011, stop cylinder 100111, the second transport layer 10012, photoelectric sensor 100121, carrier elevating mechanism 1002, lift drive mechanism 10021, mounting rack 100211, driving gas Cylinder 100212, movable pulley 100213, traction rope 100214, lifting platform 10022, high-order 100221, low level 100222, crane 100223, conveyer belt 1003, driving motor 10031, assembly carrier 1004, support plate 10041, angle locating piece 10042, gripping block 10043, fixture block ontology 100431, fixture block bracket 100432, toggle handle 100433, spring 100434, locating piece 10044, fixed Position slot 100441, anticollison block 10045, lamp door 1005；

Line-plotting device 200, conveying roller 20011, mounting rack 20012, installation column 200121, is drawn setting-out conveyer belt 2001 Line mechanism 2002 holds frame 20021, rotating seat 200211, through slot 2002111, pin 200122, grip slipper 200212, setting-out Device 20022, setting-out end 200221, setting-out driving mechanism 20023, slider cylinder 200231, slide unit 200232, buffer spring 200233, diffuser plate 2003, nip rolls 2004, pressure regulating mechanism 20043, the first Roller for sticking dust 20041, the second Roller for sticking dust 20042, adjusting block 20044, sliding slot 200441, driving cylinder 20045, bearing 20046；

Diffuser plate closed assembly station 300, feeding device 3001, lifting feed bin 30011, raising board 300111, actuator 300112, guide post 300113, backer 300114, backer's cylinder 3001141, adjustable seats 3001142, feed bin fixed plate 300115, retainer 300116, photoelectric sensor 300117, grabbing device 3002, device 30021, the second grabbing device are oriented to 30022, mould group 30023, line slide rail 300231, translation cantilever 300232, diffuser plate Suction cup assembly 30024, telescopic machine are translated Structure 30025, Z axis cylinder 300251, sliding guide column 30026, closed assembly rack 3004；

Equipment 400, equipment rack 4001, locating platform 4002, platform base 40021, positioning cylinder 40022, buphthalmos are installed Take turns the 40023, first manipulator 4003, assembly three axis sliding rails 40031, assembly Z axis component 400311, assembly Suction cup assembly 40032, Vacuum chuck 400321, suction cup carrier 400322, the second manipulator 4004, three axis sliding rail 40041 of feeding, feeding Z axis component 400411, feeding Suction cup assembly 40042, rotary cylinder 40043, light guide plate conveyer belt 4005, light guide plate 4009；

Dyestripping equipment 500, driving mechanism 5001, drive roll 50011, driven voller 50012, home roll driving unit 50013, from Sub- wind stick 50019, dyestripping mechanism 5002, film-tear adhesive band 50021, adhesive tape jack 50022, unreeling shaft 500221, Scroll 500222, magnetic powder motor 500223, torque motor 500224, the first directive wheel 500225, anti-bias flange 5002251, second are led To wheel 500226, feeding web 5003, feed end 50031, discharging conveyor belts 5004, discharge end 50041, pressing roll mechanism 5005, sliding block 50051, sliding seat 50052, pressure roller cylinder 50053, feed mechanism 5007, feed bin 50071, third manipulator 50072, cleaning device 5009, niproll 50091；

Light guide plate assembly station 600；

Lock screw station 700, lock screw mechanism 7001, three Axle mould groups 70011, screwdriver component 70012, screwdriver sliding rail 700121, electric screwdriver 700122, feeding mouth 700123, driving cylinder 700124, X-axis straight line mould group 700X, X-axis slide rail 700X1, X-axis slide unit 700X2, Y-axis straight line mould group 700Y, the slide unit 700Y1 of Y-axis straight line mould group, Z axis straight line mould group 700Z, Z axis Slide unit 700Z1, screw loader 7002, CCD camera component 7003, CCD camera 70031, the light source 70032, phase of straight line mould group Machine support 70033, workpiece 2003；

Reflecting paper closed assembly station 8001, foam closed assembly station 8002, cover board assembly station 8003 and manual operation station 900。

Specific embodiment

The preferred embodiments of the present invention will be described in detail with reference to the accompanying drawing, so that advantages and features of the invention energy It is easier to be readily appreciated by one skilled in the art, so as to make a clearer definition of the protection scope of the present invention.

Embodiment: a kind of vertical line of LED flat plate lamp group, as shown in Fig. 1 to Fig. 7: including defeated wire body 100, the transmission wire body It is made of several wire body mould groups 1001 being sequentially connected end to end, the wire body mould group includes the first transport layer setting up and down 10011 and second transport layer 10012, the transmission direction of first transport layer and second transport layer is opposite；

One end of the transmission wire body is that carrier promotes end 1006 and the other end is carrier decline end 1007, the transmission line The carrier of body promotes end and carrier decline end is all equipped with carrier elevating mechanism 1002, and the carrier elevating mechanism includes lifting driving Mechanism 10021 and lifting platform 10022, the driving mechanism connects and drives the lifting of lifting table, and the lifting platform has A high position 100221 and low level 100222, high-order and the first transport layer horizontal alignment, the low level and described second pass Defeated layer horizontal alignment, first transport layer, the second transport layer and lifting platform are all equipped with conveyer belt 1003, are mounted with to be assembled The assembly carrier 1004 of lamp door 1005 is by conveyer belt circulation circulation in first transport layer and the second transport layer；

