CN109731947B - Automatic orthopedic machine of aluminium wheel hub - Google Patents

Automatic orthopedic machine of aluminium wheel hub Download PDF

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Publication number
CN109731947B
CN109731947B CN201910080711.7A CN201910080711A CN109731947B CN 109731947 B CN109731947 B CN 109731947B CN 201910080711 A CN201910080711 A CN 201910080711A CN 109731947 B CN109731947 B CN 109731947B
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back pressure
cylinder
fixed
driving
plate
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CN109731947A (en
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请求不公布姓名
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Zhejiang Pingchuan Intelligent Equipment Co ltd
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Zhejiang Pingchuan Intelligent Equipment Co ltd
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Abstract

The invention provides an automatic aluminum wheel hub correcting machine which comprises a flat conveying device, a back pressure device, a separate material blocking device, an image recognition device, a clamping rotating device and a correcting machine device, wherein the back pressure device and the separate material blocking device are correspondingly arranged on the flat conveying device, the image recognition device corresponding to the separate material blocking device is arranged on the flat conveying device, the clamping rotating device is arranged between the correcting machine device and the flat conveying device and corresponds to the separate material blocking device, the automatic integration level is high, the labor is saved, the processing accuracy is high, the processing variety is multiple, the processing efficiency is high, the wheel hub can be corrected well, and the correcting effect is good.

