CN109720627A - More specification nonwoven fabric roll conveying and packaging mechanized production systems and its technique - Google Patents
More specification nonwoven fabric roll conveying and packaging mechanized production systems and its technique Download PDFInfo
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- CN109720627A CN109720627A CN201811636698.0A CN201811636698A CN109720627A CN 109720627 A CN109720627 A CN 109720627A CN 201811636698 A CN201811636698 A CN 201811636698A CN 109720627 A CN109720627 A CN 109720627A
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Abstract
The invention discloses a kind of more specification nonwoven fabric roll conveying and packaging mechanized production systems, including have enough to meet the need part, small dimension automatic stacking part, big specification automatic turning part, automatic packaged unit, automatic weighing printing label part, automatic offline part automatically.The invention has the characteristics that it is structurally reasonable, it is easy to operate and maintain, substantially increase operating efficiency, it efficiently solves since man efficiency is low, the problem of large labor intensity is without being able to satisfy production capacity demand, and a lot of the advantages of automatic packaging, including uniformity it is strong, be easily managed.
Description
Technical field
The present invention relates to the production packaging facilities fields of non-woven fabrics, and in particular to a kind of more specification nonwoven fabric roll conveying and packagings
Mechanized production system and its technique.
Background technique
Non-woven fabrics is also known as non-woven cloth, is to be made of fiber orient or random, is environment-friendly materials of new generation, production
It needs to carry out coating processing to non-woven fabrics outer surface in the process, and existing non-woven fabrics is carried out generally in the form of hand press-packing
Packaging production takes non-woven fabrics outer surface to be put into packing machine and is packed using artificial armful, and main packaged form is in nonwoven fabric roll
Two end faces add one layer of corrugated board respectively and wound with stretched film and wrap up, or cover one layer of plastic knitting again on this basis
Bag reinforces protection, and not only packaging efficiency is low, large labor intensity, and non-woven fabrics outer surface is easily contaminated, with non-woven fabrics
Raising, rising steadily for labor cost and being continuously increased for production specification of leading portion production line production efficiency, synthesis are examined
Consider, traditional packing operation mode is no longer satisfied the needs of actual production.
In order to improve efficiency, mode that some manufacturing enterprises have used manipulator to be clamped simultaneously cooperates conveying equipment to complete
Automation is packaged operation, but is constrained to the clamping range of manipulator, does not adapt to more specifications, the packaging demand of mass,
The non-woven fabrics specification base region of majority non-woven fabrics producer production at present is all in diameter 600mm-1200mm, single-deck breadth 150mm-
1600mm, it is packaged within the scope of height 600mm-1600mm, can be a disk or a few disks are superimposed, therefore pressed from both sides using manipulator
The mode taken is unable to meet production demand.
So designing one kind not only can satisfy more specification production requirements for more specifications, the production requirement of mass, but also
The full-automatic nonwoven fabric roll packaging production system that production efficiency can be improved has the manufacturing enterprise of this field to be weighed very much
The practical significance wanted.
Summary of the invention
Problem that the purpose of the present invention is to overcome the above shortcomings provides a kind of more specification nonwoven fabric roll conveying and packaging automations
Production system and its technique.
Present invention technical solution used for the above purpose is: more automatic metaplasias of specification nonwoven fabric roll conveying and packaging
Production system, including have enough to meet the need automatically part, small dimension automatic stacking part, big specification automatic turning part, automatic packaged unit, from
Dynamic weighing printing label part, automatic offline part, the automatic turnover part include transfer cart, walking track, temporary conveying
Machine, the transfer cart are slidably mounted on walking track, and the temporary conveyer is mounted in walking guide rail, and the small dimension is certainly
Activity code pile part includes robot, cardboard temporary storage machine, conveyer, and the robot, cardboard temporary storage machine are arranged in temporary conveyer
Between conveyer, the robot be equipped with handgrip, the big specification automatic turning part include middle turning favourable turn, overturn it is defeated
Machine is sent, the automatic turnover machine is corresponding with overturning conveyor, temporary conveyer, and the overturning conveyor is set side by side with conveyer
It sets, the automatic packaging machine includes packing conveyor, stretched film wrapping machine, and the stretched film wrapping machine is located on packing conveyor
Portion, the automatic weighing printing label part include weighing printing label conveyer, Weighing module, printer-labeler, the title
Molality block, the printer-labeler are mounted on weighing printing label conveyer, and described packing conveyor one end and conveyer turn over
It is corresponding to turn conveyer, the other end is corresponding with weighing printing label conveyer, the offline part automatically include offline tipper, under
Slope frame is rolled up, described offline tipper one end is corresponding with weighing printing label conveyer, and the other end is corresponding with last volume slope frame.