The transmission wire body is successively arranged the diffusion for assembling diffuser plate 2003 from the promotion end towards the decline end Plate closed assembly station 300, the light guide plate assembly station 600 for assembling light guide plate 4009, the reflection quires for assembling reflecting paper Fill station 8001, the foam closed assembly station 8002 for assembling foam (foam pad cotton), manual operation station 900, for assembling Cover board assembly station 8003, lock screw station 700 and the manual operation station of flat lamp cover board；

The foam closed assembly station is identical as the structure of the reflecting paper closed assembly station, described in the cover board assembly station with The structure of the reflecting paper closed assembly station is identical or the cover board assembly station is the manual operation station；

The lamp door successively passes through the diffuser plate closed assembly station by the promotion end of production technology from the transmission wire body, leads Tabula rasa assembly station, reflecting paper closed assembly station, foam closed assembly station, manual operation station, cover board assembly station and lock screw work Assembly work is completed in position, then in the manual operation station discharging in the downstream of the lock screw station；

In the present embodiment, the manual operation station is exactly the wire body mould group；

In the present embodiment, it is described promoted end elevating mechanism and the diffuser plate closed assembly station between, the diffuser plate Between closed assembly station and the light guide plate assembly station, between the light guide plate assembly station and the reflecting paper closed assembly station, Between the reflecting paper closed assembly station and the foam closed assembly station, the foam closed assembly station and the cover board assembly station, It is all equipped with manual operation station between the lock screw station and the elevating mechanism at the decline end, when some of production line is automatic When assembly station goes wrong, it can be corrected by manual operation.

The assembly carrier circulates in first transport layer and completes assembly movement, then passes through transmission wire body one end Carrier elevating mechanism circulates to the second transport layer cocurrent and turns back, and completes a circulation, reloads and material and assemble.

The conveyer belt of first transport layer, the second transport layer and lifting platform all is all equipped with driving motor 10031, leads to Crossing the driving motor independently drives the conveyer belt to work.

First transport layer of the wire body mould group is equipped with stop cylinder 100111.

Second transport layer of the wire body mould group is equipped with multiple for detecting the photoelectric sensor of the assembly carrier position 100121, the distance between two neighboring described photoelectric sensor is less than the assembly carrier length, and the length is the dress Length with carrier transmission direction.

As shown in Figure 5 and Figure 6: the driving mechanism includes mounting rack 100211 and the drive for being fixedly connected on the mounting rack It takes offence cylinder 100212, the lifting platform is installed on the side wall of the mounting rack by sliding rail and can slide up and down, the driving gas The piston rod of cylinder is equipped with movable pulley 100213, is wound with traction rope 100214 on the movable pulley, one end of the traction rope is fixed It is connected to the mounting rack, the other end is fixedly connected on the lifting platform；

The driving cylinder drives the movable pulley, and the movable pulley drives the traction rope, due to the traction rope The mounting rack is fixed in one end, and the other end is connected to the lifting platform, and thus, it is possible to drive the lifting of lifting table；

The lifting platform includes crane 100223 and the conveyer belt for being connected to the crane, and the crane is logical Cross the side wall that the sliding rail is installed on the mounting rack.

As shown in Figure 7: the assembly carrier 1004 includes support plate 10041, the angle locating piece that the plate face of the support plate is equipped with 10042 and gripping block 10043, the angle locating piece and the gripping block all there is the (expansion to be assembled of lamp door 1005 with flat lamp Fall apart) the groove that matches of angle, lamp door described in the present embodiment is rectangle, and the groove is right angle connected in star, the lamp door An angle be resisted against the groove of the angle locating piece, the gripping block diagonally setting by the lamp door with the angle locating piece It sets, and the gripping block can be slided and be kept towards the direction of the angle locating piece；

In the present embodiment, the mechanism that the gripping block clamps is realized are as follows: including fixture block ontology 100431, be fixedly connected on institute State the fixture block bracket 100432 of support plate and be fixedly connected on the toggle handle 100433 of the fixture block ontology, the fixture block ontology with Spring 100434 is equipped between the fixture block bracket, the fixture block ontology is connect with the fixture block bracket slide, and the spring supports The fixture block ontology and the fixture block bracket are peaked at, moves the fixture block ontology towards the direction of the lamp door, to complete to press from both sides The movement of the tight lamp door.

The support plate is lightweight support plate, and the lightweight support plate includes support plate made of bakelite.

The support plate is all equipped with anticollison block 10045 along its opposite two side walls for circulating direction, and other two side wall One of them is equipped with locating piece 10044, and the locating piece has locating slot 100441, and the assembly carrier flow goes to the first transmission Layer is connected with the assembly equipment, and it is (not shown that the wire body mould group is equipped with the positioning pin to match with the locating slot Out), the positioning pin is inserted into or extracts the locating slot, and to the fixation assembly carrier, the positioning pin can pass through The power original part such as cylinder drives work.

The locating piece is locating piece made of metal, and the anticollison block is anticollison block made of metal；

In the present embodiment, preferably, the locating piece is aluminum locating piece, and the anticollison block is aluminum anticollision Block.

The light guide plate assembly station, as shown in Fig. 8 to Figure 16: including the installation equipment for installing light guide plate 4009 400 and for the dyestripping equipment 500 to the light guide plate dyestripping, the installation equipment is connected to transmission wire body 100, to be assembled Lamp door 1005 is located at the transmission wire body, and the dyestripping equipment is connected to the installation equipment, and the light guide plate presses production technology The dyestripping equipment dyestripping is first passed through, installation equipment is then transmit to, the lamp door is assembled to by the installation equipment.

