CN109745787B - Manufacturing process of oil separator - Google Patents
Manufacturing process of oil separator Download PDFInfo
- Publication number
- CN109745787B CN109745787B CN201910176062.0A CN201910176062A CN109745787B CN 109745787 B CN109745787 B CN 109745787B CN 201910176062 A CN201910176062 A CN 201910176062A CN 109745787 B CN109745787 B CN 109745787B
- Authority
- CN
- China
- Prior art keywords
- tank body
- block
- oil
- inlet pipe
- air inlet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Abstract
The invention discloses a manufacturing process of an oil separator, which comprises the following steps: (1) preparing a prefabricated part; (2) installing an oil separator; (3) the tank body is arranged outside; (4) and (5) cleaning the interior of the tank body. The invention solves the problems that the internal structure of the existing oil separator is complex to install, the welding between the tank body and the upper cover or the lower cover is not compact, and air leakage is easy to occur.
Description
Technical Field
The invention relates to the field of refrigeration accessories, in particular to a manufacturing process of an oil separator.
Background
The oil separator has the ability to separate oil from the refrigerant gas mixture, thereby promoting efficient operation of the refrigeration air conditioning system and saving energy. Its function is to feed a mixture of refrigerant and oil from the compressor into the inlet of the separator, this mixture flowing through a filter and baffle arrangement, causing fine particles of oil to collect and fall to the bottom of the oil separator, the refrigerant gas passing through the outlet. However, the prior oil separator has poor filtering effect when ammonia gas passes through the filter.
Disclosure of Invention
The invention aims to provide a manufacturing process of an oil separator aiming at various defects in the prior art, and solves the problems that the internal structure of the existing oil separator is complex to install, the welding between a tank body and an upper cover or a lower cover is not compact, and air leakage is easy to occur.
The technical scheme adopted by the invention is as follows:
the manufacturing process of the oil separator is characterized by comprising the following steps of:
(1) preparation of preforms
a. An ammonia gas discharge pipe, a pressure gauge, an oil outlet pipe and an installation position of an ammonia liquid inlet pipe are reserved in the tank body, and a second limiting ring is pre-installed inside the tank body;
b. mounting holes are pre-arranged in the upper cover, and welding rings are arranged at the edges of the upper cover and the lower cover;
(2) mounting of oil separator
a. Installation of an oil filtering mechanism: firstly, smearing a layer of lubricating oil in a prefabricated first oil filtering ring, sleeving the first oil filtering ring on the outer side of an air inlet pipe, moving the first oil filtering ring from top to bottom, keeping the position of the first oil filtering ring parallel until the bottom of the first oil filtering ring is abutted against a first limiting ring to complete installation of the first limiting ring, evenly smearing the lubricating oil on the outer side of a second oil filtering ring, horizontally placing the second oil filtering ring into a tank body, slowly sliding towards the inner part of the tank body until the bottom of the second oil filtering ring is connected with a second limiting ring in the tank body, stopping moving, and compacting downwards along the second limiting ring by using a thin pipe to enable the bottom of the second limiting ring and the second limiting ring to be completely compact;
b. the installation of upper cover and jar body: firstly, descending an adjusting mechanism, placing an upper cover into an arc-shaped block, adjusting the position of the upper cover, keeping the peripheral edges of the upper cover flush with the edges of the arc-shaped block, placing a tank body between fixing blocks, simultaneously, sliding mechanisms slide towards the inner sides, a fixing plate drives the fixing blocks to move, the fixing blocks clamp the tank body, a rotating mechanism rotates, a lifting mechanism rotates to the upper side of the tank body, the lifting mechanism is started, a clamping block moves downwards, the tank body is pushed to move towards the upper cover until the tank body is connected with the upper cover, girdling is carried out at the joint, after welding is completed, the rotating mechanism rotates 90 degrees, and the upper cover and the tank body are taken out;
c. installing a current stabilizer: firstly, inserting an air inlet pipe provided with a first oil filter ring into a mounting hole reserved in an upper cover, vertically, slowly and upwards mounting until a preset position line in the air inlet pipe is flush with a third limiting ring, welding the third limiting ring with the air inlet pipe, fixing the position of the air inlet pipe, mounting a current stabilizer into the air inlet pipe after the air inlet pipe is mounted, fixedly connecting a top pipe with a connecting rod in advance, fixing the top of the connecting rod with the current stabilizer, inserting the mounted current stabilizer into the air inlet pipe after the connection is completed, connecting the top pipe with the end part of the air inlet pipe, and fixing by flange connection;
