CN109718911A - A kind of natural dietary fiber processing method - Google Patents
A kind of natural dietary fiber processing method Download PDFInfo
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- CN109718911A CN109718911A CN201910099106.4A CN201910099106A CN109718911A CN 109718911 A CN109718911 A CN 109718911A CN 201910099106 A CN201910099106 A CN 201910099106A CN 109718911 A CN109718911 A CN 109718911A
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- wheat bran
- wall
- dietary fiber
- fibre
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Abstract
A kind of natural dietary fiber processing method, belongs to dietary fiber production technical field.It is characterized by comprising following steps: step 1) crushes wheat bran, and sieves to smashed wheat bran, removes the flour in wheat bran, obtains wheat bran fibre;Step 2 cures wheat bran fibre frying, and the temperature of frying curing is 100 ~ 150 DEG C, and the time of frying curing is 20 ~ 30min;Wheat bran fibre after step 3) cures frying is sent into crushing broken wall in wall-breaking machine (17), and carries out fiber classification to the wheat bran after crushing broken wall, is greater than 37 to granularityumWheat bran fibre be fed again into wall-breaking machine (17) and crush broken wall to granularity less than 37um, granularity is collected less than 37umWheat bran fibre be natural dietary fiber.This natural dietary fiber processing method can destroy cells of bran wall, and the nutriment in cells of bran is released, and nutritive value is high, and mouthfeel is more preferable after wheat bran frying curing, it is ensured that natural wheat is fragrant.
Description
Technical field
A kind of natural dietary fiber processing method, belongs to dietary fiber production technical field.
Background technique
The ingredient needed in wheat bran containing many human bodies, such as carbohydrate abundant, protein, fat, thick fibre
Dimension, vitamin and mineral etc. have extraordinary effect to human health.Currently, the utilization of wheat bran is mainly by following
Several ways are realized: (1) without processing, being directly incorporated into flour;(2) by simple grinding, filtering, cleaning removal impurity
Etc. after processes, be used to prepare other foods;(3) by deep processing development at forage protein, edible wheat bran, dietary fiber,
Wheat bran albumen and wheat bran polysaccharide etc., or can be used for production xylitol, acetone and butanol, extract glutamic acid and vitamin E
Deng.
Application No. is 201410843012.0 Chinese invention patent applications to disclose a kind of system of food grade wheat bran
Preparation Method and the wheat bran thus prepared, mix wheat bran with water before frying, are the wheats realized by boiling
The curing of wheat bran, poor taste.Secondly, it not can guarantee the complete broken wall of wheat bran, this strong influence mouthfeel of wheat bran, and
And do not make full use of the nutritive value of wheat bran.And existing equipment be difficult to wheat bran cell wall it is broken, thus
Cause many nutritional ingredients in cells of bran that can not fully absorb for human body, this greatly affected the utilization of wheat bran.
Summary of the invention
It is fried the technical problem to be solved by the present invention is overcoming the deficiencies of the prior art and provide a kind of pair of wheat bran fibre
System, and can be by the natural dietary fiber processing method of the cell wall damage of wheat bran fibre.
The technical solution adopted by the present invention to solve the technical problems is: the natural dietary fiber processing method, feature
Be: production system includes wall-breaking machine, and wall-breaking machine includes pulverization cylinder and vibration device, and more media are arranged in pulverization cylinder
Stick, vibration device are connected with pulverization cylinder and pulverization cylinder are driven to vibrate;
Processing method includes the following steps:
Step 1) crushes wheat bran, and sieves to smashed wheat bran, removes the flour in wheat bran, obtains wheat bran fibre;
Step 2 to wheat bran fibre frying cure, frying curing temperature be 100 ~ 150 DEG C, frying curing time be 20 ~
30min;
Wheat bran fibre after step 3) cures frying is sent into crushing broken wall in wall-breaking machine (17), and to the wheat bran after crushing broken wall
Fiber classification is carried out, 37 are greater than to granularityumWheat bran fibre be fed again into wall-breaking machine (17) and crush broken wall to granularity and be less than
37um, granularity is collected less than 37umWheat bran fibre be natural dietary fiber.
