CN109738827A - Portable battery checks box and its application - Google Patents

Portable battery checks box and its application Download PDF

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Publication number
CN109738827A
CN109738827A CN201910156335.5A CN201910156335A CN109738827A CN 109738827 A CN109738827 A CN 109738827A CN 201910156335 A CN201910156335 A CN 201910156335A CN 109738827 A CN109738827 A CN 109738827A
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Prior art keywords
battery
box
discharge
unit
voltage
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CN201910156335.5A
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Chinese (zh)
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杜浩为
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Abstract

The invention discloses portable batteries to check box and its application, the inspection box includes shell, panel, electric connector, binding post, ammeter on-off switch, fuse, discharge resistance, discharge indicating lamp and banana plug, wherein, electric connector passes through cable connection battery and terminal box;Binding post can connect multimeter measurement cell voltage and electric current;Ammeter on-off switch is for connecting battery, to battery discharge.

Description

Portable battery checks box and its application
Technical field
The invention belongs to battery detecting technical fields, relate generally to portable battery and check box and its application.
Background technique
Existing battery check device function is more comprehensive, such as 201010599723.X battery check device, can detect electricity Cell voltage, to battery charging and discharging.Battery inspection desk, have it is multiple for check can charge-discharge battery inspection portion;And power supply dress It sets, with the battery inspection desk split settings and for being supplied to inspection portion and recycling electric power.Battery inspection desk is equipped with adjustment point Multiple type of voltage step-up/down converter of the voltage in multiple inspection portions are indescribably supplied, multiple type of voltage step-up/down converter are as by common power line It is connected to the buck unit of power supply device and constitutes.
According to the form, the multiple type of voltage step-up/down converter being unitized are equipped on battery inspection desk, and unit is connected to electricity Source device.Therefore, compared with when type of voltage step-up/down converter is built in power supply device, the wiring of battery check device can more be reduced Amount.Device has: battery inspection desk, is arranged with multiple inspection portions for checking battery;And power supply device, with the battery inspection Platform split settings.The voltage control division for the voltage that adjustment is supplied to inspection portion from power supply device is equipped on battery inspection desk.It should The inspection desk of battery check device has: basket, accommodates and checks objective table, the inspections objective table be used to arrange multiple batteries and It is checked together;And voltage control division, the voltage of battery should be supplied to by being installed on basket and adjusting, but equipment volume compared with Greatly, application scenarios are inconvenient, are suitble to the battery inspection of fixed-site.
There is patent document to record the charge and discharge of Flat-type battery and checks system.For example following work of the system: will be multiple Secondary cell is arranged to be accommodated in container in battery, and electrode is connected to each battery, to carry out charge and discharge and inspection together It looks into.
Patent document: Japanese Unexamined Patent Publication 2004-319334 bulletin, in battery check device, for checking battery The power supply device that inspection desk supplies electric power usually is independently arranged with inspection desk.This is because the power supply device is checked for generating Required voltage or electric current and be supplied to each battery.Multiple battery inspections are set in inspection desk in order to check multiple batteries together When position, by each battery check point from power supply device connection wiring.Therefore, the wiring between power supply device and inspection desk is past Toward becoming to expand and complicated.As a result, the ratio of manufacturing cost shared by wiring also becomes larger in device entirety.
It is also documented, common battery detection equipment has X-ray inspection machine, mesuring battary is passed through using X-ray, by battery Battery core video imaging is in display;Later, the battery performance parameter is judged in the way of artificial interpretation, checks that it is It is no to meet related request.Artificial judgment low efficiency, and due to the height of staff's technical capability, it often will appear different mark Standard causes defect rate higher.
Also there is automatic checkout equipment, but mostly use horizontal detection greatly, location difficulty easily occurs getting stuck down in detection process Material, detection accuracy is poor, and the placement recycling for detecting feeding, blanking and detection clamp is required to manually carry out, and automates Efficiency is still lower.
