CN109732057B - Double-center casting die-casting three-plate die - Google Patents

Double-center casting die-casting three-plate die Download PDF

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Publication number
CN109732057B
CN109732057B CN201910094845.4A CN201910094845A CN109732057B CN 109732057 B CN109732057 B CN 109732057B CN 201910094845 A CN201910094845 A CN 201910094845A CN 109732057 B CN109732057 B CN 109732057B
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die
cutter
plate
casting
fixed
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CN109732057A (en
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王悦民
姜先锋
丰亮
王海蓉
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Guangdong Hongtu Nantong Die Casting Co ltd
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Guangdong Hongtu Nantong Die Casting Co ltd
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Abstract

The invention discloses a double-center casting die-casting three-plate die which comprises a movable die plate, a fixed die moving plate, a fixed die fixing plate, a spring mechanism and a gate punching mechanism, wherein the spring mechanism is used for controlling die opening actions and comprises an adjustable elastic locking mechanism, the adjustable elastic locking mechanism is arranged on the movable die plate and the fixed die moving plate, and is matched with a injection punch head to push out in front for ensuring the first action of die opening: the fixed die moving plate is effectively separated from the fixed die fixing plate; the pouring gate punching mechanism is arranged on the fixed die moving plate and is used for directly punching and removing the material cakes through the action of the hydraulic oil cylinder; when the die opening force is larger than the fixed die locking force in the follow-up action, the adjustable elastic locking mechanism ensures that the movable die plate and the fixed die moving plate are effectively separated, so that the normal open die is realized, and the product is taken out. The invention can reduce the specification selection of the die casting machine and prolong the service life of the die.