Preferably, it is 150 ~ 180 that wheat bran described in step 1), which crushes the granularity of powder below,um, the granularity of wheat bran fibre is
500~1000um。
Preferably, it is characterised in that: the temperature that frying cures in step 2 is 115 ~ 125 DEG C.
Preferably, before step 3) crushes broken wall, fiber classification first is carried out to the wheat bran after frying curing in step 2, only
Granularity is greater than37umWheat bran fibre be sent into wall-breaking machine (17) in crush broken wall, collect granularity be less than37umWheat bran fibre be
For the natural dietary fiber.
Preferably, wall-breaking machine described in step (3) has been arranged in series two-stage or three-level.
Preferably, the pulverization cylinder is horizontally disposed, and the axis of dielectric rod and the axis of pulverization cylinder are arranged in parallel.
Preferably, the dielectric rod includes first medium stick and second medium stick, and the diameter of first medium stick is
20mm, the diameter of second medium stick is 24mm, and the ratio of number of first medium stick and second medium stick is 4:6.
Preferably, cooler is provided with outside the pulverization cylinder.
Compared with prior art, the present invention has the beneficial effects that
1, it is provided with dielectric rod in the pulverization cylinder of this natural dietary fiber processing method, by the grinding between dielectric rod to wheat bran
It crushes, good crushing effect, can achieve the purpose that destroy cells of bran wall, so that the nutriment in cells of bran is complete
It releases, guarantees that wheat bran fibre is in good taste, nutritive value is high, and wheat bran is cured by frying, makes the mouthfeel of wheat bran fibre more
It is good, suitable for directly taking after mixing it with water, and partial size is crushed to less than 37umCell wall can be realized all to crush, wheat bran ensure that by classification
The cell wall of fiber crushes completely, takes full advantage of the nutritional ingredient of wheat bran fibre, is easily absorbed by the human body.
2, smashed wheat bran facilitates separation, can either guarantee the purity is high of wheat bran fibre, and can guarantee the face of wheat
Powder extracting rate is high, and convenient separation.
3, the temperature of frying curing is 115 ~ 125 DEG C, can either guarantee to fry wheat bran fibre, and can be avoided wheat bran
Fiber is fried.
4, preferentially the wheat bran fibre after frying curing is classified, granularity is only greater than 37umWheat bran fibre be sent to broken wall
In machine, the operating rate of wall-breaking machine ensure that.
5, wall-breaking machine has been arranged in series two-stage or three-level, improves crush efficiency, ensure that wheat bran fibre grain after crushing
Diameter is stablized, high production efficiency.
6, the axis of dielectric rod and the axis of pulverization cylinder are arranged in parallel, and can guarantee that material can grinding by dielectric rod
Mill makes good crushing effect, and crushes quality and stablize.
7, by the distribution of first medium stick and second medium stick, the smashed partial size of wheat bran can be made less than 37um, protect
It is broken wheat bran cell wall has been demonstrate,proved.
8, cooler can be cooling to pulverization cylinder, so that the vibration friction due to dielectric rod be avoided to lead to pulverization cylinder temperature mistake
It is high.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of dietary fiber production system.
Fig. 2 is the schematic front view of wall-breaking machine.
Fig. 3 is the partial enlarged view in Fig. 2 at A.
Fig. 4 is the left view schematic diagram of wall-breaking machine.
Fig. 5 is the partial enlarged view in Fig. 4 at B.
In figure: 1, rack 2, driving motor 3, transmission shaft 4, pulverization cylinder 5, pedestal 6, discharge port 7, feed inlet 8,
Cooler 9, dielectric rod 10, damper 11, vibration excitor 12, pulverizer 13, screening machine 14, aging machine 15, feed bin 16,
Batcher 17, wall-breaking machine 18, beater 19, grader 20, collector.
Specific embodiment
Fig. 1 ~ 5 are highly preferred embodiment of the present invention, and 1 ~ 5 the present invention will be further described with reference to the accompanying drawing.