The dyestripping equipment includes driving mechanism 5001 and dyestripping mechanism 5002, and the dyestripping mechanism is described including being tensioned to The film-tear adhesive band 50021 of driving mechanism, the driving mechanism include drive roll 50011 and driven voller 50012, the drive roll and The driven voller is parallel to each other and by up and down direction close to the gap between the drive roll and driven voller is less than or equal to light guide plate Thickness, the drive roll is equipped with the home roll driving unit 50013 for driving its rotation, and the film-tear adhesive band is tensioned to the active Roller and/or the driven voller, the light guide plate are transmitted by the drive roll and driven voller clamping and are glued by the film-tear adhesive band Remove the protecting film of the light guide plate surface；

In the present embodiment, the driving unit is servo motor, and but it is not limited to this；

The one or both ends of the driven voller are equipped with pressing roll mechanism 5005, and the press-roller device drives the driven voller separate Or close to the drive roll；

The pressing roll mechanism includes sliding block 50051, and one end of the driven voller is set in the sliding block, and the driven voller It can be rotated along its axis, the sliding block is slidably connected to sliding seat 50052, and the drive roll is installed on the sliding seat, institute State sliding block can towards far from and reciprocatingly slide close to the direction of the drive roll；

In the present embodiment, the sliding seat is fixedly connected with pressure roller cylinder 50053, drives the sliding block by the cylinder Movement；

Dyestripping equipment of the invention further includes conveyer belt, the conveyer belt include positioned at the driving mechanism upstream into Expect conveyer belt 5003 and the discharging conveyor belts 5004 positioned at the downstream of the driving mechanism, the upstream and the downstream be according to The transmission direction of the light guide plate defines.

The dyestripping mechanism is equipped with 2, and 2 dyestripping mechanisms are being located at the transport plane of the conveyer belt just The film-tear adhesive band at face and the back side, 2 dyestripping mechanisms is tensioned to the drive roll and the driven voller respectively；

In the present embodiment, each dyestripping mechanism is equipped with 1 film-tear adhesive band, and the light guide plate is when entering driving mechanism Enter from an angle, as soon as i.e. dyestripping movement only needs a film-tear adhesive band that can complete whole at this time since the angle of light guide plate The dyestripping in face acts.

The dyestripping mechanism is additionally provided with adhesive tape jack 50022, and the adhesive tape jack includes described for loading The unreeling shaft 500221 of the charging tray of film-tear adhesive band and Scroll 500222 for collecting waste tape, the unreeling shaft and the receipts Spool is all gas expansion shaft, and the film-tear adhesive band is tensioned to the unreeling shaft, driving mechanism and Scroll, with the film-tear adhesive band Entire transmission path definition, the driving mechanism is between the unreeling shaft and Scroll.

The unreeling shaft is connected to magnetic powder motor 500223 (magnetic powder cluth), and the Scroll is connected to torque motor 500224 and can pass through the torque motor driving rotation.

It is equally defined with the entire transmission path of the film-tear adhesive band, is equipped between the unreeling shaft and the driving mechanism First directive wheel 500225 is equipped with the second directive wheel 500226 between the Scroll and the driving mechanism, described first leads It can be rotated, the two of first directive wheel and the second directive wheel with the transmission of the film-tear adhesive band to wheel and the second directive wheel Side is all equipped with anti-bias flange 5002251, and the film-tear adhesive band can guarantee the position of its transmission by the anti-bias flange；

In the present embodiment, the side of first directive wheel or second directive wheel is equipped with sensor, passes through the biography Sensor can monitor the rotation situation of first directive wheel or second directive wheel, described to tear when film-tear adhesive band is finished The transmission of membrane adhesive tape will stop, while first directive wheel or second directive wheel can also stop, and can be known with this The service condition of film-tear adhesive band.

The feeding web is equipped with feed mechanism 5007, the feed mechanism include positioned at the feeding web into Expect the feed bin 50071 at end 50031 and the third machinery for the material in feed bin to be grabbed to and is placed in the feeding web Hand 50072, the light guide plate is stacked in the feed bin, and in the present embodiment, as optimal case, the third manipulator is to inhale The manipulator of disk crawl, i.e., the described third manipulator are equipped with sucker group identical with first manipulator and the second manipulator Part.

The discharge end 50041 of the discharging conveyor belts is equipped with the cleaning device 5009 for cleaning the light guide plate, the cleaning Device includes the niproll 50091 of two clampings light guide plate transmission, one of them described niproll is actively to rotate Niproll, the periphery of the niproll has viscosity, is transmitted by clamping the light guide plate, can stick out the light guide plate The particles such as the dust on surface.

The upstream and downstream of the driving mechanism is all equipped with the ion wind stick 50019 for removing the electrostatic on light guide plate.

The installation equipment is as shown in Figure 14 to Figure 16: including be installed on equipment rack 4001 for positioning the leaded light The locating platform 4002 of plate, the first manipulator 4003 for assembling the light guide plate and for grabbing the light guide plate to institute State the second manipulator 4004 of locating platform, first manipulator in the locating platform and can be located at and state transmission wire body The lamp door between move back and forth, first manipulator grabs the light guide plate from the locating platform, then moves to Above the lamp door, the light guide plate is installed to the lamp door；

First manipulator includes three axis sliding rails 40031 of assembly and the assembly Suction cup assembly for grabbing the light guide plate 40032, the assembly Suction cup assembly is articulated with the assembly Z axis component 400311 of three axis sliding rails of the assembly, the assembly sucker The deflection cylinder 40033 for driving the assembly Suction cup assembly rotation, the deflection are equipped between component and the assembly Z axis component The cylinder body of cylinder is articulated with the assembly Z axis component, and the piston rod of the deflection cylinder is articulated with the assembly Suction cup assembly；

Second manipulator includes three axis sliding rail 40041 of feeding and the feeding sucker for being installed on the three axis sliding rail of feeding Component 40042；

The equipment rack is equipped with the light guide plate conveyer belt 4005 for the light guide plate feeding, the second manipulator energy It is enough to be moved back and forth between the locating platform in the light guide plate conveyer belt.