Following power feeding system is designed in typical battery check device: will be equivalent to the lifting of the end of the dendrogram Connection wiring between pressure converter and inspection portion is set as the connection wiring between power supply device and inspection desk.Corresponding to for one And it checks multiple inspection portions of multiple batteries and multiple type of voltage step-up/down converter is set.Therefore, it is necessary to huge wirings.To contract as far as possible The setting layout of short huge wiring, battery check device is also possible to be restricted.Also, because turning in order to which multiple bucks are arranged Parallel operation or connecting terminal, so causing power supply device enlarged.
Japanese Unexamined Patent Publication 2003-084050 stores the consumption electric current (consumption current value) of multiple circuits in memory, and According to each circuitry operating conditions, the battery terminal voltage value in two different states of consumption electric current is detected.From memory Read the consumption electric current of each circuit to work in these states.It is obtained by using the consumption electric current read is added (combination) The value obtained predicts the battery terminal voltage value in the state of predetermined consumption electric current, to detect remaining battery power.
As the solution to the problem, photovoltaic cell is relatively suitable.Compared with traditional electricity generation system, photovoltaic cell Generating efficiency is high, and clean energy, waste is free of contamination.In addition, the energy as provided by every cube volume and weight Amount be almost several times to tens times of conventional batteries, thus it may be said that photovoltaic cell as the power supply of miniaturized electronics is to have ?.And photovoltaic cell does not have to be influenced by charge condition, is more suitable for the application of portable check device.
Summary of the invention
To overcome the above-mentioned problems in the prior art, the present inventor provides by further investigation and a large number of experiments Following technical solution.
Portable battery checks box, and the inspection box includes that shell, panel, electric connector, binding post, ammeter on-off are opened Pass, fuse, discharge resistance, discharge indicating lamp and banana plug, wherein electric connector passes through cable connection battery and wiring Box;Binding post can connect multimeter measurement cell voltage and electric current;Battery discharging circuit by ammeter on-off switch, fuse, Discharge resistance, discharge indicating lamp are in series, and when binding post connects ammeter and ammeter on-off switch is connected, battery passes through Foregoing circuit electric discharge, discharge indicating lamp are lighted, and ammeter shows discharge current numerical value.
The inspection box further includes control unit, and described control unit is arranged inside housings, connect with discharge resistance, and And described control unit is connect with ammeter on-off switch, described control unit is for controlling current detecting unit and voltage detecting Unit detects battery under different current status, corresponding different voltages, and by measured analog signal transmission to intelligently It in storage unit, is compared with the normal voltage stored in smart storage devices, comparison information is stored in intelligent storage In unit;
Described control unit is provided with voltage collection circuit, current collection circuit, temperature collection circuit;Wherein voltage acquisition Electric routing voltage access circuit and photoelectric coupling circuit composition, system economize on electricity cell voltage every to battery pack are all acquired, voltage 0~5V signal input communication unit is converted into through photoelectric coupled circuit;Current collection circuit uses TBC06DS Hall type current sense Device, electric current are converted into 0~5V signal through Hall sensor and input the communication unit;Communication unit uses TLC2543CN modulus Voltage and current signal is converted into digital quantity and sent to CPU processing by conversion chip;Temperature collection circuit uses DS18B20 number Word formula chip temperature is directly read by the CPU;CPU uses the STC11F60XE type single-chip microcontroller of 8051 kernels, is the system core Various data processings and logic judgment task are responsible in part.
Current collection circuit, current acquisition use TBC06DS Hall type current sensor, and the sensor measurement range is wide, It can measure reversal, unidirectional current measurement range 0-19.2A fully meets the measurement needs of this system operating current.Secondly Grade power supply only needs 5V power supply, is not necessarily to negative supply, simplifies system power supply design.Output linearity degree is high, can accurately measure, output electricity Range 0-5V is pressed, it can direct communication cell translation without conditioning.
The inspection box further includes smart storage devices, and the smart storage devices are for storing the criterion numeral being set in advance According to the normal data includes voltage data, temperature data, battery encoded information, and the encoded information includes the management of battery Information, use information;
The smart storage devices are also used to store the battery data of detection unit detection, electric current, voltage including detection, Temperature data;
To guarantee the portability and safety for checking box, the smart storage devices use nanotechnology material.