d. the air outlet mechanism and the air inlet pipe are fixedly connected through threads, then the air outlet mechanism and the air inlet pipe are placed between the fixed plates, the tank body is clamped according to the operation at the position c, the lower cover is placed at the position of the arc-shaped block, the clamping block props against the end part of the top pipe, the tank body is pressed downwards, the bottom of the tank body is connected with the lower cover and subjected to girth welding, after the welding is completed, the rotating mechanism rotates, and the tank body is taken out;
e. inserting the first oil outlet pipe into a preset hole, enabling the bottom of the first oil outlet pipe to penetrate into an oil outlet frame to complete installation of the first oil outlet pipe, and then flange-connecting the second oil outlet pipe with the first oil outlet pipe;
(3) tank exterior mounting
a. Sequentially installing a pressure gauge, an ammonia gas discharge pipe and an ammonia liquid inlet pipe, and uniformly installing supporting legs at the bottom of the lower cover to complete integral installation;
(4) cleaning of tank interiors
a. And introducing high-temperature steam into the air inlet pipe, closing the ammonia liquid inlet pipe and the first oil outlet pipe, enabling the high-temperature steam to pass through the air outlet mechanism and move upwards, and after the high-temperature steam passes through the oil filtering mechanism, discharging the high-temperature steam through the ammonia gas discharge pipe to finish the cleaning of the interior.
Further, adjustment mechanism includes elevating platform, lift post, even board, links up the platform, fills up foot and arc piece, is equipped with the lift post on the elevating platform, and the lift post carries out the oscilaltion along the elevating platform, and the tip of lift post is equipped with even board, and even board is equipped with links up the platform, links up the bench and is equipped with and fills up the foot, fills up the even setting of foot, and the top of filling up the foot is equipped with the arc piece, and the inside of arc piece is concave arc structure. The height adjustment of the arc-shaped block is controlled by the adjusting mechanism through the lifting of the adjusting platform and the lifting column, so that the upper cover and the lower cover are convenient to place, and the tank body is welded and fixed. The bearing table, the connecting plate and the foot pad play roles in heightening and connecting.
Further, slide mechanism includes sliding seat, slider, connecting block, cushion and stopper, sliding seat and slider sliding connection, and the sliding seat is connected with the elevating platform, and the slider is connected with the cushion, and the cushion is connected with the connecting block, and the connecting block is connected with the slider, connecting block and fixed plate threaded connection, and the cushion is connected with the bottom of fixed block, and the stopper setting is at the tip of sliding seat, stopper and sliding seat threaded connection. The sliding seat plays the position of control slider, provides the slider and slides, and the connecting block plays the effect of connecting the fixed plate, and threaded connection through connecting block and fixed plate comes to consolidate, increases the stability of structure. The cushion blocks play a role in connection and are used for placing the fixing plates. The limiting block plays a limiting role, the sliding block is prevented from sliding out of the sliding seat, and the structural stability is improved.
Furthermore, the two sides of the cushion block are provided with anti-collision blocks. The anti-collision block plays a role in increasing the stability of the device, and the fixing plate is placed to collide with the cushion block, so that the position of the arc-shaped block is caused to deviate, and the welding tightness is influenced.
Furthermore, slewing mechanism includes motor and rotating turret, and the motor setting is in the below of rotating turret, and the rotating turret rotates with the motor to be connected. The motor plays the rotation of control rotating turret, provides the turning force, makes the rotating turret drive hoisting device and rotates, conveniently places and takes out the jar body through the rotation of control rotating turret.
Due to the adoption of the technical scheme, the invention has the following beneficial effects:
(1) according to the invention, the tank body, the upper cover and the lower cover are respectively welded, so that the installation of the oil filtering mechanism is facilitated, the installation of the whole oil filtering mechanism is completed by sequentially installing the first oil filtering ring and the second oil filtering ring, the first oil filtering ring is fixed on the air inlet pipe, the position limitation is performed through the first limiting ring, the installation is facilitated, the second oil filtering ring is fixed in position through the second limiting ring in the tank body, the installation is simple, the air inlet pipe and the upper cover are fixed, the height limitation is performed through the third limiting ring, the air outlet mechanism and the oil filtering mechanism are prevented from colliding due to the overhigh position of the air inlet pipe, and the installation of the air outlet mechanism is influenced.