The assembly Suction cup assembly includes the vacuum chuck 400321 of several horizontal array arrangements, all vacuum chucks It is all installed on suction cup carrier 400322, the sucker mounting rack is articulated with the assembly Z axis component.

The locating platform includes that the platform base 40021 of rectangle is determined at least four for being respectively arranged on the platform base surrounding Position cylinder 40022, all positioning cylinder synchronous workings, i.e., all positioning cylinders are both connected to the same control electromagnetism Valve.

In the present embodiment, preferably, the positioning cylinder is 8, and every side of the platform base of the rectangle All it is equipped with 2 positioning cylinders.

In the present embodiment, the feeding Suction cup assembly is identical as the assembly Suction cup assembly.

The feeding Suction cup assembly is installed on the feeding Z axis component 400411 of the three axis sliding rail of feeding, and with it is described on Expect to be equipped with rotary cylinder 40043 between Z axis component, it can be with the feeding Z axis by feeding sucker described in the rotary cylinder It is rotated centered on component, i.e., the described feeding Suction cup assembly can be realized the movement of tri- axis of X, Y and Z and the rotary motion of Z axis.

In the present embodiment, the cleaning device is located at the side of the discharging conveyor belts, and the light guide plate transmits band connection In the cleaning device, i.e., the described dyestripping equipment and the L-shaped arrangement of the assembly equipment can save entire assembler with this The occupied area of position；

Since the dyestripping of dyestripping equipment is the dyestripping since an angle of light guide plate, so being also after the light guide plate dyestripping It is the state transmitted using angle as front sideling in state sideling, when into the light guide plate conveyer belt, so on described Expect that the Z axis rotation function of Suction cup assembly can carry out rotation adjustment angle for this state.

The light guide plate conveyer belt, the locating platform are successively to arrange by linear type with the wire body mould group.

The upper surface of the platform base is equipped with several buphthalmos wheels 40023, and light guide plate is placed in the buphthalmos wheel can be smoothly It realizes universal movement, and scratch will not be left in light guide plate surface.

The diffuser plate closed assembly station, as shown in Figure 17 to Figure 22: including closed assembly rack 3004 and being connected to the closed assembly The feeding device 3001 of rack, line-plotting device 200 and transmission wire body 100, between the feeding device and the line-plotting device with And grabbing device 3002 is all equipped between the line-plotting device and the transmission wire body, the grabbing device includes that structure is identical First grabbing device 30021 and the second grabbing device 30022, diffuser plate 2003 to be assembled are grabbed by first grabbing device Line-plotting device is taken and is placed in, after the line-plotting device completes setting-out movement to the diffuser plate, second grabbing device will The diffuser plate grabs and is placed in the lamp door 1005 of flat lamp, and the lamp door dress is located at the transmission wire body；

The feeding device includes lifting feed bin 30011, and several diffuser plates are stacked in the lifting feed bin；

The lifting feed bin includes the actuator 300112 that raising board 300111 and the driving raising board are gone up and down along Z axis, The driving unit is fixedly connected on the closed assembly rack, and the raising board is connected to the actuator, described in the present embodiment Actuator is cylinder, but not limited to this；

In the present embodiment, the raising board is additionally provided with for the guide post 300113 of assistance for lifting guiding and for positioning The backer 300114 of diffuser plate is stated, preferably, the guide post is equipped with 4, and the backer includes backer's cylinder 3001141 and adjustable seats 3001142, backer's cylinder is connected to the adjustable seats, and the adjustable seats have waist type Hole, the adjustable seats by the waist-shaped hole and be bolted in feed bin fixed plate 300115 and can adjusting position, it is described Feed bin fixed plate is fixedly connected on the closed assembly rack, and the actuator is fixedly connected on the feed bin fixed plate；

In the present embodiment, one end of 4 guide posts is fixedly connected on the raising board, and other end connection guiding is kept Frame 300116 increases the connection rigidity between 4 guide posts by the guiding retainer, improves the effect of guiding, institute The one or both sides for stating raising board are additionally provided with photoelectric sensor 300117 for detecting diffuser plate on the raising board, pass through institute That states that photoelectric sensor detects the diffuser plate stacks height, and can be obtained using this in feed bin the storage of diffuser plate and as The data of the movement of control lifting feed bin.

The grabbing device includes translation mould group 30023 and diffuser plate Suction cup assembly 30024, the diffuser plate Suction cup assembly It is connected to the translation mould group and can be moved with the translation mould group along X-axis or Y-axis, the diffuser plate Suction cup assembly is equipped with flexible Mechanism 30025 drives the diffuser plate Suction cup assembly that can move back and forth along Z axis by the telescoping mechanism；

The translation mould group includes line slide rail 300231 and the translation cantilever 300232 for being connected to the line slide rail, institute It states diffuser plate Suction cup assembly and is connected to the translation cantilever.