Description

Automatic orthopedic machine of aluminium wheel hub
Technical Field
The invention relates to a hub orthopedic device, in particular to an automatic aluminum hub orthopedic machine.
Background
In recent years, with the rapid development of the automobile industry, the market of aluminum hubs is becoming more apparent, and the demand is expanding. Meanwhile, the purchase amount and export amount of the national company are rapidly increased, the processing of the aluminum wheel hubs is becoming popular, and at the moment, the design of an aluminum wheel hub processing device which is efficient, low in cost and wide in trial is very important. The correction of the aluminum wheel hub is an important link in the processing of the aluminum wheel hub, and most of the existing wheel hub correction devices have low equipment integration level, low automation degree, comparatively waste of manpower and poor correction effect.
Disclosure of Invention
In order to solve the problems comprehensively, and particularly to overcome the defects in the prior art, the invention provides an automatic aluminum hub orthosis capable of solving the problems comprehensively.
In order to achieve the above purpose, the invention adopts the following technical means:
the utility model provides an automatic orthopedic machine of aluminium wheel hub, includes flat conveyor, back pressure device, divides stock stop, image recognition device, presss from both sides tight rotary device, orthopedic machine device, back pressure device, divide the stock stop to correspond to set up on flat conveyor, be provided with the image recognition device that corresponds with dividing the stock stop on the flat conveyor, press from both sides tight rotary device and set up between orthopedic machine device and flat conveyor and divide the stock stop to correspond.
Further, the flat conveying device comprises a square pipe support, a plurality of rollers and a screw are arranged on the square pipe support, the screw is driven by a flat conveying motor, and the screw is in chain driving connection with the rollers; the back pressure device comprises a back pressure device fixing support, a back pressure cylinder and a back pressure block, wherein the back pressure device fixing support, the back pressure cylinder and the back pressure block are fixedly connected with the back pressure block through a connecting rod, the back pressure block is fixedly connected with the telescopic end of the back pressure cylinder, the back pressure cylinder is fixed on the upper portion of the back pressure device fixing support, a linear bearing is arranged on the back pressure device fixing support, and a guide rod corresponding to the linear bearing is arranged on the connecting block. The product can be well conveyed through the roller and the screw rod, and the back pressure device can well flatten the hub, so that the detection and the correction are convenient.
Further, press from both sides tight rotary device including rotating electrical machines, supporting platform one, lift pneumatic cylinder, supporting platform two, grabbing device, the rotating electrical machines is fixed on orthopedic machine device base, supporting platform one is fixed with the rotating electrical machines rotation axis, supporting platform one is fixed with the lift pneumatic cylinder, the flexible end of lift pneumatic cylinder is provided with supporting platform two, be provided with grabbing device on the supporting platform two, grabbing device includes fixed mounting plate, symmetry setting two sets of manipulator devices on fixed mounting plate, manipulator device is including fixing the slip guide arm on fixed mounting plate, correspond two slides that set up on the slip guide arm, the slide outside is provided with the centre gripping arm, the slide inboard is provided with the drive rack that is parallel with the slip guide arm, the drive rack is connected with drive gear, drive gear is fixed between the drive rack on two slides, and one of them slide is connected with the flexible end of drive cylinder, the drive cylinder is installed on the spacing mounting plate of fixing at slip guide arm middle part. The clamping arm can be driven to clamp the hub through the driving cylinder, the lifting hydraulic cylinder lifts off the roller, the rotating motor rotates to a position corresponding to the orthopedic machine device, the clamping arm is loosened, the hub is placed at the orthopedic position, after the orthopedic is completed, the reverse operation is performed, and the hub is placed back onto the roller to be conveyed.
Further, the rubber idler wheels corresponding to the hubs are arranged on the clamping arms, so that better clamping of the hubs is facilitated.
Further, the limiting support plate is provided with a through slot hole corresponding to the driving rack and the driving gear, the driving air cylinder is fixed on one layer of the limiting support plate, the telescopic end of the driving air cylinder penetrates through the limiting support plate to be connected with one sliding seat, the driving racks arranged on the two sliding seats are correspondingly arranged up and down, and the driving gear is fixed between the two driving racks in a matched mode. When the driving cylinder drives one of the clamping arms to move, the driving gear drives the other clamping arm to move, so that the hub is clamped and loosened.