Centering body is installed on the overturning conveyor.
The handgrip includes swelling shaft and sucker.
At least one piling station is arranged in the conveyer.
Lifting body is installed on the packing conveyor.
More specification nonwoven fabric roll conveying and packaging automatic production process, comprising the following steps:
Step 1: the splicing detection switch near leading portion equipment, empty transfer cart are extremely set with leading portion along walking track travel
At standby docking, flips an angle and wait splicing, nonwoven fabric roll is tumbled from leading portion equipment to transfer cart automatically, and place is manually started
Removing the work is rolled up and is confirmed, for transfer cart again along walking track automatically walk to place is docked with temporary conveyer, automatic discharging is defeated to keeping in
Send machine, nonwoven fabric roll closes up automatically on temporary conveyer, snap and positions;
Step 2: judging cloth volume specification, and when being small dimension, robotically-driven handgrip grabs a piece of cardboard in advance and is placed on conveyer
On, it then puts in the paper tube of nonwoven fabric roll, by yardage roll stacking to cardboard after expansion, successively in this way, until stacking is completed, most
After grab a piece of cardboard and be placed on pile top, stacking finishes;When for big specification, robotically-driven handgrip grabs a piece of cardboard in advance and puts
It is positioned on the bracket of middle turning favourable turn and by sucker, after temporary conveyer flips an angle, big specification yardage roll is tumbled into
Between tipper bracket on, bracket is fallen on a conveyor with 90 ° of yardage roll automatic turning, and centering body jacks up yardage roll and centering,
A piece of cardboard is finally grabbed by robotically-driven handgrip and is placed on pile top, stacking finishes;
Step 3: the yardage roll after the completion of stacking enters stretched film wrapping machine after being delivered to packing conveyor by conveyer, starts
Wind stretched film packaging;
Step 4: the yardage roll after packaging is delivered to weighing printing label conveyer by packing conveyor, in weighing printing label
Weight information is fed back into host computer after weighing on conveyer, and drives printer-labeler print label and is pasted onto yardage roll cylinder
On face;
Step 5: after yardage roll is delivered into offline tipper by weighing printing label conveyer, become horizontal by vertical and fallen in
On the inclined-plane of last volume slope frame, taking advantage of a situation, it is offline to ground to tumble.
The invention has the characteristics that it is structurally reasonable, it is easy to operate and maintain, operating efficiency is substantially increased, is efficiently solved
Since man efficiency is low, the problem of large labor intensity is without being able to satisfy production capacity demand, and it is a lot of the advantages of automatic packaging, including
Uniformity is strong, is easily managed.
Detailed description of the invention
The drawings described herein are used to provide a further understanding of the present invention, constitutes a part of the invention, this hair
Bright illustrative embodiments and their description are used to explain the present invention, and are not constituted improper limitations of the present invention.
Fig. 1 is structural schematic diagram of the invention.
Fig. 2 is automatic turnover partial schematic diagram of the invention.
Fig. 3 is small dimension automatic stacking partial schematic diagram of the invention.
Fig. 4 is big specification automatic turning partial schematic diagram of the invention.
Fig. 5 is automatic packaged unit schematic diagram of the invention.
Fig. 6 is automatic weighing printing label partial schematic diagram of the invention.
Fig. 7 is automatic offline partial schematic diagram of the invention.
Wherein: 1, having enough to meet the need part 11, transfer cart 12, walking track 13, temporary conveyer 2, small dimension automatically
Automatic stacking part 21, robot 22, handgrip 23, cardboard temporary storage machine 24, conveyer 3, big specification automatic turning
Part 31, middle turning favourable turn 32, centering body 33, overturning conveyor 4, automatic packaged unit 41, stretched film twine
Around machine 42, lifting body 43, packing conveyor 5, automatic weighing printing label part 51, Weighing module 52, beat
Print labelling machine 53, weighing printing label conveyer 6, automatic offline part 61, offline tipper 62, last volume slope frame.
