CN1097084A - Multi-function highly efficient energy-saving electric motor - Google Patents
Multi-function highly efficient energy-saving electric motor Download PDFInfo
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- CN1097084A CN1097084A CN 93107574 CN93107574A CN1097084A CN 1097084 A CN1097084 A CN 1097084A CN 93107574 CN93107574 CN 93107574 CN 93107574 A CN93107574 A CN 93107574A CN 1097084 A CN1097084 A CN 1097084A
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Abstract
The present invention relates to a kind of high-efficiency energy-saving motor, it is characterized in that: the motor integral rotor is in series by multipiece rotor, is separated by with a growth trend ring and the circular division board that is enclosed within the growth trend ring between every adjacent two-stage rotor.The present invention compares the beneficial effect that has with the motor under equal power condition: 1. little power consumption, on average economize on electricity 10-29% always; 2. it is big to export energy, and starting current is little, starts repeatedly 60 times/minute, and electric current is lower relatively; 3. torque is big; 4. motor disconnected a safe operation as usual mutually, disconnected two-phase connects zero line, still can continue operation; 5. the stall time improves more than three times.
Description
The present invention relates to a kind of energy-saving motor, comprise stator, rotor, internal fan ring, motor housing.
The kind of motor is a lot, its rotor mostly is an integral body, this motor starting electric current is big, power consumption is many, the commentaries on classics distance is little, temperature height when being with load, motor temperature is higher during Fraquent start, influence the operation of grid power, the three phase mains of this motor one phase time that breaks is not as adding disposal, motor burns out immediately, simultaneously.It is many to make the consumption of this motor silicon steel sheet.
Task of the present invention is to provide in order to overcome above-mentioned the deficiencies in the prior art part that a kind of little power consumption, temperature are low, the output energy is big, the stall safety time is long, change apart from big, starting current is little, the Fraquent start motor temperature is low, motor disconnected one is on good terms and is turned round as usual, disconnected two phase times connect zero line, and single phase poaer supply still can move as usual; The high-efficiency energy-saving motor that silicon steel sheet consumption is few.
Finish the technical scheme of above-mentioned task:
According to the motor inductance magnetic line of force, the action of a magnetic field power, electromagnetic induction magnetic field integration principle, the integral rotor of motor is made up of n section rotor inline, n 〉=2, preferably n=2-10; Be separated by with a growth trend ring between every adjacent two-stage rotor, be with in the growth trend ring and the close-fitting aluminium end ring of its internal diameter; Cover and the close-fitting circular division board of its internal diameter in the aluminium end ring.
There is the evenly equidistant hole of arranging of a circle axis hole periphery of forming the silicon steel sheet of each section rotor; This hole is prismatic hole or olive hole, the rib point prismatic hole of axis hole dorsad preferably, and the tip in prismatic hole and silicon steel sheet edge are groove.
Be enclosed within the width of thickness=growth trend ring of the thickness=aluminium end ring of the circular division board in the growth trend ring; The interior circular diameter that institute's perforate surrounds around the diameter of division board<composition rotor silicon steel sheet.
In the growth trend periphery, towards the ring heart, evenly equidistantly have a circle circular hole, institute opened between two adjacent slots around each circular hole was in and forms the rotor silicon steel sheet; The number of this circular hole equals to form the number of being slotted around the silicon steel sheet of rotor, and growth trend ring and circular division board are that ferrous metal is made.
The present invention's beneficial effect compared with prior art is: 1. little power consumption, and 10-20% on average economizes on electricity; 2. it is big 64.29% times to export energy, and starting current is little by 64.67%, starts repeatedly 60 times/minute, and starting current is lower; 3. change apart from big by 50%; 4. the disconnected phase of motor, safe operation as usual, disconnected two-phase connects zero line, and single phase poaer supply still can continue operation; 5. the stall safety time is long, improves more than three times than general motor; 6. be used in " on the motor electricity generation system ", under same power source condition, comparable former " system " increases generating output variable 20%; 7. save rotor silicon steel material about 20%.
Performance test is as follows:
Project test value design load standard and tolerance
Locked-rotor torque/full-load torque is 2.7 2.5 2.2-1.9 doubly
Breakdown torque/full-load torque is 3.1 2.86 2.3-2.1 doubly
Pull up torque/full-load torque is 2.3 1.5-1.3 doubly
Fully loaded temperature rise: stator winding K 67 80
(electric-resistivity method) stator core K 35
Full-load slip % 5.1 4.9
Powerful every starting test frequently (the old and new's machine each hour is all 2.2KW)
Type voltage starting current load time/minute room temperature machine temperature power consumption degree economize on electricity
41 32 167 ° 1.42 of old machine 380V 18A 2.5Kg
41 36 143 ° 1.26 11.27% of new machine 380V 10.5A 2.5Kg
Calculate from last table, the present invention compares with general motor:
(1) the little 41.67%A of electric current; (2) low 20.74% degree of machine temperature; (3) little power consumption 11.27% degree.
Fig. 1 is the following cutaway view of band fan propeller of the present invention;
Fig. 2 is for forming the planform figure of rotor silicon steel sheet;
Front view when Fig. 3 places vertically for rotor;
Fig. 4 is the following cutaway view of growth trend ring;
The expanded view that Fig. 5 analyses and observe later half annulus for A-A among Fig. 4;
Fig. 6 is the front view of circular division board;
Fig. 7 is a B-B cutaway view among Fig. 6.