Further, the orthopedic device comprises a base, a lifting cylinder arranged on the base, a clamp block, a center jacking block, a product pressing block, a hydraulic cylinder and a hydraulic station connected with the hydraulic cylinder, wherein a lifting cylinder fixing seat is arranged on the base, a lifting cylinder is fixed on the lifting cylinder fixing seat, a lifting cylinder fixing plate is fixed at the telescopic end of the lifting cylinder, a lifting cylinder guide shaft is arranged on the lifting cylinder fixing plate, the lifting cylinder guide shaft penetrates through a bottom platform arranged on the base and is connected with the center jacking block fixing plate, the center jacking block is arranged on the center jacking block fixing plate, the hydraulic cylinder is fixed on the upper portion of the base and is fixed with the center jacking block, the hydraulic cylinder is connected with the hydraulic station through an oil pipe, a hydraulic cylinder fixing plate is fixed at the telescopic end of the hydraulic cylinder, a product pressing block is fixed on the lower portion of the hydraulic cylinder fixing plate, a copper guide sleeve is arranged on the upper portion of the hydraulic cylinder fixing plate, an optical axis corresponding to the copper guide sleeve is arranged on the lifting cylinder fixing plate, a product balancing rod corresponding to the product pressing block and the center jacking block are arranged on the bottom platform, a clamp corresponding to the center jacking block is arranged on the stepping motor fixing plate, and the stepping motor is connected with the stepping motor fixing rack by the side of the stepping motor fixing plate. After the hub is placed on the central jacking block, the hub is fixed in an orthopedic mode through the clamp fixing plate adjusted by the stepping motor, and the hub is shaped through the mutual extrusion action of the central jacking block and the product pressing block.
Further, be provided with a plurality of anchor clamps pieces on the anchor clamps fixed plate, anchor clamps fixed plate both ends are provided with the side baffle, are favorable to better fixed wheel hub.
Further, divide the dam device include with square pipe frame fixed fender material cylinder fixed plate, the lower part that keeps off material cylinder fixed plate is fixed with fender material cylinder, guide pin bushing, the flexible end that keeps off material cylinder is connected with the dam plate, be provided with the direction optical axis that corresponds with the guide pin bushing on the dam plate, be favorable to better blocking wheel hub, be favorable to better cooperation image recognition device to detect.
Further, be provided with guardrail board, internal fixation board on the side's pipe support, the both ends of gyro wheel correspond and guardrail board, internal fixation board are articulated to be set up, side's pipe support bottom is provided with the lower margin, be provided with the screw rod on the lower margin, side's pipe support bottom is provided with the fixation nut that corresponds with the screw rod, is favorable to better support side's pipe support, is favorable to better conveying wheel hub.
Further, the image recognition device comprises an image recognition device bracket fastened with the square tube bracket, and the image recognition device bracket is provided with a CCD image recognition device, so that the deformation condition of the hub can be better detected.
The invention has the beneficial effects that: the invention has high automation integration level, labor saving, high processing accuracy, various processing types and high processing efficiency, can well rectify the hub, and has good rectification effect.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic view of a flat conveyor device according to the present invention.
Fig. 3 is a schematic diagram of a flat conveyor device according to the present invention.
Fig. 4 is a schematic view of a flat conveyor apparatus according to the present invention.
Fig. 5 is a schematic view of a clamping and rotating device according to the present invention.
Fig. 6 is a schematic diagram of a clamping and rotating device according to the second embodiment of the present invention.
Fig. 7 is a schematic view of the orthopedic device of the present invention.
Fig. 8 is a schematic diagram of an orthopedic device according to the present invention.
Fig. 9 is a schematic view of an orthopedic device according to the present invention.
Fig. 10 is a schematic view of an orthopedic device according to the present invention.
Detailed Description
The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings.
As shown in fig. 1 to 10, the invention comprises a flat conveying device 1, a back pressure device 2, a sub-blocking device 3, an image recognition device 4, a clamping rotation device 5 and an orthopedic device 6, wherein the back pressure device 2 and the sub-blocking device 3 are correspondingly arranged on the flat conveying device 1, the flat conveying device 1 is provided with the image recognition device 4 corresponding to the sub-blocking device, and the clamping rotation device 5 is arranged between the orthopedic device 6 and the flat conveying device 1 and corresponds to the sub-blocking device 3.
The flat conveying device comprises a square pipe support 1-1, wherein a plurality of rollers 1-2 and a screw 1-3 are arranged on the square pipe support, the screw is driven by a flat conveying motor 1-4, and the screw is in driving connection with the rollers by a chain 1-5; the back pressure device 2 comprises a back pressure device fixing support 2-1, a back pressure cylinder 2-2 and a back pressure block 2-3 which are fixedly connected with the square tube support, the back pressure block 2-3 is fixedly connected with a connecting block 2-5 through a connecting rod 2-4, the connecting block is fixedly connected with the telescopic end of the back pressure cylinder, the back pressure cylinder is fixed on the upper portion of the back pressure device fixing support 2-1, a linear bearing 2-6 is arranged on the back pressure device fixing support, and a guide rod 2-7 corresponding to the linear bearing is arranged on the connecting block.
The product can be well conveyed through the roller and the screw rod, and the back pressure device can well flatten the hub, so that the detection and the correction are convenient.