Specific embodiment
If used some vocabulary in the specification and claims to censure specific components, those skilled in the art are answered
It is understood that hardware manufacturer may call the same component with different nouns, this specification and claims are not with name
The difference of title is such as being led to as the mode for distinguishing component, but with the difference of component functionally as the criterion of differentiation
The "comprising" of piece specification and claim mentioned in is an open language, therefore should be construed to " include but do not limit
In ", " substantially " refers within the acceptable error range, those skilled in the art can within a certain error range solve described in
Technical problem basically reaches the technical effect, and specification subsequent descriptions are to implement better embodiment of the invention, so described
Description is the range being not intended to limit the invention for the purpose of illustrating rule of the invention, protection scope of the present invention
As defined by the appended claims.
Below in conjunction with invention is further described in detail shown in attached drawing 1-7, but it is not as a limitation of the invention.
The present invention be a kind of more specification nonwoven fabric roll conveying and packaging mechanized production systems, including machine have enough to meet the need automatically part 1,
Small dimension automatic stacking part 2, big specification automatic turning part 3, automatic packaged unit 4, automatic weighing printing label part 5,
Automatic offline part 6.
The automatic turnover part 1 includes transfer cart 11, walking track 12, temporary conveyer 13, and the transfer cart 11 is sliding
Dynamic to be mounted on walking track 12, the temporary conveyer 13 is mounted in walking guide rail 12, and the automatic turnover part 1 turns
It moves vehicle 11 and moves reciprocatingly on walking track 12 and be responsible for docking leading portion equipment and connect yardage roll and dock temporary conveyer 13 to unload cloth
Volume, two positions are equipped with detection switch, and transfer cart 11 and temporary conveyer 13 have self-turnover.
Small dimension automatic stacking part 2 includes robot 21, cardboard temporary storage machine 23, conveyer 24, the robot
21, cardboard temporary storage machine 23 is arranged between temporary conveyer 13 and conveyer 24, and the robot 21 is equipped with handgrip 22, described
The handgrip 22 of small dimension automatic stacking part 2 is fixed on last axis of robot 21, and being driven by robot 21 can be achieved
The crawl of each position of cardboard and yardage roll product and stacking, handgrip 22 are made of swelling shaft and sucker two parts, and swelling shaft is responsible for crawl
Yardage roll and stacking, sucker are responsible for grabbing cardboard.
The big specification automatic turning part 3 includes middle turning favourable turn 31, and the automatic turnover machine 31 and conveyer 24 are simultaneously
Row's setting, the middle turning favourable turn 31 are located next to temporary conveyer 13, and the big specification yardage roll for needing to overturn is tumbled to middle turning
Favourable turn 31 simultaneously overturns 90 ° and falls on overturning conveyor 33, and centering body 32 on overturning conveyor 33 jacks up yardage roll and completes centering
Operation.
The automatic packaging machine 4 includes packing conveyor 43, stretched film wrapping machine 41, the drawing of the automatic packaged unit 4
It stretches film wrapping machine 41 and is mounted on 43 top of packing conveyor, it can be using gantry cantilever structure or using single column turntable
Formula structure, after the yardage roll conveying in place after stacking, the lifting body 42 on packing conveyor 43 jacks up yardage roll, starts winding and stretches
Film packaging.
The automatic weighing printing label part 5 includes weighing printing label conveyer 53, Weighing module 51, printing label
Machine 52, the weighing printing label conveyer 53 are mounted on Weighing module 51, are weighed using by formula, online printing label
Machine 52, weighing data is transmitted to printer-labeler by industrial personal computer, gets label and is pasted onto yardage roll cylindrical surface designated position.
The automatic offline part 6 includes offline tipper 61, last volume slope frame 62, the offline tipper 61 and last volume slope
Frame 62 is coupled, and after waiting offline product to enter offline tipper 61, is become horizontal by vertical, is fallen in the oblique of last volume slope frame 52
On face, and take advantage of a situation roll down to it is offline on ground.