A kind of dietary fiber production system as shown in Figure 1:, including aging machine 14, grader 19 and at least one is above-mentioned
Wall-breaking machine 17, the output end of aging machine 14 is connected with the input terminal of grader 19, the coarse fodder outlet of grader 19 and broken wall
The feed inlet 7 of machine 17 is connected, and the discharge port 6 of wall-breaking machine 17 is connected with the input terminal of grader 19.The production of this dietary fiber
The wheat bran granularity of system processing is small, and the cell wall damage of wheat bran so that the nutriment in cell wall be made to be discharged, can be made
The dietary fiber nutrient of processing is worth height, in good taste.In the present embodiment, wall-breaking machine 17 has been arranged in series two-stage, so as to
It realizes classification grinding broken wall, guarantees high in machining efficiency.In the present embodiment, grader 19 is superfine classifier, thus guarantee pair
The small wheat bran fibre good separation effect of granularity.
This dietary fiber production system further includes pulverizer 12 and screening machine 13, the output end and screening machine 13 of pulverizer 12
Input terminal be connected, the outlet of the coarse fodder of screening machine 13 is connected with the input terminal of aging machine 14.Due to can also be carried on wheat bran
A part of flour, and flour will affect the content of dietary fiber, and influence the mouthfeel of the dietary fiber after curing, it is therefore desirable to
Remove the flour contained in wheat bran.Wheat bran is entered in pulverizer 12 and is crushed, and the partial size for crushing powder below is 150 ~ 180um, bran
The granularity of hide fiber is 500 ~ 1000um, wheat bran is screened out to realize point of wheat bran fibre and flour by screening machine 13
From.
Feed bin 15 and batcher are disposed between the coarse fodder outlet of grader 19 and the feed inlet 7 of wall-breaking machine 17
16, the coarse fodder after classification is delivered to wall-breaking machine in feed bin 15, and through batcher 16 by the coarse fodder setting that grader 19 separates
In 17, feed bin 15 can play buffering effect, and it is broken that the material for avoiding grader 19 from separating causes wall-breaking machine 17 to have little time fastly
Problem.
Beater 18 is provided between the discharge port 6 of wall-breaking machine 17 and the input terminal of grader 19, beater 18 can incite somebody to action
The smashed wheat bran fibre of wall-breaking machine 17 is broken up, and the sorting to grader 19 is avoided to counteract, and guarantees that grader 19 can be quasi-
Really quickly wheat bran fibre is sorted.
The fine material outlet of grader 19 is connected with collector 20, and the granularity that meets that collector 20 goes out 19 sub-argument of grader is wanted
The wheat bran fibre asked is collected, and is avoided wheat bran fibre from flying upward and is caused to waste, additionally it is possible to avoid dust pollution.
As shown in Fig. 2 ~ 3: wall-breaking machine includes pulverization cylinder 4 and vibration device, and the top of pulverization cylinder 4 is provided with feed inlet 7,
Lower part is provided with discharge port 6, is arranged with more dielectric rods 9 in the pulverization cylinder 4 between feed inlet 7 and discharge port 6, vibration device with
Pulverization cylinder 4 is connected and pulverization cylinder 4 is driven to vibrate.The vibration device of this wall-breaking machine drives pulverization cylinder 4 to crush, and dielectric rod 9 is with crushing
4 synchronous vibrations of cylinder, to be crushed to the wheat bran flowed through by 9 gap of dielectric rod, good crushing effect, and smashed granularity
It is small, make the granularity of wheat bran after crushing less than 37um, realize the purpose of cell wall damage.
Vibration device and pulverization cylinder 4 are installed in rack 1, and in the present embodiment, pulverization cylinder 4 is symmetricly set on vibration
Two of device two sides, vibration device is connected with the pulverization cylinder 4 of two sides simultaneously and pulverization cylinder 4 is driven to vibrate, so as to abundant
Using vibration device, the speed of crushing is improved.The top of each pulverization cylinder 4 is connected with feed inlet 7, and lower part is connected with discharge port
6, discharge port 6 and feed inlet 7 are separately positioned on the both ends of pulverization cylinder 4.
Vibration device includes driving motor 2 and vibration excitor 11, and vibration excitor 11 is horizontally arranged on pedestal 5, two crushing
Cylinder 4 is horizontally disposed, and two pulverization cylinders 4 are installed on pedestal 5.Pedestal 5 is horizontally disposed, and pedestal 5 passes through damper 10
It is mounted in rack 1, so that the vibration to vibration excitor 11 be avoided to counteract.The output shaft of driving motor 2 and vibration excitor 11
Input shaft is connected, being capable of the realization vibration of assisted comminution cylinder 4.Driving motor drives pulverization cylinder vibration by vibration excitor, and structure is simple,
And vibrating effect is good.Vibration device can also be realized by vibrating motor.