(2) According to the invention, the upper cover is placed in the arc-shaped block, the fixed plate and the fixed block are driven to move by the sliding of the sliding mechanism, the tank body is clamped by the arc-shaped structure of the fixed block, the tank body is pushed downwards by the lifting mechanism, the adjusting mechanism moves upwards to splice the upper cover and the tank body, and finally, the upper cover and the tank body are welded and fixed, so that the upper cover and the tank body are sealed in a position, air leakage is prevented, and the use is influenced, and the lower cover is installed in the same way.
(3) After the upper cover is installed, the air inlet pipe provided with the first oil filtering ring is moved from bottom to top and is moved to the position of the third limiting ring, the air inlet pipe is fixed by welding, the flow stabilizer is installed inside the air inlet pipe and is fixed through the connecting rod, the top pipe plays a role in fixing the air inlet pipe, the flow stabilizer plays a role in stabilizing air flow and preventing liquid ammonia from being incompletely acted due to overlarge air flow, and meanwhile, oil molecules in the air can be blocked and liquefied by the flow stabilizer, so that oil separation is facilitated.
(4) The sliding seat controls the position of the sliding block, the sliding block is provided for sliding, the connecting block plays a role of connecting the fixing plate, the fixing plate is reinforced through threaded connection of the connecting block and the fixing plate, and the stability of the structure is improved. The cushion blocks play a role in connection and are used for placing the fixing plates. The limiting block plays a limiting role, the sliding block is prevented from sliding out of the sliding seat, and the structural stability is improved.
(5) The adjusting mechanism controls the height adjustment of the arc-shaped block through the lifting of the adjusting platform and the lifting column, is convenient for placing the upper cover and the lower cover, and is beneficial to the welding and fixing of the tank body. The bearing table, the connecting plate and the foot pad play roles in heightening and connecting.
(6) The invention has clear principle, easy implementation and operation, general control requirement and easy popularization.
Drawings
The invention will be further described with reference to the accompanying drawings in which:
FIG. 1 is a schematic structural diagram of an oil separator in the manufacturing process of the oil separator according to the present invention;
FIG. 2 is a schematic view of a connection structure of a sliding mechanism and an adjusting mechanism according to the present invention;
FIG. 3 is an enlarged view of the structure at A in FIG. 1;
FIG. 4 is an enlarged view of the structure at B in FIG. 2;
fig. 5 is a schematic structural view of an oil filtering mechanism according to the present invention.
In the figure, 1-tank body; 2-covering the upper cover; 3-lower cover; 4, an air inlet pipe; 5-ammonia gas discharge pipe; 6-oil outlet frame; 7-a first oil outlet pipe; 8-a second oil outlet pipe; 9-an air outlet mechanism; 10-an oil filtering mechanism; 11-a pressure gauge; 12-a first stop collar; 13-a second stop collar; 14-a third stop collar; 15-supporting feet; 16-ammonia liquid inlet pipe; 17-a connecting rod; 18-jacking pipes; 19-a current stabilizer; 20-a first oil filter ring; 21-a sliding mechanism; 22-a rotation mechanism; 24-a turret; 25-a motor; 26-a clamping block; 27-a fixing plate; 28-fixed block; 29-a sliding seat; 30-a slide block; 31-connecting blocks; 32-cushion blocks; 33-a limiting block; 34-an adjustment mechanism; 35-a lifting platform; 36-a lifting column; 37-connecting plates; 38-an engagement station; 39-foot pad; 40-arc-shaped blocks; 41-a second oil filter ring; 42-anti-collision block.