The clamping and rotating device 5 comprises a rotating motor 5-1, a first supporting platform 5-2, a lifting hydraulic cylinder 5-3, a second supporting platform 5-4 and a grabbing device 5-5, wherein the rotating motor is fixed on a base of the orthopedic device, the first supporting platform is fixed with a rotating shaft of the rotating motor, the first supporting platform is fixedly provided with the lifting hydraulic cylinder, a second supporting platform is arranged at the telescopic end of the lifting hydraulic cylinder, the second supporting platform is provided with the grabbing device, the grabbing device comprises a fixed support plate 5-51, two groups of manipulator devices 5-52 symmetrically arranged on the fixed support plate, the manipulator devices comprise sliding guide rods 5-53 fixed on the fixed support plate and two sliding seats 5-54 correspondingly arranged on the sliding guide rods, clamping arms 5-55 are arranged on the outer sides of the sliding seats, driving racks 5-56 parallel to the sliding guide rods are arranged on the inner sides of the sliding seats, driving racks are connected with driving gears 5-57, one sliding seat is fixedly arranged between driving racks on the two sliding seats, one sliding seat is connected with the telescopic end of the driving cylinder 5-58, and the middle part of the driving guide rod is fixedly arranged on the sliding guide rods 5-59.
The clamping arm can be driven to clamp the hub through the driving cylinder, the lifting hydraulic cylinder lifts off the roller, the rotating motor rotates to a position corresponding to the orthopedic machine device, the clamping arm is loosened, the hub is placed at the orthopedic position, after the orthopedic is completed, the reverse operation is performed, and the hub is placed back onto the roller to be conveyed.
The clamping arms are provided with the rubber rollers 5-60 corresponding to the hubs, so that the hubs can be better clamped.
The limiting support plate is provided with through slots 5-61 corresponding to the driving racks and the driving gears, the driving air cylinder is fixed on one layer of the limiting support plate, the telescopic end of the driving air cylinder penetrates through the limiting support plate to be connected with one sliding seat, the driving racks arranged on the two sliding seats are correspondingly arranged up and down, and the driving gears are fixed between the two driving racks in a matched mode.
When the driving cylinder drives one of the clamping arms to move, the driving gear drives the other clamping arm to move, so that the hub is clamped and loosened.
The orthopedic machine device 6 comprises a base 6-1, a lifting cylinder 6-2 arranged on the base, a clamp block 6-3, a center jacking block 6-4, a product pressing block 6-5, a hydraulic cylinder 6-6 and a hydraulic station 6-7 connected with the hydraulic cylinder, wherein the base is provided with a lifting cylinder fixing seat 6-8, the lifting cylinder fixing seat is fixedly provided with a lifting cylinder, the telescopic end of the lifting cylinder is fixedly provided with a lifting cylinder fixing plate 6-9, the lifting cylinder fixing plate is provided with a lifting cylinder guide shaft 6-10, the lifting cylinder guide shaft passes through a bottom platform arranged on the base and is connected with a center jacking block fixing plate 6-11, the center jacking block is arranged on the center jacking block fixing plate, the hydraulic cylinder is fixedly arranged on the upper portion of the base and is fixedly connected with the center jacking block, the hydraulic cylinder is connected with the hydraulic station through an oil pipe 6-12, the telescopic end of the hydraulic cylinder is fixedly provided with a hydraulic cylinder fixing plate, the lower portion of the hydraulic cylinder fixing plate is fixedly provided with a pressing product block, the upper portion of the hydraulic cylinder fixing plate 6-13 is provided with a copper guide sleeve 6-14, the lifting cylinder fixing plate is fixedly provided with a copper motor 6-16, the copper motor fixing plate is arranged on the upper portion of the lifting cylinder fixing plate 6-13 and corresponds to the stepping motor 6-16-17 and is arranged on the stepping bar fixing plate, and the stepping bar is correspondingly arranged on the stepping bar 6-16-6-18, and the stepping bar is fixedly connected with the stepping bar fixing plate.
After the hub is placed on the central jacking block, the hub is fixed in an orthopedic mode through the clamp fixing plate adjusted by the stepping motor, and the hub is shaped through the mutual extrusion action of the central jacking block and the product pressing block.
The fixture fixing plate is provided with a plurality of fixture blocks 6-22, and two ends of the fixture fixing plate are provided with side baffles 6-23, so that better fixing of the hub is facilitated.
The material separating and blocking device 3 comprises a material blocking cylinder fixing plate 3-1 fixed with the square pipe frame, a material blocking cylinder 3-2 and a guide sleeve 3-3 are fixed at the lower part of the material blocking cylinder fixing plate, a material blocking plate 3-4 is connected to the telescopic end of the material blocking cylinder, and a guiding optical axis 3-5 corresponding to the guide sleeve is arranged on the material blocking plate, so that a hub is better blocked, and detection by the better matched image recognition device is facilitated.
The square tube support is characterized in that a guardrail plate 1-11 and an inner fixing plate 1-12 are arranged on the square tube support 1-1, two ends of the idler wheels are correspondingly hinged to the guardrail plate and the inner fixing plate, a foundation foot 1-13 is arranged at the bottom of the square tube support, a screw is arranged on the foundation foot, and a fixing nut corresponding to the screw is arranged at the bottom of the square tube support.
The beneficial effects of the utility model reside in that, be favorable to better support square pipe support, be favorable to better transport wheel hub.
Further, the image recognition device comprises an image recognition device bracket fastened with the square tube bracket, and the image recognition device bracket is provided with a CCD image recognition device, so that the deformation condition of the hub can be better detected, and the orthopedic machine device can adjust parameters and clamp blocks according to the recognition result of the image recognition device, so that the product is shaped.
The embodiment has high automation integration level, labor saving, high processing accuracy, multiple processing types and high processing efficiency, and can well shape the hub, thereby having good shape correcting effect.