Description

Double-center casting die-casting three-plate die
Technical Field
The invention belongs to the technical field of die casting dies, and particularly relates to a double-center casting die-casting three-plate die.
Background
In recent years, along with the rapid development of the automobile industry, the use requirement of aluminum alloy is higher and higher, the quality requirement of products is also more and more strict, and in the production process, the high speed, high temperature and high pressure of molten metal often cause erosion and thermal fatigue cracking of a die, and cast parts are enabled to ascend to form raised spots, deeper holes and the like, so that the production cost is increased. In 2016I developed a V8 engine chain cover shell, found in the mould production that because the product structure was special, the inner gate directly punched the sealing strip mounting groove of product was surveyed, caused the mould here position too early crazing to cause the bellied crazing line that has formed on the product, because here is the installation sealing strip, if there is crazing line on the product, can have serious influence to the sealing of product, so have strict demands to the foundry goods surface quality here. Therefore, the casting method can only adopt a die-casting three-plate die in a central casting method, but a double-window structure of a product can not be found to use a conventional single-point central casting method based on product characteristics.
Disclosure of Invention
Based on the defects, the invention provides a die-casting three-plate die, wherein a double-center casting mode is adopted in a casting mode, and the die opening action is accurately controlled.
In order to solve the problems, the invention adopts the following technical scheme:
a double-center pouring gate is positioned at windows on two sides of a center, and the two windows are poured simultaneously.
For solving above product drawing of patterns problem, a die-casting three-plate mould that two centers advance to water, including movable mould board, cover half movable plate and cover half fixed plate, for guaranteeing smooth drawing of patterns, the mould still includes the mechanism that is used for controlling the die sinking order, the mechanism includes: adjustable elastic locking mechanism: the movable template and the fixed template are arranged above the movable template and the fixed template, and the movable template and the fixed template are kept in a closed state by means of a locking force (adjustable) of a mechanism in the early stage of die opening, so that the fixed template and the fixed template are effectively separated, and the movable template and the fixed template (middle plate) are effectively separated when the die opening force is larger than a set locking force in the follow-up action;
pouring gate punching mechanism: the fixed die moving plate is arranged above the fixed die moving plate, and the material cake is directly punched and removed through a hydraulic oil cylinder; the die comprises a die, a movable die plate, a fixed die moving plate (middle plate), an adjustable elastic locking mechanism, a pouring gate punching mechanism, a cutter, a limiting device, a die casting machine, a die-casting plate moving plate (middle plate) and a fixed die fixing plate, wherein the die is in a die closing state, the adjustable elastic locking mechanism tightly closes the movable die plate and the fixed die moving plate (middle plate) so that molten aluminum is poured and solidified, when the die is opened, the movable die plate and the fixed die moving plate (middle plate) move together, the fixed die moving plate (middle plate) is separated from the fixed die fixing plate, a die product is caused to move together with the movable die plate and the fixed die moving plate (middle plate) due to the clamping force, and a product cake is also separated from the fixed die fixing plate and is arranged on the fixed die moving plate (middle plate), at the moment, the pouring gate punching mechanism operates, and the cutter moves downwards rapidly so that the cake can be separated from a pouring gate.
The specific mode of controlling the closing and the separating of the fixed die moving plate (middle plate) and the movable die plate by the adjustable elastic locking mechanism is as follows: the adjustable elastic locking mechanism is provided with a locking seat and a locking sleeve, the locking sleeve is fixed on the fixed die moving plate (middle plate) by a screw, an internal clamping wheel is arranged on the locking sleeve, a plurality of belleville springs are arranged on the clamping wheel, the belleville springs are limited by an adjusting bolt, when the die is closed, the locking seat is inserted into the locking sleeve, and the clamping wheel on the locking sleeve is embedded into a groove of the locking seat due to the load of the belleville springs, so that the movable die plate and the fixed die moving plate (middle plate) are driven to move together under a certain closing load
The die product is driven to move together with the movable die plate and the fixed die moving plate (middle plate) due to the enclasping force, the product cake is also separated from the fixed die fixing plate and is arranged on the fixed die moving plate (middle plate), at the moment, the sprue punching mechanism operates, and the cutter moves downwards rapidly, so that the cake can be separated from the pouring channel
The die casting machine continues to open the die, because the fixed die moving plate (middle plate) and the fixed die fixing plate are provided with the limiting device, the fixed die moving plate (middle plate) and the fixed die fixing plate are enabled to be incapable of continuing to be separated, the die opening force is larger than the locking force of the elastic locking mechanism, the clamping wheel in the locking sleeve is enabled to be ejected out of the groove of the locking seat, and then the fixed die moving plate (middle plate) and the movable die plate are enabled to be separated, so that a product is enabled to be separated from the die.