Detailed Description
As shown in fig. 1 to 5, the manufacturing process of the oil separator of the present invention includes the following steps:
(1) preparation of preforms
a. An ammonia gas discharge pipe 5, a pressure gauge 11, a first oil outlet pipe 7 and an ammonia liquid inlet pipe 16 are reserved in the tank body 1, and a second limiting ring 13 is pre-installed in the tank body 1;
b. mounting holes (not marked in the figure) are formed in the upper cover 2 in advance, and welding rings (not marked in the figure) are arranged on the edges of the upper cover 2 and the lower cover 3;
(2) mounting of oil separator
a. Installation of the oil filtering mechanism 10: firstly, coating a layer of lubricating oil in a prefabricated first oil filtering ring 20, sleeving the first oil filtering ring 20 on the outer side of an air inlet pipe 4, enabling the first oil filtering ring 20 to move from top to bottom, keeping the position of the first oil filtering ring 20 parallel until the bottom of the first oil filtering ring 20 abuts against a first limiting ring 12, completing installation of the first limiting ring 12, uniformly coating the lubricating oil on the outer side of a second oil filtering ring 41, horizontally placing the second oil filtering ring 41 into a tank body 1, slowly sliding towards the inside of the tank body 1 until the bottom of the second oil filtering ring 41 is connected with a second limiting ring 13 in the tank body 1, stopping moving, and compacting downwards along the second limiting ring 13 by using a thin pipe, so that the bottom of the second limiting ring 13 is completely compact with the second limiting ring 13;
b. installation of upper cover 2 and jar body 1: firstly, the adjusting mechanism 34 descends, the upper cover 2 is placed into the arc-shaped blocks 40, the position of the upper cover 2 is adjusted, the peripheral edges of the upper cover 2 are kept flush with the edges of the arc-shaped blocks 40, the tank body 1 is placed between the fixing blocks 28, meanwhile, the sliding mechanisms 21 slide inwards, the fixing blocks 28 are driven by the fixing plates 27 to move, the tank body 1 is clamped by the fixing blocks 28, the rotating mechanism 22 rotates, the lifting mechanism 25 rotates to the upper side of the tank body 1, the lifting mechanism 25 is started, the clamping blocks 26 move downwards, the tank body 1 is pushed to move towards the upper cover 2 until the tank body 1 is connected with the upper cover 2, the peripheral welding is carried out at the connection part, after the welding is completed, the rotating mechanism 22 rotates by 90 degrees, and the upper cover 2 and the tank body 1 are taken out;
c. installation of the current stabilizer 19: firstly, inserting an air inlet pipe 4 provided with a first oil filter ring 20 into a mounting hole (not marked in the figure) reserved in an upper cover 2, vertically, slowly and upwards mounting until a preset position line in the air inlet pipe 4 is flush with a third limiting ring 14, welding the third limiting ring 14 with the air inlet pipe to complete the position fixing of the air inlet pipe 4, after the installation of the air inlet pipe 4 is completed, mounting a current stabilizer 19 into the air inlet pipe 4, fixedly connecting a top pipe 18 with a connecting rod 17 in advance, fixing the top of the connecting rod 17 with the current stabilizer 19, and after the connection is completed, inserting the installed current stabilizer 19 into the air inlet pipe 4 to connect the top pipe 18 with the end part of the air inlet pipe 4 and fix the top pipe with a flange connection;
d. the air outlet mechanism 9 and the air inlet pipe 4 are fixedly connected through threads, then the tank body 1 is placed between the fixing plates 27, the tank body 1 is clamped according to the operation at the position c, the lower cover 3 is placed at the position of the arc-shaped block 40, the clamping block 26 props against the end part of the top pipe 18, the tank body 1 is pressed downwards, the bottom of the tank body 1 is connected with the lower cover 3 and subjected to girth welding, after the welding is finished, the rotating mechanism 22 rotates, and the tank body 1 is taken out;
e. inserting the first oil outlet pipe 7 into a preset hole, enabling the bottom of the first oil outlet pipe 7 to penetrate into the oil outlet frame 6 to complete the installation of the first oil outlet pipe 7, and then flange-connecting the second oil outlet pipe 8 with the first oil outlet pipe 7;
(3) the tank body 1 is externally mounted
a. A pressure gauge 11, an ammonia gas discharge pipe 5 and an ammonia liquid inlet pipe 16 are sequentially arranged, supporting legs 15 are uniformly arranged at the bottom of the lower cover 3, and the integral installation is completed;
(4) cleaning of the interior of the tank 1
a. High-temperature steam is introduced into the air inlet pipe 4, the ammonia liquid inlet pipe 16 and the first oil outlet pipe are closed, the high-temperature steam passes through the air outlet mechanism 9 and moves upwards, and after the filtering oil mechanism 10 is led in, the high-temperature steam is led out through the ammonia gas outlet pipe 5, and the cleaning of the interior is completed.