The diffuser plate Suction cup assembly is identical as the feeding Suction cup assembly and assembly Suction cup assembly structure；

In the present embodiment, the vacuum chuck is sponge sucker, and the sponge sucker is the contact surface with the diffuser plate Equipped with spongy layer, it can prevent from scratching diffuser plate and the trace after adsorbing will not be left in diffuser surface；

The telescoping mechanism includes Z axis cylinder 300251, and the Z axis cylinder is fixedly connected on the translation cantilever, and its Piston rod connects the sucker mounting rack, and the two sides of the Z axis cylinder are equipped with sliding guide column 30026, the axis of the sliding guide column The axis of line and the piston rod is arranged in parallel；

In the present embodiment, preferably, the sliding guide column is 2, and is located at the two of the Z axis cylinder Side；

The Z axis cylinder is the adjustable displacements of cylinders of twin shaft double action.

The line-plotting device includes the setting-out mechanism 2002 set on setting-out 2001 one or both sides of conveyer belt, the institute of every side It states setting-out mechanism and is equipped with 2,2 setting-out mechanisms are intervally arranged along the conveying direction of the setting-out conveyer belt, 2 pictures The interval of line mechanism is equipped with nip rolls 2004, and the setting-out mechanism includes holding frame 20021 and for diffuser plate The scriber 20022 of 2003 setting-outs, the mounting rack 20012 for holding frame and being rotationally connected with the setting-out conveyer belt are described The axial direction for the rotation axis being rotatably connected is parallel with the setting-out transmission direction of conveyer belt, and the scriber is removably mounted to The gripping frame, the setting-out end 200221 of the scriber is towards the institute on the conveying roller 20011 for being placed in the setting-out conveyer belt Diffuser plate is stated, the scriber is equipped with setting-out driving mechanism 20023, and the setting-out driving mechanism can drive the scriber Support or leave the diffuser plate in setting-out end.

The gripping frame includes rotating seat 200211 and the grip slipper 200212 for clamping the scriber, the rotation Axis is rotationally connected with the mounting rack, the structure being rotatably connected are as follows: the rotary shaft is equipped with arc-shaped through slot 2002111, the mounting rack is equipped with the pin 200122 across the through slot, limits the rotation by the through slot and pin Axis rotates, and in the present embodiment, the pin is bolt, and the bolt also has the function of the locking rotary shaft；

The setting-out driving mechanism includes slider cylinder 200231, and the grip slipper is installed on institute by the slider cylinder Rotating seat is stated, the slider cylinder drives the grip slipper to move back and forth along the stretching direction of the scriber；

In the present embodiment, the grip slipper is installed on the slider cylinder by slide unit 200232, and the slide unit is also set There is buffer spring 200233, the buffer spring supports residence and states grip slipper, and grip slipper is made to keep stretching state, when setting-out, institute It states buffer spring and gives the function that scriber back and forth buffers, can be improved setting-out effect.

The nip rolls is equipped with pressure regulating mechanism 20043, and nip rolls described in shown pressure regulating mechanism pushes down the expansion It falls apart, the nip rolls is the Roller for sticking dust for capableing of diffuser surface booty described in sticky removing；

The Roller for sticking dust includes the first Roller for sticking dust 20041 and the second Roller for sticking dust 20042, first Roller for sticking dust and the expansion It falls apart and fitting and is rotated with the transmission of the diffuser plate, second Roller for sticking dust is bonded with first Roller for sticking dust and with described the The rotation of one Roller for sticking dust.

In the present embodiment, the pressure regulating mechanism includes adjusting block 20044 and driving cylinder 20045, the adjusting block With sliding slot 200441, the roller bearing of first Roller for sticking dust and second Roller for sticking dust is installed on the sliding slot of adjusting block, institute Stating the first Roller for sticking dust and the second Roller for sticking dust can slide in the sliding slot, and can rotate along its axis, first binding dust Roller and the second Roller for sticking dust pass through bearing 20046 and are installed on the sliding slot, and the piston rod stretching of the driving cylinder is resisted against described The roller bearing of second Roller for sticking dust, the driving cylinder drive second Roller for sticking dust to compress and first Roller for sticking dust, the compression The air pressure adjustment that power passes through the driving cylinder；

The viscosity of second Roller for sticking dust is greater than the viscosity of first Roller for sticking dust, and first Roller for sticking dust is less viscous Rubber covered roll, second Roller for sticking dust are binding dust paper roll, and the binding dust paper roll is the consumptive material that can be replaced in time.

The two sides of the mounting rack are all equipped with installation column 200121, and the gripping frame of the liner agency is rotationally connected with The installation column, the nip rolls are installed on the installation column.

In the present embodiment, the scriber is marking pen.

The feeding device, line-plotting device and wire body mould group are successively arranged by linear type, the movement of the translation mould group Direction is identical as the one-shaped length direction.

The lock screw station, as shown in Figure 23 to Figure 28: two groups of locks including being located at the transmission wire body two sides Screw mechanism 7001, lock screw mechanism described in every group include that two three Axle mould groups 70011 and two are connected to the three Axle moulds group Screwdriver component 70012, the three Axle moulds group includes X-axis straight line mould group 700X, Y-axis straight line mould group 700Y and Z axis straight line mould Group 700Z, the screwdriver component can be in the movement of X-axis, Y-axis and Z axis, two three Axle moulds groups by the three Axle moulds group Two X-axis it is coaxial, and the Y-axis of two three Axle moulds groups and two Z axis are all to be arranged in parallel, screw locking machine described in every group Structure is set there are two screw loader 7002.