Transmission shaft 3 is provided between driving motor 2 and vibration excitor 11, driving motor 2 is arranged at intervals on the one of vibration excitor 11
Side, and the input shaft of the output shaft of driving motor 2 and vibration excitor 11 is coaxially disposed, the output shaft with driving motor 2 of transmission shaft 3
One end of coaxial arrangement, transmission shaft 3 is connected by Hooks coupling universal coupling with the output shaft of driving motor 2, and the other end of transmission shaft 3 is logical
It crosses Hooks coupling universal coupling to be connected with the input shaft of vibration excitor 11, to avoid the vibration of vibration excitor 11 that it is caused to be difficult to and driving motor
2 are connected.The output shaft of driving motor 2 can also be directly connected directly by the input shaft of Hooks coupling universal coupling and vibration excitor 11.
It is provided with cooler 8 outside each pulverization cylinder 4, so that the vibration friction due to dielectric rod 9 be avoided to lead to pulverization cylinder 4
In the present embodiment, cooler 8 is the coil pipe being arranged around pulverization cylinder 4 to the excessively high of temperature, and coil pipe connects cold water pipe, to pass through
Cold water is cooling to pulverization cylinder 4, good cooling results, and the inlet and outlet of cooler 8 are arranged at 4 upside of pulverization cylinder.It is cooling
Device 8 can also be for around the collet of the setting of pulverization cylinder 4.
As shown in Fig. 4 ~ 5: being provided with more dielectric rods 9 in each pulverization cylinder 4, dielectric rod 9 is stainless steel material, medium
The axis of stick 9 and the axis of pulverization cylinder 4 are arranged in parallel, and the diameter of dielectric rod 9 is 8 ~ 30mm, so as to guarantee crushing material
It is thinner, the diameter of dielectric rod 9 is smaller, and the granularity of smashed material is smaller.Preferably, dielectric rod 9 is using multiple diameter
The mixed mode of dielectric rod 9 is arranged in pairs or groups, and guarantees that crushing effect is more preferable.
In the present embodiment, dielectric rod 9 includes first medium stick and second medium stick, and the diameter of first medium stick is
20mm, the diameter of second medium stick is 24mm, and the ratio of number of first medium stick and second medium stick is 4:6.By this reality
The collocation for applying the diameter and ratio of first medium stick and second medium stick in example, partial size is less than 37 after wheat bran can be made to crushum。
A kind of natural dietary fiber processing method, includes the following steps:
Step 1) crushes wheat bran, and sieves to smashed wheat bran, removes the flour in wheat bran, obtains wheat bran fibre;
Wheat bran is delivered in pulverizer 12 and is crushed, the mixture of flour and wheat bran fibre is obtained, wherein the granularity of flour is 150
~180um, the granularity of wheat bran fibre is 500 ~ 1000um.Smashed material is delivered to 13 Inside sifter of screening machine, by flour and bran
Hide fiber separation, has obtained the wheat bran fibre of purity is high, has also improved the flour extracting rate of wheat.
Step 2 cures wheat bran fibre frying, and the temperature of frying curing is 100 ~ 150 DEG C, and the time of frying curing is 20
~30min;
Wheat bran fibre after purification is sent to frying in aging machine 14 and cures, and the temperature of frying curing is 100 ~ 150 DEG C, and frying is ripe
The time of change is 20 ~ 30min, and the temperature of preferred frying curing is 115 ~ 125 DEG C, can either guarantee that wheat bran fibre cures, again
It can be avoided wheat bran fibre is fried.
Step 3) frying is cured after wheat bran fibre be sent into wall-breaking machine (17) in crush broken wall, and to crush broken wall after
Wheat bran carries out fiber classification, is greater than 37 to granularityumWheat bran fibre be fed again into wall-breaking machine (17) that crush broken wall small to granularity
In 37um, granularity is collected less than 37umWheat bran fibre be natural dietary fiber.