The adjusting mechanism 34 comprises a lifting platform 35, a lifting column 36, a connecting plate 37, a connecting platform 38, a foot pad 39 and an arc-shaped block 40, wherein the lifting column 36 is arranged on the lifting platform 35, the lifting column 36 is lifted up and down along the lifting platform 35, the connecting plate 37 is arranged at the end part of the lifting column 36, the connecting plate 38 is arranged on the connecting plate 37, the foot pad 39 is arranged on the connecting platform 38, the foot pad 39 is uniformly arranged, the arc-shaped block 40 is arranged above the foot pad 39, and the inner part of the arc-shaped block 40 is of a concave arc structure. The sliding mechanism 21 comprises a sliding seat 29, a sliding block 30, a connecting block 31, a cushion block 32 and a limiting block 33, the sliding seat 29 is in sliding connection with the sliding block, the sliding seat 29 is connected with a lifting platform 35, the sliding block 30 is connected with the cushion block 32, the cushion block 32 is connected with the connecting block 31, the connecting block 31 is connected with the sliding block 30, the connecting block 31 is in threaded connection with the fixing plate 27, the cushion block 32 is connected with the bottom of the fixing block 28, the limiting block 33 is arranged at the end part of the sliding seat 29, and the limiting block 33 is in threaded connection with the sliding seat 29. The cushion block 32 is provided with crash blocks 42 on both sides thereof. The anti-collision block 42 is used for increasing the stability of the device, and the fixing plate 27 is placed to collide with the cushion block 32, so that the position of the arc-shaped block 40 is caused to be deviated, and the sealing performance of welding is influenced. The rotating mechanism 22 comprises a motor 24 and a rotating frame 23, the motor 24 is arranged below the rotating frame 23, and the rotating frame 23 is rotatably connected with the motor 24. The motor 24 controls the rotation of the rotating frame 23 to provide a rotating force, so that the rotating frame 23 drives the lifting device to rotate, and the tank body 1 can be conveniently placed and taken out by controlling the rotation of the rotating frame 23.
(1) According to the invention, the tank body 1, the upper cover 2 and the lower cover 3 are respectively welded, so that the installation of the oil filtering mechanism 10 is facilitated, the installation of the whole oil filtering mechanism 10 is completed by sequentially installing the first oil filtering ring 20 and the second oil filtering ring 41, the first oil filtering ring 20 is fixed on the air inlet pipe 4, the position limitation is performed through the first limiting ring 12, so that the installation is facilitated, the second oil filtering ring 41 is fixed in position through the second limiting ring 13 in the tank body 1, the installation is simple, the air inlet pipe 4 and the upper cover 2 are fixed, the height limitation is performed through the third limiting ring 14, so that the air outlet mechanism 9 is prevented from colliding with the oil filtering mechanism 10 due to the overhigh position of the air inlet pipe 4, and the installation of the air outlet mechanism 9 is further influenced.
(2) According to the invention, the upper cover 2 is placed in the arc-shaped block 40, the fixed plate 27 and the fixed block 28 are driven to move by the sliding of the sliding mechanism 21, the tank body 1 is clamped by the arc-shaped structure of the fixed block 28, the tank body 1 is pushed downwards by the lifting mechanism 25, the adjusting mechanism 34 moves upwards to splice the upper cover 2 and the tank body 1, and finally, the welding and fixing are carried out to keep the sealing of the position between the upper cover 2 and the tank body 1, so that the air leakage is prevented from occurring, and the use is influenced, and the lower cover 3 is installed in the same way.
(3) After the upper cover is installed, the air inlet pipe 4 provided with the first oil filtering ring 20 is moved from bottom to top and is moved to the position of the third limiting ring 14 and is fixed by welding, the flow stabilizer 19 is installed in the air inlet pipe 4, the flow stabilizer 19 is fixed through the connecting rod 17, the top pipe 18 plays a role in fixing the air inlet pipe 4, the flow stabilizer 19 plays a role in stabilizing air flow and preventing incomplete action of liquid ammonia due to overlarge air flow, and meanwhile, the flow stabilizer 19 can enable oil molecules in air to be blocked and liquefied, so that oil separation is facilitated.