Claims (6)

1. The automatic aluminum wheel hub correcting machine is characterized by comprising a flat conveying device, a back pressure device, a sub-blocking device, an image recognition device, a clamping rotating device and a correcting machine device, wherein the back pressure device and the sub-blocking device are correspondingly arranged on the flat conveying device, the flat conveying device is provided with the image recognition device corresponding to the sub-blocking device, and the clamping rotating device is arranged between the correcting machine device and the flat conveying device and corresponds to the sub-blocking device; the flat conveying device comprises a square pipe support, a plurality of rollers and a screw are arranged on the square pipe support, the screw is driven by a flat conveying motor, and the screw is in chain driving connection with the rollers; the back pressure device comprises a back pressure device fixing support, a back pressure cylinder and a back pressure block, wherein the back pressure device fixing support, the back pressure cylinder and the back pressure block are fixedly connected with the back pressure block through a connecting rod, the back pressure block is fixedly connected with the telescopic end of the back pressure cylinder, the back pressure cylinder is fixed on the upper part of the back pressure device fixing support, a linear bearing is arranged on the back pressure device fixing support, and a guide rod corresponding to the linear bearing is arranged on the connecting block; the clamping rotating device comprises a rotating motor, a first supporting platform, a lifting hydraulic cylinder, a second supporting platform and a grabbing device, wherein the rotating motor is fixed on a base of the orthopedic machine device, the first supporting platform is fixed with a rotating shaft of the rotating motor, the first supporting platform is fixedly provided with the lifting hydraulic cylinder, the telescopic end of the lifting hydraulic cylinder is provided with the second supporting platform, the second supporting platform is provided with the grabbing device, the grabbing device comprises a fixed support plate and two groups of manipulator devices symmetrically arranged on the fixed support plate, the manipulator devices comprise a sliding guide rod fixed on the fixed support plate and two sliding seats correspondingly arranged on the sliding guide rod, clamping arms are arranged on the outer sides of the sliding seats, driving racks parallel to the sliding guide rod are arranged on the inner sides of the sliding seats, the driving racks are connected with driving gears, the driving gears are fixed between the driving racks on the two sliding seats, one sliding seat is connected with the telescopic end of the driving cylinder, and the driving cylinder is arranged on a limiting support plate fixed in the middle of the sliding guide rod; the orthopedic machine device comprises a base, a lifting cylinder, a clamp block, a central jacking block, a product pressing block, a hydraulic cylinder and a hydraulic station connected with the hydraulic cylinder, wherein a lifting cylinder fixing seat is arranged on the base; the material separating and blocking device comprises a material blocking cylinder fixing plate fixed with the square pipe frame, a material blocking cylinder and a guide sleeve are fixed at the lower part of the material blocking cylinder fixing plate, a material blocking plate is connected to the telescopic end of the material blocking cylinder, and a guiding optical axis corresponding to the guide sleeve is arranged on the material blocking plate.
2. The automatic aluminum hub orthosis of claim 1, wherein the clamping arm is provided with a rubber roller corresponding to the hub.
3. The automatic aluminum hub orthopedic machine according to claim 2, wherein through slots corresponding to the driving racks and the driving gears are formed in the limiting support plate, the driving air cylinder is fixed on one layer of the limiting support plate, the telescopic end of the driving air cylinder penetrates through the limiting support plate to be connected with one sliding seat, the driving racks arranged on the two sliding seats are correspondingly arranged up and down, and the driving gears are fixed between the two driving racks in a matched mode.
4. An automatic aluminum hub orthosis according to claim 3, wherein the clamp fixing plate is provided with a plurality of clamp blocks, and two ends of the clamp fixing plate are provided with side baffles.
5. The automatic aluminum hub orthopedic machine according to claim 4, wherein the square tube support is provided with a guardrail plate and an inner fixing plate, two ends of the roller are correspondingly hinged with the guardrail plate and the inner fixing plate, the bottom of the square tube support is provided with a foot margin, the foot margin is provided with a screw rod, and the bottom of the square tube support is provided with a fixing nut corresponding to the screw rod.
6. The automatic aluminum hub orthopedic machine according to claim 5, wherein the image recognition device comprises an image recognition device bracket fastened with the square tube bracket, and a CCD image recognition device is arranged on the image recognition device bracket.
CN201910080711.7A 2019-01-28 2019-01-28 Automatic orthopedic machine of aluminium wheel hub Active CN109731947B (en)