The inspection box further includes power unit, and the power unit includes the diaphragm type Eco-drive that panel surface is arranged in Module and the power memory module connecting with panel, the power memory module connect respectively with control unit, smart storage devices It connects, provides power for control unit and smart storage devices;
The diaphragm type Eco-drive module of panel surface is set, converts kinetic energy for natural light or solar energy, is stored in dynamic In power memory module, after control unit is opened, the power memory module discharges power, the current value of detection stream oversampling circuit The voltage detection unit of the voltage value of current detecting unit and the detection battery;
To guarantee the portability for checking box and storing the high efficiency of power, the diaphragm type Eco-drive module is used Light-sensitive material;The power memory module uses medium ceramic material;
The diaphragm type Eco-drive module is laminated film, i.e., covers the panel using laminated film, steam in advance on panel It is coated with the generator unit being made of transparent electrode, semiconductor, rear electrode.
The discharge resistance, the different multiple states of the consumption electric current for generating the electronic equipment.
The inspection box further includes safety alarm unit, and the safety alarm unit includes alarm module and interrupt module, The interrupt module is used for when the current detecting unit detects the current value not less than the predetermined consumption electric current, or When the current detecting unit all detects the current value not less than the predetermined consumption electric current within the time for being longer than threshold value, Stop the work for checking box;The alarm module, including buzzer and triode, described control unit connect the report Alert module, and driving triode, transistor base low level control on-off drive buzzer sounding.
The inspection box further includes communication unit, and the communication unit is connect with control unit and smart storage devices, institute Communication unit is stated for the analogue measurement signal of described control unit to be converted to digital signal, and sends intelligent storage list to Member;
The communication unit, the acquired circuit conversion of voltage and current signal is at 0-5V range of voltages, these signals are through modulus Converter can send single-chip microcontroller to handle after being converted into digital quantity;Modulus conversion chip uses TLC2543CN, 12 height of the model Precision digital analog converter is communicated by spi bus with processor, only needs two data lines and a clock cable that can complete Data transmit-receive.Inside has variable connector that can acquire up to 11 tunnel analog signals;Change-over period is short, completes primary conversion and only needs The time of 10us, the high-speed sampling of achievable signal;Reference voltage is 5V, can directly connect 5V system power supply, special without design Reference circuits;Since 8051 single-chip microcontrollers do not have spi bus hardware interface, we are total using one-chip machine port simulation SPI Line timing completes the communication between single-chip microcontroller and AD, and conversion end signal connects single-chip microcontroller 0 interruption, and single-chip microcontroller passes through interrupt mode Control AD conversion;Power circuit, using LM2576 chip and IL1117 chip, power source supplying voltage is derived from series-connected cell group The 12V voltage of final section battery generates 5V voltage to system power supply through LM2576, then generates 3.3V low pressure to liquid through IL1117 Crystal display screen power supply.
The inspection box further includes data analysis module, and the data analysis module is connect with smart storage devices, described Measurement data and normal data comparison result in smart storage devices, are sent to data analysis module, and by with intelligence and number According to the wireless transmitting unit that analysis module connects, the reception that the battery data of the detection is transmitted to outside the inspection box is filled It sets;
The data analysis module is to check box core, is responsible for various data processings and logic judgment task;Using Single-chip microcontroller is as central controller, and single-chip microcontroller is small in size, price is low, Embedded peripheral resources abundant, can facilitate composition Minimum system;Using the STC11F60XE type single-chip microcontroller of 8051 kernels, which is high speed cake core, 1 machine cycle/clock Period, instruction execution speed are 8-12 times faster than common 8051 single-chip microcontroller, can reach 24 times, can facilitate the high speeds such as driving liquid crystal Peripheral hardware;ROM, that is, program storage capacity is up to 60KB in chip slapper, extends the RAM of 1280 bytes, there is no need to carry out memory Extension;Chip only needs external electrification reset circuit i.e. crystal oscillator to constitute single-chip minimum system, palpus when port uses External 10K pull-up resistor.