(4) The sliding seat 29 of the invention controls the position of the sliding block 30, provides the sliding block 30 to slide, and the connecting block 31 plays a role of connecting the fixing plate 27, and is reinforced by the threaded connection of the connecting block 31 and the fixing plate 27, thereby increasing the structural stability. The spacer 32 serves as a seat for the fixing plate 27. The limiting block 33 plays a limiting role, the sliding block 30 is prevented from sliding out of the sliding seat 29, and the structural stability is improved.
(5) The adjusting mechanism 34 controls the height adjustment of the arc-shaped block 40 by lifting the adjusting platform and the lifting column 36, so that the upper cover 2 and the lower cover 3 can be conveniently placed, and the welding fixation of the tank body 1 is facilitated. The bearing platform, the connecting plate 37 and the foot pad 39 play roles of padding and connecting.
(6) The invention has clear principle, easy implementation and operation, general control requirement and easy popularization.
The above is only a specific embodiment of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent substitutions or modifications made based on the present invention to solve the same technical problems and achieve the same technical effects are within the scope of the present invention.
Claims (3)
1. The manufacturing process of the oil separator is characterized by comprising the following steps of:
(1) preparation of preforms
a. An ammonia gas discharge pipe, a pressure gauge, an oil outlet pipe and an installation position of an ammonia liquid inlet pipe are reserved in the tank body, and a second limiting ring is pre-installed inside the tank body;
b. mounting holes are pre-arranged in the upper cover, and welding rings are arranged at the edges of the upper cover and the lower cover;
(2) mounting of oil separator
a. Installation of an oil filtering mechanism: firstly, smearing a layer of lubricating oil in a prefabricated first oil filtering ring, sleeving the first oil filtering ring on the outer side of an air inlet pipe, enabling the first oil filtering ring to move from top to bottom, keeping the position of the first oil filtering ring parallel until the bottom of the first oil filtering ring abuts against a first limiting ring on the outer side of the air inlet pipe, completing installation of the first oil filtering ring, evenly smearing the lubricating oil on the outer side of a second oil filtering ring, horizontally placing the second oil filtering ring in a tank body, slowly sliding towards the inner part of the tank body until the bottom of the second oil filtering ring is connected with a second limiting ring in the tank body, stopping moving, and compacting downwards along the second limiting ring by using a thin pipe to enable the bottom of the second oil filtering ring and the second limiting ring to be completely compact;
b. the installation of upper cover and jar body: firstly, descending an adjusting mechanism, placing an upper cover into an arc-shaped block, adjusting the position of the upper cover, keeping the peripheral edges of the upper cover flush with the edges of the arc-shaped block, placing a tank body between fixing blocks, simultaneously, sliding mechanisms slide towards the inner sides, a fixing plate drives the fixing blocks to move, the fixing blocks clamp the tank body, a rotating mechanism rotates, a lifting mechanism rotates to the upper side of the tank body, the lifting mechanism is started, a clamping block moves downwards, the tank body is pushed to move towards the upper cover until the tank body is connected with the upper cover, girdling is carried out at the joint, after welding is completed, the rotating mechanism rotates 90 degrees, and the upper cover and the tank body are taken out; the adjusting mechanism comprises a lifting platform, a lifting column, a connecting plate, a connecting platform, a foot pad and an arc-shaped block, wherein the lifting column is arranged on the lifting platform and can lift up and down along the lifting platform, the connecting plate is arranged at the end part of the lifting column and is provided with the connecting platform, the foot pad is arranged on the connecting platform and is uniformly arranged, the arc-shaped block is arranged above the foot pad, and the inside of the arc-shaped block is of a concave arc structure; the sliding mechanism comprises a sliding seat, a sliding block, a connecting block, a cushion block and a limiting block, the sliding seat is connected with the sliding block in a sliding mode, the sliding seat is connected with the lifting table, the sliding block is connected with the cushion block, the cushion block is connected with the connecting block, the connecting block is connected with the sliding block, the connecting block is in threaded connection with the fixing plate, the cushion block is connected with the bottom of the fixing block, the limiting block is arranged at the end of the sliding seat, and the limiting block is in threaded connection with the sliding seat;