The X-axis straight line mould group includes 1 X-axis slide rail 700X1 and two X-axis slide unit 700X2, two Y-axis straight line mould groups It is connected to two X-axis slide units.

The X-axis slide rail is set there are two driving mechanism, drives two Y-axis straight line moulds by two driving mechanisms Group is slided along X-axis.

The X-axis straight line mould group and Y-axis straight line mould group are all the linear mould group of synchronous belt, and the Z axis straight line mould group is screw rod Linear mould group.

It further include 4 for giving the lock screw mechanism pinpoint CCD camera component 7003, the CCD camera group Part is fixedly connected on the slide unit 700Y1 of the Y-axis straight line mould group, and the CCD camera component passes through the X-axis straight line mould group and institute Stating Y-axis straight line mould group can be mobile in X-axis and Y-axis；

In the present embodiment, the CCD camera component includes: CCD camera 70031 and for a CCD camera polishing Light source 70032, the CCD camera component are installed on the slide unit 700Y1 of the Y-axis straight line mould group by camera support 70033.

The screwdriver component includes screwdriver sliding rail 700121 and electric screwdriver 700122, and the electric screwdriver connects It is connected to the screwdriver sliding rail and can be slided along Z axis, the screwdriver sliding rail is connected to the slide unit of the Z axis straight line mould group It 700Z1 and can be slided along Z axis；

In the present embodiment, the lower section of the electric screwdriver is equipped with the feeding mouth 700123 for taking screw, the feeding Mouth is taken as air suction type feeding mouth, and after the feeding mouth feeding, the electric screwdriver, which passes through, pipettes spiral shell under the screwdriver sliding rail Silk simultaneously carries out lock silk work；

The screwdriver sliding rail is equipped with the driving cylinder 700124 for driving its sliding, and the driving cylinder is fixed on the Z The slide unit of axis straight line mould group.

The assembly line is flat lamp assembly line, and the diffuser plate 2003 of screw to be locked is flat lamp, and the flat lamp is Rectangular plate lamp.

In the present embodiment, the diffuser plate closed assembly station, light guide plate assembly station, reflecting paper closed assembly station, foam closed assembly Station, cover board assembly station and lock screw station are all equipped with FFU blower (blower fan filtering unit) for filtering air, the wind Machine filter bank is a kind of self-powered powered air-purifying device.

The course of work and working principle of the invention is as follows:

The workflow of the vertical line of group are as follows: the lamp door is loaded into assembly carrier, successively from the promotion end of the transmission wire body By the diffuser plate closed assembly station, light guide plate assembly station, reflecting paper closed assembly station, foam closed assembly station, manual operation work Position, cover board assembly station and lock screw station complete assembly work, then in the described artificial of the downstream of the lock screw station Operation position discharging assembles carrier by the second layer that the elevating mechanism at decline end drops to wire body and is transmitted back to promotion after discharging End is put into lamp door, the vertical movement of repeating groups after elevating mechanism rises；

Diffuser plate setting-out and installation: the diffuser plate gone up and down in feed bin is grabbed by grabbing device and is placed in setting-out dress It sets, the striping jobs of automation is realized by line-plotting device, the diffuser plate for painting line is grabbed and put finally by grabbing device It is placed in lamp door, the setting-out and closed assembly assembly work of automation is completed with this, improve assembly efficiency and assembling quality, line-plotting device By the way that adjustable scriber is arranged in the one or both sides of setting-out conveyer belt, diffuser plate passes through setting-out conveyer belt continuous transmission When, it is drawn lines by scriber to diffuser plate, improves setting-out quality and improve setting-out speed；It is drawn using line drawing method of the invention Line, it is only necessary to which a nip rolls driving can complete the striping jobs of entire diffuser plate, and be not in that diffuser plate shock is drawn The case where line device；

Light guide plate dyestripping and installation: the light guide plate of non-dyestripping is located at the feed bin of dyestripping equipment, dyestripping process are as follows: third is mechanical Hand feeding is simultaneously placed in the feeding web, and conveyer belt is delivered to dyestripping mechanism dyestripping, and dyestripping movement is to pass through driving mechanism Drive roll and driven voller clamp and drive its transmission, the periphery tensioning of drive roll and driven voller has film-tear adhesive band, light guide plate quilt When clamping transmission, film-tear adhesive band clings the overlay film of light guide plate surface, and with the continuous transmission of light guide plate, the overlay film on surface is complete Whole to take off, to complete dyestripping work, mechanical automatic operating guarantees the quality of dyestripping, also improves working efficiency, driving machine The driven wheel of structure is additionally provided with pressing roll mechanism, can adjust the distance between driven voller and drive roll, is adapted to different thickness with this The light guide plate of degree, and it is firmly bonded degree for the overlay film of light guide plate surface, adjustable range can change pressure when dyestripping Power size, using flexible；

Lock screw process are as follows: LED flat lamp stops after being transferred to predetermined position, 4 screws of the transmission wire body two sides Component is criticized to be respectively moved to the top of the screw loader by the three Axle moulds group and take screw；Distinguished by three Axle mould groups Mobile 4 photomoduels to lock silk position, the lock silk position is located at the middle position on 4 sides of the rectangular plate, Then screw hole is shot by CCD camera and calculates the coordinate of accurate screw hole；4 institutes are moved respectively by three Axle mould groups It states screwdriver component and carries out lock silk work, the coordinate of the lock silk work is shot and is calculated by the CCD camera.