The inspection box further includes humidity detection unit, and as humidity measuring circuit 110, semiconductor humidity biography can be used Sensor, Preparation of Porous Ceramic Humidity Sensors etc., wherein semiconductor humidity sensor detection is in selenium (Se), germanium (Ge), vanadium nitride (Vn) variation of the variation for the moisture that semiconductor films film surface is absorbed as specific conductance such as.
Battery wire checks that the workflow of box is as follows:
Step 1: insulation resistance inspection: checking box and battery by connector X125 connection battery, multimeter is pushed electricity Shelves are hindered, test pencil negative terminal connects metal battery case, and anode is sequentially ingressed into J1 to J4 jack, checks battery each point to the insulated electro of shell Resistance;
Step 2: cell voltage and electric discharge check: box and battery are checked by connector X125 connection battery, by two piece ten thousand It is respectively connected to voltage and current measurement jack with table, floating voltage is read first and records, connect discharge switch later, read band Discharge current under load state, simulated battery working condition, after being measured, disconnect discharge switch, after battery stablize after Floating voltage after reading electric discharge can also be charged the battery if any portable external power supply by voltage socket.
Battery wire checks that box is to meet 30V or less charging and discharging lithium battery or the performance indicator inspection of chemical cell filling front and back The demand of survey and design.For measuring the insulation of the floating voltage, discharge voltage, discharge current and each core point of battery to shell Resistance can also discharge to battery in the higher situation of cell voltage, it is ensured that full using the performance indexes of preceding battery Sufficient requirement.
Battery check box by shell, electric connector, binding post, ammeter on-off switch, banana plug is first-class forms.Electrical connection Device passes through cable connection battery and terminal box;Binding post can connect multimeter measurement cell voltage and electric current;Ammeter on-off is opened It closes for connecting battery, to battery discharge.
Battery wire checks box by groups such as fuse, discharge resistance, switch, discharge indicating lamp, binding post, electric connectors At.
Voltmeter and ammeter, which are fixed on, to be checked on box, indicates voltmeter and ammeter in Fig. 1 " V " and " A ".Normal charge and discharge The achievable correlation function of electricity.Avometer is separately used in the other contents such as measurement battery cell.
The invention has the following beneficial effects:
1, this product is small in size, light-weight, easy to carry, can check easily and fast cell voltage.
2, the smart storage devices use superconducting ceramics, and the speed than routine data loading unit improves 60%.
Detailed description of the invention
Fig. 1 battery wire checks box schematic illustration.
Specific embodiment
Portable battery checks box, and the inspection box includes that shell, panel, electric connector, binding post, ammeter on-off are opened Pass, fuse, discharge resistance, discharge indicating lamp and banana plug, wherein electric connector passes through cable connection battery and wiring Box;Binding post can connect multimeter measurement cell voltage and electric current;Battery discharging circuit by ammeter on-off switch, fuse, Discharge resistance, discharge indicating lamp are in series, and when binding post connects ammeter and ammeter on-off switch is connected, battery passes through Foregoing circuit electric discharge, discharge indicating lamp are lighted, and ammeter shows discharge current numerical value.
The inspection box further includes control unit, and described control unit is arranged inside housings, connect with discharge resistance, and And described control unit is connect with ammeter on-off switch, described control unit is for controlling current detecting unit and voltage detecting Unit detects battery under different current status, corresponding different voltages, and by measured analog signal transmission to intelligently It in storage unit, is compared with the normal voltage stored in smart storage devices, comparison information is stored in intelligent storage In unit.
The inspection box further includes smart storage devices, and the smart storage devices are for storing the criterion numeral being set in advance According to the normal data includes voltage data, temperature data, battery encoded information, and the encoded information includes the management of battery Information, use information;
The smart storage devices are also used to store the battery data of detection unit detection, electric current, voltage including detection, Temperature data.
The inspection box further includes power unit, and the power unit includes the diaphragm type Eco-drive that panel surface is arranged in Module and the power memory module connecting with panel, the power memory module connect respectively with control unit, smart storage devices It connects, provides power for control unit and smart storage devices.