The die comprises four groups of adjustable elastic locking mechanisms, wherein two adjustable elastic locking mechanism locking sleeves are symmetrically arranged at the front position of a fixed die moving plate (middle plate) of the die, and the other two adjustable elastic locking mechanism locking sleeves are symmetrically arranged at the back position of the fixed die moving plate (middle plate) of the die
The die comprises four groups of adjustable elastic locking mechanisms, wherein two adjustable elastic locking mechanism locking seats are symmetrically arranged at the front position of a movable die plate of the die, and the other two adjustable elastic locking mechanism locking seats are symmetrically arranged at the back position of the movable die plate of the die
The pouring gate punching mechanism is arranged on the fixed die moving plate (middle plate), when the fixed die moving plate (middle plate) is separated from the fixed die fixing plate to a certain distance, die opening is stopped, the die casting machine hydraulic station starts to operate, the cutter cylinder is driven to move, the cutter cylinder drives the cutter to move downwards through the coupler, the material cake is further separated from the pouring gate, at the moment, the cutter cylinder gives a signal to the die casting machine through the travel switch, and the die casting machine is further driven to continue die opening.
The die-cut hydro-cylinder of runner die-cut mechanism passes through the screw to be installed on die-cut hydro-cylinder support, and die-cut hydro-cylinder support passes through the screw to be installed on cover half movable plate (intermediate plate), and shaft coupling connection cutter and hydro-cylinder, cutter are fixed in between the two cutter guide rails, and two cutter guide rails are installed on cover half movable plate (intermediate plate) by the screw, and cutter hydro-cylinder travel switch passes through the connecting plate to be fixed in on the cutter hydro-cylinder.
Compared with the prior art, the invention has the following advantages:
the problem that a conventional single-point casting die cannot cast a three-plate die is solved, and the service life of the die casting die is greatly prolonged; breaks through the idea of casting in the conventional die-casting scheme, greatly improves the feasibility of the application range of the die-casting process, and has profound significance for reducing tonnage and energy consumption of die-casting; the adjustable elastic locking mechanism with high mold opening stability is provided, so that the stability of the demolding action of a double-center casting die-casting three-plate mold product is effectively ensured; the pouring gate punching mechanism with high stability is provided, so that the stability of demoulding action of a double-center pouring die-casting three-plate die product is effectively ensured; the manufacturing structure is simple and stable, is suitable for various round cake-shaped products, and is convenient to widely use in the die casting industry.
Drawings
FIG. 1 is a schematic diagram of a conventional single point center feed solution;
FIG. 2 is a schematic diagram of a dual center feed solution;
FIG. 3 is a front view of the present invention in a clamped state;
FIG. 4 is a front view of the invention in an open state;
FIG. 5 is a perspective view of the present invention in a clamped state;
FIG. 6 is a schematic diagram of an adjustable resilient locking mechanism;
FIG. 7 is a perspective view of a gate punch mechanism;
FIG. 8 is a front view of the present gate punch mechanism;
reference numerals in the drawings:
1. a fixed die fixing plate; 2. a stationary mold moving plate; 3. a movable template; 4. a gate punching mechanism; 5. an adjustable elastic locking mechanism; 11. an adjustable elastic locking mechanism locking seat; 22. an adjustable elastic locking mechanism locking sleeve; 33. a clamping wheel; 44. a belleville spring; 55. an adjustable screw; 111. a cutter; 222. a cutter guide rail; 333. an oil cylinder bracket; 444. a coupling; 555. a travel switch; 666. and a cutter cylinder.
Detailed Description
The drawings are for illustrative purposes only and are not to be construed as limiting the present patent; for the purpose of better illustrating the invention, certain elements of the drawings may be omitted, enlarged or reduced and do not represent the size of the actual product; it will be appreciated by those skilled in the art that certain of the common structures in the drawings and descriptions thereof may be omitted.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted", "connected" and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected or integrally connected; the terms may be mechanically or electrically connected, and it will be understood by those skilled in the art that the terms are meant in a specific sense of the present invention. The technical scheme of the invention is further described below with reference to the accompanying drawings and examples.
The invention discloses a double-center casting die-casting three-plate die, which is shown in fig. 2-8, and comprises a movable die plate 3, a fixed die moving plate 2 and a fixed die fixing plate 1, wherein adjustable elastic locking mechanisms 5 are arranged on the fixed die moving plate 2 and the movable die plate 3, a pouring gate punching mechanism 4 is arranged on the fixed die moving plate 2, the adjustable elastic locking mechanisms 5 comprise a locking seat 11 and a locking sleeve 22, screw mounting holes 66 are formed in the locking seat 11 and the locking sleeve 22, clamping wheel clamping grooves 77 are symmetrically formed in two sides of one end of the locking seat 11, two holes are symmetrically formed in the upper end and the lower end of the locking sleeve 22, clamping wheels 33, butterfly springs 44 and adjustable screws 55 are arranged in the holes, a plurality of butterfly springs 44 are arranged on the clamping wheels 33, and the butterfly springs 44 are limited by the adjusting screws 55; the gate punching mechanism 4 comprises a cutter 111, a cutter guide rail 222, an oil cylinder bracket 333, a coupler 444, a travel switch 555 and a cutter oil cylinder 666, wherein the oil cylinder bracket 333 and the cutter guide rail 222 are installed on the fixed die moving plate 2, the cutter oil cylinder 666 is installed on the oil cylinder bracket 333, the coupler 444 is connected with the cutter 111 and the cutter oil cylinder 666, the cutter 111 is installed on the cutter guide rail 222, the travel switch 555 is fixed on the cutter oil cylinder 666 through a connecting plate, and the cutter 111 is driven by the punching oil cylinder 666 to move smoothly between the two cutter guide rails 222.