The above description is only an embodiment of the present invention, is not intended to limit the scope of the invention, all to utilize this hair Equivalent structure transformation made by bright specification and accompanying drawing content is applied directly or indirectly in other relevant technical fields, Similarly it is included within the scope of the present invention.

Claims (10)

1. a kind of LED flat plate lamp group founds line, it is characterised in that: including transmit wire body (100), the transmission wire body by it is several successively Wire body mould group (1001) composition of head and the tail connection, the wire body mould group include the first transport layer (10011) setting up and down and the The transmission direction of two transport layers (10012), first transport layer and second transport layer is opposite；

One end of the transmission wire body is that carrier promotes end (1006) and the other end is carrier decline end (1007), the transmission line The carrier of body promotes end and carrier decline end and is all equipped with carrier elevating mechanism (1002), and the carrier elevating mechanism includes that lifting is driven Motivation structure (10021) and lifting platform (10022), the driving mechanism connect and drive the lifting of lifting table, and the lifting Platform has high-order (100221) and a low level (100222), described high-order with the first transport layer horizontal alignment, the low level and The second transport layer horizontal alignment, first transport layer, the second transport layer and lifting platform are all equipped with conveyer belt (1003), dress The assembly carrier (1004) for being loaded with lamp door (1005) is passed by conveyer belt circulation circulation in first transport layer and second Defeated layer；

The transmission wire body is successively arranged the diffuser plate for assembling diffuser plate (2003) from the promotion end towards the decline end Closed assembly station (300), the light guide plate assembly station (600) for assembling light guide plate (4009), the reflection for assembling reflecting paper Quires fill station (8001), the foam closed assembly station (8002) for assembling foam, manual operation station (900), for assembling Cover board assembly station (8003), lock screw station (700) and the manual operation station of flat lamp cover board；

The foam closed assembly station is identical as the structure of the reflecting paper closed assembly station, described in the cover board assembly station with it is described The structure of reflecting paper closed assembly station is identical or the cover board assembly station is the manual operation station；

The lamp door successively passes through the diffuser plate closed assembly station, light guide plate by the promotion end of production technology from the transmission wire body Assembly station, reflecting paper closed assembly station, foam closed assembly station, manual operation station, cover board assembly station and lock screw station are complete At assembly work, then in the manual operation station discharging in the downstream of the lock screw station；

The light guide plate assembly station includes installation equipment (400) for installing light guide plate (4009) and for the leaded light The dyestripping equipment (500) of plate dyestripping, the installation equipment are connected to transmission wire body (100), and lamp door to be assembled (1005) is located at The transmission wire body, the dyestripping equipment are connected to the installation equipment, and the light guide plate first passes through described tear by production technology Film device dyestripping is then transmit to installation equipment, is assembled to the lamp door by the installation equipment；

The diffuser plate closed assembly station includes the diffuser plate feeding device (3001) and setting-out dress for being installed on closed assembly rack (3004) Set (200), between the diffuser plate feeding device and the line-plotting device and the line-plotting device and the transmission wire body it Between all be equipped with grabbing device (3002), the grabbing device includes that identical first grabbing device (30021) of structure and second grab It takes device (30022), diffuser plate to be assembled (2003) grabs and be placed in line-plotting device, institute by first grabbing device After line-plotting device is stated to diffuser plate completion setting-out movement, the diffuser plate is grabbed and is placed in by second grabbing device The lamp door (1005) of flat lamp, the lamp door dress are located at the transmission wire body；

The diffuser plate feeding device includes lifting feed bin (30011), and several diffuser plates are stacked in the lifting feed bin；

The reflecting paper closed assembly station includes the third grabbing device (8002) and reflection for grabbing and placing the reflecting paper Paper stock storehouse (8003), the third grabbing device is identical as the first grabbing device structure, the reflecting paper feed bin with it is described It is identical to go up and down feed bin structure；

The lock screw station includes two groups of lock screw mechanisms (7001) for being located at the transmission wire body two sides, described in every group Lock screw mechanism includes the screwdriver component (70012) that two three Axle mould groups (70011) and two are connected to the three Axle moulds group, The three Axle moulds group includes X-axis straight line mould group (700X), Y-axis straight line mould group (700Y) and Z axis straight line mould group (700Z), the spiral shell Silk batch component can be mobile in X-axis, Y-axis and Z axis by the three Axle moulds group, and two X-axis of two three Axle moulds groups are coaxial, And two three Axle moulds groups Y-axis and two Z axis be all to be arranged in parallel, lock screw mechanism described in every group sets that there are two screws Loader (7002).

2. LED flat plate lamp group according to claim 1 founds line, it is characterised in that: the installation equipment includes being installed on to set The locating platform (4002) for positioning the light guide plate of standby host frame (4001), the first machinery for assembling the light guide plate Hand (4003) and for grabbing the light guide plate to the second manipulator (4004) of the locating platform, first manipulator It can be moved back and forth between the lamp door that the locating platform and being located at states transmission wire body；

First manipulator includes three axis sliding rails (40031) of assembly and the assembly Suction cup assembly for grabbing the light guide plate (40032), the assembly Suction cup assembly is articulated with the assembly Z axis component (400311) of three axis sliding rails of the assembly, the assembly The deflection cylinder (40033) for driving the assembly Suction cup assembly rotation, institute are equipped between Suction cup assembly and the assembly Z axis component The cylinder body for stating deflection cylinder is articulated with the assembly Z axis component, and the piston rod of the deflection cylinder is articulated with the assembly sucker Component, second manipulator include three axis sliding rail (40041) of feeding and the feeding sucker for being installed on the three axis sliding rail of feeding Component (40042)；