The discharge resistance, the different multiple states of the consumption electric current for generating the electronic equipment.
The inspection box further includes safety alarm unit, and the safety alarm unit includes alarm module and interrupt module, The alarm module, including buzzer and triode;The interrupt module is used to detect not when the current detecting unit When less than the predetermined current value for consuming electric current, or when the current detecting unit all detects within the time for being longer than threshold value When to not less than the predetermined current value for consuming electric current, the control unit of connection is fed back information to, is stopped by control unit The work for checking box, while the control unit being connect with the alarm module;Described control unit connects the alarm mould Block, and driving triode, triode drive buzzer sounding alarm.
The inspection box further includes communication unit, and the communication unit is connect with control unit and smart storage devices, institute Communication unit is stated for the analogue measurement signal of described control unit to be converted to digital signal, and sends intelligent storage list to Member.
The inspection box further includes data analysis module, and the data analysis module is connect with smart storage devices, described Measurement data and normal data comparison result in smart storage devices, are sent to data analysis module, and by with intelligence with The battery data of the detection is transmitted to the reception outside the inspection box by the wireless transmitting unit of data analysis module connection Device.
The inspection box further includes Insulation monitoring unit.
The portable battery checks the application of box, and battery wire checks that the workflow of box is as follows:
Step 1: insulation resistance inspection: checking box and battery by connector X125 connection battery, multimeter is pushed electricity Shelves are hindered, test pencil negative terminal connects metal battery case, and anode accesses J1 to J4 jack with this, checks battery each point to the insulated electro of shell Resistance;
Step 2: cell voltage and electric discharge check: box and battery are checked by connector X125 connection battery, by two piece ten thousand It is respectively connected to voltage and current measurement jack with table, floating voltage is read first and records, connect discharge switch later, read band Discharge current under load state, simulated battery working condition, after being measured, disconnect discharge switch, after battery stablize after Floating voltage after reading electric discharge can also be charged the battery if any portable external power supply.
The present invention checks that box X125 connector connects battery and electricity for checking unmanned vehicle lithium battery, by battery Pond checks box, and multimeter access voltage socket can detect floating voltage.Multimeter is accessed into electric current plug jack, electric discharge is connected and opens It closes, can detect discharge current.
Finally, it should be noted that obviously, above-described embodiment is only intended to clearly illustrate the application example, and simultaneously The non-restriction to embodiment.For those of ordinary skill in the art, it can also do on the basis of the above description Other various forms of variations or variation out.There is no necessity and possibility to exhaust all the enbodiments.And thus drawn Shen go out obvious changes or variations still in the protection scope of the application type among.

Claims (10)

1. portable battery checks box, which is characterized in that the inspection box includes shell, panel, electric connector, binding post, electricity Flow table on-off switch, fuse, discharge resistance, discharge indicating lamp and banana plug, wherein electric connector passes through cable connection electricity Pond and terminal box;Binding post can connect multimeter measurement cell voltage and electric current;Battery discharging circuit by ammeter on-off switch, Fuse, discharge resistance, discharge indicating lamp are in series, when binding post connects ammeter and ammeter on-off switch is connected, Battery is discharged by foregoing circuit, and discharge indicating lamp is lighted, and ammeter shows discharge current numerical value.
2. portable battery according to claim 1 checks box, which is characterized in that the inspection box further includes that control is single Member, described control unit are arranged inside housings, connect with discharge resistance, and described control unit and ammeter on-off switch Connection, described control unit are used to control current detecting unit and voltage detection unit, detect battery under different current status, Corresponding different voltages, and by measured analog signal transmission into smart storage devices, with institute in smart storage devices The normal voltage of storage is compared, and comparison information is stored in smart storage devices.
3. portable battery according to claim 1 checks box, which is characterized in that the inspection box further includes intelligent storage Unit, for the smart storage devices for storing the normal data being set in advance, the normal data includes voltage data, temperature Data, battery encoded information, the encoded information include the management information of battery, use information;
The smart storage devices are also used to store the battery data of detection unit detection, electric current, voltage including detection, temperature Data.