The pouring gate punching mechanism 4 ensures that the double-center pouring cake is separated in advance, and the adjustable elastic locking mechanism ensures that the fixed die moving plate and the fixed die fixing plate are separated in advance, so that the product is separated from the die smoothly.
As shown in fig. 3-6, the elastic locking sleeve 22 comprises an upper clamping wheel 33 and a lower clamping wheel 33, the clamping wheels 33 are respectively installed in the upper and lower holes of the locking sleeve, a plurality of belleville springs 44 are stably plugged into the two holes, the belleville springs 44 are vertical to the holes and ensure that the large ends of the openings face outwards, two compression screw holes are formed in the locking sleeve 22, the sizes of the screw holes are matched with those of the adjustable screws 55, the adjustable screws 55 can be installed into the locking sleeve 22 through an internal hexagonal wrench, the adjustable screws 55 can move up and down and are used for adjusting the load of the belleville springs 44, so that the two clamping wheels 33 have certain pressure, the locking sleeve 22 is additionally provided with two installation screw holes and used for being fixed on the movable die plate 3, the locking sleeve 22 is required to be installed together with the locking seat 11 and is required to be consistent with the die opening direction, and the locking seat 11 is provided with two installation screw holes and used for being fixed on the movable die plate.
As shown in fig. 7-8, the gate punching mechanism 4 comprises a left cutter guide rail 222 and a right cutter guide rail 222, the two cutter guide rails 222 are provided with mounting screws, the cutter guide rails 222 can be mounted on the fixed die moving plate 2, the fixed die moving plate 2 is simultaneously provided with mounting positioning slots of the cutter guide rails, when the cutter guide rails 222 are pressed into the positioning slots, the mounting screws on the guide rails are locked, so that the distance between the two guide rails is just equal to the width of the cutter 111, the cutter 111 is provided with T-shaped positioning edges, the positioning surface of the cutter 111 can be horizontally placed on the fixed die moving plate 2, and the T-shaped positioning edges of the cutter 111 are aligned with the positioning slots of the cutter guide rails 222 and are slightly pushed in a flat way.
As shown in fig. 7-8, the cylinder bracket 333 of the gate punching mechanism 4 is provided with 2 positioning pin holes, the fixed die moving plate 2 is provided with 2 positioning pin holes with the same size, the cylinder bracket 333 can be positioned with the fixed die moving plate 2 through the positioning pin holes, and simultaneously, the cutter cylinder 666 can move up and down through the coupling 444, the cutter cylinder 666 is provided with a mounting screw hole, during mounting, the positioning surface of the cutter cylinder 666 and the cylinder bracket 333 can be positioned and face the positioning surface of the cylinder bracket 333, and the positioning screw hole is locked, meanwhile, the oil port of the cutter cylinder 666 faces the operating side, the coupling 444 adopts a hoop form, a steel ring is arranged on the outer side of the hoop, the steel ring is used for ensuring that the coupling 444 is not separated to two sides when being stressed, the travel switch 555 is fixedly mounted with the cutter cylinder 666 through the mounting screw hole, the travel switch 555 is provided with a travel rod, the travel rod is fixedly mounted with the coupling 444 through a U-shaped fixing groove, and the travel rod is simultaneously driven to move up and down through the coupling 444 when the cutter 111 moves up and down, and the travel rod is driven by the travel rod 555, so that the die casting machine can control movement time to achieve the product control.
The invention can solve the problem that the conventional single-point casting die casting three-plate die cannot be cast, and greatly prolongs the service life of the die casting die; breaks through the idea of casting in the conventional die-casting scheme, greatly improves the feasibility of the application range of the die-casting process, and has profound significance for reducing tonnage and energy consumption of die-casting; the adjustable elastic locking mechanism with high mold opening stability is provided, so that the stability of the demolding action of a double-center casting die-casting three-plate mold product is effectively ensured; the pouring gate punching mechanism with high stability is provided, so that the stability of demoulding action of a double-center pouring die-casting three-plate die product is effectively ensured; the manufacturing structure is simple and stable, is suitable for various round cake-shaped products, and is convenient to widely use in the die casting industry.
Finally, it should be noted that: although the present invention has been described in detail with reference to the embodiments, it should be understood that the invention is not limited to the preferred embodiments, but is capable of modification and equivalents to some of the features described in the foregoing embodiments, but is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.