Be that embodiment does further auspicious stating to the present invention below with the accompanying drawing:
1, the structure of rotor section 2 and manufacturing:
As shown in Figure 1, 2, the axis hole 2-D that matches with rotating shaft 5 is left at center at the circular silicon steel sheet 2-A that forms rotor 2, the evenly equidistant rib point of arranging of the one circle prismatic hole 2-B of axis hole 2-D is dorsad arranged on the silicon steel sheet 2-A of axis hole 2-D periphery, and the edge of the rib point break-through silicon steel sheet 2-A of prismatic hole 2-B forms a groove 2-C; With polylith silicon steel sheet 2-A, make axis hole 2-D, prismatic hole 2-B, groove 2-C relative, overlappingly in addition be one section rotor 2; Prismatic hole 2-B is the embedded hole of rotor wire.
2, the structure of growth trend ring 3 and manufacturing:
Shown in Fig. 3,4,5,7, growth trend ring 3 is to make with ferrous material, its width d
4Equal the thickness d of division board 4
3, its outside diameter equals to form the outside diameter of the silicon steel sheet 2-A of rotor 2.On the periphery of growth trend ring 3, evenly equidistant shape has a circle circular hole 3-A, and the number of circular hole 3-A equates with the number of the 2-C that slots around the silicon steel sheet 2-A.
3, the structure of division board 4 and manufacturing:
Shown in Fig. 2,6,7, division board 4 is circular, and the axis hole 2-D that matches with rotating shaft 5, the outside diameter d of division board 4 are left in its center
1The interior circular diameter d that the prismatic hole 2-B that arranges around<silicon steel sheet the 2-A surrounds
2, the thickness d of division board 4
3Equal the width d of growth trend ring 3
4
4, the general assembly of rotor and motor:
Put growth trend ring 3 with between adjacent two sections of 4 sections rotors 2, in growth trend ring 3, put division board 4, the circular hole 3-A that is opened on growth trend ring 3 peripheries, be placed on and form on rotor 2 silicon steel sheets between the adjacent two groove 2-C, with four sections rotors 2 be enclosed within the band fan mould in clamp, cast aluminum becomes one, and forms aluminium end ring 6 simultaneously, the thickness d of the thickness=division board 4 of aluminium end ring 6
3The width d of=growth trend ring 3
4Refill the Stator and electrical machine shell and be motor of the present invention.
Claims (5)
1, a kind of multi-function highly efficient energy-saving electric motor comprises rotor, stator, internal fan ring, motor housing, it is characterized in that: the motor integral rotor is composed in series by n section rotor (2), n 〉=2, preferably n=2-10; Be separated by with a growth trend ring (3) between every adjacent two-stage rotor (2), be with in the growth trend ring (3) and the close-fitting aluminium end ring of its internal diameter (6), be with in the aluminium end ring (6) and the close-fitting circular division board of its internal diameter (4).
2, motor as claimed in claim 1, it is characterized in that: the hole (2-B) that has a circle evenly equidistantly to arrange on the outer silicon steel sheet that changes of the axis hole (2-D) of the silicon steel sheet (2-A) of composition rotor (2), this hole is prismatic hole or olive hole, rib point axis hole (2-D) prismatic hole (2-B) dorsad preferably, the edge of the tip of prismatic hole (2-B) and silicon steel sheet (2-A) is groove (2-C).
3, motor as claimed in claim 1 is characterized in that: be enclosed within circular division board (4) thickness d in the growth trend ring (3)
3The width d of the thickness of=aluminium end ring (6)=growth trend ring (3)
4; The diameter d of division board (4)
1The interior circular diameter d that<composition rotor (2) silicon steel sheet (2-A) institute's perforate on every side (2-B) surrounds
2
4, motor as claimed in claim 1 is characterized in that: in growth trend ring (3) periphery, towards the ring heart, evenly equidistantly have a circle circular hole (3-A); Circular hole (3-A) is in composition rotor (2) silicon steel sheet (2-A) to be opened between two adjacent slots (2-C) on every side, and the number of circular hole (3-A) equals the number of silicon steel sheet (2-A) institute's perforate on every side (2-B).
5, motor as claimed in claim 1 is characterized in that: growth trend ring (3) and division board (4) are made for ferrous metal.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 93107574 CN1097084A (en) | 1993-06-30 | 1993-06-30 | Multi-function highly efficient energy-saving electric motor |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 93107574 CN1097084A (en) | 1993-06-30 | 1993-06-30 | Multi-function highly efficient energy-saving electric motor |
Publications (1)
Publication Number | Publication Date |
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CN1097084A true CN1097084A (en) | 1995-01-04 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN 93107574 Pending CN1097084A (en) | 1993-06-30 | 1993-06-30 | Multi-function highly efficient energy-saving electric motor |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102064630A (en) * | 2010-04-02 | 2011-05-18 | 陶维君 | Generator convenient for extruding extended arm of force |
CN114094912A (en) * | 2021-11-22 | 2022-02-25 | 苏州热工研究院有限公司 | Time delay optimization method for motor locked-rotor protection and control system thereof |
-
1993
- 1993-06-30 CN CN 93107574 patent/CN1097084A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102064630A (en) * | 2010-04-02 | 2011-05-18 | 陶维君 | Generator convenient for extruding extended arm of force |
CN114094912A (en) * | 2021-11-22 | 2022-02-25 | 苏州热工研究院有限公司 | Time delay optimization method for motor locked-rotor protection and control system thereof |
CN114094912B (en) * | 2021-11-22 | 2023-06-16 | 苏州热工研究院有限公司 | Delay optimization method for motor locked rotor protection and control system thereof |
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C01 | Deemed withdrawal of patent application (patent law 1993) | ||
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