The present invention is a kind of more specification nonwoven fabric roll conveying and packaging automatic production process, comprising the following steps:
Step 1: starting is located at the splicing detection switch near leading portion equipment, and empty 11 automatically walk of transfer cart is extremely set with leading portion
At standby docking, flips an angle and wait splicing, nonwoven fabric roll is tumbled from leading portion equipment to transfer cart 11 automatically, is manually started
Processing yardage roll simultaneously confirms, 11 automatically walk of transfer cart is to docking place with temporary conveyer 13, automatic discharging to temporary conveyer 13,
Nonwoven fabric roll closes up automatically on temporary conveyer 13, snap and positions;
Step 2: judging cloth volume specification, and when yardage roll is small dimension, robot 21 drives handgrip 22 to grab a piece of cardboard in advance and puts
On conveyer 24, then put in the paper tube of nonwoven fabric roll, by yardage roll stacking to cardboard after expansion, successively in this way, until
Stacking is completed, and is finally grabbed a piece of cardboard and is placed on pile top, and stacking finishes, and when yardage roll is big specification, robot 21 drives handgrip
22 grab a piece of cardboard in advance is placed on the bracket of middle turning favourable turn 31 and positions by sucker, and temporary conveyer 13 overturns certain angle
After degree, big specification yardage roll is tumbled to the bracket of middle turning favourable turn 31, and bracket falls in overturning conveying with 90 ° of yardage roll automatic turning
On machine 33, centering body 32 jacks up yardage roll and centering, finally drives handgrip 22 to grab a piece of cardboard by robot 21 and is placed on pile top,
Stacking finishes;
Step 3: the yardage roll after the completion of stacking delivers into stretched film wrapping machine 41 by packing conveyor 43, starts winding and draws
Stretch film packaging;
Step 4: the yardage roll after packaging is weighed by weighing printing label conveyer 52 and by Weighing module 51, will be weighed after weighing
Amount information feeds back to host computer, and drives 52 print label of printer-labeler and be pasted on yardage roll cylindrical surface;
Step 5: after product enters offline tipper 61, become horizontal by vertical and fallen on the inclined-plane of last volume slope frame 62, taken advantage of a situation
It tumbles offline to ground.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
Anyone skilled in the art within the technical scope of the present disclosure, according to the technique and scheme of the present invention and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
Claims (6)
- The nonwoven fabric roll conveying and packaging mechanized production system of specification more than 1., it is characterised in that: including having enough to meet the need part, small dimension automatically Automatic stacking part, big specification automatic turning part, automatic packaged unit, automatic weighing printing label part, automatic offline portion Point, the automatic turnover part includes transfer cart, walking track, temporary conveyer, and the transfer cart is slidably mounted on walking rail On road, the temporary conveyer is mounted in walking guide rail, and small dimension automatic stacking part includes that robot, cardboard are temporary Machine, conveyer, the robot, cardboard temporary storage machine are arranged temporary between conveyer and conveyer, and the robot is equipped with Handgrip, the big specification automatic turning part include middle turning favourable turn, overturning conveyor, and the automatic turnover machine and overturning convey Machine, temporary conveyer are corresponding, and the overturning conveyor and conveyer are arranged side by side, and the automatic packaging machine includes packaging conveying Machine, stretched film wrapping machine, the stretched film wrapping machine are located at packing conveyor top, the automatic weighing printing label part packet Weighing printing label conveyer, Weighing module, printer-labeler are included, the Weighing module, the printer-labeler are mounted on title It reprints on labeling conveyer, described packing conveyor one end is corresponding with conveyer, overturning conveyor, and the other end and weighing print It is corresponding to label conveyer, the automatic offline part includes offline tipper, last volume slope frame, described offline tipper one end and is claimed It reprints labeling conveyer to correspond to, the other end is corresponding with last volume slope frame.
- 2. more specification nonwoven fabric roll conveying and packaging mechanized production systems as described in claim 1, it is characterised in that: described to turn over Turn that centering body is installed on conveyer.
- 3. more specification nonwoven fabric roll conveying and packaging mechanized production systems as described in claim 1, it is characterised in that: described to grab Hand includes swelling shaft and sucker.
- 4. more specification nonwoven fabric roll conveying and packaging mechanized production systems as described in claim 1, it is characterised in that: described defeated Send machine that at least one piling station is set.
- 5. more specification nonwoven fabric roll conveying and packaging mechanized production systems as described in claim 1, it is characterised in that: the packet Lifting body is installed on dress conveyer.