4. portable battery according to claim 1 checks box, which is characterized in that the inspection box further includes power list Member, the power unit include the power storage mould that the diaphragm type Eco-drive module of panel surface is arranged in and connect with panel Block, the power memory module are separately connected with control unit, smart storage devices, are mentioned for control unit and smart storage devices For power.
5. portable battery according to claim 1 checks box, which is characterized in that the discharge resistance, for generating State the different multiple states of the consumption electric current of electronic equipment.
6. portable battery according to claim 1 checks box, which is characterized in that the inspection box further includes safety alarm Unit, the safety alarm unit include alarm module and interrupt module, the alarm module, including buzzer and three-level Pipe;The interrupt module is used for when the current detecting unit detects the current value not less than the predetermined consumption electric current, Or when the current detecting unit all detects the electric current not less than the predetermined consumption electric current within the time for being longer than threshold value When value, feed back information to the control unit of connection, by control unit stop it is described check box work, while with the alarm The control unit of module connection;Described control unit connects the alarm module, and driving triode, and triode drives buzzer Sounding alarm.
7. portable battery according to claim 1 checks box, which is characterized in that the inspection box further includes communication unit Member, the communication unit are connect with control unit and smart storage devices, and the communication unit is used for described control unit Analogue measurement signal is converted to digital signal, and sends smart storage devices to.
8. portable battery according to claim 1 checks box, which is characterized in that the inspection box further includes data analysis Module, the data analysis module are connect with smart storage devices, measurement data and normal data in the smart storage devices Comparison result is sent to data analysis module, and the wireless transmitting unit by connecting with intelligence with data analysis module, will The battery data of the detection is transmitted to the reception device outside the inspection box.
9. portable battery according to claim 1 checks box, which is characterized in that the inspection box further includes Insulation monitoring Unit.
10. the application that portable battery described in claim 1 checks box, which is characterized in that the work of battery wire inspection box Process is as follows:
Step 1: insulation resistance inspection: checking box and battery by connector X125 connection battery, multimeter is pushed resistance Shelves, test pencil negative terminal connect metal battery case, and anode accesses J1 to J4 jack with this, check battery each point to the insulation resistance of shell;
Step 2: cell voltage and electric discharge check: box and battery are checked by connector X125 connection battery, by two pieces of multimeters It is respectively connected to voltage and current measurement jack, read floating voltage first and is recorded, connects discharge switch later, band is read and carries shape Discharge current under state, simulated battery working condition, after being measured, disconnect discharge switch, after battery stablize after read Floating voltage after electric discharge can also be charged the battery if any portable external power supply.
CN201910156335.5A 2019-03-01 2019-03-01 Portable battery checks box and its application Pending CN109738827A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110501645A (en) * 2019-08-02 2019-11-26 华人运通(江苏)技术有限公司 Insulation failure detection method, apparatus, electric car and computer storage medium
CN115656623A (en) * 2022-10-28 2023-01-31 曾根斌 Tool for detecting power consumption of automobile key
CN116699404A (en) * 2023-05-17 2023-09-05 苏州清研精准汽车科技有限公司 A multimeter detection module and method for battery pack testing

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CN108663628A (en) * 2018-04-02 2018-10-16 上汽大众汽车有限公司 A kind of high-tension battery packet Portable multifunctional tester
CN109638367A (en) * 2018-11-28 2019-04-16 河钢股份有限公司承德分公司 Electric discharge device

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CN202083711U (en) * 2011-06-12 2011-12-21 德州学院 Solar Multimeter
CN102303542A (en) * 2011-06-20 2012-01-04 江南大学 Detection system for vehicular storage battery
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Publication number Priority date Publication date Assignee Title
CN110501645A (en) * 2019-08-02 2019-11-26 华人运通(江苏)技术有限公司 Insulation failure detection method, apparatus, electric car and computer storage medium
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CN115656623A (en) * 2022-10-28 2023-01-31 曾根斌 Tool for detecting power consumption of automobile key
CN116699404A (en) * 2023-05-17 2023-09-05 苏州清研精准汽车科技有限公司 A multimeter detection module and method for battery pack testing

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