Claims (1)

1. The utility model provides a die-casting three board moulds that two centers advance water, includes movable mould board (3), cover half movable plate (2) and cover half fixed plate (1), its characterized in that: the fixed die moving plate (2) and the movable die plate (3) are provided with adjustable elastic locking mechanisms (5), the fixed die moving plate (2) is provided with a pouring gate punching mechanism (4), each adjustable elastic locking mechanism (5) comprises a locking seat (11) and a locking sleeve (22), screw mounting holes (66) are formed in each locking seat (11) and each locking sleeve (22), clamping wheel clamping grooves (77) are symmetrically formed in two sides of one end of each locking seat (11), two holes are symmetrically formed in the upper end and the lower end of each locking sleeve (22), clamping wheels (33), butterfly springs (44) and adjustable screws (55) are arranged in the corresponding holes, a plurality of butterfly springs (44) are arranged on the corresponding clamping wheels (33), and the butterfly springs (44) are limited by the corresponding adjusting screws (55); the gate punching mechanism (4) comprises a cutter (111), a cutter guide rail (222), an oil cylinder bracket (333), a coupler (444), a travel switch (555) and a cutter oil cylinder (666), wherein the oil cylinder bracket (333) and the cutter guide rail (222) are arranged on the fixed die moving plate (2), the cutter oil cylinder (666) is arranged on the oil cylinder bracket (333), the coupler (444) is connected with the cutter (111) and the cutter oil cylinder (666), the cutter (111) is arranged on the cutter guide rail (222), the travel switch (555) is fixed on the cutter oil cylinder (666) through a connecting plate, and the cutter (111) is driven by the punching oil cylinder (666) to move smoothly between the two cutter guide rails (222);
the utility model provides a die-cut mechanism of runner (4) hydro-cylinder support (333) are equipped with 2 locating pin holes, be equipped with 2 locating pin holes of equidimension on cover half movable plate (2), hydro-cylinder support (333) are through locating pin hole and cover half movable plate (2) location, simultaneously through installation screw lock, cutter hydro-cylinder (666) are through shaft coupling (444) assurance cutter (111) reciprocate, cutter hydro-cylinder (666) are equipped with the installation screw hole simultaneously, during the installation, can be with cutter hydro-cylinder (666) locating surface and hydro-cylinder support (333) locating surface alignment, through the dead screw lock, cutter hydro-cylinder (666) hydraulic fluid port orientation operating side simultaneously, shaft coupling (444) adopts staple bolt form, the staple bolt outside is equipped with the steel ring, be used for guaranteeing not to both sides separately when shaft coupling (444) atress, travel switch (555) are equipped with the travel bar through installation screw hole and cutter hydro-cylinder (666) installation, travel bar passes through U type fixed slot and shaft coupling (444) installation fixedly, travel switch (666) adopt plunger type, when cutter (111) reciprocate, drive shaft coupling (444) and travel bar (555) are moved down simultaneously.
CN201910094845.4A 2019-01-31 2019-01-31 Double-center casting die-casting three-plate die Active CN109732057B (en)

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CN201910094845.4A CN109732057B (en) 2019-01-31 2019-01-31 Double-center casting die-casting three-plate die

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Application Number Priority Date Filing Date Title
CN201910094845.4A CN109732057B (en) 2019-01-31 2019-01-31 Double-center casting die-casting three-plate die

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CN109732057B true CN109732057B (en) 2023-09-29

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113134592B (en) * 2020-01-17 2023-06-16 Ykk株式会社 Die casting device
CN112846139A (en) * 2020-12-28 2021-05-28 富钛金属科技(昆山)有限公司 Die-casting forming die with multi-stage pouring system and using method thereof
CN116000246A (en) * 2022-12-30 2023-04-25 江苏嵘泰工业股份有限公司 Multi-point center casting forming die for automobile integral battery shell and high-pressure die casting preparation method

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Publication number Priority date Publication date Assignee Title
CN101733904A (en) * 2009-12-14 2010-06-16 北京东明兴业科技有限公司 Automatic in-mould edge gate cutting injection mould
CN102248644A (en) * 2011-06-24 2011-11-23 永高股份有限公司 Automatic gate cutting mechanism in multi-cavity mould
CN202147353U (en) * 2011-06-08 2012-02-22 璇瑰塑胶工业(深圳)有限公司 Die capable of automatically cutting gate inside
CN104707966A (en) * 2013-12-13 2015-06-17 牟维军 Metal pressure casting die swing hook dual-division swage die mechanism
CN204953849U (en) * 2015-07-23 2016-01-13 奥科精机(深圳)有限公司 Mechanism is broken to centre gate clout of three matrixs
CN105964974A (en) * 2016-06-27 2016-09-28 广州德志金属制品有限公司 High-opening-stability type pressure-casting three-plate die
CN206153557U (en) * 2016-10-26 2017-05-10 浙江方向实业有限公司 Steering wheel skeleton cut off die

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101733904A (en) * 2009-12-14 2010-06-16 北京东明兴业科技有限公司 Automatic in-mould edge gate cutting injection mould
CN202147353U (en) * 2011-06-08 2012-02-22 璇瑰塑胶工业(深圳)有限公司 Die capable of automatically cutting gate inside
CN102248644A (en) * 2011-06-24 2011-11-23 永高股份有限公司 Automatic gate cutting mechanism in multi-cavity mould
CN104707966A (en) * 2013-12-13 2015-06-17 牟维军 Metal pressure casting die swing hook dual-division swage die mechanism
CN204953849U (en) * 2015-07-23 2016-01-13 奥科精机(深圳)有限公司 Mechanism is broken to centre gate clout of three matrixs
CN105964974A (en) * 2016-06-27 2016-09-28 广州德志金属制品有限公司 High-opening-stability type pressure-casting three-plate die
CN206153557U (en) * 2016-10-26 2017-05-10 浙江方向实业有限公司 Steering wheel skeleton cut off die

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