c. installing a current stabilizer: firstly, inserting an air inlet pipe provided with a first oil filter ring into a mounting hole reserved in an upper cover, vertically, slowly and upwards mounting until a preset position line in the air inlet pipe is flush with a third limiting ring, welding the third limiting ring with the air inlet pipe, fixing the position of the air inlet pipe, mounting a current stabilizer into the air inlet pipe after the air inlet pipe is mounted, fixedly connecting a top pipe with a connecting rod in advance, fixing the top of the connecting rod with the current stabilizer, inserting the mounted current stabilizer into the air inlet pipe after the connection is completed, connecting the top pipe with the end part of the air inlet pipe, and fixing by flange connection;
d. the air outlet mechanism and the air inlet pipe are fixedly connected in a threaded manner, the tank body is placed between the fixed plates, the tank body is clamped according to the operation at the position b, the lower cover is placed at the position of the arc-shaped block, the clamping block props against the end part of the top pipe, the tank body is pressed downwards, the bottom of the tank body is connected with the lower cover and subjected to girth welding, and after the welding is finished, the rotating mechanism rotates and the tank body is taken out;
e. inserting the first oil outlet pipe into a preset hole, enabling the bottom of the first oil outlet pipe to penetrate into an oil outlet frame to complete installation of the first oil outlet pipe, and then flange-connecting the second oil outlet pipe with the first oil outlet pipe;
(3) tank exterior mounting
a. Sequentially installing a pressure gauge, an ammonia gas discharge pipe and an ammonia liquid inlet pipe, and uniformly installing supporting legs at the bottom of the lower cover to complete integral installation;
(4) cleaning of tank interiors
a. And introducing high-temperature steam into the air inlet pipe, closing the ammonia liquid inlet pipe and the first oil outlet pipe, enabling the high-temperature steam to pass through the air outlet mechanism and move upwards, and discharging the high-temperature steam through the ammonia gas discharge pipe after the high-temperature steam passes through the oil filtering mechanism to complete the cleaning of the interior.
2. The oil separator manufacturing process of claim 1, wherein: and anti-collision blocks are arranged on two sides of the cushion block.
3. The oil separator manufacturing process of claim 1, wherein: the rotating mechanism comprises a motor and a rotating frame, the motor is arranged below the rotating frame, and the rotating frame is rotatably connected with the motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910176062.0A CN109745787B (en) | 2019-03-08 | 2019-03-08 | Manufacturing process of oil separator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910176062.0A CN109745787B (en) | 2019-03-08 | 2019-03-08 | Manufacturing process of oil separator |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109745787A CN109745787A (en) | 2019-05-14 |
| CN109745787B true CN109745787B (en) | 2021-11-16 |
Family
ID=66406942
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910176062.0A Active CN109745787B (en) | 2019-03-08 | 2019-03-08 | Manufacturing process of oil separator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109745787B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113458725B (en) * | 2021-06-28 | 2022-06-03 | 衢州亿诚机械有限公司 | Manufacturing method of oil-gas separator for screw air compressor |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07185889A (en) * | 1993-12-24 | 1995-07-25 | Showa Alum Corp | Aluminum-pipe welding structure |