Wheat bran fibre after frying curing enters 19 internal classification of grader, and granularity is greater than 37umWheat bran fibre enter material
Storage in storehouse 15, and be delivered in wall-breaking machine 17 by batcher 16, successively after two-stage wall-breaking machine 17 crushes broken wall, enter
It is broken up in beater 18, wheat bran fibre agglomeration is avoided to influence the classification of grader 19, the wheat bran fibre after breaing up enters classification
19 internal classification of machine.
Grader 19 is by granularity less than 37umWheat bran fibre be sent in collector 20 and collect, to obtain natural diet
Fiber.Since wall-breaking machine 17 can be by the size reduction of wheat bran fibre to less than 37um, so as to by wheat bran fibre cell
Cell wall damage, the nutriment for keeping wheat bran intracellular release, and natural dietary fiber mouthfeel is more preferable, and nutritive value is higher.
The above described is only a preferred embodiment of the present invention, being not that the invention has other forms of limitations, appoint
What those skilled in the art changed or be modified as possibly also with the technology contents of the disclosure above equivalent variations etc.
Imitate embodiment.But without departing from the technical solutions of the present invention, according to the technical essence of the invention to above embodiments institute
Any simple modification, equivalent variations and the remodeling made, still fall within the protection scope of technical solution of the present invention.
Claims (8)
1. a kind of natural dietary fiber processing method, it is characterised in that: using production system include wall-breaking machine (17), wall-breaking machine
(17) include pulverization cylinder (4) and vibration device, be arranged with more dielectric rods (9), vibration device and pulverization cylinder in pulverization cylinder (4)
(4) it is connected and pulverization cylinder (4) is driven to vibrate;
Processing method includes the following steps:
Step 1) crushes wheat bran, and sieves to smashed wheat bran, removes the flour in wheat bran, obtains wheat bran fibre;
Step 2 to wheat bran fibre frying cure, frying curing temperature be 100 ~ 150 DEG C, frying curing time be 20 ~
30min;
Wheat bran fibre after step 3) cures frying is sent into crushing broken wall in wall-breaking machine (17), and to the wheat bran after crushing broken wall
Fiber classification is carried out, 37 are greater than to granularityumWheat bran fibre be fed again into wall-breaking machine (17) and crush broken wall to granularity and be less than
37um, granularity is collected less than 37umWheat bran fibre be natural dietary fiber.
2. natural dietary fiber processing method according to claim 1, it is characterised in that: wheatfeed described in step 1)
The granularity of broken back powder is 150 ~ 180um, the granularity of wheat bran fibre is 500 ~ 1000um。
3. natural dietary fiber processing method according to claim 1, it is characterised in that: the temperature that frying cures in step 2
Degree is 115 ~ 125 DEG C.
4. natural dietary fiber processing method according to claim 1, it is characterised in that: before step 3) crushes broken wall,
Fiber classification first is carried out to the wheat bran after frying curing in step 2, is only greater than granularity37umWheat bran fibre be sent into wall-breaking machine
(17) broken wall is crushed in, is collected granularity and is less than37umWheat bran fibre be the natural dietary fiber.
5. natural dietary fiber processing method according to claim 1, it is characterised in that: wall-breaking machine described in step 3)
(17) two-stage or three-level have been arranged in series.
6. natural dietary fiber processing method according to claim 1, it is characterised in that: the pulverization cylinder (4) is horizontal
Setting, the axis of the axis and pulverization cylinder (4) of dielectric rod (9) are arranged in parallel.
7. natural dietary fiber processing method according to claim 1 or 6, it is characterised in that: dielectric rod (9) packet
Include first medium stick and second medium stick, the diameter of first medium stick is 20mm, and the diameter of second medium stick is 24mm, and first
The ratio of number of dielectric rod and second medium stick is 4:6.
8. natural dietary fiber processing method according to claim 1 or 6, it is characterised in that: the pulverization cylinder (4) is outside
It is provided with cooler (8).
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112971156A (en) * | 2021-04-08 | 2021-06-18 | 北京天葡庄园农业科技发展有限公司 | Grape leaf dietary fiber extract and preparation method thereof |
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CN1456642A (en) * | 2002-05-08 | 2003-11-19 | 北京金泓毅新技术有限公司 | Superfine coal based fluid fuel and its preparation |
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