- The nonwoven fabric roll conveying and packaging automatic production process of specification more than 6., it is characterised in that the following steps are included:Step 1: the splicing detection switch near leading portion equipment, empty transfer cart are extremely set with leading portion along walking track travel At standby docking, flips an angle and wait splicing, nonwoven fabric roll is tumbled from leading portion equipment to transfer cart automatically, and place is manually started Removing the work is rolled up and is confirmed, for transfer cart again along walking track automatically walk to place is docked with temporary conveyer, automatic discharging is defeated to keeping in Send machine, nonwoven fabric roll closes up automatically on temporary conveyer, snap and positions;Step 2: judging cloth volume specification, and when being small dimension, robotically-driven handgrip grabs a piece of cardboard in advance and is placed on conveyer On, it then puts in the paper tube of nonwoven fabric roll, by yardage roll stacking to cardboard after expansion, successively in this way, until stacking is completed, most After grab a piece of cardboard and be placed on pile top, stacking finishes;When for big specification, robotically-driven handgrip grabs a piece of cardboard in advance and puts It is positioned on the bracket of middle turning favourable turn and by sucker, after temporary conveyer flips an angle, big specification yardage roll is tumbled into Between tipper bracket on, bracket is fallen on a conveyor with 90 ° of yardage roll automatic turning, and centering body jacks up yardage roll and centering, A piece of cardboard is finally grabbed by robotically-driven handgrip and is placed on pile top, stacking finishes;Step 3: the yardage roll after the completion of stacking enters stretched film wrapping machine after being delivered to packing conveyor by conveyer, starts Wind stretched film packaging;Step 4: the yardage roll after packaging is delivered to weighing printing label conveyer by packing conveyor, in weighing printing label Weight information is fed back into host computer after weighing on conveyer, and drives printer-labeler print label and is pasted onto yardage roll cylinder On face;Step 5: after yardage roll is delivered into offline tipper by weighing printing label conveyer, become horizontal by vertical and fallen in On the inclined-plane of last volume slope frame, taking advantage of a situation, it is offline to ground to tumble.
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CN110254808A (en) * | 2019-07-03 | 2019-09-20 | 哈工大机器人集团(哈尔滨)华粹智能装备有限公司 | Fiber ball top weighing handgrip and working method |
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CN111071579A (en) * | 2019-05-09 | 2020-04-28 | 北自所(北京)科技发展有限公司 | Automatic package detecting and packaging system and method |
CN110254808A (en) * | 2019-07-03 | 2019-09-20 | 哈工大机器人集团(哈尔滨)华粹智能装备有限公司 | Fiber ball top weighing handgrip and working method |
CN110963310A (en) * | 2019-12-18 | 2020-04-07 | 济南永信新材料科技有限公司 | Bar code and stacking integrated system and method |
CN110963310B (en) * | 2019-12-18 | 2021-04-20 | 济南永信新材料科技有限公司 | Bar code and stacking integrated system and method |
CN111319938A (en) * | 2020-03-25 | 2020-06-23 | 深圳市科冷商用设备有限公司 | Automatic stacking production line |
CN111392158A (en) * | 2020-03-31 | 2020-07-10 | 福建佰达科技有限公司 | Integration non-woven fabrics packing pile up neatly system based on intelligent control |
CN113830381A (en) * | 2020-06-08 | 2021-12-24 | 江苏卓高新材料科技有限公司 | A packaging production line and packaging method |
CN111846485A (en) * | 2020-07-27 | 2020-10-30 | 北京计算机技术及应用研究所 | Automatic production line for packaging film coil stock |
CN111907844A (en) * | 2020-08-31 | 2020-11-10 | 济南永信新材料科技有限公司 | Automatic packaging integrated system and packaging method based on spunlace non-woven industry |
CN112777378A (en) * | 2021-03-06 | 2021-05-11 | 周晓琪 | Improvement type gauze mask production non-woven fabrics transport mechanism |
CN114291370A (en) * | 2021-12-28 | 2022-04-08 | 广东仕诚塑料机械有限公司 | Coiled material equipment for packing |
CN114314021A (en) * | 2021-12-28 | 2022-04-12 | 广东仕诚塑料机械有限公司 | Film roll vertical unwinding device and film roll classification unwinding conveyor line |
CN114313385A (en) * | 2021-12-28 | 2022-04-12 | 广东仕诚塑料机械有限公司 | Coiled material packaging process |
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CN114955071A (en) * | 2022-05-23 | 2022-08-30 | 厦门申颖科技股份有限公司 | Automatic merging device and multichannel automatic merging device of mold box and bottom plate |
CN114955071B (en) * | 2022-05-23 | 2024-02-06 | 厦门申颖科技股份有限公司 | Automatic combining device for die box and bottom plate and multichannel automatic combining device |
CN115339715A (en) * | 2022-05-24 | 2022-11-15 | 济南永信新材料科技有限公司 | Spunlace non-woven fabric roll packaging system |
CN115339715B (en) * | 2022-05-24 | 2023-06-23 | 济南永信新材料科技有限公司 | Water thorn non-woven fabrics yardage roll package system |
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