| CN104019589A (en) * | 2013-02-28 | 2014-09-03 | 浙江三花制冷集团有限公司 | Heat exchange system, gas-liquid separator and machining method of gas-liquid separator |
| CN104583690A (en) * | 2013-06-06 | 2015-04-29 | 松下知识产权经营株式会社 | Oil separator and method for manufacturing oil separator |
| CN204308435U (en) * | 2014-11-21 | 2015-05-06 | 天津仁和鼎盛钢瓶制造有限公司 | For the automatic tack welder of cylinder and upper cover or lower cover |
| CN204771359U (en) * | 2015-07-17 | 2015-11-18 | 马鞍山市美格尔科技电器有限公司 | Water heater inner bag welding frock for spot welding locating |
| CN108151383A (en) * | 2017-12-27 | 2018-06-12 | 新昌县宏宇制冷有限公司 | A kind of washing oil separator with spirally-guided leaf |
| CN108168160A (en) * | 2016-12-07 | 2018-06-15 | 吴晓曦 | A kind of refrigeration oil separates and recovers equipment making technique |
-
2019
- 2019-03-08 CN CN201910176062.0A patent/CN109745787B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07185889A (en) * | 1993-12-24 | 1995-07-25 | Showa Alum Corp | Aluminum-pipe welding structure |
| CN104019589A (en) * | 2013-02-28 | 2014-09-03 | 浙江三花制冷集团有限公司 | Heat exchange system, gas-liquid separator and machining method of gas-liquid separator |
| CN104583690A (en) * | 2013-06-06 | 2015-04-29 | 松下知识产权经营株式会社 | Oil separator and method for manufacturing oil separator |
| CN204308435U (en) * | 2014-11-21 | 2015-05-06 | 天津仁和鼎盛钢瓶制造有限公司 | For the automatic tack welder of cylinder and upper cover or lower cover |
| CN204771359U (en) * | 2015-07-17 | 2015-11-18 | 马鞍山市美格尔科技电器有限公司 | Water heater inner bag welding frock for spot welding locating |
| CN108168160A (en) * | 2016-12-07 | 2018-06-15 | 吴晓曦 | A kind of refrigeration oil separates and recovers equipment making technique |
| CN108151383A (en) * | 2017-12-27 | 2018-06-12 | 新昌县宏宇制冷有限公司 | A kind of washing oil separator with spirally-guided leaf |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109745787A (en) | 2019-05-14 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109745787B (en) | Manufacturing process of oil separator | |
| CN106903417A (en) | Transformer turbine blade core is punctuated welder | |
| CN107601401B (en) | Pop can filling machine and filling method | |
| CN201056482Y (en) | Liquid filling machine | |
| CN109974353B (en) | Gas-liquid separator manufacturing process | |
| CN203947779U (en) | Hopper, pumping system and concrete pump | |
| CN115518491B (en) | Gas uniform distribution adsorption tank and use method | |
| CN205464775U (en) | Strainer spot welder | |
| CN114290053B (en) | Automatic assembly system and assembly method for multi-way valve | |
| CN211158848U (en) | Water filter equipment's mounting bracket | |
| CN116617741B (en) | Pipeline filter and filter element forming equipment thereof | |
| CN113374441A (en) | Vehicle-mounted plunger pump connecting device for well cementing truck | |
| CN212404014U (en) | Blue charcoal sealed discharging system of compound stove quenching equipment | |
| CN208574563U (en) | A kind of small-sized batch mixer | |
| CN111508733B (en) | Assembling equipment for processing series capacitor bank | |
| CN211517183U (en) | Auxiliary structure for assisting concentric tube lifting | |
| JPH08295395A (en) | Automatic filling-valve-washer for rotary filling machine | |
| CN219111015U (en) | High-efficient filter equipment of waste water in concrete unloading workshop | |
| CN217750198U (en) | Quick seaming device is used in processing of thick wall straight welded pipe | |
| CN115980574B (en) | Electric motor car motor testing arrangement | |
| CN220345731U (en) | Solvent proportioning device | |
| CN106736202A (en) | Quick-speed jigs structure is used in automotive seat welding | |
| CN219938165U (en) | Rotary paint-transferring mechanism | |
| CN217909092U (en) | Filler pipe chute reinforcement member based on raw water purification station sedimentation tank | |
| CN218000654U (en) | Water supply conveying pipeline installation device for heat exchange station |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20230404 Address after: 266300 No. 21 Xiangjiang Road, Jiaozhou Economic and Technological Development Zone, Jiaozhou City, Qingdao City, Shandong Province Patentee after: Qingdao Kaifa Longhai Intelligent Control Co.,Ltd. Address before: No. 1 Jinhai Road, Hongdao Economic Zone, Qingdao City, Shandong Province, 266113 Patentee before: QINGDAO KAITUO LONGHAI REFRIGERATION FITTINGS CO.,LTD. Patentee before: XINCHANG COUNTY FANGYUAN BEARING TECHNOLOGY INNOVATION SERVICE CENTER |
|
| TR01 | Transfer of patent right |