The locating platform includes the platform base (40021) of rectangle and at least four positioning for being respectively arranged on the platform base surrounding Cylinder (40022), all positioning cylinder synchronous workings；

The dyestripping equipment includes driving mechanism (5001) and dyestripping mechanism (5002), and the dyestripping mechanism is described including being tensioned to The film-tear adhesive band (50021) of driving mechanism, the driving mechanism include drive roll (50011) and driven voller (50012), the master Dynamic roller and the driven voller are parallel to each other and by up and down direction close to the gap between the drive roll and driven voller is less than or equal to The thickness of the light guide plate, the drive roll are equipped with the home roll driving unit (50013) for driving its rotation；

The dyestripping equipment is equipped with the conveyer belt for being used for transmission the light guide plate to dyestripping, and the conveyer belt includes positioned at described The feeding web (5003) of the upstream of driving mechanism and discharging conveyor belts (5004) positioned at the downstream of the driving mechanism, institute It states discharging conveyor belts and is connected to the installation equipment.

3. LED flat plate lamp group according to claim 1 founds line, it is characterised in that: the grabbing device includes translation mould group (30023) it is connected to the translation mould group with diffuser plate Suction cup assembly (30024), the diffuser plate Suction cup assembly and can be with described Translation mould group is moved along X-axis or Y-axis, and the diffuser plate Suction cup assembly is equipped with telescoping mechanism (30025), passes through the telescoping mechanism Drive the diffuser plate Suction cup assembly that can move back and forth along Z axis；

The line-plotting device includes the setting-out mechanism (2002) set on setting-out conveyer belt (2001) one or both sides, the institute of every side It states setting-out mechanism and is equipped with 2,2 setting-out mechanisms are intervally arranged along the conveying direction of the setting-out conveyer belt, 2 pictures The interval of line mechanism is equipped with nip rolls (2004), and the setting-out mechanism includes holding frame (20021) and for described The scriber (20022) of diffuser plate (2003) setting-out, the mounting rack for holding frame and being rotationally connected with the setting-out conveyer belt (20012), the axial direction of the rotation axis being rotatably connected is parallel with the setting-out transmission direction of conveyer belt, the scriber It is removably mounted to the gripping frame, setting-out end (200221) direction of the scriber is placed in the conveying of the setting-out conveyer belt The diffuser plate on roller (20011), the scriber are equipped with setting-out driving mechanism (20023), the setting-out driving mechanism energy The setting-out end of the scriber is enough driven to support or leave the diffuser plate.

4. LED flat plate lamp group according to claim 2 founds line, it is characterised in that: the dyestripping mechanism includes adhesive tape folding and unfolding Mechanism (50022), the adhesive tape jack include unreeling shaft (500221) for loading the charging tray of the film-tear adhesive band and For collecting the Scroll (500222) of waste tape, the unreeling shaft and the Scroll are all gas expansion shaft, the film-tear adhesive band It is tensioned to the unreeling shaft, driving mechanism and Scroll.

5. LED flat plate lamp group according to claim 4 founds line, it is characterised in that: the unreeling shaft and the driving mechanism Between be equipped with the first directive wheel (500225), between the Scroll and the driving mechanism be equipped with the second directive wheel (500226), first directive wheel and the second directive wheel can be rotated with the transmission of the film-tear adhesive band, and described first leads Anti-bias flange (5002251) are all equipped with to the two sides of wheel and the second directive wheel.

6. LED flat plate lamp group according to claim 1 founds line, it is characterised in that: the X-axis straight line mould group includes 1 X-axis Sliding rail (700X1) and two X-axis slide units (700X2), two Y-axis straight line Mo Zu are connected to two X-axis slide units respectively.

7. LED flat plate lamp group according to claim 1 founds line, it is characterised in that: the lock screw station includes 4 and is used for Give the lock screw mechanism pinpoint CCD camera component (7003), the CCD camera component is fixedly connected on the Y-axis The slide unit (700Y1) of straight line mould group, the CCD camera component can by the X-axis straight line mould group and the Y-axis straight line mould group It is mobile in X-axis and Y-axis.

8. LED flat plate lamp group according to claim 1 founds line, it is characterised in that: the assembly carrier (1004) includes carrying Plate (10041), the angle locating piece (10042) and gripping block (10043) that the plate face of the support plate is equipped with, the angle locating piece and institute Stating gripping block all has the groove to match with the angle of the lamp door of flat lamp (1005), and an angle of the lamp door is resisted against described The groove of angle locating piece, the gripping block and the angle locating piece press the diagonal setting of the lamp door, and the gripping block can It slides and keeps towards the direction of the angle locating piece.

9. LED flat plate lamp group according to claim 8 founds line, it is characterised in that: phase of the support plate along its direction that circulates Two side walls are all equipped with anticollison block (10045), and one of them of other two side wall is equipped with locating piece (10044), it is described Locating piece has locating slot (100441), and the wire body mould group is equipped with the positioning pin to match with the locating slot, the positioning Pin is inserted into or extracts the locating slot.

10. described in any item LED flat plate lamp groups to 9 found line according to claim 1, it is characterised in that: the diffuser plate is folded Fill station, light guide plate assembly station, reflecting paper closed assembly station, foam closed assembly station, cover board assembly station and lock screw station all Equipped with FFU blower for filtering air.