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Application Number Priority Date Filing Date Title
CN201910080711.7A CN109731947B (en) 2019-01-28 2019-01-28 Automatic orthopedic machine of aluminium wheel hub

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910080711.7A CN109731947B (en) 2019-01-28 2019-01-28 Automatic orthopedic machine of aluminium wheel hub

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CN109731947A CN109731947A (en) 2019-05-10
CN109731947B true CN109731947B (en) 2024-03-19

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Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2788923Y (en) * 2005-04-04 2006-06-21 高维忠 Motorcycle aluminium wheel correcting machine
KR101184224B1 (en) * 2011-05-24 2012-09-20 동명산업기계 주식회사 Correction apparatus for steel plate
CN202498235U (en) * 2012-01-13 2012-10-24 慈溪市晨升机械有限公司 Centering turning apparatus
CN204108026U (en) * 2014-06-17 2015-01-21 浙江跃岭股份有限公司 Circumference of hub detects KAFO
CN204108031U (en) * 2014-06-17 2015-01-21 浙江跃岭股份有限公司 Circumference of hub KAFO
CN204866932U (en) * 2015-08-17 2015-12-16 济南新立新机器制造有限公司 Automatic section straightening of hub
CN106140892A (en) * 2016-08-22 2016-11-23 徐州顺达钢轮制造有限公司 Wheel hub appliance
CN107052088A (en) * 2016-11-03 2017-08-18 陈世雄 Thick metal plates Full Automatic Liquid pressure pressure section straightening
KR101910634B1 (en) * 2018-04-10 2018-12-28 정규성 Automatic inspection device of clutch hub
CN209565388U (en) * 2019-01-28 2019-11-01 浙江平川智能装备股份有限公司 A kind of automatic section straightening of aluminium wheels

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105537634A (en) * 2016-01-22 2016-05-04 中信戴卡股份有限公司 Lathe chuck for aluminum alloy hub
CN107300354A (en) * 2017-07-21 2017-10-27 中信戴卡股份有限公司 A kind of wheel planeness of flange detection means

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2788923Y (en) * 2005-04-04 2006-06-21 高维忠 Motorcycle aluminium wheel correcting machine
KR101184224B1 (en) * 2011-05-24 2012-09-20 동명산업기계 주식회사 Correction apparatus for steel plate
CN202498235U (en) * 2012-01-13 2012-10-24 慈溪市晨升机械有限公司 Centering turning apparatus
CN204108026U (en) * 2014-06-17 2015-01-21 浙江跃岭股份有限公司 Circumference of hub detects KAFO
CN204108031U (en) * 2014-06-17 2015-01-21 浙江跃岭股份有限公司 Circumference of hub KAFO
CN204866932U (en) * 2015-08-17 2015-12-16 济南新立新机器制造有限公司 Automatic section straightening of hub
CN106140892A (en) * 2016-08-22 2016-11-23 徐州顺达钢轮制造有限公司 Wheel hub appliance
CN107052088A (en) * 2016-11-03 2017-08-18 陈世雄 Thick metal plates Full Automatic Liquid pressure pressure section straightening
KR101910634B1 (en) * 2018-04-10 2018-12-28 정규성 Automatic inspection device of clutch hub
CN209565388U (en) * 2019-01-28 2019-11-01 浙江平川智能装备股份有限公司 A kind of automatic section straightening of aluminium wheels

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